GJW520X INDUSTRIAL RANGE

GENERATING SETS WATER COOLED THREE PHASES 50 HZ DIESEL

Service Standby Prime

Power kVA 520 470
Power kW 416 376
Rated Speed Standart r.p.m 1500
Voltage Rated At V 400 / 230
Power Factor Cos Phi 0,8

GUCBIR Company with quality certification ISO 9001:2015, ISO 10002:2014, ISO 14001:2015, OHSAS 18001:2007,
TS ISO IEC 25051:2015,
GUCBIR gensets are compliant with CE mark which includes the following directives:

• 2006/42/EC Machinery safety.

• 2014/30/EU Electromagnetic compatibility.
• 2014/35/EU Electrical equipment designed for use within certain voltage limits
• 2000/14/EC Sound Power level. Noise emissions outdoor equipment. (amended by 2005/88/EC)
• EN 12100:2010, TS EN 60201-1, EN 55011, EN 61000-6-4, EN 61000-4-11, EN 61000-4-8, EN 610000-4-5, EN 610000-4-2, EN 610000-4-2,
EN 12601, TS ISO 8528-1-12

GUCBIR JENERATOR SAN. TIC. LTD. STI.

+90 216 312 7979 Serifali Mahallesi, Tavukcuyolu Cad. No:200 - Umraniye / ISTANBUL / TURKIYE

[email protected] T: +90 216 312 79 79 | F: +90 216 312 79 77

[email protected] | www.gucbirjenerator.com
 GJW520X INDUSTRIAL RANGE

SPECIFICATIONS

Engine Alternator

Engine Prime Alternator Specitications

Standby / Prime kWm 510/450 Brand Maranello
Manufacturer XENIC Model M550
Model TAD1534GE Output Voltage V 230/400
Engine Type 4 Stroke - Diesel Frequency HZ 50
Injection Type Direct Injection Automatic Voltage Regulation ±% 0,5
Aspiration Type Turbo Charger / Air- air Intercooler Alternator Stand By Power kVA 590
Number of cylinders and arrangement 6 - L Type Alternator Continuous Power kVA 550
Bore and Stroke mm 135×165 Power Factor Cosq 0,8
Displacement L 12,88 Number of Wires 12
Cooling System Water Cooling Wındıng 2/3
Electrical System V 24 Protection Class IP23 / H
Fuel Consumption Standby l/h 94,5 Excition System Self-excited
Fuel Consumption 100% PRP l/h 85,9 AVR Model SX440
Fuel Consumption 75 % PRP l/h 68,8 Performance - PF 0,8 / %75 Load % 95
Fuel Consumption 50 % PRP l/h 51,6
Lube oil consumption with full load ≤0,3
Total oil capacity including tubes, filters L 36
Total coolant capacity L 125
Governor Type Electronic

Prime Power (PRP):

According to ISO 8528-1:2005, Prime power is the maximum power which a generating set is capable of delivering continuously whilst supplying a vari-
able electrical load when operated for an unlimited number of hours per year under the agreed operating conditions with the maintenance intervals and
procedures being carried out as prescribed by the manufacturer. The permissible average power output (Ppp) over 24 h of operation shall not exceed 70 %
of the PRP.

Emergency Standby Power (ESP):

According to ISO 8528-1:2005, Emergency standby power is the maximum power available during a variable electrical power sequence, under the stated
operating conditions, for which a generating set is capable of delivering in the event of a utility power outage or under test conditions for up to 200 h of ope-
ration per year with the maintenance intervals and procedures being carried out as prescribed by the manufacturers. The permissible average power output
over 24 h of operation shall not exceed 70 % of the ESP.

Note: All data based on operation to ISO 3046/1, BS 5514 and DIN 6271 standard reference conditions

GUCBIR JENERATOR SAN. TIC. LTD. STI.

