Whipstock 9.625 Mechanical Running Procedures

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Catch Fishing Services

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Whipstock
9-5/8” Mechanical Running Procedures

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Table of contents:

1. Drawing of System9-5/8” single trip whipstock mechanical page 3

2. Running procedure for - mechanical set retr. / perm anchor page 8

3. Procedure for simulation run................................................................................... page 12

4. Bottom Hole Assembly............................................................................................. page 14

5. Data sheet................................................................................................................. page 15

6. Whipstock system layout.......................................................................................... page 16

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Whipstock sub assembly:

Mill head dressed:

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Mill Whipstock interface:

Shear bolt
size part number shear value
9-5/8" 2005-0118A-015/2 50,000 lbsf

Hinge pin:

Hinge pin
size part number shear value
9-5/8" 2005-0118A-019/2 125,000 lbsf

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Low side exit ( mechanical):

Retrieval Tools:

9-5/8” Retrieval Hook Rating ( maximum) 240,000lb

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Mechanical set anchor:

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Summary:

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2. Running procedure for 9-5/8” single trip whipstock - Mechanical set


permanent / retrievable anchors

Note: The anchor is set MECHANICALLY thus there is a requirement to interact with a
cement plug, bridge plug or liner top to activate the slips. To ensure integrity between the
whipface and the anchor the whip should be set between 2 casing collars.

Running , orientation , setting, milling and retrieval procedures


2.1 Whipstock System
The whipstock system comprises from bottom up, a Permanent or Retrievable Packer,
Hinge Connector, Whipstock Slide, Shear Bolt, Milling Assembly, Running Tool, and
separated by a Flex Joint, and milling BHA.

The milling assembly is flexibly attached to the whipstock slide by means of a shear block
mounted on the face of the whipstock.

2.2 Before running the Whipstock System


Catch Fishing Services recommend the customer perform a gauge and scraper run to
simulate the whipstock in the well conditions.

Recommended Gauge/Scraper Assembly 9-5/8” system:

Item Qty Description Connection


1 1 8-1/2” OD Bit or Window Mill 4.1/2" NKK DSTJ Box
2 1 9-5/8" Casing Scraper 4.1/2" Reg Pin x Box
3 2 6.1/2" OD Crossover Sub 4.1/2" IF Box x 4.1/2" Reg Box
4 1 8-1/2" OD Watermelon Mills 4.1/2" IF Box x Pin
5 1 6-1/2’ Pony Collar 10’ 4.1/2" IF Box x Pin
6 1 8-1/2" OD String Stabilizer 4.1/2" IF Box x Pin
7 1 6-1/2’ Pony Collar 10’ 4.1/2" IF Box x Pin
8 1 8-1/2" OD String Stabilizer 4.1/2" IF Box x Pin
9 10-12 6-1/2” Drill collars 4.1/2" IF Box x Pin
as 5" S-135 Drill Pipe (spaced out to 4.1/2" IF Box x Pin
10
req’d above top of liner).
11 1 Kelly or Top Drive 4.1/2" IF Pin

The stiffness of this assembly will serve to identify any problem doglegs or restrictions in
the hole that may hamper running of the whipstock assembly. Full gauge stabilizers can be
used in place of watermelon mills and the casing scraper left out if considerable rotation
such as dressing off cement plugs is required.

Note: It is strongly recommended that if possible the scraper be run to bottom them pulled
back by 20’ and circulation commenced. This is to ensure any debris is pushed right to
bottom and not circulated back up past the scraper.

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2.3 Setting depth of the Whipstock

The whipstock can be set at any depth. It is set mechanically, therefore there is a
requirement to interact with a cement plug or bridge plug to set the whipstock. As with any
whipstock sidetrack, it is recommended that the whipstock is between 2 casing collars.
This is to ensure integrity between the anchoring packer and the milling and drilling
assemblies.

It is recommended that the setting depth be pre-determined by either accurate casing tally
or a CCL log. If a CCL is not run, a correlation between wire line depth and pipe depth
should be taken.

2.4 Orientation of the Whipstock and Flow Through Valve considerations

The whip face can be orientated by MWD Orientation or alternatively, using Gyro. Ideally,
the orientation must be set between a maximum of 70 deg. either right or left of high and
therefore the hole should always be surveyed irrespective of whether it is vertical or
inclined. The flow through the mud holes in the mill provides the means to acquire
orientation with MWD

2.5 Other Requirements

Install ditch magnets.


