Strain Gauges: Precise & Flexible
Strain Gauges: Precise & Flexible
INTRODUCTION
This catalog presents the full range of Our standard strain gauges and associated products
including bonding adhesives and coating materials
manufactured by Tokyo Measuring Instruments Laboratory Co., Ltd.
It also describes how to find specific strain gauges, introduces typical applications,
and defines the most commonly used technical terms.
Prior to using the catalog, please check the information listed below.
If you have any questions about this catalog, please contact us or your local representative.
1
STRAIN GAUGES
Stress measurement technologies are
indispensable for ensuring the safety and
efficiency of all kinds of structures. Since its
founding in 1954, Tokyo Measuring Instruments
Laboratory Co., Ltd. has been a specialized
manufacturer of stress measuring instruments
including strain gauges and related products.
Throughout the history of more than 60 years,
the company has striven to meet the needs of the
times and to provide trustworthy products that can
be used with full reliability.
Strain Gauges are our main products,and we
unveiled the world's first polyester strain gauge
in 1956. This new gauge brought about a great
improvement in the humidity resistance of gauge
backings compared to the strain gauges with
paper backings which were popular at that time.
Since then, our various technologies represented
by the development of foil strain gauges and high
temperature strain gauges have enabled reliable
measurements under diverse conditions.
2
STRAIN GAUGE TESTING AND INSPECTION STANDARDS
Our strain gauges are manufactured under a fully integrated system that covers all stages from
development to tests and inspections, and the utmost attention is paid to quality management in all
processes. Our strain gauges, which we manufacture in the cleanest environment using the best
materials available, are tested and inspected according to international standards, most notably NAS942,
the National Aerospace Standard.
Principal standards used for strain gauge calibration and standard test methods
¶ ASTM E251-74
"Standard Test Methods for Performance Characteristics of Metallic Bonded Resistance Strain Gauges"
Designation: E251-92, ASTM
¶ BSI BS6888
"Methods for Calibration of Bonded Electric Resistance Strain Gauges"
Draft for development 6:1972. BSI
¶ NAS942
"Strain Gauges, Bonded Resistance"
Classification Specification NAS 942, 1963
¶ VDE/VDI Richtlinen NR 2635
"Bonded Electric Resistance Strain Gauges with Metallic Measurement Grids - Characteristics and Testing Conditions"
VDE/VDI-Richtlinen NR 2635 August, 1974
¶ Other standards
JIS Z2300-91 - "Glossary of Terms Used in Nondestructive Testing", Japan Industrial Standard
NDIS 4001:2008 - "Glossary of Terms Relating to Electric Resistance Strain Gauges", NDI, Japan
3
TABLE OF CONTENTS
Table of contents
Strain Gauge Applications……………………………………………………………………………………………… 5
General Description……………………………………………………………………………………………………… 7
Technical Terms………………………………………………………………………………………………………… 9
Strain Gauge Measurement………………………………………………………………………………………… 11
Strain Gauge Bridge Circuit ………………………………………………………………………………………… 17
Strain Gauge Coding System……………………………………………………………………………………… 19
Strain Gauge Selection……………………………………………………………………………………………… 21
Package Designation………………………………………………………………………………………………… 27
Primary Installation Bonding / Overcoating ………………………………………………………………………… 29
Strain Gauge Installation……………………………………………………………………………………………… 31
Strain Gauge Extension Leadwires ………………………………………………………………………………… 32
How are integral leadwires jointed………………………………………………………………………………… 35
Combination use of strain gauges and dedicated leadwires …………………………………………………… 39
CE compliant strain gauge…………………………………………………………………………………………… 41
General use strain gauges F series GOBLET compliant to CE marking……………………………………… 42
General use strain gauges F series ………………………………………………………………………………… 45
Waterproof strain gauges WF series ……………………………………………………………………………… 47
High temperature strain gauges QF series GOBLET compliant to CE marking……………………………… 48
High temperature strain gauges QF series ………………………………………………………………………… 49
High temperature strain gauges ZF series ………………………………………………………………………… 50
High temperature strain gauges EF series………………………………………………………………………… 51
High and Low temperature strain gauges CEF series…………………………………………………………… 52
Cryogenic temperature strain gauges CF series………………………………………………………………… 53
Weldable strain gauges AW series………………………………………………………………………………… 54
Spot Welder W-50RC ………………………………………………………………………………………………… 58
Concrete material use
Bondable type P series…………………………………………………………………………………………… 59
Bondable type PF series………………………………………………………………………………………… 60
Bondable type FLM / WFLM series……………………………………………………………………………… 61
Embedment type PMF series…………………………………………………………………………………… 62
Asphalt Pavement use
Embedment type PMFLS series………………………………………………………………………………… 62
Concrete material use / Asphalt pavement use / Civil Engineering
Strain Transducer KM / KM-HAS series………………………………………………………………………… 63
Composite materials use UBF……………………………………………………………………………………… 65
Composite materials use BF series GOBLET compliant to CE marking……………………………………… 66
Low elastic modulus materials use GF series GOBLET compliant to CE marking…………………………… 67
Wood materials LF series GOBLET compliant to CE marking………………………………………………… 68
Wood materials PFLW / PLW series………………………………………………………………………………… 69
Magnetic field strain gauges MF series…………………………………………………………………………… 70
Post-Yield Strain gauges YEF series GOBLET compliant to CE marking…………………………………… 71
Post-Yield Strain gauges YF series, YHF series…………………………………………………………………… 72
High endurance Strain Gauges DSF series, One-side Strain Gauges DD series …………………………… 74
Crack Detection Gauges FAC series, Stress Gauges SF series ……………………………………………… 75
Temperature Gauges TF series, Platinum RTD / Thermocouple ……………………………………………… 76
Bolt Strain Gauges BTM series, BTMC series…………………………………………………………………… 77
Transducer-specific Strain Gauges………………………………………………………………………………… 80
Frictional strain gauges
Frictional Strain Checker FGMH series………………………………………………………………………… 81
Frictional Axial Strain Transducer FGAH-1B…………………………………………………………………… 83
Frictional Torque Sensor System FGDH-3A…………………………………………………………………… 84
Residual stress measurement……………………………………………………………………………………… 85
Strain Gauge Adhesives……………………………………………………………………………………………… 87
Coating Materials……………………………………………………………………………………………………… 89
Gauge Protector, Coating Tape……………………………………………………………………………………… 91
Connecting Terminals / Strain Gauge Clamp Gauge Mate / Pressee…………………………………………… 92
Strain measuring instruments……………………………………………………………………………………… 93
4
STRAIN GAUGE APPLICATIONS
Printed circuit boards and surface mounting parts of Strain Gauge single element and twisted leadwire
automobile, computers and industrial machinery are getting
smaller. Miniature strain gauges can be installed in a very
Strain Gauge 0°/45°/90° 3-element and FEP twisted leadwire
limited gauge installation space.
Concrete/Mortar measurements
Surface strain measurement of concrete and mortar
10-element chain type strain Strain Gauge with longer gauge length for concrete surface
gauges on bolt head
3-element residual
stress measurement
by center-hole
drilling method Before placement of
concrete, 3 KM trans-
ducers are installed to
reinforcing bars.
5
Bolt tensile force by emebedment type gauges Weldable strain gauges
Strain Gauge
For measurement of tensile strain in a
bolt. Simply inserted into a pre-drilled hole
in the bolt head together with bonding
adhesive. BTM and BTMC gauge series are
recommendable if an ordinary strain gauge
cannot be mounted on the bolt surface.
Accurate tensile force measurement is
possible by calibrating the bolt after installing
the bolt gauges.
APPLICATIONS
Frictional Strain Checker, Axial Strain Transducer, Torque Sensor System
Strain Checker FGMH series for single and Torque Sensor System FGDH series applicable to driving
3-directional measurement. Re-usable with shaft with split and cover-up system. With built-in telemetry
installation by magnet. transmitter, no wiring is required.
6
STRAIN GAUGES GENERAL DESCRIPTION
Strain Gauge
Cover film
Strain gauges are generally used for one of three reasons: Gauge backing
・To ascertain the amount of deformation caused by strain
・To ascertain the stress caused by strain and the degree of safety of a material or Specimen
of a structural element that uses that material.
・To indirectly ascertain various physical quantities by converting them to strain.
There are a number of ways of measuring strain mechanically and
Etched metallic
electrically, but the vast majority of stress measurement is carried out resistance foil Gauge Lead
using strain gauges due to their superior measurement characteristics. Adhesive
What is Strain?
where
ε : Strain measured
L : Original length of material
P P ⊿L ⊿R/R ΔL : Change in length due to force P
ε= ―― = ――――
L K R : Gauge resistance
ΔR : Resistance change due to strain
ΔL ΔL K : Gauge Factor as shown on
2 L 2 package
Voltage
ΔL : Change in length due to force P convert the small resistance
output
change to a more easily
Example) when a material of 100mm long deforms by
measured voltage change.
0.1mm in its length, the resulting strain is as follows.
R4 R3
⊿L 0.1 The voltage output of the circuit
ε= ―― = ―― =0.001=1000×10−6
L 100 is given as follows.
Exciting
Voltage
7
Plane Stress and Strain Measurement of principal strain and stress
using 3-element rectangular rosette gauge
Strain Gauge
The stress in a material balanced with an applied external force can
be considered a combination of more than one simple stress. In When strain is generated in the surface of material and the principal
other words, these stresses can be divided into simple stress in the direction of the strain and its extent are unknown, the principal strain,
respective axial directions; however, measurement with ordinary stress and their directions and shearing strain and stress can be
strain gauges is restricted to the plane strain. In case that the stress obtained by measuring the strains in three directions over the surface.
exists in uniaxial direction like tension of a bar illustrated below, the In order to simplif y c alculation, the relative angle in the three
following equation are applicable. directions are determined as follows.
σ x
εx = σ
E P ε1 –θ
νσ
What is Strain?
ε y = ̵ νεx = ̵ E
ε θ 1st axis : ε1
2nd axis : ε2 at 90º position
where y
ε3 3rd axis : ε3 at 45º position
σ : Stress
E : Elastic modulus ε2
εx : Strain in x direction P
εy : Strain in y direction Maximum principal strain
ν : Poisson's ratio 1
εmax= [ε1+ε2+ 2{(ε1−ε3)
2
+(ε2−ε3)
2
}]
Stress and strain under uni-stress 2
condition
Minimum principal strain
The biaxial stresses generated by pulling the bar in both normal and 1
εmin= [ε1+ε2− 2{(ε1−ε3)
2
+
(ε2−ε3)
2
]
}
transversal directions are: 2
For the stress in other than the crossed biaxial directions, it is shown Minimum principal stress
according to its angle as follows. Ε ε +νε
σmin= ( min )
max
1−ν2
Ε
= 1
ε1+ε2 −
2[ 1−ν ]
σn 2{(ε1−ε3)
2
+
(ε2−ε3)
2
}
σx σn = σx cos2θ + σy sin2θ +τxy sin2θ 1+ν
1
= –(σ 1
x + σy )+ –(σx – σy )cos2θ+τxy sin2θ
Maximum shearing stress
τ 2 2
τxy Ε
τmax= γ
2(1+ν) max
θ 1 x – σy ) sin2θ – τxy cos2θ Ε
τ = –(σ 2{(ε1−ε3) +
(ε2−ε3) }
2 2
=
2(1+ν)
2
τyx
σy
As noted from the above equations, in a cer tain direction, the note
maximum value of the resultant stress appears in the uniaxial
diretion. The axial direction is called a principal direction of stress The above rosette analysis equations are based on the
and the stress in that direction a principal stress. In this direction, 3-element strain gauge shown in the diagram. When the
the shearing stress is zero. The maximum value of shearing stress order of the axis numbers is different or when the gauge
is generated in the direction of 45° against the principal direction of is not a 90º rosette gauge, different equations must be
stress. It can also be applied to the strain. The strain in such a used. Check the axis numbers of applicable strain gauge
direction is called a principal strain. before performing rosette analysis.
8
TECHNICAL TERMS
Strain Gauge
Ni-Cr
●Transverse Sensitivity Ratio
This refers to the ratio of transverse sensitivity to longitudinal F
-196 150
sensitivity. This is usually 1% or less and does not usually pose a QF Ni-Cr
problem except in high-precision measurement or in locations with
biaxial strain. ZF
●Gauge Zero Drift with Temperature Gauge length (mm) Gauge Applications
At high temperature, ef fects such as thermal oxidation of the
0.2 ~ 1 For stress concentration measurement
sensing elements in a strain gauge cause the zero point of the
gauge in a no -load state to gradually drif t. This is one of the
2~6 For metal and general use
characteristics that determine a strain gauge's resistance to heat. 10 ~ 20 For mortar, wood, FRP, etc.
Above 200°C, Ni-Cr alloy performs far better than Cu-Ni alloy, and 30 ~ 120 For concrete
alloys such as Pt-W are used in 500°C to 800°C environments.
9
Strain Gauge
●Strain Limit ●Strain Gauge Frequency Response
The strain limit is the maximum amount of strain under which a The frequency response of a strain gauge is determined by the
strain gauge can operate under a given condition without suffering gauge length and the longitudinal elastic wave speed of the test
damage. At TML, the strain limit is the smallest value of mechanical specimen. Frequency response limits are typically only a concern
strain at which the indicated strain exceeds the mechanical strain by under impact conditions.
10%.
Gauge length (mm) 0.2 1 3 5 10 30 60
General use strain gauge
Steel [kHz] 660 530 360 270 170 - -
F series : FLA-5-11 20
Concrete [kHz] - - - - 120 50 20
Indicated strain (%)
TECHNICAL TERMS
YF series : YFLA-5
A bonded strain gauge subjected to a constant strain will give a
10 decreasing indicated value as time progresses. This phenomenon
is referred to as creep. In general, the shorter the gauge length, the
greater the gauge creep becomes. Also, this tendency exhibits
well if the strain gauge or adhesive absorbs moisture.
0 10 20
Standard (Mechanical) strain (%)
Gauge creep
●Fatigue Life
Indicated strain
When strain is applied repeatedly to a strain gauge, as the amount
of strain bec omes large, the gauge resistanc e increases and
disconnection or peeling-off of the gauge occurs to make the gauge
useless. In general, the fatigue life is determined by the amount of
applied strain and speed of cyclic loading and expressed by the
number of repetitions. At our company, a constant mechanical
strain is applied repeatedly to the bonded strain gauge and the Time
fatigue life is indicated by the number of repetitions at which the
Gauge creep
indicated strain value without load exceeds 100×10 -6 strain. A ●Strain Gauge Shape
typical calibration result is shown below. Even if the number of
TML also supplies strain gauge in different patterns for a range of
r e p e t i t i o n s ex c e e d s t h e s p e c i f i e d l i f e , t h e g a u g e s w i l l n o t
applic ations. Selec t the appropr iate gauge pat ter ns for your
necessarily fail. The fatigue life of most of our strain gauges under
application.
a cyclic strain of ±1,500×10 -6 strain is between 10 6 and 107 cycles.
Under cyclic strain of less than 500, the fatigue life of most gauges
is infinite. Post-yield strain gauges should not be subjected to cycle Qty. of axis 1 2 2
loading in elastic range as well as in large strain range.
Gauge
Indicated strain (µm/m)
Pattern
Gauge
Pattern
10
Temperature compensation for leadwires in Quarter bridge
Strain Gauge
For strain gauge measurement, the Wheatstone bridge circuit is ●Gauge Factor (Gauge sensitivity) correction for leadwire connection
used to convert resistance change of the strain gauge into voltage
output. The simplest bridge method is a quarter bridge, where one The leadwire resistance between the strain gauge and strainmeter
arm is composed of the strain gauge while the other three arms are noticeably lowers the gauge factor. Calculation for the correction is
composed of fixed resistors in the instrument. A 2-wire leadwire required depending on the measurement method and on the
may be used for connecting the strain gauge to the instrument. leadwire type and length.
However, if the temperature of the leadwire changes, thermal output
of the bridge is caused even if there is no change in actual strain. Quarter Bridge with 2-wire Quarter Bridge with 3-wire
For this reason, the quarter bridge 2-wire method should be used
o n l y w h e n t e m p e r a t u r e c h a n g e i s n o t ex p e c t e d d u r i n g t h e R R
measurement or for a dynamic measurement in which the thermal r L/2
output can be disregarded. A quar ter bridge 3-wire method is
available as a mean to eliminate the thermal output of the leadwire, r L/2 r L/2
MEASUREMENT
when a 3-wire leadwire is used for connection of the strain gauge. r L/2 r L/2
Output
Output
In this method, the influence of resistance change of the leadwire
caused by temperature change is cancelled. In addition, the effect
of the leadwire on gauge factor is half as large as that of the quarter
b r i dg e 2- w ire m et h o d. T he quar te r b r i dg e 3- w ire m et h o d i s
recommended over the 2-wire method, especially when temperature Input
Input
change is expected during the measurement and/or comparatively
long leadwires are used. Correction coefficient of lead- Correction coefficient of lead-
Other bridge methods including half bridge and full bridge are also wire : A wire : A
available. Refer to p.17~18 for details.
R R
A= A=
Strain Gauge and leadwire connection R+rL rL
R+
2
Bridge Circuit Connection Corrected Gauge Factor : K0
Corrected Gauge Factor : K0
Quarter bridge R
K0 = K = A·K R
with 2-wire R+rL K0 = K = A·K
rL
R+
Paralleled 2-wire 2
leadwire
where
B-C: Short circuit R : Nominal gauge resistance in Ω
r : Total resistance per meter of leadwire (Ω/m)
K : Gauge Factor shown on package
Temperature compensation for leadwires in Quarter bridge
Twisted leadwire
Number of cores
7/0.12 10/0.12 7/0.16 7/0.18 12/0.18 20/0.18
/Diameter (mm)
●Thermal output caused by temperature change
Cross section
In a quarter bridge 2-wire method, changes in leadwire temperature
area of lead 0.08 0.11 0.14 0.18 0.3 0.5
cause changes in the leadwire resistance, which result in thermal wire (mm2)
output. Use the equation below to compensate for this thermal
Total resistance
output. of leadwire per 0.44 0.32 0.24 0.20 0.12 0.07
meter (Ω)
r・L・α・ΔT
Leadwire thermal output ε L = Single-core leadwire
K・(R + r・L)
where
ε L : Leadwire thermal output
K : Gauge factor indicated on the strain gauge package Polyimide wire Polyimide wire
α : Thermal coefficient of resistance of leadwire Construction
(0.14mm-dia.) (0.18mm-dia.)
(3.9×10-3/°C for copper)
Cross section area
r : Total resistance of leadwire per 1 meter (Ω/m) 0.015 mm2 0.025 mm2
of leadwire
L : Leadwire length (m)
ΔT : Temperature change of leadwire (°C) Total resistance of
2.5 Ω 1.5 Ω
leadwire per meter
Note)
• Compensation is possible on condition that the temperature change is ¶ Setting the Gauge Factor to Data Loggers*
uniform for whole length of the leadwire.
• In a quarter bridge 3-wire method, compensation is not necessary
because the influence of change in leadwire resistance caused by 2.00 Cs : Coefficient set
Cs= K0 : Gauge Factor corrected with leadwire
temperature change is cancelled. K0
• Also our 1-Gauge 4-Wire Strain measuremet method does not require attached
above correction because it is not influenced at all by the leadwire
resistance. Refer to following page for details. For the detail of Data Loggers, refer to page 93.