+90 216 312 7979 Serifali Mahallesi, Tavukcuyolu Cad. No:200 - Umraniye / ISTANBUL / TURKIYE
T: +90 216 312 79 79 | F: +90 216 312 79 77
[email protected]
[email protected] | www.gucbirjenerator.com
 GJW520X INDUSTRIAL RANGE

DIMENSIONS

OPEN SET
LxWxH mm 3000x1500x2000
Weight kg 4070
Fuel Tank lt 800

CANOPIED
LxWxH mm 4480x1600x2700
Weight kg 4430
Fuel Tank lt 800

Sound Proof Canopy

• Special design for minimizing acoustic level.
• Galvanized steel construction further protected by polyester powder coat paint.
• Black finish stainless steel locks and hinges.
• Control panel viewing window in a lockable access door.
• Emergency stop push button (red) mounted on enclosure exterior.
• Lifting, drag and jacking points on base frame.
• Radiator fill via removable, flush mounted rain cap fitted with compression seal.
• Acoustic insulation with moisture-repellent and non-flammable material

GUCBIR JENERATOR SAN. TIC. LTD. STI.

+90 216 312 7979 Serifali Mahallesi, Tavukcuyolu Cad. No:200 - Umraniye / ISTANBUL / TURKIYE
T: +90 216 312 79 79 | F: +90 216 312 79 77
[email protected]
[email protected] | www.gucbirjenerator.com
 GJW520X INDUSTRIAL RANGE

CONTROL UNIT

Control Unit

GB500 - DATAKOM
ATS unit with uninterrupted transfer Internet Central Monitoring
AMF unit with uninterrupted transfer SMS / E-mail message sending

Remote / Manuel start controller Flexible with plug-in modules

Engine controller Free PC software: Rainbow Plus

GSM-GPRS-GPS-Ethernet Port Modbus RTU

8 configurable digital inputs

ATS PANEL
GUCBIR automatic transfer switches are reliable, rugged, versatile, and compact assemblies for
transferring essential loads and electrical distribution systems from one power source to another. GUCBIR
’s contactor, changeover and MCCB based transfer switch is rated 40–3600A and can be supplied in
separate enclosures for standalone applications or can be supplied as an integral component contactors,
changeovers and MCCB's, inside the ATS panels are well known and internationally recognized brands
such as ABB, SIEMENS, SCHNEIDER, GE, LS, HYUNDAI and ANDELI.

OPTIONAL EQUIPMENTS
Some Optional Equipments that GUCBIR prov ides with Generator Sets;
• Medium voltage alternator, Control Panel
• Remote radiator applications,
• DeepSea 7320
• Automatic fuel filling system,
• Datakom D700/D300/D309/D200
• Fuel tank, oil pan, dashboard, alternator, coil heaters,
• ComAp AMF9
• Alternator with double AVR and PMG,
• ComAp AMF25
• Synchronization systems, The generator output breaker,
• Grid-generator transfer switches,
• Accordance with the specific volume of demand-insulated cabins,
• Seismic solutions,
• Trailer,
• Remote monitoring.
• SMPS 12/24V 10A

GUCBIR JENERATOR SAN. TIC. LTD. STI.

+90 216 312 7979 Serifali Mahallesi, Tavukcuyolu Cad. No:200 - Umraniye / ISTANBUL / TURKIYE

[email protected] T: +90 216 312 79 79 | F: +90 216 312 79 77

[email protected] | www.gucbirjenerator.com
 Series TAD1534GE
Xenic TAD33xxGE series diesel engine is Engine Type Direct Injection, V-Type, 4-Stroke, Water Cooling
specifically designed for generator equipment, Intake Type Turbo Charger / Air- air Intercooler
marine, engineering machginery, industrial
Rated Power 450 kW
pump and farm machinery. It’s made of alloy-
Max Power 510 kW
cast iron of which shows high rigidity, strong
Bore * Stroke 135*165 (mm)
vibration absorption, low noise, compact
strıcture, better relibility and higher power. Number Of Cylinder 6
Cylinder Type Repleceable Wet Cylinder
Total Displacement 12.88 (L)
Specicific Fuel Consumption ≤205 (g/kW•h)
Specific Oil Consumption ≤0,4 (g/kW•h)
Speed Gorverning Mode Electronic Governor
Idle Speed 900 (rpm)
Rated Speed 1500 (rpm) / 1800 (rpm)
Starting Mode Electrical Starting
Crankshaft Rotating Direction Anti - Clockwise
Noise ≤117 (db)
Smoke ≤2.0
Flwheel Housing SAE NO. 0
Flwheel INO.18
Net Weight 1200 ± 50 (kg)
Length* Width*Height 1523*948*1540 (mm)
Fuel Grade According to the Provisions of GB 252 General Environment No. 0 or ~ No.10 Light Diesel Oil
Southern China No.10 Light diesel oil
Nourthern China No-35 orLower Pour Point Light Diesel Oil
Engine Oil According to the Provisions of GB 11122 CF15W/40 (Below environment temperature - 5 ° C)
First Step Load 71%