Test the MWD tool prior, to running the assembly in hole.

Pick up the following assembly:

Item Qty Description Connection


Blank Sub or Kelly Valve (valve to be 4.1/2" IF Pin
1 1
closed and run pin up)
2 1 5" S-135 Drill Pipe 4.1/2" IF Pin x Box
3 1 6.1/2" OD MWD 4.1/2" IF Box x Pin
4 1 5” S-135 Drill Pipe 4.1/2" IF Box
5 1 Kelly or Top Drive 4.1/2" IF Pin

2.5.1 Testing Procedure:

RIH to top of Drill Pipe. With top drive or Kelly connected, record the flow rate required to
obtain a survey.

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2.6 Running Procedure

2.6.1 Make up following assembly:

Item Qty Description Connection


1 1 9-5/8” Whipstock Assembly/ anchor 125,000lb Shear Bolt
8-1/2”" OD Mill assembly c/w 4.1/2" NKK DSTJ Box
2 1
running tool
3 1 5” S-135 Drill Pipe 4.1/2" IF Pin x Box
4 1 6.1/2" OD MWD 4.1/2" IF Box x Pin
5 18 6-1/2” drill collars 4.1/2" IF Box x Pin
as 5" S-135 Drill Pipe (spaced out to 4.1/2" IF Box x 4.1/2" IF Pin
6
req’d above top of liner).
7 1 Kelly or Top Drive 4.1/2" IF Pin

BHA Wt. Should be at least 25 Tons (18 drill collars)

2.6.2 Check that the correct quantity of setting shear screws is installed in the anchor.

2.6.3 Pick up the Whipstock with tugger from the catwalk. A whip handling device is
provided which is bolted onto the back of whipstock. This is to be used as a false rotary to
support the assembly in the Rotary Table when making up the mill to whip via the shear
bolt. Assist with a tugger as necessary. Sling around the anchor top sub – not around the
slips. Set Whipstock in the rotary table (rams shut). Leave tugger attached.

2.6.4 Bolt the Mill Assembly to the Whipstock:

2.6.5 Make up flex joint to Running Tool above Mill Assembly. Run the Whipstock & Mill
Assembly below the rotary table to the top of Flex joint.

2.6.6 Orient Whip Face to MWD Tool and/or UBHO Sub Key and confirm with Directional
Driller / Company Representative. Record Offset.

2.6.7 Pick up BHA and run in hole slowly (3 minutes slack off time for 1 stand). Refer to
dogleg checklist for doglegs greater than 4 degrees. Watch the weight indicator carefully
and record up-weights regularly. Monitor trip-tank for proper fill up.

2.6.8 90’-180’ above setting depth make up top drive, begin circulating at nimimu flow
rate to activate MWD and establish up and down weights. Orient whips as required. Gently
slack off to setting depth maintaing correct orientation of whips face. Alternatively survey
using Gryor assembly. Position the bottom of the whipstock assembly at ± 4 ft. above a
casing collar. Note up and down weights.

2.6.9 Orient and Set whipstock with MWD:

An offset is measured between the whipface and the MWD scribe line prior to running in
the hole. Once at setting depth, begin circulating between 300 and 400 gpm to obtain

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MWD tool face survey. Turn assembly as needed to obtain desired orientation working
torque down as required form surface. Continue to monitor string weights. Once
orientation is confirmed, stop the pumps.

2.7. Setting Whipstock system

2.7.1 When the plug is encountered (gently slack off 6 – 8, 000 lbs to trip anchor (anchor
is designed to shear at 8,000lbs, survey data can be confirmed at this point prior to
shearing the mill bolt.

2.8. Shear Bolt:

2.8.1 Slack off 50,000 lbs and shear bolt. Pick mill up clear of the whip carefully
monitoring that there is no over pull to ensure bolt is sheared. DO NOT PULL ANY
OVERPULL, to continue will release the slips from their position (unless the anchor is
permanent). Lower assembly just above whip tip and take parameters.

2.9. Milling

BHA weight: +/- 50,000 lbs.