11
Complete Compensation Method of Strain with Wheatstone Bridge - COMET
Strain Gauge
COMET: Abbreviation of Complete Compensation Method of Strain
When measuring strain using a strain gauge, quarter bridge method is Descent of sensitivity caused by the leadwire resistance is
commonly used. Quarter bridge 2-wire method is the easiest for
corrected
strain measurement, while quar ter bridge 3-wire method has an
The strain gauge sensitivity is influenced by the resistance of the
advantage of eliminating thermal output caused by the temperature
leadwire. In quarter bridge 3-wire method, the lead- wire resistance
change of the lead wire. It is known that there may be some small
is measured and the sensitivity is corrected automatically by using a
errors in measured values obtained by these methods, which are
data logger having the Complete Compensation Method of Strain.
caused by initial unbalance and non-linearity of the bridge circuit.
When measuring multiple points of strain gauges, it is not necessary
Most of our strainmeters already have a function of correcting non-
to use lead wires of the same length for the purpose of simplifying the
linearity of quarter bridge circuit. However, if we look into the matter
correction calculation.
MEASUREMENT
more closely, this function is not enough to completely correct the
measured values, for example when the initial unbalance of the bridge
is signif ic ant. Our unique technique “Complete Compensation Complete Correction of thermal output of strain gauge
Method of Strain” is a method which is capable of fully correcting the Thermal output of strain gauge is given as data under no strain, and it
errors in measured values obtained by quarter bridge method without may somewhat dif fer under strained c ondition. The C omplete
being influenced by initial unbalance and non-linearity of the bridge Compensation Method of Strain compensates thermal output by
circuit. This method is available in our instruments listed below. taking the applied strain into c onsideration. This is especially
effective when the thermal output is large.
Data loggers
(This compensation is available in TDS-630.)
TS-560, TDS-630, TDS-540, TDS-530*, TDS-602*, TDS-303*,
TDS-150, TDS-102*, TC-31K*, TC-32K Correction of error caused by replacement of strain gauge
* : No longer in production
When measuring a large strain, it is a common practice to replace the
Measurement error is not caused by initial unbalance of bridge strain gauge with a new one when the strain comes close to strain
limit of the strain gauge. In this case, accurate strain af ter the
If the resistance of strain gauge and bridge completion resistors is not
replac ement c an be known by c or recting the measured values
exactly the same when the strain is zero, an output voltage is yielded.
referring to the strain value at the time of replacement. The Complete
This should more or less occur in actual bridge circuits. The output
Compensation Method of Strain makes this correction automatically.
voltage is treated as an initial unbalance and deducted from the
output voltage when strain is applied. However, it causes some error
Setting of true strain measurement (COMET)
in measured strain values. This error becomes zero by using the
Complete Compensation Method of Strain.It is especially effective in This is the setting for performing a measurement correcting the error
of strain value using the function called "COMET".
12
Application example of Complete Compensation Method of Strain
Strain Gauge
Measurements using our data loggers equipped with Complete Application example 2:
Compensation Method of Strain have the advantages of the followings. Measurement of stress concentration gauge CCFXX, CCFYX
• Complete compensation of non-linearity
• No influence of strain gauge resistance The CCFXX and CCFYX are newly developed strain gauges having
• No influence of dummy resistance 10 grids aligned continuously without interval between each adjoining
• No need of using leadwires of the same length saving costs and grids. Different from the conventional stress concentration gauge
space for unnecessary leadwires having individual grids aligned with small intervals, it can measure strain
• No need of correcting sensitivity change caused by leadwire
distribution of the specimen more precisely. This strain gauge should be
resistance
measured using our data logger with Complete Compensation Method of
Accurate strain measurement is possible owing to the features above.
Strain. The number of leadwires is reduced to 11.
MEASUREMENT
60 60
Temperature (°C)
Thermal output (µm/m)
40
20 40 0
Depression strain (µm/m)
-50
0
-100
-20 Strain 20 -150
-40 -200
-250
-60 0 -300
-80 -350
-400
-100 -20 -450
Time -7.5 -6 -4.5 -3 -1.5 0 1.5 3 4.5 6 7.5
Position of strain gauge (mm)
True strain after thermal output correction Axial strain (µm/m)
100 80 0
80
1000
Temperature
60 60
Temperature (°C)
40
required for measuring a conventional
20 40 10-element strain gauge with quarter
0 bridge 3-wire method. The number is
Strain reduced to 11 in CCFXX/CCFYX strain
-20 20 gauge. This is achieved by using one
-40 leadwire for measurement of two or three
grids. The adjacent grid is connected
-60 0
in series with one leadwire of 3-wire
-80 connection. The resistance of this
-100 -20 adjacent grid can be ignored by using our
Time data logger with Complete Compensation
Method of Strain.
13
1-gauge 4-wire strain measurement method
Strain Gauge
Abstract
When measuring strain gauges, various connection methods are available according to the number of strain gauges used and the purpose of
measurement. In quarter bridge method, 3-wire connection is widely used to remove the effect of temperature change in the resistance of the strain
gauge leadwire. However in the method, gauge factor correction is required depending on the leadwire resistance. In addition, some measurement error
may be caused by the contact resistance in the connection part such as between the strain gauge leadwire and the instrument terminal. The 1-gauge
4-wire strain measurement is our unique method which eliminates the need of gauge factor correction depending on the leadwire resistance and the
measurement error caused by the contact resistance.
Since a new leadwire and a simple connector (modular plug) can be used, it helps to streamline the wiring works and to prevent wiring mistakes, and also
to reduce the cost of strain measurement by reusing the leadwires. Furthermore, since soldering works are not necessary, it can save wiring materials
and realize lead-free connections.
MEASUREMENT
Advantage over quarter bridge 3-wire method
●Leadwire resistance ●Contact resistance
In the conventional method, leadwires as thick and short as possible Conventionally, leadwire extension and connection to a measuring
are recommended to keep the resistance of the leadwire as small as instrument are done by soldering or by the use of specially designed
possible. However, since there is no inf luence of the leadwire connectors in order to eliminate the influence of contact resistance.
resistance in 1-gauge 4-wire method, it is possible to use thin and/or Since the 1-gauge 4-wire method is not affected at all by contact
long leadwires for connecting strain gauges. resistance, a modular plug which is installed by crimping can be used.
Sensitivity loss caused by extension of leadwire The modular plug makes easy connection of the leadwire to an
1
instrument or to an extension leadwire, and efficient connection works
1-gauge 4-wire without wir ing mistakes bec ome possible. Fur ther more, sinc e
0
soldering is not necessary, lead-free connection is actualized.
Decrease rate of sensitivity (%)
-1
(0.32Ω/m)
-2 (0.44Ω/m)
Comparison of strain measurement method between Quarter bridge 3-wire and 1-gauge 4-wire
-3
Advantage of not being affected by the variation of contact resistance at the connection point
-4
-5 Quarter bridge 3-wire 1-gauge 4-wire
Quarter bridge 3-wire (Wheatstone bridge circuit) strain measurement method
-6
(1.80Ω/m) Connection using easy Not possible Possible
-7 connector
-8 Necessary (for long-term
0 2 4 6 8 10 12
measurement)
Leadwire length (m) Soldering Not necessary
For short-term measurement,
Quarter bridge 3-wire 1-gauge 4-wire Wiring mistakes Care must be taken Largely decreased
(Wheatstone bridge circuit) strain measurement method
Thickness of leadwire Thick Thin
Weight of leadwire Heavy
The same material must be
Light
No need of using the same
Strain gauge with leadwire and modular plug
Material of leadwire
used material
This is a strain gauge applicable to our newly developed 1-gauge
Sheath color of Must be the same color No need of using the same
4-wire strain measurement method. Most of our strain gauges can be
leadwire depending on the measurement color
supplied with the exclusive leadwire and the modular plug (RJ12) pre-
Load on the specimen Heavy Light attached. Because the modular plug is attached to the end of the
Transportation cost High Low leadwire, neither soldering nor screwing is necessar y when
connecting the strain gauge to a measuring instrument. The strain
●Not influenced by thermal output of leadwire
gauge is connected by simply inserting the modular plug into the
When a 10 meter long leadwire having cross sectional area of modular connector receptacle which is equipped in data logger TDS-
0.11mm 2 is used for measurement of 120 Ω strain gauge in quarter 630, TDS-540 (with option), TDS-150 and TC-32K, and switching box
bridge (2-wire) method, thermal output of about 50×10 -6 strain/°C will IHW-50H, IHW-50G, ISW-50G, SSW-50D and FSW-10. The sheath
be resulted if there is a temperature change during the measurement. of the 4-wire leadwire is made of polypropylene, which does not
Therefore, compensation is necessary. Even if the quarter bridge generate noxious gas even if exposed to fire. A vinyl sheathed
3-wire method is used, compensation is necessary when the type, leadwire is also available at a lower cost.
length, cross sectional area, or temperature environment of the three
wires is not the same. In 1-gauge 4-wire strain measurement method,
compensation is not necessary even under such conditions. Easy leadwire extension using modular connectors
500
Apparent strain (μm/m)
400
300
Quarter bridge 2-wire Parallel
vinyl leadwire (0.11mm2)
200
14
1-gauge 4-wire strain measurement method
Strain Gauge
Measurement principle
The 1-gauge 4-wire strain measurement method uses a simple series
circuit which is composed of a resistance of strain gauge (R) and a
reference resistance (Rs) to measure strain. The voltage (E) is applied
to the both ends of the series circuit to flow the current (i). The strain is
obtained from the voltage (V) generated by the strain gauge resistance
r1
and the voltage (Vs) generated by the reference resistance. As the path R
where the current flows and the path where the voltage is measured are r2
V
dif ferent, measurement is possible without being af fected by the r3 E
leadwire resistance or the contact resistance (r).
MEASUREMENT
where r4
R : Gauge resistance i
Rs : Reference resistance
r1〜r4 : Leadwire resistance and contact resistance Rs Vs
i : Current flowing in strain gauge resistance and reference resistance
E : Excitation voltage
V : Voltage generated by gauge resistance
Vs : Voltage generated by reference resistance
1-gauge 4-wire strain gauge with modular plug 4-core shielded cable is connected directly if a
modular plug is not used
1-gauge 4-wire strain measurement method
The exclusive laedwire with modular plug (RJ12) can be attached to most of our strain gauges. It enables efficient wiring works without mistakes.
The leadwires can be used repeatedly to reduce the cost of the measurement.
Applicable sensor mode
1G4W 120Ω Gauge resistance 120 Ω
1G4W 240Ω Gauge resistance 240 Ω
1G4W 350Ω Gauge resistance 350 Ω
Applicable instruments
Data logger TDS-540(with option)/TS-560 /TDS-630/TDS-150/TC-32K
1-gauge 4-wire strain measurement is possible by fast connection to the modular jack of
the switching box
Switching box IHW-50H/IHW-50G/ISW-50G/SSW-50D/FSW-10
15
Measuring Method of Strain and Temperature
Strain Gauge
Temperature measurement is necessary for strain measurement involving temperature change. In addition to the thermocouples and platinum RTDs
which are generally used for measuring temperature, our product line includes temperature gauges which may be used in a same way as strain
gauges, and temperature integrated strain gauges which are capable of measuring strain and temperature simultaneously. We will provide you with the
introduction of their features and applications.
Temperature measurement applications to our strain measuring instruments
Temperature Application to static strain Application to dynamic strain Temperature measurement
Features
measurement means measuring instruments measuring instruments range (°C)
Thermocouple (T, K, etc.) Applicable Applicable -269 ~ +1760 Wide temperature range
Platinum RTD Pt100 Applicable Not applicable -40 ~ +400 High accuracy. Can be used only with data loggers
Temperature integrated strain gauges Applicable Not applicable -20 ~ +200 Applicable to most of the foil strain gauges
MEASUREMENT
Temperature gauges TF Series Applicable Applicable -20 ~ +200 A dedicated adapter necessary
Temperature gauge KT-110A Applicable Applicable -30 ~ +80 Robust structure, mainly for civil engineering
THERMOCOUPLE
Wide range of temperature can be measured by selecting the types of By using static strain measuring instruments such as data logger
thermocouple wire and sheath material. In this catalog, the following TDS series and TC-32K, temperature measurement using various
sheath material for thermocouples are introduced (the temperatures thermocouples can be carried out. As for DC dynamic strain measuring
indicated are upper temperature limits): instrument DC-96A/DC-97A, DC-204R, DC-004P, DH-14A, TMR-300 and
Vinyl: 80 °C DS-50A, temperature measurement can be carried out by thermocouples
Fluorinated resin: 200 °C K and T through Dedicated unit or thermocouple adapter TA-01KT.
Glass fiber : 350 °C
See page 76 for the details of thermocouples.
PLATINUM RTD
Temperature measurement can be carried out by bonding the platinum is connected to static strain measuring instruments such as data logger
RTD to the surface of an object to be measured, just like when using TDS series or TC-32K when measuring. Platinum RTD is not applicable
strain gauges. The measurement accuracy is high, and the measurement to dynamic strain measuring instruments.
can be done by connecting to lead wires for strain gauges. Platinum RTD
16
STRAIN GAUGE BRIDGE CIRCUIT
Strain Gauge
STRAIN GAUGE BRIDGE CIRCUIT Connection diagram varies according to strainmeter type.
Wiring connection to
Measuring mode Bridge circuit Bridge Output
Switching Box Bridge Box
Quarter bridge (with 2-wire) E : Excitation voltage
e : Output voltage
⊿e : Output voltage due
to strain
e0 : Output voltage before
strain generation
R0 : Resistance change
due to generation
BRIDGE CIRCUIT
R1 = R0 +⊿R
R = R0
E
Terminal code short-circuited ⊿e = ―― Kε
4
Quarter bridge 3-wire with two
gauges connected in series in one strain gauge R1 = R0 +⊿R
arm, eliminating bending strain 60Ω each
R2 = R0 +⊿R
R = 2R0
E
⊿e = ―― Kε
4
Terminal code short-circuited
R = R0
E
⊿e = ―― Kε
4
Terminal code short-circuited
R2 = R0 = R
E
⊿e = ―― Kε
4
R2 =R0 -ν⊿R
E(1+ν)
⊿e = ――――・Kε
4
ν : Poisson's ratio
R2 = R0 ー⊿R
R = R0
E
⊿e = ―― Kε
2
Output voltage due to strain is based on the condition that output voltage before strain generation(e0)is zero.
17
Strain Gauge
STRAIN GAUGE BRIDGE CIRCUIT Connection diagram varies according to strainmeter type.
Wiring connection to
Measuring mode Bridge circuit Bridge Output
Switching Box Bridge Box
Half bridge common dummy
R2 is used for two or more
channels as a common dummy
active R1 = R0 +⊿R
Available only by R2 = R0 = R
switching box
E
⊿e = ―― Kε
BRIDGE CIRCUIT
dummy 4
R2 = R4 =R0 -ν・⊿R
E(1+ν)
⊿e = ――――・Kε
2
ν : Poisson's ratio
R2 = R4 =R0 ー⊿R
⊿e = EKε
R2 = R4 =R0 ー⊿R
⊿e = EKε
R = R0
2 dummy E
⊿e = ―― Kε
2
Output voltage due to strain is based on the condition that output voltage before strain generation(e0)is zero.
18
STRAIN GAUGE CODING SYSTEM
Strain Gauge
Gauge resistance in Ω
Gauge length (standard 120Ω not
in mm presented)
F LA - 3 T - 350 - 11
CODING SYSTEM
Gauge series Applications Pattern configuration (*1) Functions (*2) Applicable gauge
F General purpose L/LA/LK/LX/LG/BX/BY Integrated with Applicable to most of strain
Single-axis T
Residal stress, Stress concentration, Chain LAB/LKB/LGB GOBLET thermocouple gauges
gauge C/CA/LC/CS/CB A Left 45° QFLT
WF Waterproof construction 2-axis Rosette (0°/90°)
CAB GOBLET B Right 45° QFLT
PF Concrete use, Polyester foil gauge FLAB, QFLAB, Some of
R/LR/RA/RAS/RS 3-axis Rosette W Large width
P Concrete use, Polyester wire gauge 350Ω strain gauges
RAB GOBLET (0°/45°/90°)
FLM / WFLM Contrete use, Metal backing strain gauge (*2) Not indicated for
XV/YV/BXV/BYV 5-element Single
MF Magnetic field use 5-element Rosette general strain gauges
PMF Concrete use, Embedment type strain gauge CV
(0°/90°)
YEF / YF / YHF Post-yield strain (Large strain) measurement CT Torque
PMFLS Asphalt use, Embedment type strain gauge LT 45° Single-axis
LF Low elastic material use, Wood, Gypsum (*1) Not always coded
PFLW / PLW Low elastic material use, Wood, Gypsum 0°/90° 2-axis
GF Low elastic material use, Plastics 0°/45°/90° 3-axis
BF / UBF Composite material use
DSF High endurance use, Fatigue test
CF Cryogenic temperature use Compensation material ppm/° C (*3)
CEF Wide range temperature use 3 Composite material 17 Stainless steel/Copper alloy
QF / ZF / EF High temperature use Ceramic (Si3N4) 2.6~3.3 SUS 304 16.2
SFA Stress measurement CFRP 3 ~5 SUS 310 15.8
AW Weldable strain gauge 5 Composite material SUS 316 16
BTM Bolt axial strain measurement Ceramic (SiC) 4.6 SUS 321 16.7
DD One-side gauge CFRP 3 ~5 Copper 16.7
FAC Crack detection gauge 8 Composite material Beryllium copper 16.6
TF Strain gauge type temperature measurement Glass 7.9 Brass 16.7
KM Concrete/Asphalt embedment use, strain Titanium 8.9 Bronze 17
transducer
FGMH Frictional Strain Checker Titanium alloy (Ti-6Al-4V) 8.8 Constantan 14.9
FGAH Frictional Axial strain transducer 11 Mild steel 23 Aluminium
FGDH Frictional Torque Sensor System Mild steel (0.1~0.2C) 11.8 Aluminium 23.4
Hard steel (0.4~0.5C) 11.2 Aluminium 2024-T4 23
The following strain gauges are CE marked.
Cast iron 10.5 Lead and its alloy 29
Hastelloy-276 11.2 Gypsum 25
For strain gauge without integral lead wire
Inconel 600 13.3 Polyimide 20~30
- Strain gauge with “-F” appended to the type
Inconel 750 12.1 28 Magnesium
number
Monel 13.5 Magnesium alloy 27
- Strain gauge indicated with “CE” mark in this
SUS 630(17-4PH) 10.8 50 Plastics
catalog
SUS 631(17-7PH) 10.6 Epoxy (Cast) 45~65
Concrete 7~13 70 Plastics
Acrylics 70
ABS 74
Polyacetal (POM) 80
Polycarbonate (PC) 66~70
Polystyrene (PS) 60~80
19
Strain Gauge
Length of leadwire pre-attached (*4)
(*4) These strain gauges Option –F
with 2-wire Standard length 1 , 3 , 5 m are available with integral
with 3-wire Standard length 3 , 5 m leadwires attached. (made to The leadwire pre-attachment is available
order) using lead-free solder. For the leadwire
pre-attached strain gauges using lead-free
solder, the option code “-F” is appended to
the type number to discriminate them from
conventional leadwire pre-attached strain
gauges using leaded solder.