Key Features
Adopted iron casting structure to the body, improved the integral structure and performance. Proper design and better sealing ability.
Utilized 4 valves per cylinderi reduces the resistance to improve the air intake ability, better fuel combustion with high-performance P-type fuel injector.
Applied inner cooling channel structure, not only reduce the contact stress between the camshaft and push-rod, but also the wear ratio, ensure the engine relibility.
Adopted maas oil flow bump assy in order to ensure the lubrication and cooling ability.

Dimensions

XENIC DIESEL
Ti Yu Long, Taicang Shi, Suzhou Shi, Jiangsu Sheng, China
www.xenicdiesel.net | [email protected]
M500 CONT 500 kVA

www.maranellogenerators.com
 Ratings and Dimensions

Frequency 50 Hz.
Wire Connection 12 Wire Three Pheese
Power Factor 0,8 0,8 0,8 0,8
Winding No. #125 #125 #125 #125
Y Series Star 380 400 415 440
YY Parallel Star 190 200 208 220
Δ Series Delta 220 230 240 254
kVA kW kVA kW kVA kW kVA kW
Cont. F 105/40°C 400.0 320.0 445.0 356.0 400.0 320.0 400.0 320.0
Cont. H 125/40°C 450.0 360.0 500.0 400.0 450.0 360.0 450.0 360.0
Stdby H 150/40°C 478.0 382.0 512.0 410.0 478.0 382.0 478.0 382.0
Stdby H 163/27°C 495.0 396.0 520.0 416.0 495.0 396.0 495.0 396.0

Frequency 50 Hz.
Wire Connection 12 Wire Single Phase 4 Wire Single Phase
Power Factor 0,8 1 0,8 1
Winding No. #125 #41 #41
ΔΔ Double Delta 220-230-240V 220-230-240V 220-230-240V 220-230-240V
kVA kW kVA kW kVA kW kVA kW
Cont. F 105/40°C 161 129 N/A N/A N/A N/A N/A N/A
Cont. H 125/40°C 180 144 N/A N/A N/A N/A N/A N/A
Stdby H 150/40°C N/A N/A N/A N/A N/A N/A N/A N/A
Stdby H 163/27°C N/A N/A N/A N/A N/A N/A N/A N/A

Frequency 60 Hz.
Wire Connection 12 Wire Three Pheese
Power Factor 0,8 0,8 0,8 0,8
Winding No. #125 #125 #125 #125
Y Series Star 416 440 460 480
YY Parallel Star 208 220 230 240
Δ Series Delta 240 254 266 277
kVA kW kVA kW kVA kW kVA kW
Cont. F 105/40°C 481.0 385.0 500.0 400.0 531.0 425.0 538.0 430.0
Cont. H 125/40°C 525.0 420.0 550.0 440.0 581.0 465.0 594.0 475.0
Stdby H 150/40°C 550.0 440.0 581.0 465.0 613.0 490.0 625.0 500.0
Stdby H 163/27°C 569.0 455.0 600.0 480.0 631.0 505.0 644.0 515.0

Frequency 60 Hz.
Wire Connection 12 Wire Single Phase 4 Wire Single Phase
Power Factor 0,8 1 0,8 1
Winding No. #125 #125 #42 #42
ΔΔ Double Delta 240V 240V 240V 240V
kVA kW kVA kW kVA kW kVA kW
Cont. F 105/40°C 186 149 N/A N/A N/A N/A N/A N/A
Cont. H 125/40°C 210 168 N/A N/A N/A N/A N/A N/A
Stdby H 150/40°C N/A N/A N/A N/A N/A N/A N/A N/A
Stdby H 163/27°C N/A N/A N/A N/A N/A N/A N/A N/A
 Effiency and Motor Starting

