Thermal Spray Wires
Thermal Spray Wires
Thermal Spray Wires
Spray
Wires
Dura-Metal offers the highest
quality wire in the market for both
Twin Wire Arc Spray (TWAS) and
Flame Spray operations.
We offer over 30 specialized
alloys for Thermal Spray
application.
www.durametal-alloy.com
BASE
DM GRADE DESCRIPTION HARDNESS
MATERIAL
A RICH CHROMIUM CARBIDE CORED WIRE DESIGNED FOR ARC SPRAY. Coatings
exhibit good hardness that is abrasion and corrosion resistant. Finish possible by
796 TWAS Iron machining with carbide tools. Applications: boiler tubes & tube shields, fan blades and 55 HRC
mixing blades, etc.
A HIGH QUALITY Fe Cr Al CORED WIRE DESIGNED FOR TWIN WIRE ARC SPRAY.
Excellent wear and high temperature oxidation resistance. Can be easily machined and
781 TWAS Iron yields a smooth finished surface. DM 781 TWAS low shrink characteristic allows thicker 90 HB
coating build up. Applications include sleeves, boiler tubes, boiler tube shields, shafts
or as a bond coat, etc.
A LOW SHRINK CHROME STEEL ARC SPRAY WIRE DESIGNED FOR DIMENSIONAL
RESTORATION. Good coefficient of friction, wearing quality and fair resistance to
420 TWAS Iron corrosion. Applications: journal sections, cylinder liners, crankshaft bearings and 40 HRC
numerous other machine elements.
A 18/8 STAINLESS STEEL GRADE ALLOY DESIGNED FOR ARC SPRAYING. Coatings
exhibits high corrosion resistance and able to withstand high temperatures.
304 TWAS Iron Applications include rams, pump sleeves, shafts seal rings, valve plugs, printing press 95 HB
transfer ink rollers and as final coating to resurface paper mill cylinders.
A 300 SERIES STAINLESS STEEL WIRE DEVELOPED FOR ARC SPRAYING. Coatings
exhibits very high corrosion resistance and excellent machinability. Applications
316 TWAS Iron 95 HB
include printing rolls, pump plungers, rams, impellers, pump sleeves, shafts, seal rings,
valve plugs and wedges.
www.durametal-alloy.com
BASE
DM GRADE DESCRIPTION HARDNESS
MATERIAL
A Ni-Cr-Al-Y NICKEL BASED CORED WIRE DESIGNED FOR ARC SPRAYING. Well
bonded and dense coatings with excellent oxidation and corrosion resistance at
987 TWAS Nickel 85 HB
elevated temperatures up to (980°C/1800°F). Applications: undercoat for ceramics
on steel, stainless steel & cast iron surfaces.
A HIGH PURITY ALLOY 625 TYPE WIRE DESIGNED FOR ARC SPRAYING. This alloy
produces dense and well bonded coatings that are resistant to corrosion and stress
625 TWAS Nickel cracking in caustic mediums. It is also very corrosion resistant to a broad range of 95 HB
acidic and chloride environments. Applications: digestors and protective coating on
components subjected to oxidation, heat and corrosion operating environments.
AN ALLOY 718 TYPE WIRE MATERIAL DESIGNED FOR ARC SPRAYING. Produces
self bonding coatings with excellent high temperature oxidation and corrosion
718 TWAS Nickel resistance in a broad range of acidic, chloride and hot gas environments. 30 HRC
Applications: dimensional restoration of parts in power plant and oil drilling
industries, etc.
A Ni-Cu TYPE WIRE MATERIAL DESIGNED FOR ARC SPRAYING. Protective coatings
mainly for resistance to sea water corrosion and caustic operating environments in
Ni30Cu TWAS Nickel marine, petrol chemical industries. Applications: machine element restoration, 85 HB
propellers, steam valve components, printing rolls and shafts, etc.
www.durametal-alloy.com
BASE
DM GRADE DESCRIPTION HARDNESS
MATERIAL
A SELF BONDING Ni-Cr-Mo-Si CORED WIRE DESIGNED FOR ARC SPRAY. Very
good corrosion resistance particularly in sulfuric and other high sulfur operating
ChemShield-
Nickel environments. Excellent bond strength and toughness. Applications: protective 45 HRC
TWAS
coating on refineries, power boilers, chemical plant and other medium abrasive
and corrosive wear operating environments.
A SELF BONDING Ni-Cr-B-Si-Mo + HARD PHASE CORED WIRE DESIGNED FOR
ARC SPRAY. Very good abrasion, erosion and corrosion resistance particularly in
ChemShield-B
Nickel seawater and chemical environments. Also exhibits excellent bond strength and 65 HRC
TWAS
toughness. Applications: power boilers, digesters, exhaust fans, shafts and
rollers.
A HIGH QUALITY PURE ALUMINIUM WIRE MADE EXCLUSIVELY FOR ARC
SPRAYING. Protective coatings are resistant to atmospheric, chemical and sea
1100 TWAS Aluminium water corrosion. It also exhibits electrical and heat conductivity properties. 65 HB
Applications: mainly for offshore platforms.
A HIGH QUALITY Zn-Al WIRE DESIGNED FOR ARC SPRAY AND FLAME SPRAY
SYSTEMS. Good corrosion resistance and conductivity. Used primarily for all
984 TWAS Zinc atmospheric corrosion protection where zinc or aluminum are utilized-combining 73 HB
the advantages of both. Note that for all marine applications, a sealer must be
used.
A HIGH GRADE TIN BASED LEAD FREE BABBITT WIRE DESIGNED FOR ARC
SPRAY AND FLAME SPRAY SYSTEMS. Good toughness and machinability.
4542 TWAS Tin (Babbitt) Coatings exhibits low coefficient of friction. Used primarily to produce dense, well 70 HB
bonded coatings required for high speed and heavy duty bearings.