CODING SYSTEM
Option –F Suffix codes of pre-attached leadwires Option -F for CE marking
Strain gauges using leaded solder as standard LJB / LJB-F 0.08mm2 paralleled vinyl leadwire
specifications are optionally available with lead-free LJBT / LJBT-F 0.08mm2 3-wire parallel vinyl leadwire
solder used. The option code “-F” is appended to the LJC / LJC-F 0.11mm2 paralleled vinyl leadwire
type number of lead-free solder used gauges to
LJCT / LJCT-F 0.11mm2 3-wire paralleled vinyl leadwire
discriminate them from conventional strain gauges using
leaded solder. The option code “-F” is omitted for strain LJD 0.3mm2 paralleled vinyl leadwire
gauges with CE marking such as GOBLET series. LJDT 0.3mm2 3-wire paralleled vinyl leadwire
LH 0.02mm2 twisted vinyl leadwire
LHT 0.02mm2 3-wire twisted vinyl leadwire
LS 3.2mm-dia. shielded vinyl leadwire
LTSA / LTSA-F 3mm-dia. shielded 3-wire vinyl leadwire
LTSB / LTSB-F 5mm-dia. shielded 3-wire vinyl leadwire
0.08mm2 polypropylene 4-wire paralleled leadwire with
LQM / LQM-F
modular plug
LXT / LXT-F 3-wire parallel special vinyl leadwire
LJRA 2-wire twisted cross-linked vinyl leadwire
Gauge lead
Gauge backing
20
STRAIN GAUGE SELECTION
Strain Gauge
Metal
WF Single/Multi-axis Glass 11,17,23 0~+80ºC +10~+80ºC CN,P-2 Epoxy Cu-Ni CE marked
Ceramic
Strain gauge for high temperature use
Metal CN,C-1
QF GOBLET Single/Multi-axis 11,17,23,28 -30~+200ºC +10~+100ºC Polyimide Cu-Ni CE marked
Ceramic NP-50
Single/Multi-axis
Metal CN,C-1 Partly compliant with Option -F
QF Stress concentration 11,17,23,28 -20~+200ºC +10~+100ºC Polyimide Cu-Ni
Ceramic NP-50 (except general strain gauges)
Shearing/Torque
AWMD Single Metal 12 -196~+800ºC **** Spot welding Inconel 600 Special alloy CE marked
-196~+650ºC SUS304
AWH Single Metal 11,17 RT~+600ºC Spot welding Special alloy CE marked
*2 Inconel 600
AWHU Single Metal 11 -196~+800ºC RT~+800ºC Spot welding Inconel 600 Special alloy CE marked
AW-6 Single Metal 11 -196~+300ºC +10~+100ºC Spot welding SUS304 Special alloy Not compliant
AWC-8B Single Metal 11 -20~+100ºC +10~+100ºC Spot welding SUS304 Special alloy Not compliant
Metal CN-E
PF Single/Multi-axis 11 -20~+80ºC +10~+80ºC Polyester Cu-Ni CE marked
Mortar RP-2,PS
Concrete
FLM/WFLM Single 11 -20~+80ºC +10~+80ºC PS SUS304 Ni-Cr Not compliant
Mortar
Special
PMFLS Single Asphalt **** -20~+60ºC **** Embedment Cu-Ni Compliant with Option -F
plastics
21
Strain Gauge
Fatigue life
Strain limit in room See
Strain level Description
temperature (με) page
Number of cycles
5% ±1,500μɛ These are CE marked strain gauges (compliant to RoHS2 Directive) for general use having a new series name "GOBLET". They have joined
42
F
(50,000) 1x106 to our well proven F-series general-use strain gauges. CE marked leadwires are also available in combination with the strain gauges.
±1,500μɛ These are foil strain gauges for general use having expanded operating temperature range of -196 to +150°C by the employment of special
5%
plastics backings. The backing is color coded to identify the objective material for self temperature compensation. Strain gauges using lead- 45
F
(50,000) 1x106 free solder are available with option code -F. Various leadwires are also available for this series to meet diverse measurement conditions.
SELECTION
±1,500μɛ These are F-series strain gauges with integral vinyl leadwires. Whole area of the strain gauge and the leadwire junction are coated with epoxy
3%
resin for water proofing. The coating is transparent and flexible, so the positioning and bonding works are very easy. By merely bonding the 47
WF
(30,000) 3x104 gauge with an adhesive, outdoor or underwater measurement for a short-term becomes possible.
3% ±1,500μɛ These are CE marked strain gauges (compliant to RoHS2 Directive) with backings made of polyimide resin. They are suited to strain
48
QF
(30,000) 1x106 measurement in high temperature up to 200°C. They are also used for strain gauge type transducers such as load cells.
3% ±1,500μɛ These are strain gauges utilizing polyimide resin as the backing material . They are suited to strain measurement in high temperature up to
49
QF
(30,000) 1x106 200°C. They are also used as the strain sensing element in strain gauge type transducers such as load cells.
1% ±1,500μɛ These strain gauges utilize specially designed Ni-Cr alloy foil for the grid and polyimide resin for the gauge backing. Owing to the construction,
50
ZF
(10,000) 1x106 these strain gauges are successfully used for measurement in high temperature up to 300°C.
±1,500μɛ These are extremely small strain gauges enabling strain measurement in narrow space. Single element gauge is applicable to measurement
1%
in high temperature up to 300°C. Two or three element gauge is applicable to measurement up to 200°C. In cryogenic temperature range, all 51
EF
1% ±1,500μɛ These strain gauges feature a wide range of operating temperature from cryogenic temperature to +200°C. They utilize polyimide resin for the
52
CEF
(10,000) 1x106 gauge backing. This series is available only in single axis configuration with gauge length of 1,3 and 6mm.
1% ±1,500μɛ These are strain gauges designed for measurement in cryogenic temperature. They are available in single element, 2-element and 3-element
53
CF
(10,000) 1x106 configurations with 350Ω resistance. The thermal output is stable even under cryogenic conditions.
55
(10,000) 1x106 to measurement in high temperature up to 300°C and/or in harsh environment. This strain gauge is installed using our spot welder W-50RC.
This strain gauge has a sensing element of quarter bridge 3-wire connection which is fully encapsulated in a metal tube. It is measured in full
1% ±1,000μɛ bridge method using the attached high pass filter. It is suited to measurement in high temperature up to 800°C and/or in harsh environment.
AWMD
55
(10,000) 1x106 This strain gauge is applicable only for dynamic strain measurement using DC exciting dynamic strain meter. It is installed using our spot welder
W-50RC.
The sensing element is made of special alloy and is fully encapsulated in a corrosion-resistant metal tube such as Inconel 600. The sensing part
0.6% ±1,000μɛ has half bridge configuration with active element and dummy element, and it is measured in full bridge method using the attached temperature
AWH
56
(6,000) 1x106 compensation circuit board. This gauge is suited to static measurement in high temperature up to 600°C (650°C for dynamic measurement). It
is applicable to use in various environment including gas or liquid. Installation is made using our spot welder W-50RC.
The sensing element is made of special alloy and is fully encapsulated in a corrosion-resistant metal tube such as Inconel 600. The sensing part
1% ±1,000μɛ has half bridge configuration with active element and dummy element, and it is measured in full bridge method using the attached temperature
AWHU
56
(10,000) 1x106 compensation circuit board. This gauge is available for use in high temperature up to 800°C for both of static and dynamic measurement. It is
applicable to use in various environment including gas or liquid. Installation is made using our spot welder W-50RC.
±1,000μɛ The construction of this strain gauge is that a high temperature strain gauge is bonded on a thin stainless steel sheet (0.08mm thick) with heat-
0.5%
AW-6
curing adhesive. Strain measurement in temperature up to 300°C is possible by this strain gauge. It is suited to measurement of a specimen 57
(5,000) 1x106 on which strain gauge bonding is not possible, and/or to a long term measurement. Installation is made using our spot welder W-50RC.
±1,000μɛ The sensing element of this strain gauge is encapsulated in a stainless steel tube with adhesive. Owing to the sealed construction, this strain
0.5%
AWC
gauge is suited to measurement under water and/or for a long term. It is installed by spot welding the stainless steel backing using our spot 57
(5,000) 1x106 welder W-50RC.
±1,000μɛ These strain gauges utilize a thin wire as the sensing element and have comparatively long gauge lengths. They are mainly used for
2%
measurement on concrete. Since the backing is transparent, the bonding position can easily be checked in the installation works. Strain 59
P
(20,000) 1x105 gauges with integral leadwires are available with CE marking.
±1,500μɛ These strain gauges have polyester resin backings which are the same as P series, while they have sensing elements made of foil. They can
2%
be handled as easily as P series gauges. They are applicable to various materials including concrete, mortar and metals. Strain gauges with 60
PF
0.5% ±1,000μɛ
They are exclusively used for the measurement of strain on concrete surface. The WFLM gauges have moisture proofing over-coating and 61
(5,000) 1x105 integral leadwire in addition to the metal backing. It is suited to long term measurement or measurement on underwater-curing concrete.
These gauges are designed for measurement of internal strain of concrete or mortar. They are embedded into the measurement position
**** **** 62
PMF
when the concrete or mortar is placed. These gauges are exclusively used for short term measurement such as a loading test. For long term
measurement, the use of strain transducer [KM] is recommended. (see page 63~64)
This strain gauge utilizes super engineering plastics for the backing material, whice exhibit excellent water and heat resistance. It withstands
PMFLS
**** **** 62
the high temperature of 200°C when the asphalt is placed. This strain gauge is manufactured using lead-free solder with option code -F.
22
STRAIN GAUGE SELECTION
Strain Gauge
Wood Special
LF GOBLET Single 11 -30~+80ºC +10~+80ºC CN-E Cu-Ni CE marked
Gypsum plastics
CN
MF Multi-axis Metal 11, 17, 23 -20~+200ºC **** Polyimide Ni-Cr Not compliant
NP-50
CN Special
Strain Gauge Characteristics
CN Special
YHF Single Metal **** -30~+80ºC **** Special alloy CE marked
CN-Y plastics
Single axis CN
DD Metal **** -10~+70ºC **** Acrylic Cu-Ni Compliant with Option -F
(2-element) P-2
Stress gauges
CN,NP-50
SF **** Metal 11, 17, 23 -20~+200ºC +10~+100ºC Polyimide Cu-Ni Not compliant
C-1
Temperature gauge
General CN,NP-50
TF Single **** -20~+200ºC **** Polyimide Ni Compliant with Option -F
materials C-1
Bolt strain gauges
Not applicable (high melting
Bolt Special
BTM Single **** -10~+80ºC **** A-2 Cu-Ni point solder)
M10 or larger plastics
CE marked
Not applicable (high melting
Special
BTMC Single Bolt **** -10~+80ºC **** CN Cu-Ni point solder)
plastics
CE marked
Frictional strain gauges
Single/Multi-axis Metal
CBF 11 0~+60ºC 0~+60ºC Not required Special resin Cu-Ni Partly compliant
Torque Steel
23
Strain Gauge
Fatigue life
Strain limit in room See
Strain level Description
temperature (με) page
Number of cycles
±1,500μɛ These are strain gauges developed for measurement on composite materials. Owing to the development of gauge backing with better
3%
65
UBF
compliance, the number of repetition in thermal cycling test and the creep characteristics have been significantly improved compared to
(30,000) 1x106 conventional strain gauges.
3% ±1,500μɛ These are strain gauges designed for measurement on composite materials. They have a specially designed grid pattern to reduce the
66
BF
SELECTION
±1,500μɛ These strain gauges are suited to the measurement on materials such as plastics, which have low elastic modulus compared to metal. The
3%
specially designed grid reduces the stiffening effect of strain gauge to the specimen material, and also reduces the effect of Joule heat in the 67
GF
3% ±1,500μɛ This strain gauge is designed for measurement on materials having low elastic modulus such as wood or gypsum. Its specially designed grid
68
LF
(30,000) 1x106 reduces the stiffening effect of the strain gauge to the specimen material.
2% ±1,000μɛ These are polyester strain gauges whose backings lined with metal foil. The metal foil prevents the penetration of moisture to the strain gauge
PFLW
69
(20,000) 1x105 and makes it suited to the use for long term measurement.
±1,500μɛ These gauges are designed for strain measurement in magnetic field. The sensing element of the gauge is made of a material which exhibits
1%
low magnetoresistance effect. In addition, the sensing element is constructed to make the strain gauge less sensitive to the influence of 70
MF
(10,000) 1x106 sensing element is constructed to make the strain gauge less sensitive to the influence of electromagnetic induction.
10~15% ±1,500μɛ These strain gauges are applicable to the measurement of large strain up to 10~15%. Also they withstand the repeated strain in elastic range
(100,000~ 71
YEF
5x105 (strain level of about ±1500×10-6) like ordinary strain gauges. Strain gauges using lead-free solder are newly introduced with option code -F.
150,000)
15~20%
These strain gauges are applicable to the measurement of large strain up to 15~20%. They are not applicable to the measurement of repeated
(300,000~
400,000) 2x104 repeated strain in elastic range as well as in large strain range.
1% ±3,000μɛ These strain gauges are developed for measurement in fatigue test. They satisfy the fatigue life over 10 million times at a strain level of
74
DSF
(10,000) 1x107 ±3000×10-6 strain. It can save the labour and cost for replacing strain gauges during the fatigue test.
These strain gauges are intended for measuring the bending and tensile strains separately by simply bonding the gauge on one side of a plate
0.15% ±1,000μɛ or beam. They are effectively used for the measurement of a box construction in structures such as bridges or pressure vessels, where the
74
DD
(1,500) 1x105 reverse side of the measurement object is not accessible for strain gauge installation. Strain gauges using lead-free solder are newly introduced
with option code -F.
These gauges are designed to measure the propagation speed of fatigue crack in a metal specimen. The gauge is bonded with an adhesive on
**** **** 75
FAC
the position where the crack is initiated or the crack initiation is expected. The gauge is used together with the crack gauge adapter CGA-120B
for the measurement.
These gauges are intended to measure the stress in an optional direction of the specimen in plane stress field. The gauge is sensitive not only
±1,500μɛ in its axial direction but also in its transverse direction, and the sensitivity ratio of the transverse direction to the axial direction is equal to the
**** 75
SF
1x106 Poisson’s ratio of the specimen material. In addition, the gauge is not sensitive to the shearing strain. Therefore, the output of the gauge is
proportional to the stress in the direction of the gauge axis.
These gauges are bonded on the specimen surface like ordinary strain gauges, and measure the surface temperature. By combining with the
**** **** dedicated temperature gauge adapter (TGA-1A or TGA-1B), actual temperature can be measured easily using a strain meter. Gauges using 76
TF
These gauges are used for measurement of tensile strain of bolt. The gauge is simply inserted into a pre-drilled hole in the bolt shank
**** **** 79
BTM
together with A-2 bonding adhesive and cured. Installation service of bolt strain gauge from drilling till bonding and calibration service after the
installation are also available.
These gauges are used for measurement of tensile strain of bolt. The BTMC gauges have a tube shape sensing element, and they are installed
BTMC
**** **** 80
with fast-curing CN adhesive. The installation is easily made at room temperature.
The frictional strain gauge measures strain using frictional force working on the contact surface between the strain gauge and the measurement
object by pressing the gauge to the object with a constant force. It is utilized in the Strain Checker FGMH series which is mounted on a steel
**** **** 81
CBF
structure using magnet, and in the Torque Sensor System FGDH series and Axial Strain Transducer FGAH series which enable measurement of
torque or axial force by merely being mounted on a drive shaft or tie rod.
24
Measuring purpose
Strain Gauge
Metal or Concrete
Magnetic field use ー20 MF(Single) +80 CN/CN-E/RP-2 W-1/SB tape Twisted vinyl with shield
ー20 MF(2-/3-axis) +200 CN/NP-50B/EB- 2/C-1 KE-348 Twisted FEP with shield
Concrete or Mortar
Surface strain ー20 P/PF +80 CN-E/RP-2/PS Vinyl, Cross-linked
W-1/SB tape
ー20 +80 FLM/WFLM PS polyethylene
Internal strain ー20 +60 PMF Embedment ー Cross-linked vinyl
Asphalt
Internal strain ー20 +60 PMFLS Embedment ー Chloroprene
Plastics
General purpose ー30 GF +80 GOBLET CN W-1/N-1/SB tape Vinyl
Composite
General purpose ー30 BF GOBLET +200 CN/NP-50B/EB-2
for static +120 W-1//SB tape Vinyl, FEP(6F)
ー30 UBF CN/EB-2
for dynamic +150
Fatigue test ー60 DSF +200 CN/C-1/EB-2 ー Vinyl, FEP(6F)
Printed circuit board
General purpose -196 EF(Single) +300
CN/NP-50B/EB-2 ー Vinyl, FEP(6F), PTFE(4F)
-196 EF(2-/3-axis) + 200
Wood long-term/Gypsum
General purpose ー30 LF +80 GOBLET CN-E
W-1/N-1/SB tape Vinyl
ー20 +80 PFLW/PLW PS/CN-E
General use
Temperature ー20 TF +200 CN/C-1/NP-50B W-1/SB tape Vinyl, FEP(6F)
25
Operating temperature range
Strain Gauge
Strain gauges Coating materials
(°C) -300 -200 -100 0 100 200 300 -300 -200 -100 0 100 200 300 (°C)
SELECTION
AWH -196 650 KE-348W/
-50 200
KE-348T
AWM/AW-6 -196 300
-40 150 UE-1
ZF -20 300
-30 80 N-1 (A-862-B)
QF/BF GOBLET -30 200
YEF/YHF -30 80
YF -20 80
P/PF -20 80
Extension lead insulated materials
BTM/BTMC -10 80
-269 300 Polyimide
PLW/PFLW -20 80
-269 260 PTFE(4F)*
CN-Y -30 80
EA-2A -269 50
Important point
N.B.: PTFE(4F)
Short term use of 300ºC available
26
PACKAGE DESIGNATION
Strain Gauge
TML strain gauges are delivered together with TML Strain Gauge Test Data (example shown below). The evaluation methods conform to the
National Aerospace Standard NAS942 (modified). For installation, handling and bonding procedures, please see the data sheet.
GAUGE PACKAGE
PACKAGE DESIGNATION
CE compliance
Affixing the CE marking and Batch No.
our logo mark of strain gauge Environment
GOBLET series to a Production code for
procedure and history. Temperature in degrees centigrade and
container package
relative humidirty in % at which the test
data are obtained.
TEST DATA
Gauge type
Lot No.
Gauge resistance
Applicable temperature compensation
Electrical resistance of the strain gauge under
free conditions at room temperature, unbonded Various temperature compensation values are available (3,
as supplied. Various range (60, 120, 350 or 5, 8, 11, 17, 23, 28, 50, 70ppm/° C)
1000Ω) are available. (Blank indicates temperature compensation not available.)
27
Strain Gauge
LEADWIRE-INTEGRATED STRAIN GAUGE PACKAGE
LJCT : 3-wire system
LJB : 2-wire system
PACKAGE DESIGNATION
LEADWIRES GAUGE RESISTANCE
Core number/diameter Wiring system Length of leadwire For pre-attached strain gauge, the gauge resistance value
FLAB-5-11-3LJCT-F (Left) does not include the lead wire resistance. For correction of
10/0.12 3W 3m : 10-core 0.12mm diameter, 3-wire, 3-meter long. gauge factor due to the prolonged leadwire resistance, refer to
FLAB-5-11-5LJB-F (Right) the resistance per meter (r value) given in LEAD WIRES.
7/0.12 2W 5m r=0.44Ω/m : 7-core 0.12mm diameter, 2-wire, 5-meter
long, leadwire resistance per meter 0.44Ω above
Gauge type
Lot Number
A linear thermal expansion
coefficient of specimen
Gauge Factor material in thermal test
28
PRIMARY INSTALLATIONS - Bonding strain gauges
Strain Gauge
When bonding the strain gauges, the most suitable adhesive should 6. Curing and pressing
be selected for each application. A typical installation procedure is Place the gauge on the position, place a polyethylene sheet onto it and
described below using the fast-curing adhesive CN. press down on the gauge constantly using your thumb or a gauge
clamp. This should be done quickly as the curing process is
completed very fast. The curing time varies depending on the gauge,
test specimen, temperature, humidity and pressing force. The curing
1. Preparation time under normal conditions is 20-60 seconds.
The following items are required for bonding and leadwire connection:
Strain gauges, bonding adhesive, connecting terminals, test specimen,
solvent, cleaning tissue for industrial use, soldering iron, solder,
abrasive paper (120 ‐320 grit), marking pencil, scale, tweezers,
PRIMARY INSTALLATIONS
Polyethylene sheet
2. Positioning
Roughly determine a location on the test specimen where the strain
gauge is to be bonded.