Effiency Curve @ 50 Hz,400V

Effiency Curves @ 60 Hz,480V

Motor Starting Curves @ 50 Hz, 60 Hz Locked Rotor

 Technical Data Sheet

STANDARD(S) OPTIONAL(O) INFORMATION (I) SPECIFICATION

SELF-EXCITED S SUSTAINED SHORT-CIRCUIT: NOT AVAILABLE

EXCITATION
ARAP
SYSTEM
PMG
SX460 S REGULATION PRECISION : +/-1,0 %
SX440 O REGULATION PRECISION : +/-1,0 %
AVR
MX341
MX321
WINDING H S
INSULATION F
2/3 S HIGHER FLEXIBILITY IN USE,BETTER MOTOR STARTING ABILITY
WINDING PITCH
5/6 O COST-EFFECTIVE POWER SUPPLY SCHEME
STANDARD S
WINDING "ANTI-HARSH" O SPECIAL TREATMENT OF WINDING TO AGINST HASRH ENVIROMENT
PROTECTION SPACE HEATER O TO HEAT UP AIR TO REMOVE THE HUMMINITY AROUND WINDING
THERMAL SENSOR O TO DETECT THE WINDING TEMPERATURE OR BEARING'S
CT100 O
CT200
PARALLEL
CT400
OPERATION
CT600
CT1000
12 S 12 LEADS OF WINDING ENDS,
WINDING LEADS
6 O 6 LEADS OF WINDING ENGS
IP23 S STANDARD MACHINE PROTECTION
MACHINE
IP44 O TO AGINST : 1mm OBJECT AND SPLASHING WATER
PROCTIION
IP54
1 O
POWER FACTOR
0,8 S
SINGLE BEARING S
CONNECTION TO DOUBLE BEARING O
ENGINE BELT DRIVE O
VERTICAL
OVERSPEED I MAX ROTATING SPEED : 2250 RPM
<=1000m I DERATING IS NO NEED
ATTITUDE
>1000m I DERATING NEEDED, REFERS TO RATING BOOK
TDF/THC I NO LOAD < 1,5 %, NON DISTORATING BALANCED LINEAR LOAD< 5,0 %
ELECTIRICAL
TIF I <50
FEATRUES
THF I <2%
DRIVE -END I BALL 6317 - 2RS DOUBLE BEARING CONF. ONLY
BEARING
NON DRIVE END I BALL 6314- 2RS
NET I SINGLE BEARING 1065 KG DOUBLE BEARING : 1075KG
WEIGHT
GROSS I SINGLE BEARING 1105 KG DOUBLE BEARING : 1117KG
PACKING SIZE I SINGLE B. : 1350x850x1060 mm DOUBLE B. : 1400x850x1060mm
 Technical Data Sheet

STANDARD(S) OPTIONAL(O) INFORMATION (I) SPECIFICATION

50 HZ 60 HZ
SERİES STAR (V) 380 400 415 440 416 440 460 480
PARALLEL STAR (V) 190 200 208 220 208 220 230 240
SERIES DELTA (V) 220 230 240 254 240 254 266 277
Xd - Direct axis synchro. Reactance unsaturated 3.27 2.95 2.74 2.44 3.94 3.69 3.57 3.35
X'd - Direct axis transient reactance saturated. 0.18 0.16 0.15 0.13 0.18 0.17 0.16 0.15
X"d - Direct axis sub transient reactance saturated 0.13 0.12 0.11 0.10 0.13 0.12 0.12 0.11
Xq - Qadro. Axis synchro.reactance unsaturated. 2.66 2.40 2.23 1.98 3.12 2.92 2.82 2.65
X"q - Quadro. Axis sub transiet reactance saturated. 0.26 0.24 0.22 0.20 0.34 0.32 0.31 0.29
X2 - Negative sequence reactance unsturated 0.19 0.17 0.16 0.14 0.23 0.22 0.21 0.20
Xo -Zero sequence reactance unsaturated. 0.11 0.10 0.09 0.08 0.11 0.10 0.10 0.09
T'd- Short - Circuit transiet time constant 0.08s
T"d - Sub Transiet time constant 0.012s
T'do- Open circuit time constant 2s
Ta- Armature time constant 0.017s
Kcc - Short Circuit Ratio 1/Xd

Outline Drawing
 General Specification

Maranello designs, manufactures and markets the alternators which comply with the national and international standards. The
alternator can be broadly used in the all-purposed application, such as backup, rental, telecom and marine, and also can be used in
a.