7. Raising gauge leads
After the adhesive beneath the polyethylene sheet has been perfectly
cured, raise the gauge leads. Raise the leads up to a bit inside the
3. Surface preparation gauge base while pressing down the foot of the leads by tweezers not
Before bonding, remove all grease, rust, paint, etc., from the bonding to damage the leads..
area to provide a shinny metallic surface. Use abrasive paper to
abrade an area somewhat larger than the bonding area uniformly and
Gauge leads
finely with abrasive paper. Finish the surface with #120 to 180 hold down
abrasive paper for steel, or #240 to 320 for aluminium.
Gauge lead
ends lift up
4. Fine cleaning
Clean the abraded surface with industrial tissue or cloth soaked in a Foil type connecting
small quantity of chemical solvent such as acetone. Continue cleaning terminals
until a new tissue or cloth comes away completely free of
contamination. Following the suface preparation, be sure to attach the
gauge before the surface becomes covered with an oxidizing
membrane or becomes newly contaminated.
9. Soldering the gauge leads
Place the gauge leads on the gauge terminal with a little slack and
apply solder so that the metal foil of terminal is covered with the
Solvent
solder. An excess gauge leads should be twisted off by tweezers.
Leadwires
29
PRIMARY INSTALLATIONS - Overcoating strain gauges
Strain Gauge
Water- and Moisture-proofing with SB tape and VM tape
Both of the SB and VM tapes are butyl rubber tape generally referred
PRIMARY INSTALLATIONS
to as pressure-sensitive adhesive. These coating tapes are applied by
being pressed onto the test specimen, and they provide excellent
resistance to moisture and water.
Under-laying
Lift up the leadwires and press the smaller piece of tape onto the test
specimen surface under the leadwires.
Overall coating
Press the leadwires back down onto the piece of SB tape and then
press the larger piece of coating tape down onto the strain gauge.
30
STRAIN GAUGE INSTALLATION
Strain Gauge
TML strain gauge series are roughly classified into 4 3. Frictional gauge type (Re-usable type)
This gauge consists of a soft rubber layer on its contact surface and a
types depending on the method of installation.
magnet which presses the strain gauge against the specimen surface
by magnetic force. It measures strain by friction which is caused
1. Adhesive bonding type
between the contact surface of strain gauge and the measurement
In general, most of strain gauges are installed on the surface of test
surface of the metal specimen. It has the advantage of being usable
specimen with adhesive. Measurement is possible as far as the
repeatedly because it is attached by magnetic force without using
specimen material is bondable with adhesive. This method can be
adhesive. Since the measurement point can be moved easily, it is
applied to various materials including metal, concrete, wood and
useful for preparatory or supplemental measurement. The maximum
composite material. After installation, coatings should be applied to
operating temperature is 60°C because of adopting magnetic force.
protect the strain gauges and leadwires from various environmental
conditions. The availability of this bonding type depends on the
INSTALLATION
Fixing leadwire
Bonding adhesive
Metal specimen
Concrete specimen
Spot welded
Fixing leadwire
Rust-proofing layer
31
STRAIN GAUGE EXTENSION LEADWIRES
Strain Gauge
Strain gauges are connected to strain measuring instruments using extension leadwires. We offer various types of leadwires to be selected depending on the usage conditions. In
addition, most of strain gauges are available with extension leadwires preattached at our factory. Those leadwire-integrated strain gauges greatly save the leadwire connection
works during the strain gauge installation. Please feel free to contact our company or local representative for the extension leadwires and the leadwire-integrated strain gauges.
EXTENSION LEADWIRES
Leadwire selection
¶ Vinyl leadwires
Vinyl leadwires are widely used as strain gauge leadwires, and are available in a variety of types. Because the vinyl insulation can be colored,
these wires allow color-coding for rosette gauges. Stranded core wires are flexible and easy to handle, and allow easy wire connection and
terminal attachment.
N.B.: * Stripe is for distinction of independent wire in quarter bridge 3-wire connection.
32
Commentary
¶ Enamel leadwires
Enamel leadwires have a single core insulated with a resin. Heat resistance and handling methods vary depending on resin. Because the wire
mass and diameter are small, enamel leadwires are used for strain measurement of rotating specimens and/or measurement of multiple points
located in close proximity. Since the enamel leadwire contains one core covered with a thin resin, it must be handled with care.
·Polyurethane leadwires
Polyurethane leadwires allow easy post-processing because the resin can be removed with a soldering iron. The resin is not strong, therefore,
polyurethane wires must be handled with special care.
·Polyester leadwires
Polyester leadwires are harder than polyurethane wires. It cannot be removed with a soldering iron.
EXTENSION LEADWIRES
·Polyimide leadwires
Polyimide leadwires are harder than the polyester wire. A soldering iron cannot be used for post-processing.
N.B.: *1: Two types with different core diameters, which are 0.14 mm and 0.18 mm, are available for each enamel wire.
*2: Attachment of lead wire cannot be performed on stacked-type two-element or three-element gauges.
33
Strain Gauge
¶ Special leadwire for temperature-integrated gauge
Special leadwire for temperature-integrated gauge consists of 2-core copper and 1-core constantan. To extend this wire, the exclusive leadwire
should be applied propely.
EXTENSION LEADWIRES
Temperature-integrated 3-wire twisted fluorinated resin
(FEP) leadwire 6FB□TLT(*2)
1/0.2 -269~+200°C 1.2Ω/m(*1) Ф 1.1mm ー Red-White-Blue
34
Commentary
Most TML strain gauges are available with extension leadwires pre-attached for customer convenience. We have several methods for connecting
leadwires to be chosen depending on conditions such as the type of strain gauge and leadwire, measurement environments and so on.
Different joints
·Integral type
A vinyl leadwire is jointed to polyimide insulated gauge leads of a strain gauge. The solder joints are covered with the vinyl insulation of the leadwire. This is our
standard method of integral leadwire attachment.
·Heat-shrinkable tubing
A soldered joint between gauge leads and leadwire is protected with a heat shrinkable tube. The heat shrinkable tubes are available in three ratings of
EXTENSION LEADWIRES
Integral type b
Leadwire
Dimension Code to
Cross section a Construction
a b order
Polyimide insulation 7/0.12 1.1 2.2 -LJB/-LJB-F
Vinyl leadwire 2-wire
2-wire paralleled 10/0.12 1.4 2.8 -LJC/-LJC-F
Gauge lead length
approx. 15mm 2-wire
5/0.07 0.4 − -LH
twisted
The option code “-F” appended to the leadwire code indicates that lead-free solder is used for the leadwire.
L
Vinyl leadwire
2-wire paralleled 12/0.18 1.9 3.8 11 3 6 -LJD
2-wire
Gauge lead length
approx. 15mm
Vinyl leadwire
3-wire paralleled 12/0.18 1.9 5.7 11 3 7 -LJDT
3-wire
-LHT
3-wire twisted 5/0.07 0.4 − 5 0.8 1.6
-LHT-F
Cross-linked Vinyl
leadwire Cross-linked vinyl
7/0.16 0.9 − 11 2 4 -LJRA
2-wire 2-wire twisted
3-wire Cross-linked
-LJQTA
polyethylene 7/0.12 0.8 − 11 2 4
-LJQTA-F
3-wire twisted
The option code “-F” appended to the leadwire code indicates that lead-free solder is used for the leadwire.
35
Strain Gauge
Heat-shrinkable tubing Leadwire Heat-shrinkable tube
Dimension Code to
Gauge lead length approx. 15mm Construction Dimension order
W L H W
EXTENSION LEADWIRES
approx. 15mm
W
-6FB○LT
High temperature use 1/0.2 Ф 1.1 11 2 2
H -6FB○LT-F
Fluorinated resin (FEP) leadwire L FEP (Fluorinated-
ethylenepropylene)
3-wire twisted -6FAS○LT
3-wire 7/0.18 Ф2 11 3 4
Gauge lead length -6FAS○LT-F
approx. 15mm
W
High temperature use -4FB○LT
1/0.2 Ф 1.1 11 2 2
Fluorinated resin (PTFE) leadwire H -4FB○LT-F
L PTFE (Polytetra-
fluoroethylene)
3-wire twisted -4FA○LT
3-wire 7/0.16 Ф 1.9 11 2.5 4
Gauge lead length -4FA○LT-F
approx. 15mm
N.B.:
Figures in Leadwire construction column show "Number of cores/ Diameter of one conductor leadwire in mm". For example, "7/0.12"
represents "7core / 0.12mm diameter for one conductor leadwire". All dimensions of the Leadwire Heat-shrinkable tube and Film are
approximate values in mm.
"○" in the "Code to order" is filled with the leadwire length in meter.
36
HOW ARE INTEGRAL LEADWIRES JOINTED
Strain Gauge
7/0.12 (0.08mm2) Paralleled vinyl leadwire 7/0.12 (0.08mm2) 3-wire Paralleled vinyl leadwire
Suffix code : -LJB/-LJB-F Suffix code : -LJBT/-LJBT-F
EXTENSION LEADWIRES
7/0.127 (0.09mm2 ) 3-wire twisted cross-linked polyethylene leadwire 5/0.07 (0.02mm2 ) 2-wire twisted vinyl leadwire
Suffix code : -LJQTA/-LJQTA-F Suffix code : -LH
Red-Yellow-Black
1staxis Red
1st axis
White
2nd axis
3mm-dia. 3-core shielded vinyl leadwire 7/0.12 (0.08mm2) Paralleled vinyl leadwire
Suffix code : -LTSA/-LTSA-F Suffix code : -LDBB-F
37
Strain Gauge
Insulated leadwire colors
These are generally used leadwires.
The option code “-F” appended to the leadwire type indicates that lead-free solder is used for the leadwire.
EXTENSION LEADWIRES
White
White
Black
Black
Green
Green
Red
Red
3-wire paralleled vinyl leadwire -LJBT/-LJBT-F 3-wire paralleled vinyl leadwire -LJBT/-LJBT-F
3-wire paralleled vinyl leadwire -LJBT/-LJBT-F 3-wire paralleled vinyl leadwire -LJBT/-LJBT-F
Yellow Blue
White White
Black Black
Green Green
Red Red
Independent wire Common two wires Independent wire Common two wires
Stress concentration measurement use FCV 10-element 2-axis cross integrated 3-wire paralleled vinyl leadwire -LJBT/-LJBT-F
X-axis Y-axis
Paralleled vinyl leadwire -LJB/-LJB-F Blue stripe
Red stripe
approx. 50mm Green stripe Yellow stripe
X-axis Y-axis Black stripe Black stripe
Red Blue
Green White Yellow stripe Green stripe
Black Black Orange stripe Red stripe
White Green
Yellow Red Independent wire
Color stripes are marked on independent wire of each axis with 3-wire system.
Temperature gauge
Torque measurement use (Integral type) LDBT
3-wire Paralleled vinyl leadwire TFL (Connecting terminal joint type) -6FB□LT(CT)
-LJBT/-LJBT-F
Red
Green
Blue stripe Blue
Color of leadwire insulation may vary depending on the
leadwire type.
Single element strain gauge with different leadwire Color of leadwire insulation may vary depending on the leadwire type.
Fluorinated resin (PTFE) leadwire -4FA□LT/-4FA□LT-F
Vinyl leadwire
38
Commentary
L P 3
- P 3
- P 3
- T 3
- T 3
. 3 5
e a
r w a
r w a
r w w
i w w
i 2 m m
a a
l i
r a
l i
r a
l i
r s
t i
r s
t m m m
d e e e e e e e e e m -
d -
d
w
i l
e p l
e p l
e p d t
w d -
d i
a i
a
r d a
r d a
r d a
r v
i i v
i i . .
e v a v a v a n s
t n a
. 3 3
n i l i l i l y
l e y
l 2 -
c -
c
a n
y e
l n
y e
l n
y e
l l d l - o o
l e l e l e e v
i e c
o r
e r
e
m l
e d l
e d e d a
d n a
d r
v v a v y e s s
Option –F: Lead-free solder
e a i a i d i w l w h h
d n
y d n
y w n
y i
r l
e i
r s
h i
e i
e
w l w l i l e e i l l
Use of lead-free solder is selectable for strain
i
r l i
r l r
e l a
d e d d
e e e e e w l
d e e
a a a e d d
gauges and leadwires. When it is selected, the
d d d i
r d v v
w
i w
i w
i e v i
n i
n
r r r
option code “-F” is added to the type number of
e e e i
n y
l y
l
y
l l
e l
e
strain gauge and leadwire separately.
l
EXTENSION LEADWIRES
e a
d a
d
a
d w w
The GOBLET and PF/P/ YEF/ YF/PFLW/PLW/
w i
r i
r
i
r e e
UBF/FAC series gauges are only available with
e
the use of lead-free solder because they are CE Suffix code LJB LJBT LJC LJCT LJD LJDT LH LHT LJAY LS LTSA LTSB
marked with their exclusive leadwires. The CF/
CEF/ZF/EF/BTM series gauges are CE marked Option (-F) -F -F -F -F -F -F -F
because they use high melting point solder and
Number of cores/
RoHS2 Directive is not applied. 7/0.12 7/0.12 10/0.12 10/0.12 12/0.18 12/0.18 5/0.07 5/0.07 7/0.12 7/0.12 7/0.12 7/0.26
Core diameter(mm)
A strain gauge with option code “–F” is a RoHS-
Cross sectional
c ompliant product. Sinc e the issuanc e of 0.08 0.08 0.11 0.11 0.3 0.3 0.02 0.02 0.08 0.08 0.08 0.3
area (mm2)
technical document is required for the RoHS
Operating
compliance, please contact us for the details of -20 ~ -20 ~ -20 ~ -20 ~ -20 ~ -20 ~ -20 ~ -20 ~ -20 ~ -20 ~ -20 ~ -20 ~
temperature
+80 +80 +80 +80 +80 +80 +80 +80 +80 +80 +80 +80
CE marking availability for the product. range (°C)
Operating Temperature The table below shows the maximum operating temperature of the strain gauge in combined use with the
Strain Gauge CE
compliance temperature compensation dedicated leadwire. (°C)
Series range °C
range °C
F Partly (-F) -196 ~ +150 +10 ~ +100 80 80 80 80 80 80 80 80 - - 80 80
GOBLET CE -196 ~ +150 +10 ~ +100 80 80 80 80 - - - 80 - - 80 80
PF CE -20 ~ + 80 +10 ~ +80 80 80 80 80 - - - - - - 80 80
P CE -20 ~ + 80 +10 ~ +80 80 80 80 80 - - - - - - 80 80
FLM Non -20 ~ + 80 +10 ~ +80 - 80 - 80 - 80 - 80 - - 80 80
Combination use of strain gauges and dedicated leadwires
Remarks: Strain gauges of the following series are available only with the dedicated leadwires which are the most suited to the series. Please also refer to the description about each series in
this catalog. The option –F (use of lead-free solder) is available. To specify this option, attach the suffix “-F” to the end of each type number of the dedicated leadwire.
39
Strain Gauge
P( 3 2 3 3 l T v T fl P P P 3 l 3 l e 3 s 3 l 1 r 3 l 3 s
o w - - - - e ei elue o o o - e - e
at - i - e
5e
. - e - i
l
y i
t
h w
i
r
w
i
r
w
i
r
w
rd
i
a mny
l moid
r
a l
y l
y l
y
i
w
rd
i
a w
rd
i
c
h
i
w
rg
i
n
l
w
rd
i
a
mi
s
n
w
rd
i
a w
rg
i
n
l
p
r m e e e e w
i p l
e p n w
i u
r e
s m e w
i e w
i n e e
- e w
i m( e w
i e e
-
o p t t t r e
r a e
r tr
a e t i t r t r g
) t c t r F t r t c
p o w w w e a a e t e d w e w ei w w e d w e w
y d a
r i i i t d t e h r e i i ( s ior i i
a
E i ior
l
e u
l a
l
s
t
e
s
t
e
s
t
e
u
r w
i
r
u
r d
r
a
n l
e l
e
s
t
e
s S
tun
e
s
t
e
e s
t
e .P) s
t
e
s
t
e
e
n
er
a e
l d d d e
-
i e e
-
iie
s e a
d a
d d drf o
t dle d 3
- l
e d dle
p s c c c n n l
e w f
l f
l a r la
f d f
l c
oa f
l la
f d
4
-
w
l
u
g
p
e
r
o r
o r
o t
e
g en
t
g ( a
d
i
r
e
w
i
r u
o u
o
c
eeq u
o w
i
u
o r
ew
d u
o u
o w
i
i
r ) c s
s s
s s
s r r F w e r
i r
i t
r u
i r
i r
e r
i s i
r r
i r
i r
e
e i
a -
l -
l -
l a
t a
t E i
r n n e r n n h e n n
l i i i e e P e a
t a
t a e a
t a
t i a
t a
t
p
a v
i
n
k n
k n
k d d)s e
d e t
de)
m d e
d e
d
e
l
d e
d e
d
r
a n
y e
d e
d e
d 3 3 i
n e
l l -
w -
w g r
e r
e n r
e r
e d r
e r
e
e l v
i v
i p i il s s t s s f s s
l
l
e
e
a
d
n
y n
y
o
l
y
r
e ee
r -
c
i
n n(
i t
e
i
n i
n l
u
o
i
n i
n
a w l
l l
l e
t p
a
t
w
ir
o (
F Ft
( r (
F (
F r
i (
P (
P
d e e Ea n
EXTENSION LEADWIRES
w i
r a a h
y r
a s e E - E E a T T
i
r e d d l l t
e P P P P t
e F F
e w w e
n e d ) ) ) ) d E E
i
r i
r e l ) )
e e
0.08 0.08 0.14 0.09 0.09 0.08 0.18 0.18 0.04 0.04 0.14
-20 ~ -20 ~ -20 ~ -20 ~ -65 ~ -20 ~ -269 ~ -10 ~ -196 ~ -269 ~ -269 ~ -269 ~ -269 ~ -269 ~ -269 ~ -269 ~ -269 ~
+100 +150 +100 +100 +125 +80 +200 +120 +200 +300 +200 +200 +200 +200 +200 +260 +260
Strain Gauge
The table below shows the maximum operating temperature of the strain gauge in combined use with the dedicated leadwire. (°C)
Series
100 150 100 100 125 80 150 120 150 150 150 150 150 150 - 150 150 F (-F)
100 150 - - 125 80 150 120 150 150 150 150 150 150 - 150 150 GOBLET
80 80 - - 80 80 - 80 80 80 - - - - - - - PF
80 80 - - 80 - - 80 80 80 - - - - - - - P
80 80 - 80 80 80 80 - - - 80 80 80 80 - 80 80 FLM
80 80 80 80 80 80 80 80 80 80 80 80 80 80 - 80 80 CF
100 150 100 100 125 80 200 120 200 200 200 200 200 200 - 200 200 CEF
100 150 100 100 125 80 200 120 200 200 200 200 200 200 - 200 200 QF (-F)
100 150 - - 125 80 200 120 200 200 200 200 200 200 - 200 200 GOBLET
100 150 100 100 125 80 200 120 200 300 200 200 200 200 - 260 260 ZF
100 150 100 100 125 80 200 120 200 300 200 200 200 200 - 260 260 EF(Single)
100 150 100 100 125 80 200 120 200 200 200 200 200 200 - 200 200 EF(Rosette)
- - 80 80 80 - - 80 - 80 80 80 80 - - 80 80 BTM
- - - - - - - 80 - 80 - - - - - - - FAC
- - - 100 125 - - 120 - 200 200 200 200 200 - 200 200 TF (-F)
40
CE compliant strain gauge
GOBLET series
CE compliant
In a conventional strain gauge, the gauge leads, which conduct electrical signal to the metal foil called gauge element, are soldered
using leaded solder. The leaded solder is an alloy composed of lead and tin, and the lead is effective to reduce the stress because
it is soft. On the other hand, the lead is not only harmful to human bodies but may cause adverse effects on the natural
environment. Use of lead-free solder is required according to the RoHS Directive. However, in the combination of lead-free solder
and conventional strain gauge pattern, fatigue life conforming to the NAS 942 is not satisfied for some strain gauges. We have
developed a new gauge pattern that does not cause stress concentration even if the lead-free solder is used. We propose our
next generation strain gauge GOBLET, which maintains the conventional strain gauge performance while considering the
environment by the adoption of the new gauge pattern.
The concept of development of GOBLET is “Gauges Of Brilliant Lifespan and Environmentally Thoughtful”, which represents the
GOBLET series
excellent fatigue life and small environmental effect of these strain gauges. The GOBLET is series of our strain gauges which are
compliant to RoHS Directive and CE marked.
The GOBLET is currently available for the series below. The dedicated leadwires which use lead-free solder are also available.
41
GENERAL USE
General use
Strain gauges compliant to RoHS2 Directive 2011/65/EU are added Please specify the type number as shown in the example below.
to the lineup in F series. They are supplied with CE marking as FLAB -5 (-350) -11 -3LJC-F
standard specification. Our logo GOBLET, which is an abbreviation
Length in meter and type of integral
of “Gauges Of Brilliant Lifespan and Environmental Thoughtful”, is leadwire CE compliant leadwire
marked on the package of these gauges. Objective material for temperature compensation
Gauge resistance ( blank for 120Ω)
Gauge length
Gauge series name
Operating temperature range Applicable adhesives
Objective material for temperature compensation
Fseries (GOBLET)
−196〜+150℃ CN −196〜+120℃ (coefficient of linear thermal expansion ×10-6/°C)
Temperature compensation range P-2 −30〜+150℃
-11: Mild steel ■ -17: Stainless steel ■ -23: Aluminium ■
+10〜+100℃ EB-2 −60〜+150℃
●Single axis
Backing length
FLGB-02 0.2 1.4 3.5 2.5 120
Gauge length
FLGB-1 1 1.1 6 2.5 120
Gauge
width
width
Single axis
FLAB-5 5 1.5 10 3 120
FLAB-30 30 2 35 5 120
42
GENERAL USE
F series(GOBLET)
General use
●0°/90°
2-axis Stacked type
Ga FCAB-1 1 0.7 φ4.5 120
wi uge
gth
dth
en
FCAB-1
ug
FCAB-2
Ga
FCAB-6
FCAB-10
●350Ω 0°/90°
2-axis Stacked type FCAB-1-350 1 1.6 φ8 350
FCAB-1-350
FCAB-2-350 2 1.9 φ9.5 350
FCAB-5-350
FCAB-1-350 (x 3)
Multi-axis
●0°/45°/90°
3-axis Stacked type
FRAB-1 1 0.7 φ4.5 120
Gauge width
FRAB-2 2 0.9 φ7 120
FRAB-1
FRAB-3 3 1.7 φ11 120
FRAB-2
Gauge length
FRAB-5
Backing diameter
FRAB-6
FRAB-10
●350Ω 0°/45°/90°
3-axis Stacked type
FRAB-1-350 1 1.6 φ8 350
FRAB-3-350
FRAB-5-350
FRAB-1-350 (x 3)
43
Glass, Ceramic use
Please specify the type number as shown in the example below.
GLASS, CERAMIC USE -8: Glass, Ceramic ■
●Single axis
FLAB-2-8 2 1.5 6.5 3 120
(x 2)
F series(GOBLET)
FLAB-5-8 FLAB-5-8 5 1.5 10 3 120
●0°/90°
2-axis Stacked type
●0°/45°/90°
3-axis Stacked type
FRAB-2-8 2 0.9 φ7 120
FRAB-2-8
FRAB-5-8
44
GENERAL USE
F series
GENERAL USE
In the F series, strain gauges dedicated to a special usage Please specify the type number as shown in the example below.
(shearing strain measurement, torque measurement, residual stress FLT-05A (-350) -11 (-F) -3LJC (-F)
measurement or stress concentration measurement) and 2-axis Option F : LEAD-free soldering of leadwire
plane type strain gauges are compliant to RoHS Directive when Length in meter and type of integral leadwire
they are supplied with Option-F. Option F: LEAD-free soldering of strain gauge
Objective material for temperature compensation
Gauge resistance ( blank for 120Ω)
Operating temperature range Applicable adhesives Gauge series name
−196〜+150℃ CN −196〜+120℃ Objective material for temperature compensation
Temperature compensation range P-2 −30〜+150℃ (coefficient of linear thermal expansion ×10-6/°C)
F series
+10〜+100℃ EB-2 −60〜+150℃ -11: Mild steel ■ -17: Stainless steel ■ -23: Aluminium ■
Shearing・Torque・Plane
Gauge size(mm) Backing size(mm) Resist-
Gauge pattern Type
Length Width Length Width ance Ω
Left 45°
Le aug
th
G
width
X / Y axis
FCB-2 2 1.5 120
8.2 8
X
X / Y axis
backing
Gauge
FCB-6-350 6 2 350
width
Y
10 11.9
Gauge
width
Gauge Length
(x 5)
45
GENERAL USE
Stress Concentration Masurement
Gauge size(mm) Backing size(mm) Resist-
Gauge pattern Type
Length Width Length Width ance Ω
●5-element Single-axis
FXV-1-11-002LE FYV-1-11-002LE
F series
FXV-1-11-002LE 1 1.3 5 12 120
Gauge pitch
2mm FYV-1-11-002LE 1 1.4 5 12 120
FBXV-04 FBYV-06
●10-element 2-axes
FCV-1
X and Y axes
Y-axis leadwire is marked for Gauge pitch FCV-1-11-005LE 1 1.4 7.5 12 120
identification. 2mm
Stress concentration
-005LE: Polyimide insulated gauge lead of 5-cm pre-attached
magnified
CCFXX-1 CCFYX-1
CCFXX-1-11-002LE 1 1.5 4.5 16.4 120
Gauge pitch
1.5mm CCFYX-1-11-002LE 1 1.5 4.5 16.4 120
X-axis 10-element Y-axis 10-element
-002LE: Polyimide insulated gauge lead of 2-cm pre-attached
These gauges are specially designed to use Complete Compensation
Method of Strain and need our Data Logger TDS-540 for the
measurement. For details, contact TML.
●Single axis
Single element cut away from the above Stress Concentration gauge
FBX-04-11-005LE 0.4 1.3 5.4 1 120
46
WATERPROOF
These gauges eliminate the need for moisture-proofing coating, which is sometimes Example of type number designation
troublesome in a field test. They have an integral vinyl leadwire, and whole area of the WFLA -3 -350 -11 -3LDBB
strain gauges and the leadwire junction are coated with epoxy resin. The coating is
transparent and flexible, so the positioning and bonding works are very easy. By merely Length in meter and type of integral
leadwire CE compliant leadwire
bonding the gauges with CN or P-2 adhesive, outdoor or underwater measurement for a
Self-temperature-compensation number
short-term becomes possible. These gauges are also effective in omitting primary
coating in case of applying a multi-layer coating. Gauge resistance ( blank for 120Ω)
Gauge length
Basic gauge type
Operating temperature range Applicable adhesives
Suffix code for temperature compensation materials
WF series
●Single axis
0.08mm² integral vinyl leadwire
Total leadwire resistance per meter : 0.44Ω
2-wire system
Red
WFLA-3-11-1LDBB
WFLA-3 3 1.7 17 8 1.5 120
Red Single
WFLA-3-350 3 3.2 17 8 1.5 350
WFLA-3-350-11-1LDBB element
WFLA-6 6 2.2 25 11 1.5 120
Gauge backing length 2-wire
2-element WFCA-3 3 1.7 19 16 1.5 120
Gauge backing
system Rosette
WFCA-6 6 2.3 25 21 1.5 120
Single axis/Multi-axis
0°/90°
width
Black stripe
(2nd axis)
WFCA-6-11-3LDBTB
●0°/45°/90°3-axis Stacked type
3-wire system
WFRA-6-11-3LDBTB
47
HIGH TEMPERATURE
High Temperature
These are CE marked strain gauges (compliant to RoHS2 Directive) for high Please specify the type number as shown in the example below.
temperature use. They have joined to our well proven QF-series strain gauges QFLAB -6 (-350) -11 -3LJC-F
with a new series name "GOBLET". These are foil strain gauges utilizing
Length in meter and type of integral
polyimide resin as the backing material. leadwire CE compliant leadwire
Measurement in high temperature is easily possible by using our room- Objective material for temperature compensation
temperature-curing adhesive NP-50 for bonding. Gauge resistance ( blank for 120Ω)
Gauge length
Gauge series name
QF series (GOBLET)
−30〜+200℃ NP-50 −30〜+200℃
-11: Mild steel -17:Stainless steel -23:Aluminium -28:Magnesium ■
Temperature compensation range C-1/EB-2 −30〜+200℃
+10〜+100℃ CN −30〜+120℃ Note: The backing color of QF series gauges are the same for every material for
temperature compensation.
Backing length
Gauge length
QFLGB-02 0.2 1.4 3.5 2.5 120
QFLAB-03 0.3 1.4 3 2 120
Backing
Gauge
width
width
QFLAB-30 30 2 35 5 120
(x 3)
FLK type with QFLKB-1 1 0.7 4.5 1.4 120
Single axis/Multi-axis
narrow backing QFLKB-2 2 0.9 5.5 1.5 120
QFLAB-1
for magnesium alloy QFLKB-2-28 2 0.9 5.5 1.5 120
(x 3)
QFLAB-1-350 1 1.6 4.5 3 350
High gauge
QFLAB-6-1000 6 4.6 11 7 1000
resistance 1000Ω
●0°/90°2-axis
Stacked type QFCAB-3
QFCAB-1 1 0.7 φ4.5 120
Dedicated leadwire recommended for QF series strain gauges (GOBLET) (made to order)
We supply various leadwires dedicated to strain gauges so as to meet our customers’ requirements. Please refer to page 32 to 40 for the details of combination of a strain
gauge and a leadwire. For CE marked GOBLET series strain gauges, only the leadwires using lead-free solder are available.
General purpose (without temperature change) Parallel vinyl leadwire LJC-F -20 ~ +80 QFLAB-1-11-3LJC-F
General purpose 3-wire parallel vinyl leadwire LJCT-F -20 ~ +80 QFLAB-1-11-3LJCT-F
3-wire twisted FEP leadwire 6FA □ LT-F QFLAB-1-11-6FA3LT-F
High temperature -269 ~ +200
3-wire twisted FEP single-core leadwire 6FB □ LT-F QFLAB-1-11-6FB3LT-F
NB: □ shows the lead wire length in meter
48
HIGH TEMPERATURE
These are foil strain gauges having a polyimide resin backing, Please specify the type number as shown in the example below.
which exhibits excellent performance in high temperature up QFCT -2 (-350) -11 (-F) -3LJC (-F)
to 200°C. Stress concentration measurement gauges and
Option F : LEAD-free soldering of leadwire
shear stress measurement gauges are also available in this Length in meter and type of integral leadwire
series. Integral leadwires using lead-free solder are available Option F: LEAD-free soldering of strain gauge
with option –F. Objective material for temperature compensation
Gauge resistance ( blank for 120Ω)
Gauge length
Gauge series name
Operating temperature range Applicable adhesives Objective material for temperature compensation
−20〜+200℃ NP-50 −20〜+200℃ (coefficient of linear thermal expansion ×10-6/°C)
QF series
Temperature compensation range C-1/EB-2 −20〜+200℃ -11: Mild steel -17:Stainless steel -23:Aluminium -28:Magnesium ■
+10〜+100℃ CN −20〜+120℃ Note: The backing color of QF series gauges are the same for every material for
temperature compensation.
Shearing・Torque・Plane
Gauge size(mm) Backing size(mm) Resist-
Gauge pattern Type
Length Width Length Width ance Ω
width
●5-element Single-axis
Gauge pitch X-axis magnified Y-axis magnified
●Single axis
Single element cut away from the above Stress
Concentration gauge QFBX-04-11-005LE 0.4 1.3 5.4 1 120
49
HIGH TEMPERATURE
High Temperature
These strain gauges are designed for measurement in high Please specify the type number as shown in the example below.
temperature up to 300°C. It utilizes specially designed Ni- ZFLA -6 (-350) -11 -6FA3LT-F
Cr alloy foil for the grid and polyimide resin for the gauge
Length in meter and type of integral
backing. Owing to the construction, the strain gauges are leadwire CE compliant leadwire
successfully used for measurement in high temperature.
Objective material for temperature compensation
Gauge resistance ( blank for 120Ω)
Gauge length
Gauge series name
Operating temperature range Objective material for temperature compensation
Applicable adhesives
(coefficient of linear thermal expansion ×10-6/°C)
ZF series
−20〜+300℃ NP-50 −20〜+300℃
-11: Mild steel -17:Stainless steel -23:Aluminium ■
Temperature compensation range C-1/EB-2 −20〜+200℃
+10〜+100℃ CN −20〜+120℃
Note: The backing color of ZF series gauges are the same for every material for
temperature compensation.
●Single axis
Backing length Single axis
Gauge ZFLK-2 2 0.5 5.4 1.4 120
length
ZFLA-1 1 1.8 7 3 120
Backing
width
Single axis/Multi-axis
0°/90° ZFCA-1-350 1 1.7 8.5 8.5 350
2-axis
Stacked
type
ZFRAL-1 1 1.1 Ф 5.4 120
ZFRA-1-350 (×3)
50
HIGH TEMPERATURE
These gauges have a small grid pattern required for measurement of Please specify the type number as shown in the example below.
printed circuit boards and surface mounted devices, which are getting EFLK -02 -11 -4FA3LT-F
smaller and smaller. The backing of the gauges is made of polyimide
resin. The maximum operaing temperature is +300°C for single element Length in meter and type of integral
leadwire CE compliant leadwire
gauges and +200°C for two and three elements gauges. The lowest
operating temperature is ‒196°C for both gauges. Objective material for temperature compensation
Gauge length
Gauge series name
Backing length
Gauge width
Backing width
Gauge
length
EFLX-02-11
●Single axis
(×3) EFLK-02-11 0.2 0.8 1.6 1.2 120
Operating −196〜+300℃
temperature range
(×3) EFLX-02-11 0.2 0.8 1.8 1.2 120
Temperature +10〜+150℃
compensation range
Single axis/Multi-axis
●0°/90°2-axis Stacked
Operating EFCA-05-11-002LE 0.5 0.4 φ3.8 120
−196〜+200℃
temperature range
Temperature 0〜+150℃ -002LE: Polyimide insulated gauge lead of 2-cm pre-attached
compensation range
●0°/45°/90°3-axis Stacked
EFRA-05-11-002LE 0.5 0.4 φ3.8 120
Operating EFRA-05-11 (×3)
−196〜+200℃
temperature range -002LE: Polyimide insulated gauge lead of 2-cm pre-attached
Temperature 0〜+150℃
compensation range
51
HIGH & LOW TEMPERATURE
CEF series
−269〜+200℃ EA-2A −269〜+50℃
-11: Mild steel -17:Stainless steel -23:Aluminium ■
Temperature compensation range CN −196〜+120℃
(approx.)−196〜+80℃ C-1 −269〜+200℃ Note: The backing color of CEF series gauges are the same for every material for
EB-2 −60〜+200℃ temperature compensation.
Backing length
Gauge
length
Backing
Gauge
width
width
Single axis
Single axis
CEFLA-3 3 0.6 6.9 2.8 120
Dedicated leadwire recommended for CEF series strain gauges (made to order)
We supply various leadwires dedicated to strain gauges so as to meet our customers’ requirements. Please refer to page 32 to 40 for the details of combination of a strain
gauge and a leadwire. For CE marked strain gauges, only the leadwires using lead-free solder are available.
52
CRYOGENIC TEMPERATURE
These are foil strain gauges with epoxy backing designed for measurement Please specify the type number as shown in the example below.
under cryogenic conditions. They are available in single element, rectangular CFLA -6 -350 -11 -6FA3LT-F
2-element and rectangular 3-element configurations with 350Ω resistance. The
Length in meter and type of integral
specially selected and heat treated grid of the gauges shows very small zero leadwire CE compliant leadwire
shift under cryogenic temperature compared to conventional strain gauges. Objective material for temperature compensation
Gauge length
Gauge series name
●Single axis
●0°/90°2-axis
Plane type CFCA-1-350 1 1.3 7.2 7.2 350
Single axis/Multi-axis
●0°/45°/90°3-axis
Plane type CFRA-1-350 1 1.3 7.2 7.2 350
CFRA-1-350
53
WELDABLE
Weldable
These strain gauges have strain sensing elements fully
encapsulated in corrosion-resisting metal tubes made of
stainless steel or Inconel (except AW-6-350). The strain gauge
backings are also made of the same material, and the gauges
are installed by spot welding to metal specimens using a
dedicated spot welder.
Type
AWM -196〜+300° C Quarter bridge 3-wire AW-6 -196〜+300° C Quarter bridge 3-wire
AW series
AWM-8-1A Gauge base : Inconel 600 AW-6-350-11-4FB01LT
AWM-8-1B Gauge base : SUS304
AWMD -196〜+800° C for dynamic strain Full bridge AWC -20〜+100° C Quarter bridge 3-wire
AWM・AWMD・AWH・AWHU・AW・AWC
① ② ③ ④ ⑤ ⑥ ⑦ ⑧
AWM -8 -1 B -2 -17.0
AWMD -5 - A KM -2 (6F) -1.6Hz* *: High-pass filter only for AWMD Either
AWMD -8 - A -2 -1.6Hz* one available among 1.6, 7.2 or 16Hz.
AWH -8 -7 A -2 -11.0
AWHU -5 -9 A KM -2 (6F) -12.7
②Gauge ③Temperature compensation
①Type ④Gauge base*¹ ⑤Option
length range
AWM: 0 :-196℃~ RT
8:8mm
static/dynamic 300℃ 1 :RT ~+300℃
E: Ground earth
AWMD: 5:5mm 2 :RT ~+350℃
F: Compression fittings
dynamic only 800℃ 8:8mm 3 :RT ~+400℃ A : Inconel 600
K: Narrow gauge width
AWH: 4 :RT ~+450℃ Applicable thermal
W=3mm (excluding AWHU)
4:4mm 5 :RT ~+500℃ expansion coefficient of
static 600℃ M: Small junction type of sleeve B
8:8mm 6 :RT ~+550℃ 11ppm/°C or closer
dynamic 650℃ Ф 2.0mm L=20mm
7 :RT ~+600℃ B : SUS304
AWHU and AWMD-5 are normally provided with small
8 :RT ~+650℃ Applicable thermal
junction
9 :RT ~+800℃ expansion coefficient of
AWHU: 5:5mm P: NDIS type plug attached*²
17ppm/°C or closer
10 :Others R: Bend of gauge backing or pipe
static/dynamic 800℃ 8:8mm
NB1: Dynamic use AWMD is not Z: Filter-less (AWMD)
applicable.
NB2: RT Room temperature
54
WELDABLE
AW series(AWM/AWMD)
Weldable
AWM-8
The AWM is usable up to 300°C for both static and dynamic strain measurement. The backing material is available in Inconel 600 or
SUS304 which should be selected according to the test specimen material.