Compliant with Standards

Other certifications can be considered on request.

Electrical Features

Automatic Voltage Regulator (AVR)

The high efficiency semiconductors of the AVR ensure positive build-up from initial low levels of residual voltage.

2/3 Winding Pitch

Effectively eliminates the effect of the third harmonics so as to avoid excessive neutral currents.
Varible Voltage Output
Standard voltage output can be achieved through the reconnectable 12 wire, and the beyond-the-standard voltage might be
achieved by optional winding.

Overload Capability
Be capable of running at constant load limited to the insulation class with the possibility of overload up to 10% for 1 hour every 12
hours.( Continuous Duty -S1).

High Efficiency and Motor Starting Capacity

Optimizing design greatly improves the efficiency and motor starting capacity.

Mechanical Features

Bracket + Flexible Disc

The combination of casting braket and flexible disc makes product to be coupled with any brand of engine whose interface is
international design

Terminal Box
Metal-made and accessed easily, it also can be customized on requests.

Shaft and Key

Rotors assembly is dymastically balanced under ISO8528 andBS5000 regulation, and double-bearing is balanced with
half-key.

Bearing
Bearing is greased in the factory for life, and regreasable bearing is available on request.

Machine Protection
The standard protection is IP23, and IP44 is optional

Insulation and Impregnation

H-class Insulation
Materials used in the insulation system is classed "H", specially the copper wire applied is able to withstand 200°C

Vacuum Pressure Impregnation (VPI)

The advanced impregnation equipment is applied to ensure the electrical insulation and mechanical strength.

Winding Protection

Standard:
The winding is protected against relative humidity< 95%.

Optional:
The special-treated winding ("ANTI-HARSH") is recommended to apply for the environment humidity > 95%, or harsh
environment such as atmospheric contaminants or salty water spr
 GB 500
 BOTH AMF AND SYNCHRONIZING
 SAME UNIT FOR ALL FUNCTIONS
 INTERNET BASED
 MULTI-PROTOCOL
 FLEXIBLE WITH PLUG-IN MODULES
 AUTO LEARNING

FEATURES

• Diesel and gas genset support • Peak Lopping / peak shaving • Current unbalance protection
• 400Hz operation support • Mains de-coupling protection • Voltage unbalance protection
• 400 event logs, full snapshot • R.O.C.O.F protection • Fuel filling & fuel theft alarms
• All parameters front panel • Vector shift protection • Contactor & MCB drive
editable • Reverse power protection • Battery back-up real time clock
• 3 level configuration password • Over/under freq. Protection • Idle speed control
• 128x64 graphical LCD display • Over/under voltage protection • Battery charge run enabled
• Downloadable languages • Smart load management • Combat mode support
• Waveform display of V & I • Smart genset sequencing • Multiple nominal conditions
• Harmonic analysis of V & I • Run/stop priority support • 4 quadrant genset power
• Synchroscope & check synch • Equal aging of gensets counters
• Allows closed transfers • Base load (power export) • Mains power counters
• 16Amp MCB & GCB outputs • Unmanaged distributed power • Fuel filling counter
• 8 configurable digital inputs export support • Fuel consumption counter
• Inputs expandable to 40 • AVR & GOV droop support • Modem & ethernet diagnostics
• 8 configurable digital outputs • Dead bus sensing • Configurable through USB,
• Outputs expandable to 40 • Multiple automatic exerciser RS-485, Ethernet and GPRS
• 7 configurable analog inputs • Weekly operation schedule • Free configuration program
• Both CANBUS-J1939 & MPU • Dual mutual standby with • Allows SMS controls
• 3 configurable service alarms equal aging of gensets • Ready for central monitoring
• Multiple topologies • Manual “speed fine adjust” on ethernet & GPRS
• 6xCT, true mains metering selected ECUs • Mobile genset support
• Supports up to 48 gensets • Automatic fuel pump control • Automatic GSM geo-location
• Automatic learning/self adjust • Disable protections feature • GPS connectivity (USB&RS232)
• Direct governor & AVR control • Excess power protection • Dynamic DNS support
• Voltage and phase matching • Reverse power protection • Easy USB firmware upgrade
• kW & kVAr load sharing • Overload IDMT protection • IP65 rating with standard gasket
• True soft transfer in both ways • Load shedding, dummy load
• PLC functions • Multiple load management
 PLUG-IN MODULES FUNCTIONALITIES COMMUNICATIONS
 2G GSM Modem  Multi genset synch & load share  Central Monitoring
 3G GSM Modem  Mains synchronization  Embedded Web Server
 4G GSM Mode  Single genset parallel with mains  USB
 Wi-Fi (802.11 b/g/n)  AMF unit (uninterrupted transfer)  GPS (geo-location)
 Ethernet 10/100 Mbits  ATS unit (uninterrupted transfer)  SMS
 USB Host  Remote start controller  E-mail
 RS-232 (isolated)  Manual start controller  Modbus
 RS-485 (isolated)  Engine controller  Modbus TCP/IP
 Synchro/LoadShare Module  Remote display panel  SNMP 1.0 with trap
 3x AC Current Inputs  HTML
 3x Analog Inputs  UDP
 SNTP