External dimensions
16 16 10 MI cable 2m 35 Vinyl extension cable of 0.5m
5
Ф 0.8
Ф 1.6
Ф 4.1
Ф6
Ф2
0.7
Red
White
Black
AWMD-5 / AWMD-8
The AWMD is applicable up to 800°C and it is dedicated to dynamic strain measurement. A high pass filter is a standard accessory.
Using the high pass filter, unnecessary direct current component or low frequency component (thermal output, drift etc.) in the
measurement signals can be neglected.
External dimensions
10 22 10 MI cable 2m 20 FEP cable of 0.5m
AWMD-5
3
Ф 1.6
Ф 1.6
Ф 0.8
Ф2
Ф2
0.7
AWMD-8
5
Ф 4.1
Ф 0.8
Ф 1.6
Ф6
Ф2
0.7
6 2 Red
Plug-in NDIS TML Bridge Green
connector of Box 3 Black
7
TML Dynamic Full bridge White
Strainmeter wiring 4
8
or
Red Option code P for NDIS plug connector available
NDIS plug Green with AWMD/AWH/AWHU attached to Temperature-
connector Black compensation board or High-pass filter
White
55
WELDABLE
AW series(AWH/AWHU)
Weldable
AWH-4 / AWH-8
The backing material of these gauges is available in either of Inconel 600 or stainless steel to be selected according to the material to be measured.
The sensing part has half bridge configuration with active element and dummy element, and it is measured in full bridge method using the attached
temperature compensation circuit board. This gauge is applicable to static measurement in temperature up to 600°C and applicable to dynamic
measurement up to 650°C.
External dimensions
B C 10 MI cable of 2m 35 Vinyl extension
cable of 0.5m
A
Type A B C
Ф 1.6
Ф 4.1
Ф2
Ф1
Ф6
AWH-4 3 10 8
Temperature-compensation AWH-8 5 16 16
0.8
circuit board
Red 35
Green
Black
White
14
AWHU-4 / AWHU-8
These gauges can be used in temperature up to 800°C for both static and dynamic measurement. However, owing to the construction of the
sensing element, measurement is recommended in temperature at 600°C or above. The sensing part has half bridge configuration with active
element and dummy element, and it is measured in full bridge method using the attached temperature compensation circuit board. Since these
gauges have small backings and thin sleeves and cables as standard specifications, they are applicable to narrow and/or curved areas.
External dimensions
B C 10 MI cable of 2m 20 FEP cable of 0.5m
Type A B C
A
Ф 1.6
Ф 1.6
AWHU-5 3 10 22
Ф1
Ф2
Ф2
AWHU-8 3 16 16
Temperature-compensation
circuit board
0.8
35
Red
Green
Black
White
14
Shield
Note
Our AWH and AWHU series strain gauges are adjusted to make the thermal output as small as possible in
consideration of the material to be measured, the MI cable length and the range of measurement temperature.
These strain gauges will be supplied on made-to-order basis except AWH-4-7A-2-11.0 and AWH-8-7A-2-11.0.
* Lead wire lengths other than the standard length are available on request. (Made to order: MI cable length is in increments of 1 meter. Vinyl cable length is in increments
of 0.5 meters.)
56
WELDABLE
AW series(AW/AWC)
Weldable
AW-6-350
These gauges have corrosion-resisting stainless steel backing with thickness of 0.08mm. They are easily installed by using the dedicated
spot welder W-50RC. are suited for strain measurement in high temperature up to 300°C, for measurement of specimen to which
adhesion is not applicable or for long term measurement.
External dimensions
24 approx. 90
Red (independent)
Black
5
White
AWC-8B
These gauges are fully encapsulated in a stainless steel tube. It enables long term strain measurement in harsh environment.
External dimensions
White
Shield
Ф 1.4
Ф5
Ф8
1.0
57
WELDABLE
Weldable
W-50RC SPOT WELDER
This is a spot welder used for installing weldable strain gauges and fixing leadwires. The
welding energy is controlled in two ranges of 1~10 and 5~50 watt second. Its short
welding pulse width of approximately 5 millisecond causes very little thermal damage on
the material to be welded. The welding energy is not influenced by changes in the power
source voltage owing to the adoption of stabilizing circuit. Electrical cables are stored
inside the housing for convenience in field applications.
Specifications
Power supply
58
CONCRETE USE
These are wire strain gauges with a grid made of fine electric Please specify the type number as shown in the example below.
resistance wire formed on a polyester resin backing. They are PL -60 -11 -3LJC-F
used for measurement of surface strain on concrete, mortar or
Length in meter and type of integral
rocks, and also for short-term measurement on wood.
leadwire CE compliant leadwire
Objective material for temperature compensation
Gauge length
Gauge series name
●Single axis
PL-60-11 60 1 74 8 120
PL-60-11
●0°/90°
2-axis
0°/90°
PLC-60-11 60 1 74 74 120
2-axis
Single axis / Multi-axis
PLC-60-11 (×1/4)
●0°/45°/90°
3-axis
0°/45°/90°
PLR-60-11 60 1 74 74 120
3-axis
PLR-60-11 (×1/4)
59
CONCRETE USE
Concrete use
These are foil strain gauges utilizing a polyester resin backing which is the Please specify the type number as shown in the example below.
same as the P series. The gauge length is available in 3 ranges of 10, 20 PFL -30 -11 -3LJC-F
and 30mm, so it is suited mainly to strain measurement on concrete or
Length in meter and type of integral
mortar.
leadwire CE compliant leadwire
Objective material for temperature compensation
Gauge length
Gauge series name
Operating temperature range Applicable adhesives Objective material for temperature compensation
(coefficient of linear thermal expansion ×10-6/°C)
PF series
−20〜+80℃ CN-E −20〜+80℃
-11: Concrete
Temperature compensation range RP-2 −20〜+80℃
+10〜+80℃ PS −20〜+80℃
●Single axis
PFL-10-11 10 0.9 17.5 5 120
10
20
Single axis PFL-20-11 20 1.2 28 6 120
PFL-10-11 PFL-20-11
PFL-30-11 30 2.3 40 7 120
30
PFL-30-11
●0°/90°
2-axis
30
●0°/45°/90°
3-axis
30
30
60
CONCRETE USE
These strain gauges have thin stainless steel backings which prevent the Please specify the type number as shown in the example below.
penetration of moisture from the reverse sides. This construction is aimed FLM -30 -11 -2LJCT
for successful strain measurement on concrete surface. The WFLM
gauges have moisture proofing over-coating and integral leadwire in Length in meter and type of integral leadwire
addition to the stainless steel backing. It is intended for long term Objective material for temperature compensation
measurement or measurement on underwater-curing conctrete. Gauge length
Gauge series name
Operating temperature range Applicable adhesives Objective material for temperature compensation
(coefficient of linear thermal expansion ×10-6/°C)
FLM / WFLM series
●Single axis
3-wire system
Yellow
Black
Red (independent)
WFLM-60-11-2LJQTA (×1/2)
61
CONCRETE, MORTAR
Concrete, Mortar
Asphalt use
These gauges are designed for the measurement of internal strain of concrete or Please specify the type number as shown in the example below.
mortar under loading test. These can also be used for short-term measurement PMFL -50 (-F) -2LJRTA (-F)
of the behavior of concrete. These are embedded into the measurement
position when the concrete or mortar is placed. The gauges employ super Option F : LEAD-free soldering of leadwire
engineering plastics as the backing for sealing the sensing element, which Length in meter and type of integral leadwire
provides excellent waterproofing.
Option F: LEAD-free soldering of strain gauge
A temperature-integrated type PMFL-T is available for measurement of both
Gauge length
strain and temperature using our data loggers.
Gauge series name
Operating temperature range ー20〜+60℃
●Single axis
3-wire system a
2 Gauge length 2 6 PMFL-50 50 60 Ф8 Ф4 27 120
b PMFL-60 60 70 Ф8 Ф4 32 120
c
d Black 0.09mm² 3-wire cross-linked vinyl leadwire of 2m -2LJRTA
Gauge center
Green Total leadwire resistance per meter : 0.4Ω
PMFL-50-2LJRTA Red (independent)
Note
ASPHALT PAVEMENT
●Single axis
3-wire system a
Gauge center
PMFLS-60-50 60 120 13 Approx. 7 60 120
d Black
White
PMFLS-60-50-2LTSC Red (independent)
Shield
Minimum order quantity is 1 strain gauge.
62
STRAIN TRANSDUCERS
These strain transducers are designed for measurement of strain in materials such
as concrete, mortar or synthetic resin. Measurement is possible not only after the
material is cured but also during the stage of curing.
The elastic modulus of the transducers is equivalent to approximately 40N/mm2.
KM Series
External dimensions
D (Gauge length)
100
Specifications
Input/Output cable
KM-30 2.4mm dia. 0.04mm² 3-core shielded Vinyl cable 2m cable-end free
KM-50F 6mm dia. 0.35mm² 4-core shielded chloroprene cable 2m cable-end free
KM-100B 9mm dia. 0.3mm² 5-core shielded chloroprene cable 2m cable-end free
KM-100HB/-100HAS 6mm dia. 0.3mm² 5-core shielded fluoroplastic cable 2m cable-end free
KM-100BT 9mm dia. 0.3mm² 4-core shielded T-thermocouple compound cable 2m cable-end free
63
Strain Transducers
■ When using for measurement of internal strain
Measurement of internal strain of concrete structure is possible not only for the behavior after the curing but also for strain during the
curing. Strain in structure is caused by several factors such as external force, ambient temperature, drying shrinkage and material
creep. This transducer is designed to measure every strain generated.
The gauge length of the strain transducer should be about three times the maximum diameter of the aggregate or larger. For the
measurement from the early age of the concrete, use the strain transducer KM-100B or KM-100BT.
Binding wire
● Installation example in reinforced concrete structures
When installing a strain transducer, wind a binding wire round
KM Series
two parts of the transducer body, and position the transducer
in accordance with the marking previously marked on the
reinforcing bars as in the figure. KM
Reinforcing-bar
KM transducer
Optional Collar
KMF-22-100
Optional Collar
KMF-23B-100
64
COMPOSITE MATERIALS
These are foil strain gauges developed for measurement on composite materials. Please specify the type number as shown in the example below.
They have a specially designed grid pattern to reduce the stiffening effect of the UBFLA -1 -3LJB-F
strain gauges. In addition, owing to the development of gauge backing with
Length in meter and type of integral leadwire CE
better compliance, the number of repetition in thermal cycling test and the creep compliant leadwire
characteristics have been significantly improved compared to conventional strain Gauge length
gauges. Gauge series name
CN −30〜+120℃
Temperature compensation range EB-2 −30〜+150℃
N/A
●Single axis
65
COMPOSITE MATERIALS
Composite materials
These are strain gauges designed for measurement on composite materials. Please specify the type number as shown in the example below.
They have a specially designed grid pattern to reduce the stiffening effect of BFLAB -2 -3 -3LJC-F
the strain gauge to the measurement object. Coefficient of linear thermal
Length in meter and type of integral
expansion for temperature compensation is available in 3, 5, and 8×10-6/°C, leadwire CE compliant leadwire
which are applicable to ceramic, carbon or composite materials. These strain Objective material for temperature compensation
gauges are CE marked (compliant to RoHS2 Directive). They have joined to Gauge length
our "GOBLET" series. Gauge series name
BF series (GOBLET)
Temperature compensation range NP-50 −20〜+200℃ Note: The backing color of BF series gauges are the same for every material for
+10〜+80℃ EB-2 −20〜+200℃ temperature compensation.
BFCAB-2 BFCAB-5
BFRAB-2 BFRAB-5
Important point
Composite materials made of plastics reinforced with glass fibers (GFRP),
carbon fibers (CFRP) or aramid fibers (AFRP) have different elastic modulus
and coefficient of linear thermal expansion depending on the direction of the
Minimum order quantity is 10 strain gauges. fibers. When measuring strain on composite materials, pay enough attention to
These strain gauges are available with integral leadwires attached. (made to order) its components and the direction of the fibers.
Operating temperature
Usage Leadwire name Type number example
range of leadwire (°C )
General purpose (without temperature change) Parallel vinyl leadwire LJC-F -20 ~ +80 BFLAB-2-3-3LJC-F
General purpose 3-wire parallel vinyl leadwire LJCT-F -20 ~ +80 BFLAB-2-3-3LJCT-F
Medium high temperature 3-wire parallel special vinyl leadwire LXT-F -20 ~ +150 BFLAB-2-3-3LXT-F
3-wire twisted FEP leadwire 6FA □ LT-F BFLAB-2-3-6FA3LT-F
High temperature -269 ~ +200
3-wire twisted FEP single-core leadwire 6FB □ LT-F BFLAB-2-3-6FB3LT-F
NB: □ shows the lead wire length in meter
66
PLASTICS
These strain gauges are suited to the measurement on materials such as plastics, Please specify the type number as shown in the example below.
which have low elastic modulus compared to metal. Our original specially- GFLAB -3 (-350) -50 -3LJC-F
designed grid lowers the rigidity of the strain gauge and reduces the stiffening Length in meter and type of integral
effect to the specimen material. leadwire CE compliant leadwire
Objective material for temperature compensation
These strain gauges are CE marked (compliant to RoHS2 Directive) and have
Gauge resistance ( blank for 120Ω)
joined to our "GOBLET" series. Gauge length
Gauge series name
Operating temperature range Applicable adhesives Objective material for temperature compensation
−30〜+80℃ CN −30〜+80℃ (coefficient of linear thermal expansion ×10-6/°C)
GF series (GOBLET)
Temperature compensation range -50: Epoxy resin ■ -70: Acrylic resin, ABS resin ■
+10〜+80℃
Backing length
Gauge ●Single axis
length
GFLAB-3 3 2.3 9.5 4 120
Backing
Gauge
●0°/90°2-axis
Single axis / Multi-axis
Plane type
GFCAB-3 3 1.4 10.5 10.5 120
GFCAB-3 GFCAB-3-350
●0°/45°/90°3-axis
Plane type
GFRAB-3 3 1.4 10.5 10.5 120
GFRAB-3 GFRAB-3-350
Minimum order quantity is 10 strain gauges.
Important point
67
LOW ELASTIC
Low elastic
This is a foil strain gauge utilizing special plastics for the backing. It Please specify the type number as shown in the example below.
has a grid designed for materials with low elastic modulus, and the LFLAB -10 -11 -3LJC-F
stiffening effect on the measurement object is reduced. Integral
leadwires using lead-free solder are available with option –F. This Length in meter and type of integral
leadwire CE compliant leadwire
strain gauge is CE marked (compliant to RoHS2 Directive) and has
Objective material for temperature compensation
joined to our "GOBLET" series.
Gauge length
Gauge series name
Operating temperature range
−30〜+80℃ Applicable adhesives Objective material for temperature compensation
GF series (GOBLET)
CN-E −30〜+80℃ (coefficient of linear thermal expansion ×10-6/°C)
Temperature compensation range -11: Wood, Gypsum ■
+10〜+80℃
●Single axis
Single axis
We supply various leadwires dedicated to strain gauges so as to meet our customers’ requirements. Please refer to page 32 to 40 for the details of combination of a strain
gauge and a leadwire. For CE marked GOBLET series strain gauges, only the leadwires using lead-free solder are available.
Type and designation of leadwires (GOBLET)
68
WOODEN MATERIAL USE FOR LONG TERM
These gauges are specially designed for long term measurement on wood. They Please specify the type number as shown in the example below.
have a metal foil lined on the back of the PFL or PL strain gauges. The metal foil PFLW -30 -11 -3LJC-F
is effective to protect the strain gauges from an influence of moisture in the wood.
Length in meter and type of integral
These gauges should be bonded with PS adhesive to make the best of their leadwire CE compliant leadwire
performance. Objective material for temperature compensation
Gauge length
Gauge series name
Operating temperature range
−20〜+80℃ Applicable adhesives
Temperature compensation range PS −20〜+80℃
PFLW / PLW series
+10〜+80℃
●Single axis
PLW-60-11 60 1 74 8 120
PLW-60-11
69
MAGNETIC FIELD
Non-inductive
These are non-inductive strain gauges suited to the measurement in magnetic field. Please specify the type number as shown in the example below.
The sensing element of this gauge consists of two identical grids with one grid MFLA -2 -350 -11 -1LJAY
folded back on another. This construction makes to cancel the electromagnetically
induced noise each other. The twisted leadwire is also effective to cancel the Length in meter and type of integral leadwire
induced noise in the same way. Accordingly, this strain gauge is less sensitive to the Objective material for temperature compensation
influence of noise induced in changing magnetic field. Gauge resistance ( blank for 120Ω)
Gauge length
Operating temperature range Applicable adhesives Gauge series name
−20〜+80℃ CN-20〜+80℃ Objective material for temperature compensation
CN-E-20〜+80℃ (coefficient of linear thermal expansion ×10-6/°C)
RP-2-20〜+80℃ -11: Mild steel ■ -17: Stainless steel ■ -23: Aluminium ■
MF series
Single axis (for steel or concrete)
Gauge size(mm) Backing size(mm) Resist-
Gauge pattern Type
Length Width Length Width ance Ω
●Single axis
(×3)
Used leadwire 1.5 mm dia. 0.04mm2 3-wire Shield MFRAL-2-350 2 0.2 φ7 350
twisted shielded FEP leadwire 1 m
MFRAL-2-□-6FD1LTS Loopl resistance per 1 m: 1.1 Ω
Minimum order quantity is 10 strain gauges.
The length of integral leadwire for multi-axis strain gauges of this series is available up to 1 meter.
NB: □ shows the objective material for temperature compensation (×10-6/°C)
70
POST-YIELD (Large strain)
These gauges are applicable to the measurement of large strain up Please specify the type number as shown in the example below.
to 10~15%. Also these withstand the repeated strain in elastic YEFLAB -2 -3LJC-F
range (at strain level ±1500×10-6 strain) like ordinary strain gauges.
However, these are not applicable to the measurement of repeated Length in meter and type of integral
strain in a large range. Integral leadwires using lead-free solder are leadwire CE compliant leadwire
Gauge length
available with option –F. This strain gauge is CE marked (compliant
to RoHS2 Directive) and has joined to our "GOBLET" series. Gauge series name
−30〜+80℃
CN −30〜+80℃
Strain limit in room-temperature CN-Y −30〜+80℃
10~15%
Backing length
Gauge
length
Backing
Gauge
width
width
●Single axis
YEFLAB-2 2 1.8 7 4 120
Single axis
YEFLAB-2 YEFLAB-5 YEFLAB-5 5 2 10.5 4 120
Single axis / Multi-axis
●0°/90°2-axis
Plane type YEFCAB-2 2 1.8 9.5 9.5 120
0°/90° 2-axis
Plane type
YEFCAB-5 5 2 13.5 13.5 120
YEFCAB-2 YEFCAB-5
●0°/45°/90°3-axis
Plane type YEFRAB-2 2 1.8 9.5 9.5 120
0°/45°/90°
3-axis
Plane type YEFRAB-5 5 2 13.5 13.5 120
YEFRAB-2
YEFRAB-5
71
POST-YIELD (Large strain)
Post-yield
(Large strain)
These gauges are applicable to the measurement of large strain up Please specify the type number as shown in the example below.
to 15 to 20%. These are not applicable to the measurement of YFLA -2 -3LJC-F
repeated strain in elastic range as well as in large range.
Length in meter and type of integral
leadwire CE compliant leadwire
Gauge length
Operating temperature range Applicable adhesives
−20〜+80℃ Gauge series name
CN −20〜+80℃
Strain limit in room-temperature CN-Y −20〜+80℃
15~20%
YF / YHF series
Gauge size(mm) Backing size(mm) Resist-
Gauge pattern Type
Length Width Length Width ance Ω
●Single axis
YFLA-2 2 1.8 7.5 4 120
YFLA-2 YFLA-10
YFLA-5 5 1.9 12 4 120
Single axis
These gauges are developed for the measurement of very large Please specify the type number as shown in the example below.
strain up to 30~40%. These are not applicable to the measurement YHFLA -2 -3LJC-F
of repeated strain in elastic range as well as in large range.
Length in meter and type of integral
leadwire CE compliant leadwire
Operating temperature range Gauge length
Applicable adhesives
−30〜+80℃
CN −30〜+80℃ Gauge series name
Strain limit in room-temperature CN-Y −30〜+80℃
30~40%
●Single axis
(╳3)
72
POST-YIELD (Large strain)
YEFLAB-2-3LJC-F
General purpose (without temperature
Post-yield Strain Gauges
Important point
●Performance of YEF/YF/YHF
Strain meas- Fatigue limit at room Change of apparent strain due to cyclic Self-temperature
Series Applications
urement temperature*¹ loading of large strains*² compensation
・Measurement of 10 to 15% elongation
YEF 10~15% 5 x 105 cycles 2000 x 10–6 strain/10 cycles No
・Measurement of repeated strain in elastic range.
YF 15~20% 1 x 102 cycles 2000 x 10 −6 strain/10 cycles No ・Measurement of 15 to 20% elongation
25
20
YFLA-5
Strain limit (%)
15 YFLA-5
CN
CN
CN-Y
CN-Y
10
0
24 hours 2 days 3 weeks 2 months 6 months 1 year
Time lapse after bonding
●Countermeasure in case there is a span between gauge installation and start of measurement
Store the test specimen with the attached strain gauge in a cool, dark and dry location.
Use the CN-Y adhesive. (Refer to the instructions provided).
73
HIGH ENDURANCE
High Endurance /
Bending strain
These gauges are designed for fatigue tests, and can reach a fatigue life Please specify the type number as shown in the example below.
of over 10 million times at a strain level of ±3000 με. Compared to
previously (1 million times at ±1500×10-6 strain), these are gauges of DSFLA -2 -350 -3LJB
exceptionally high durability.
In aviation and other areas, repeated load tests of large elongation of Length in meter and type of integral leadwire
composite materials are conducted. However, it had been necessary to Gauge resistance
adhere a new strain gauge frequently as a gauge reached its fatigue life. Gauge length
The DSF series greatly reduces time and cost of adhering gauges. Gauge series name
DSF / DD series
Gauge size(mm) Backing size(mm) Resist-
Gauge pattern Type
Length Width Length Width ance Ω
DSFLA-5-350
(╳3) Conventional type FLA-5-11
(approx. 25000 cycles)
Indicated strain (μɛ)
Single axis
Strain level of the fatigue test at room temperature ±3,000x10 ‒6 strain (15Hz)
BENDING STRAIN
c
a b c
b
Approx. 5 or less DD-1-15 3 2.9 15 7 1 350
a
Approx. 5 to 10 DD-2-30 3 2.9 30 7 2 350
74
CRACK PROPAGATION MEASUREMENTS
These gauges are designed to measure the propagation speed of fatigue crack in a ●Crack Gauges
metal specimen. The gauges are bonded with an adhesive on the position where the
crack is initiated or the crack initiation is expected. The grids of the gauges, which are
aligned at interval of 0.1mm or 0.5mm, are disconnected one by one with the FAC-5
propagation of the crack. The gauges are used together with the crack gauge adapter
CGA-120B, and the disconnection of one grid is measured as the change of approx. 45
or 40×10-6 strain by a strainmeter.
CGA-120B
Crack Gauge adapter
●Single axis
0.285 SFA-285-11
0.305 SFA-305-17 4 3 9 6 120
SFA-285
0.330 SFA-330-23
(╳3)
Minimum order quantity is 10 strain gauges.
These strain gauges are available with integral leadwires attached. (made to order)
75
TEMPERATURE MEASURUREMENT
Temperature
measururement
These gauges are bonded on the specimen surface like ordinary strain Please specify the type number as shown in the example below.
gauges, and measure the surface temperature. By combining with the TFL -2 (-60) (-F) -3LJB (-F)
dedicated temperature gauge adapter (TGA-1A or TGA-1B), actual
temperature can be measured easily using a strainmeter. Option F : LEAD-free soldering of leadwire
Length in meter and type of integral leadwire
Option F: LEAD-free soldering of strain gauge
Operating temperature range Applicable adhesives Gauge resistance ( blank for 120Ω)
−20〜+200℃ NP-50 −20〜+200℃ Gauge length
C-1 −20〜+200℃ Gauge series name
CN −20〜+120℃
To strainmeter → A:Red
Cable length 1.5m B:Green
TGA-1A/TGA-1B Temperature Gauge Adapter C:Black
This adapter is used with temperature gauges TF series for direct reading of D:White
temperature with a strainmeter, and converts output to 100x10-6 strain/°C. E:Shield
TEMPERATURE MEASURUREMENT
CRZ-2005 1mA or less 5.0×2.0×1.1 100Ω (at 0°C) –40 ~ +400 °C Unit: mm
Minimum order quantity is 10.
THERMOCOUPLE
A thermocouple configures the closed circuit in which a small electric and measures temperature using thermoelectric effect produced at both
current flows in the circuit composed of a pair of dissimilar conductors, ends of conductors in different temperatures.
Core Outer Sheath color Heat-resistive
Thermo- Length per roll
Type diameter dimension Sheath materials Insulator Outer temperature Remarks
couple (m)
(mm) (mm) + − sheath (ºC)
T-G-0.32 T 0.32 2.1×3.2 Heat-resistive vinyl Red White Brown approx.100 100
T-G-0.65 T 0.65 2.6×4.0 Heat-resistive vinyl Red White Brown approx.100 100
T-6F-0.32 T 0.32 1.0×1.6 Fluoroethylene propylene Red White Brown approx.200 100
T-6F-0.65 T 0.65 1.5×2.5 Fluoroethylene propylene Red White Brown approx.200 100
T-GS-0.65 T 0.65 Ф 7.2 Heat-resistive vinyl Red White Brown approx.100 100 Shielded
K-H-0.32 K 0.32 1.4×2.3 Glass fiber Red White Blue approx.350 100
K-H-0.65 K 0.65 2.0×3.4 Glass fiber Red White Blue approx.350 100
76
BOLT AXIAL STRAIN MEASUREMENT
These gauges are used for measurement of tensile strain of bolt. They
are simply inserted into pre-drilled hole in the bolt with exclusive Operating temperature range Applicable adhesives
adhesives. This method is recommendable when an ordinary strain −10〜+80℃ A-2 −10〜+80℃
gauges can not be mounted on the bolt surface. Accurate tensile force
measurement is possible by calibrating the bolt after installing the bolt
gauges.
The BTM bolt gauges use heat-curing A-2 adhesive for installation, which
provides better long-term stability.
BTM series
●Single axis
5.6
1.8 3.8
Gauge center Gauge Lead : Ф 0.14mm Polyurethane leadwire (Cu) of 80mm
BTM-1C
12
5 7 Gauge center Gauge Lead : Ф 0.14mm Polyurethane leadwire (Cu) of 80mm
BTM-6C
12
5 7 Gauge center Temperature integrated Green: Cu
BTM-6CTA
Light yellow : Cu-Ni
Red : Cu (independent)
Gauge Lead: Ф 0.14mm Polyurethane insulated wire (Cu) of 80mm
Ф 0.12mm Polyester leadwire (Cu-Ni) of 80mm
BTM-1C
Gauge Lead 1 0.7 5.6 1.4 120
(Hole drilled:Ф 1.6mm)
Bolt
BTM-6C
6 1 12 1.7 120
(Hole drilled:Ф 2.0mm)
A-2
Adhesive
BTM-6CTA
BTM
(Hole drilled:Ф 2.0mm) 6 1 12 1.7 120
Temperature integrated applicable in -10~+80°C
NB : Polyurethane insulation of the gauge leads is easily removed by heat of soldering iron,
while Polyester sheath is removed by chemical solvent.
77
BOLT AXIAL STRAIN MEASUREMENT
Backing
BTMC series
Gauge Gauge
Length Center diameter Resist-
Gauge pattern Type
(mm) a(mm) ance Ω
Фb (mm)
Gauge Lead: Ф 0.1mm Polyimide insulated of 30mm for BTMC-05 and BTMC-1, 60mm for BTMC-3
78
BOLT AXIAL STRAIN MEASUREMENT
Currently, bolts are used in various fields for connecting structural TML offers strain gauging service for measurement of axial force acting on
members. Confirmation and management of the fixing condition are bolts. The service includes drilling a hole, fixing the gauge, connecting the
possible by measuring axial force applied to the bolt in machine structures, cable, and applying load calibration to the bolt supplied by the customer.
cars, airplanes, expressways, bridges, fixing of segments and so on. Also Strain gauge installation service for high temperature is also available.
the axial force measurement is useful for knowing the strength of bolt and
designing the bolt connection.
Processing method
There are two methods in strain gauge installation service. One is
embedding, and the other is bonding.
calibration service
Bolt strain gauge installation /
Gauge
embedded
Cut away
BTM gauges
Bolt specimen
Bolt drilled
Gauge Wiring and
embedded overcoating
Important point
Calibration service
In order to achieve accurate measurement, we offer calibration service in which the bolt is calibrated with specified load. Instruments and calibration
machines used for the calibration service are periodically calibrated and inspected by public institutions traceable to the national standards.
Example)
Tensile test of bolt (bolt size : M10×1.25 L=65)
Load Non-linearity Calibration coefficient
0.0 4.6 9.2 13.8 18.4 23.0
(KN) (%RO) (kN/1×10–6)
Strain output
0 378 747 1129 1518 1916 1.1 0.0120
(×10–6)
79
Transducer-specific
Transducer-specific
TML strain gauges are used not only for the purpose of knowing strain/
stress but also as sensors for strain gauge type transducers. A strain GAUGE BACKING MATERIALS
gauge type transducer converts physical quantity such as load, pressure or
Unlike stress measurement gauges, the gauge backing materials for
displacement into mechanical strain on the strain generating body (elastic
transducer-specific strain gauge cannot be determined based solely on the
body), and the mechanical strain is converted into electrical output using
operating temperature and bonding method. To ensure maximum
strain gauges mounted on the elastic body. We offer various types of
transducer performance, it is necessary to test various combinations using
transducer-specific strain gauges featuring highly reliable and stable
different stress-generating bodies (elastic bodies) to select the most suitable
performance.
backing mateirals.
Force transducers (Load Cells)
Pressure transducers OPERATING TEMPERATURE
Strain Gauge
Acceleration transducers Operating temperature range differs from heat-resistive temperature. F
Displacement transducers series gauge (with epoxy backing) is also available for use of heat-curing
Torque transducers type bonding adhesives. Refer to pages 87 and 88 for the details.
Creep code
Gauge creep Large Small
(CB) (CM) Creep code C2 > C4 > C6 > C8
2 types of 0°/90° 2-axis gauge are lined-up with different pattern of gauge
80
Frictional strain gauges
upper paints
lower paints
strain
The Strain checker FGMH series measures strain using frictional force working on the can easily measure strains on steel materials such as bridges by changing measurement
contact surface of the frictional strain gauge by pressing the gauge against the structure point one after another. It is the most suited to preparatory measurements before
with magnetic force. Unlike bondable strain gauges, surface preparation and bonding starting a long term measurement.
works are not required for this gauge, thus the works required for strain measurement are In the FGMH series, three types are available. They are FGMH-1B and FGMH-2A both for
largely reduced. In combined use with a handheld type strainmeter, the strain checker single axis measurement and FGMH-3A for 0°/45°/90° three-axis measurement.
Magnet lever
Magnet
Lever
81
Frictional strain gauges
Application examples
● Preparatory measurement of bridge which will undergo a long term measurement Strain measurement in a narrow area
Stress concentration is caused in the vicinity of
● Investigation of neutral axis position of composite girder bridge weld bead, which is deposit of welded
● Stress direction of structural member of bridge on which fatigue crack is initiated materials along the welding pass. The strain
checker FGMH-2A/FGMH-3A is capable of
● Stress measurement of newly built bridge where paint removal is not available. strain measurement in a narrow area such as
the vicinity of weld bead because it is easily
attached and detached by ON/OFF operation
of the magnet lever. Strain in three directions
can be measured simultaneously by the use of
Specifications
Type FGMH-1B FGMH-2A FGMH-3A
Number of axes Single axis Three-axis
Gauge length 6mm 3mm
Operating temperature 0 ~ +60℃
Compensated tempe-
0 ~ +60℃
rature range
Objective material Metal, Steel (Coefficient of thermal expansion 11ppm/ºC)
Gauge factor Approx. 2.00
Input/Output resistance 120Ω
Measurement mode Full bridge
Input/Output cable ― Ф 3mm 0.05mm2 4-core shielded chloroprene cable of 2m NDIS 7-pin plug attached
Leadwire with bridge circuit board 2m, NDIS 7-pin
Supplied cable ―
plug attached
Weight (excluding cable) Approx. 60g Approx. 260g
Note:
・The strain checker is installed on a measurement object by magnetic force. It is not applicable to measurement on non-magnetic materials.
・The strain checker is not applicable to the use on a curved or uneven surface.
・If the vicinity of the strain checker is hit strongly with a hammer or equivalent, a shift in the measured value may be caused.
・Correct measurement may not be possilble by the strain checker on a machine or structure experiencing strong vibration.
・For more precise measurement, it is recommended to remove the paint and to bond an ordinary strain gauge on the base metal surface.
Dimensions
FGMH-1B
(Single axis)
65
8 18
Ф 34
FGMH-3A(0º/45º/90º Three-axis)
FGMH-2A
(Single axis)) Input/Output cable 3-Input/Output cable
18
18
12 12
Input/Output
cable
approx.70
approx.70
Gauge Gauge
backing backing
surface Magnet base surface Magnet base
8 25* 8 25*
8
10 8 8
30 approx.80 30 approx.80
Unit : mm
*: Where the gauge backing surface is in parallel with the magnet base. (FGMH-2A, FGMH-3A)
82
Frictional strain gauges
Specifications
Type FGAH-1B-R FGAH-1B-H
Round shape Hexagon shape Width
Applicable shaft
Ф10 ~ 25mm across flats 10~25mm
Capacity ±1000×10-6 strain
Applicable not only for tie-rod of motor cars
Rated output Approx. 2600×10-6 strain
b u t a l s o fo r t e n s i o n r o d of a r c h i t e c t u r a l
Non-linearity 1%RO
structures
Allowable temperature range -30 ~ +60°C (no dew condensation)
Features Frequency response Approx. 6.5kHz
● Easily installed by just clamping-on without detaching the Input/output resistance 1000Ω±3%
existing tie-rod Dimensions Approx. Ф52x35mm
● Tensile force management of rod between sheet piles or in Weight Approx.55g(excluding spacers and cable)
architectural structures is easily achieved – The Protection rating Equivalent to IP51
transducer can be used repeatedly Recommended exciting voltage 2V
● Applicable rod: Allowable exciting voltage 5V
FGAH-1B-R : Diameter is 10 to 25mm
Input/output cable Ф3.2mm 0.08mm² 4-core shielded vinyl cable 5m
FGAH-1B-H : Width cross flats 10 to 25mm
(Optional spacers are required)
● Small and light construction which allows installation in a
narrow space Installation image
Installation on tension rod of
Dimensions aseismic reinforcement structure
FGAH-1B-R
Shaft (Rod)Ф 10 ~ 25mm
adjustble by 0.1mm step
Turnbuckle part
Fixing
bracket Spacers
Spacers
Fixing
screw
Unit : mm
83
Frictional strain gauges
Fixing Spacers
bracket
50
Type A
Torque Sensor System measures torque on the drive shaft of a car.
Frictional strain gauges are used as sensing elements, and installation FGDH-3A 52
is completed by clamping the torque sensor system onto an existing FGDH-3A-30/40 64
shaft and securing it with a screw. There is no need of detaching the FGDH-3A-40/50 75
shaft, bonding nor wiring strain gauges for installation. Applicable shaft ФA
diameters are ø20 to 30 mm, ø30 to 40 mm, and ø40 to 50 mm. A digital
telemetry transmitter is built in the sensor, and measured data are
transmitted to an exclusive receiver DT-182R by wireless and output as
analog signals. For wireless transmission, 2.4GHz band advanced low
power data communication system is used. Power supply uses a USB
power cable with recharging capability, so the sensor can be recharged
without needing to be removed.
[Patent registered] Power switch
with LED
Features
Unit : mm
● Easily installed by just clamping-on without detaching the drive
shaft Specifications (Receiver)
Type DT-182R
● Three types available for applicable shaft diameter of 20~30,
30~40 and 40~50 mm [ Wireless part ]
Number of receptions 1
● No bonding is required because frictional strain gauges are used
Conforms to 2.4GHz band advanced low power data
● Globally standardized 2.4GHz band data communication system Wireless specifications
communication system
is used for noise resistant digital transmission Number of wireless channels 16 channels (Set by wave channel switch)
● Battery is rechargeable with the FGDH installed on the shaft Antenna connecting terminal SMA connector
● Power saving function provided [ Volage output part ]
1 of either received strain value or transmitter battery
Number of voltage outputs
voltage (BNC)
Specifications (Toque transducer) Strain measurement ±5V FS (at ±16000x10‒6 strain input, 5kΩ load)
Type FGDH-3A FGDH-3A-30/40 FGDH-3A-40/50 Transmitter battery voltage
+1.3 ~ +3.9V (5kΩ load)
measurement
Applicable shaft diameter Ф20.0 ~ 30.0mm Ф30.0 ~ 40.0mm Ф40.0 ~ 50.0mm
Voltage output accuracy ±0.5%FS (Entire system)
Capacity Depends on the diameter (outer/inner) and material of the shaft
Stability on zero ±0.55mV/°C (Entire system)
Depends on the diameter (outer/inner) and mateiral of the shaft
Output However, within ±16000x10‒6 strain including initial unbalance of Stability on sensitivity ±0.05% FS/°C (Entire system)
±2000x10‒6 strain SN ratio 47dB
Non-linearity 1%RO Calibration output level ±5V
Allowable temperature -20 ~ +60°C (no dew condensation) Low-pass filter 100Hz, 500Hz, PASS(1kHz)(‒3dB±1dB)
Sampling frequency 5kHz Balancing range ±6000x10‒6 strain
Frequency response 1kHz Balancing accuracy ±5mV
Conforms to 2.4GHz band advanced low power data LED for output level, Low-pass filter selection switch,
Wireless specifications Display/Operation
communication system Calibration output selection switch, Balancing switch
Number of wireless channels 16 [ General Specifications ]
Dimensions Ф52 x 50mm Ф64 x 50mm Ф75 x 50mm Power source voltage DC9~16V
Weight (excluding spacer) Approx. 85g Approx. 130g Approx. 160g Current consumption 80mA Max. (when DC12V is supplied at +23°C ±5°C)
Protection rating Equivalent to IP51 HOSHIDEN HEC3800
Connector
Continuous operating time Approx. 6 hours (23±5°C) (Compatible plug : Ф5.5x3.3 PIN Ф1mm)
Power source Lithium-ion secondary battery Operating environment 0 ~ +50°C, 85%RH or less (no dew condensation)
Accessory USB charger External dimensions 48(W) x 23.5(H) x 100(D) mm (except projecting parts)
Weight Approx. 140g
NB:
• This system is approved for use in Japan, the EU member countries, the People's BNC coaxial cable (CR-31)
Republic of China. Please contact us for other countries. DC power cable (CR-062)
• This system may not be applicable depending on the material, surface roughness or Standard accessory Receiving antenna (AA2402RSPU)
surface treatment of the shaft. Please contact us beforehand. USB charger (FGDHF-52)
• Frictional strain gauges are consumable parts. Applicable type of frictional strain gauge is USB cable (mini-B - A)(CR-6187)
CBFTC-2-005CT. (option). NB:
• A torque driver is required for the installation of FGDH-3A • Coaxial cable for the extension of receiving antenna is required.