Backpanel view

Plug-in modules

MULTI GENSET SYNCHRONIZATION MAINS SYNCHRONIZATION

Up to 48 gensets may be paralleled on the same Up to 16 mains controller per system are
busbar. Smart load management is a standard supported . Mains controllers provide the
feature. REMOTE START signal and handle
synchronization of the complete genset system
with mains.
TO LOAD

LOAD
Datalink
DATALINK
Bus To mains GENSET
BUS
controller BUSBAR
s TO GENSET
CONTROLLERS
 SCOPEMETER & HARMONICS RAINBOW SCADA CENTRAL MONITORING

RAINBOW PLUS PROGRAM WEB SERVER

TECHNICAL SPECIFICATIONS
Alternator voltage: 0 to 300 V-AC (Ph-N) RS-232 Port: selectable baud rate (2400-115200baud)
Alternator frequency: 0-600 Hz. Operating temperature: -20°C to 70°C (-4 to +158 °F)
Mains voltage: 0 to 300 V-AC (Ph-N) Storage temperature: -40°C to 80°C (-40 to +176°F)
Mains frequency: 0-600 Hz. Maximum humidity: 95% non-condensing.
Topology: 1-2-3 phases, with or without neutral IP Protection: IP65 from front panel, IP30 from the rear (with
DC Supply Range: 8.0 to 36.0 V-DC. gasket)
V-A-cos Accuracy: 0.5% + 1 digit Dimensions: 211 x 162 x 42mm (WxHxD)
kW-kVA-kVAr Accuracy: 1.0% + 1 digit Panel Cut-out Dimensions: 176 x 121 mm minimum.
Current consumption: 500 mA-DC max. Weight: 500 g (approx.)
Current Inputs: from current transformers. ../5A or ../1A. Case Material: High Temperature, non-flammable ABS/PC
Digital inputs: input voltage 0 to 36 V-DC. Installation: Flat surface mounting on a Type 1 enclosure. Rear
Analog input range: 0-5000 ohms. retaining plastic brackets.
Mains and genset contactor outputs: 16Amps@250V
DC Outputs: Protected mosfet semiconductor outputs, CONFORMITY
rated 1Amp@28V-DC
Cranking dropouts: survives 0V for 100ms.
EU Directives Conformity
Magnetic pickup voltage: 0.5 to 50Vpk.
-2014/35/EC (low voltage)
Magnetic pickup frequency: 0 to 20000 Hz. -2014/30/EC (electro-magnetic compatibility)
Charge Alternator Excitation: 2W. Norms of reference:
Display Screen: 2.9”, 128x64 pixels EN 61010 (safety requirements)
Ethernet Port: 10/100 Mbits EN 61326 (EMC requirements)
USB Device: USB 2.0 Full speed UL & CSA Compatibility:
USB Host: USB 2.0 Full speed • UL 6200, Controls for Stationary Engine Driven Assemblies
RS-485 Port: selectable baud rate (2400-115200baud) (File# - 20140725-E314374)
• CAN/CSA C22.2 No. 14-13 – Industrial Control Equipment
TYPICAL CONNECTIONS