C3RSPJ-EXT-1M (1m long), C3RSPJ-EXT-3M (3m long), C3RSPJ-EXT- 5M(5m long)
84
Measurement method
Residual stress, which is caused in structural parts by heat treatment, directly measuring strain as nominal stress value. However, it is difficult
welding or loading of the parts, lowers the strength and fatigue strength to know residual stress in general strain measurement. There are two
of the structures because the residual stress is added to the actual load methods for measuring residual stress using strain gauges. One is a
even if the actual load is within the allowable range. Evaluation of partial release method (mainly drilling method) to release the residual
residual stress is an impor tant factor for improving the machining stress locally by making a slit or hole in the vicinity of the strain gauge.
accuracy, evaluating the integrity and diagnosing the surplus life of the Another is a full release method (mainly cutting method) to release the
structural parts. residual stress by cutting around the strain gauge by machining. We
Residual stress measurement using a strain gauge has the advantage of supply strain gauges dedicated to residual stress measurement.
This method is applied when a slight mechanical destruction (semi- measured, and residual stress is calculated using the strain and
destruction) is allowed for the specimen even though it cannot be fully parameters such as drilling diameter and elastic modulus and Poisson’s
destroyed. A hole of approximately 2 mm in diameter and 3 mm in depth ratio of the specimen. Since the hole must be drilled exactly in the
will be made. A strain gauge dedicated to residual stress measurement center of the strain gauge, and strain by machining must not be induced,
is bonded on the measurement position and a hole is drilled in the center dedicated tools and drilling apparatus are used.
of the strain gauge. Partial release strain generated by the drilling is
In the partial release method using FRS strain gauge, residual stress is
ε3
calculated from the partially released strain generated by drilling a small
hole on the specimen. This method is introduced in ASTM Standard
E837 (Determining Residual Stress by the Hole-Drilling Strain Gage
Method). ε2
1 ε1+ε3-2ε2
θ= ― tan-1 ―――――――
2 ε3-ε1
Here, A and B are constants determined by the drilled hole diameter and the
gauge center radius.
2 2 4
(1+ν)d 2d 3(1+ν)d
4A= - ――――― 4B= - ―― 2 + ―――――
2ER2 ER 8ER4
85
Residual stress measurement Measurement method
Method using full release
Strain gauge to be used is selected from single-axis gauge, 2-axis FR-5 (gauge length : 5mm 3-axis)
gauge, 3-axis gauge and stress concentration measurement gauge Applicable strain gauge EUBC-06 (gauge length : 0.6mm 2-axis)
according to the condition. FCV-1 (gauge length : 1mm 2-axis × 5 paralleled)
Also in the full release method, care must be taken not to allow any
Operating temperature range –196 ~+150ºC
strain by machining is induced and not to damage the strain gauge
during the cutting. Temperature compensation range +10 ~+100ºC
As the cutting method, cutting grinder with a thin cutter or electrical Applicable adhesives CN
discharge machining is utilized. These methods cause little machining
stress. Please refer to page 45, 46, 87 and 88 for the detailed specifications.
Generally, measurement is made using a data logger (static strain
meter).
A strain gauge is installed on the measurement position, and initial For residual stress measurement
unbalance value is measured. If the strain gauge and its wiring are
exposed to cutting fluid, protective coatings are applied, or the leadwire
is once detached and only the strain gauge part is coated before the
cutting process. Cut the specimen so as not to induce machining stress. FR-5
If temperature change is caused by the cutting, carry out measurement
after the temperature returns to normal. EUBC-06
Use the same channel of the same instrument for measurements before
and after the cutting. This is because initial unbalance values are not (x 5)
consistent for different channels or instruments.
2-axis 10-element (5 paralleled)
FCV-1 FCV-1-1/5
Weld bead (rosette strain gauge) Weld bead (strain gauge for stress concentration)
86
ADHESIVES
Two-component
A: 25g * Room temperature
P-2 Room-temperature-curing Polyester Metal ‒30~+180°C 6 months
B: 3g * Pressure 50~300kPa 2~3 hrs.
Mixing ratio: 2~6%
Two-component
A: 25g * Concrete Room temperature
RP-2 Room-temperature-curing Polyester ‒30~+180°C 3 months
B: 3g * Mortar Pressure 50~300kPa 2~3 hrs.
Mixing ratio: 2~4%
Two-component Concrete
A: 25g *
PS Room-temperature-curing Polyester Mortar ‒30~+100°C Room temperature 2~3 hrs. 3 months
B: 3g *
Mixing ratio: 2~4% Wood
Two-component
A: 25g * Metal Room temperature
NP-50B Room-temperature-curing Polyester ‒30~+300°C 6 months
B: 3g * Composite Pressure 50~300kPa 16 hrs.
Mixing ratio: 3~4%
Pre-curing at 130°C 1 hr.,
Single component Single 25g pressure 200~300kPa.
C-1 Phenol Metal ‒269~+200°C 3 months
Heat-curing * Post-curing at 200°C 1 hr.
without pressure
Two-component Pressure at 50~300kPa.
A: 25g * Metal, Concrete
EA-2A Room-temperature-curing Epoxy ‒269~+50°C Room temperature 1 day, 3 months
B: 15g * Composite
Mixing ratio: 2:1 or at 50°C 2 hrs.
Two-component
A: 10g x3 Metal Room temperature 1 day
EB-2 Room-temperature-curing Epoxy ‒60~+200°C 3 months
B: 3g x3 Composite Pressure 50~200kPa.
Mixing ratio: 10: 3
Two-component
A: 25g * Room temperature 12 hrs.
A-2 Heat-curing Epoxy Bolt ‒30~+100°C 3 months
B: 5g * and 140°C 3 hrs.
Mixing ratio: 10: 1
NB: Shelf life For two-component adhesives, use the supplied mixing
Effective storing duration on condition that the adhesive vessles.
is properly kept in a cool, dry and dark place such as a Mixing vessles: Polyethylene make
refrigerator (+5~+10°C, do not store in a freezer).
75mm-diameter, 10mm depth
Thumb pressure 100~300kPa * : These contents are for outside Japan.
87
Adhesives
PS NP-50B C-1 EA-2A EB-2 A-2
Applications
Single component adhesive for strain gauges. The time required to bond the gauge is extremely short and handling is very easy. The thin bonding layer allows
adhesion to plastic objects as well as metal.
Measurement of large strain (post-yield measurement) is possible until the next day of bonding of the strain gauge.
Note) Use protective eyewear when using this adhesive.
Single component adhesive featuring high viscosity for bonding strain gauges to porous materials such as concrete and mortar.
Note) Use protective eyewear when using this adhesive.
Single component adhesive for accelerating cures in lower ambient temperature, or lower relative humidity.
Note) This adhesive is sold only for a limited time. (from October to the next April)
Note) Use protective eyewear when using this adhesive.
Single component adhesive designed exclusively for use on post-yield strain gauge. Offers minimum degradation in bonding performance (peel strength) due to
aging. Suitable when a large strain measurement is made after a few days or more of bonding the strain gauge.
Measurement of large strain (post-yield measurement) is possible even after one year of bonding.
Note) Use protective eyewear when using this adhesive.
Two-component room-temperature-curing polyester adhesive for bonding PF, P and F series strain gauges. Put the necessary
quantity of drug A in the supplied mixing vessel, then add drug B by drops to total 2~6% in weight of drug A. Use the mixed adhesive
within 10~20 minutes.
Two-component room-temperature-curing polyester adhesive for bonding PF and P series strain gauges. The mixing procedure is
the same as above for P-2 adhesive. Put the necessary quantity of drug A in the supplied mixing vessel, then add drug B by drops to
total 2~4% by weight of drug A. Use the mixed adhesive within 10~20 minutes.
Two-component room-temperature-curing polyester adhesive. Use as a surface precoating agent for bonding P and PF series gauges
to concrete and also as an adhesive for WFLM series gauges. The special filler contained exhibits alkali resistance and effectively
shuts off moisture and gas from inside of the concrete. Its high viscosity enables use on vertical walls or ceilings.
Two-component room-temperature-curing polyester adhesive for bonding QF, ZF and BF series strain gauges. Put the necessary
quantity of drug A into the supplied mixing vessel then add drug B by drops to total 3~4% by weight of drug A. Use the mixed
adhesive within 5~20 minutes.
Single-component heat-curing type adhesive. For use on strain gauges that are suited to heat curing. Enables reliable measurement
for long periods and in high temperature up to 200°C.
Two-component room-temperature-curing epoxy adhesive for bonding CF series strain gauges for use in temperature from cryogenic
(‒269°C) up to 50°C.
Two-component room-temperature-curing epoxy adhesive for bonding strain gauges for use in temperature from ‒60 to +200°C.
Enables stable measurement for a long period of time.
Important point
・In general, curing time of an adhesive called "room temperature curing type" is largely affected by environmental conditions
such as temperature and humidity. Referring to the curing conditions described in the supplied operation manual, it is
recommended to carry out a "test curing" on the site.
・A trace of water in the air is required to cure the CN adhesive (cyanoacrylate). Therefore the curing time is largely affected by
humidity rather than temperature.
88
COATING
Coating Materials
Coating Materials
Operating
Type Materials Color Contents Curing conditions
temperature
10mm(wide)x3mm (thick)
SB tape Butyl rubber White ‒30~+80°C Pressure sensitive
5m long/roll
Air-drying
TSE3976-B Silicone rubber Black 100g ‒50~+250°C
One day in room temperature
89
Coating Materials
Purpose Applications
The solid W-1 is put into a heating appratus (temperature-regulated oil bath
Moisture- and water-proofing coating for laboratory
is recommended) and completely melted at 100 to 120°C. The hot melted
and field requirements where mechanical protection
W-1 is applied over the area to be coated with a brush. The W-1 cools down
is not needed, or used as the first coating for multi-
and turns into solid as soon as applied. It is usually applied repeatedly till the
layer coating.
cooled W-1 forms an adequate thickness.
A layer of N-1 is applied directly from the tube or with a brush over the area
Moisture- and water-proofing coating for laboratory to be coated. Curing time is about half a day in room temperature, but it
and less severe field requirements where mechanical depends on conditions such as the specimen material, temperature, and so
protection is not needed. on. If the coating layer is too thin, apply another layer to make an adequate
thickness.
A layer of K-1 is applied directly from the tube or with a brush over the area
Moisture-proofing coating from cryogenic to room to be coated. Curing time is about half a day in room temperature, but it
temperature for laboratory requirements. Does not depends on conditions such as the specimen material, temperature, and so
provide a high degree of mechanical protection. on. If the coating layer is too thin, apply another layer to make an adequate
thickness.
A layer of UE-1 is applied directly from the tube or with a brush over the area
O i l - r e s i s t a n t c o a t i n g f o r l a b o r a t o r y a n d f i e l d to be coated. Curing time is about half a day in room temperature, but it
requirements. Does not provide a high degree of depends on conditions such as the specimen material, temperature, and so
mechanical protection. on. If the coating layer is too thin, apply another layer to make an adequate
thickness.
Moisture- and water-proofing coating for laboratory
and field requirements where mechanical protection The SB tape is cut in an appropriate length and applied over the area to be
is not needed, or used as the first coating for multi- coated. The application is completed by pressing down the SB tape firmly with
layer coating. Offers excellent moisture and water a spatula or your finger covered with the separating paper. It is also applied
resistant characteristics and is very convenient for under the leadwire prior to the overcoating.
use.
Used as the second coating or later for multi- The VM tape is cut in an appropriate length and applied over the area to be
layer coating. Offers excellent moisture and water coated with finger pressure. The VM tape must not be applied directly over a
resistant characteristics. Very convenient for use. strain gauge as a first coating.
Suitable for laboratory requirements with high The KE-348 is applied directly from the tube over the area to be coated.
temperature conditions where high degree of Curing time is about half a day in room temperature, but it depends on
mechanical protection is not needed. conditions such as temperature, humidity and so on.
Suitable for laboratory requirements with high The TSE3976-B is applied directly from the tube over the area to be coated.
temperature conditions where high degree of Curing time is about one day in room temperature, but it depends on
mechanical protection is not needed. conditions such as temperature, humidity and so on.
Important point
The application of coating material has an effect on test results when repeated strain is applied in the test such as a
fatigue test (strain level of ±1500×10-6).
Give careful consideration before the test, and apply the coating carefully. Please contact us for further information
if necessary.
90
COATING
Gauge Protecter
Coating Materials
Protector cover 9mm-dia. extension cable This rubber protector is designed to protect gauges which are bonded onto
metal surface from the environment for long-term measurement. The strain
gauge is packed inside together with the applied adhesive and overcoating
materials. The protector is also provided with a hole for cable intake. It
allows the entire area to be isolated from ambient conditions which may
affect reliable measurement, and enhances the coating performance.
Gauge Protecter / Coating tape
Protector frame
Specifications
Frame: 100mm-dia. (Inner Ф 92mm) x 15mm (Height)
Dimensions
Cover: 100mm-dia. x 3mm (Thick)
Operating temperature −20~+80ºC
Extension cable 9mm-dia. cable recommendable
COATING
Tape anchor
Sealing Coating tape Extension
leadwire
Cable bed
Strain gauge
91
OPTIONAL
Optional
Connecting Terminals
TML Connecting Terminals provide convenient junction points to connect strain gauges to T series is made of a cubic plastic and two or three wires of approximately 0.8mm diameter
instrumentation leadwires. are fixed to the cube. TY is laminated with rubber sheet and suitable for large strain
measurement. TP-2 is a self-bonding terminal with two wires. TF is made of a 0.03mm
thick copper foil and a glass-epoxy insulation base of approx. 0.15mm thick. TFY is
Cubic shape laminated with rubber sheet approx. 0.8mm thick over the back side of TF series terminals.
for large strain with
for general purpose rubber backing Cubic type
TS-2 T-2 T-3 TYS-2 TY-2 TY-3 Dimensions Operating tem- Quantity
Type
(mm) perature (°C) (pcs/box)
–20~+90
Connecting Terminals /
Strain Gauge Clamp
T-2 10×10×5 100
T-3 (3-wire method) 10×10×5 –20~+90 100
TS-2 7.5×7.5×5 –20~+90 100
Self-bonding type TYS-2 7.5×7.5×7 –20~+90 100
(No adhesive required)
TY-2 10×10×7 –20~+90 80
TY-3 (3-wire method) 10×10×7 –20~+90 80
TP-2 TP-2 10×10×6 –20~+60 100
Foil shape Foil type
for general purpose Dimensions Operating tem- Quantity
Type
(mm) perature (°C) (pairs/sheet)
TF-2SS TF-2S TF-2MS TF-2M TF-2SS 4.6×3.8×0.2 –196~+180 50
TF-2S 6×5.3×0.2 –196~+180 50
TF-2MS 8×7.2×0.2 –196~+180 50
50 pairs/sheet TF-2M 10×9.2×0.2 –196~+180 50
TFY-2SS 4.6×3.8×0.8 –20~+120 50
for large strain with rubber backing
TFY-2S 6×5.3×0.8 –20~+120 50
TFY-2MS 8×7.2×0.8 –20~+120 50
TFY-2SS TFY-2S TFY-2MS TFY-2M TFY-2M 10×9.2×0.8 –20~+120 50
High temperature use with polyimide resin backing
TPF-2SS 4.6×3.8×0.2 –196~+200 50
TPF-2S 6×5.3×0.2 –196~+200 50
TPF-2SS TPF-2S TPF-2MS TPF-2M TPF-2MS 8×7.2 ×0.2 –196~+200 50
TPFH-2SS TPFH-2S TPFH-2MS - TPF-2M 10×9.2×0.2 –196~+200 50
TPFH-2SS 4.6×3.8×0.1 –269~+350 50
NB: TPFH series are heat-resistive connecting terminals with polyimide resin backing to
TPF. It allows high temperature measurement using QF/ZF series gauges and TPFH-2S 6×5.3×0.1 –269~+350 50
bonding repetition on the terminals. TPFH-2MS 8×7.2×0.1 –269~+350 50
GMR-S
GMA-S
92
Strain measuring instruments
93
Strain measuring
instruments
Multi-Channel dynamic data acquisition system with DS-50A
A low cost measurement system mainly targeted on strain gauges
• 50 measurement channels for one set of DS-50A
• Simultaneous sampling of 1 millisecond possible when one set is used
• Direct connection of 120Ω or 350Ω strain gauge in quarter bridge
• Numerical, statistical and trigonometric calculation and rectangular
rosette analysis
• Peak values of up to 20 points are displayed in the spectral chart
• Magnitude and direction of the force obtained by rectangular rosette
analysis are displayed as a vector
• Cutting out, thinning and combining of the data are possible for
processing after the measurement
• Overlapping of T-Y, X-Y and spectral chart on other data is possible
Number of channels Maximum 50 channels
Strain, Voltage and Thermocouple units can be mixed. 10
channels / 1 unit
Synchronization Maximum 20 sets (1,000 channels)
Sampling speed 1~10,000 ms (Settable by 1 ms).
1 ms is added to sampling speed per additional connection of 1 set
Interface LAN (100 BASE-TX)
Strain unit
Gauge resistance Quarter bridge 3-wire 120Ω, 350Ω
Half bridge 120~1000Ω, Full bridge 120~1000Ω
Frequency response DC~100Hz
Voltage unit
Input format Single end (unbalanced)
Measuring range ±20V
Frequency response DC~100Hz
Thermocouple unit
Measuring range T:-250~ +400°C K:-210 ~ +1370°C J:-200~ +1200°C
Frequency response DC~10Hz
Small Multi-channel Data Acquisition System
Multi-Recorder TMR-300 Series
Multi-recorder TMR-300 Series is a compact multi-channel data acquisition system
Number of channels : 80
that can combine various measurement units according to the purpose of
Sampling speed :
Max 100kHz measurement. Due to its compact size and light weight, the system can be easily
Recording media : installed not only on existing structures such as machines and bridges in which the
SD card installation space is restricted, but also on moving bodies such as automobiles,
(Max.32GB) aircrafts and ships.
Interface : LAN, USB Measurement units for inputting sensors are available in several types for strain
gauges, strain gauge type transducers, DC voltage or thermocouples. Control unit is
used for controlling 10 measurement units (80 measurement points) at maximum and
communicating with a computer. The control unit and the measurement units can be
connected together and placed in a small space, or each measurement unit can be
installed in the vicinity of the sensors to be inputted.
Measuring units
Display Unit TMR-381 Control unit TMR-311 Strain Full Bridge Unit TMR-321 Strain 1G2G4G unit TMR-322
Carrier type strain unit TMR-323 Voltage Input Unit TMR-331 Thermocouple / Voltage Unit TMR-332 Voltage Output unit TMR-341
TO TMR-211
“SYNCHRO IN”
Distribution unit TMR-371 Digital I/O unit TMR-353 Synchronization unit TMR-372
94
8-2, Minami-Ohi 6-Chome, Shinagawa-Ku, Tokyo 140-8560, JAPAN
TEL: +81-3-3763-5614 FAX: +81-3-3763-5713
Tech support E-mail: [email protected]
Asia area E-mail: [email protected]
Europe area E-mail: [email protected]
The Americas area E-mail: [email protected]
Middle East area E-mail: [email protected]
Oceania area E-mail: [email protected]
Africa area E-mail: [email protected]