Recommended Weight-on-Mill: 10,000 -18,000 lbs. Max wt on mill 25,000 lbs.
Recommended Rotary RPM: 90 - 120 rpm

Determine Free-Rotating Torque, check string weights up and down.

Begin rotation and lower assembly until torque is observed. Mill the window and required
rathole. Back ream and dress window as necessary. After torque has dissipated, pick up
milling assembly above window, and turn off pumps. Lower mill assembly back to TD to
ensure window is full gauge throughout. Repeat this 3 times.

If after 1hour of milling at any given depth across the whip face, no progress is noted, pull
the milling assembly to assess mill condition and ensure that there is no damage to the
mills. On no account should a mill be re-run without a full body MPI prior to making up in
the string.

2.10.1 POOH with Milling Assembly:

2.10. Make up Drilling Assembly:

Avoid rotating stabilizers, Bits, etc. across face of Whipstock.

IMPORTANT NOTE: The Catch Fishing operator will ensure that the Directional Supervisor,
Drilling Supervisor, Tool Pusher and Driller all receive copies of, and comply with, this
running procedure.

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3. Procedure for simulation run

3.1 Before running the whipstock assembly


Perform a gauge / scraper run where the whipstock will be set.

Make up the following assembly:

- 8-1/2” OD DRIFT MILL OR 6” OD DRILLING BIT


- 9-5/8” CASING SCRAPER
- CROSSOVER 4 ½ REG BOX X 4 ½ IF BOX
- 8-1/2” OD STRING STABILIZER
- 6 1/2” OD PONY DRILL COLLAR OR 1 JOINT
- 8-1/2” OD STRING STABILZER
- 6 1/2” OD DRILL COLLARS
- 6 1/2” DRILLING JAR
- 6 1/2” OD DRILL COLLARS
- 5” HWDP’S
- 5” DRILL PIPES

NOTE: Scrape anchor setting depth twice.

3.2 Make up whipstock assembly:

Make up the following assembly:

- 9-5/8” CASING WHIPSTOCK ASSY


- 8-1/2 OD RUGBY MILL
- 8-1/2” OD BACK MILL
- 1 JOINT 5” HWDP ( FLEXJOINT )
- 6 1/2” OD UBHO SUB
- 6 1/2” OD DRILL COLLAR
- 5” DRILL PIPE

Pick up 5” HWDP and make up 8-1/2”” OD rugby-, back mill and crossover.

Pick up whipstock assembly and remove transit bolts

Run whipstock assembly in the hole or mouse hole and secure the same.

Connect the whipstock assembly to the mill assembly with 50 K/LBS shear bolt.

RIH the whipstock assembly , check and make up UBHO SUB.

Count all stands in the Derrick, before run in hole.

RIH slowly , approximately 2 – 3 MIN. per stand.

Do not turn string.


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Do not set down more than 5 K/LBS.

If taking weight call whipstock operator

RIH., take parameters. ( string weight up and down)

Orient whipface. ( GYRO SINGLE SHOT )

RIH and tag top of cement, trip mechanical anchor with +/- 12 K/LBS.

Slack off 50 K/LBS and shear bolt.

Take parameters. ( string weight up and down, free rotating torque etc. )

3.3 MILLING PARAMETERS:


Recommended weight on mill 10,000 – 18,000 LBS
Recommended rotary RPM 90 – 120 RPM
Recommended flow rate +/- 350 GPM

NOTE: Install Ditch Magnets

Supplementary information

The single grip bottom trip anchor is retrievable the double grip is permanent / retrievable; the
anchor is fitted with a transit clamp, which should be removed before running in hole.

Should there be any concern about the anchor slip location in the hole relative to the scraped depth,
the plunger foot can be extended to ensure that the slips are not triggered in an unscraped interval.

The anchor is located directly via the hinge pin to the whipstock, it is important to ensure that the
5deg angled face on the anchor is opposite or below the whip face allowing the whip to hinge over
to the low side of the casing depending on what type of anchor is run.

The anchor may be tripped on bottom and pulled up to any desired and suitable location, it may not
be lowered if this location is missed.

The shear bolt is assembled through the back of the whipstock and will free rotate when fully
inserted, the mill should then be lined up and the shear bolt screwed into the head till tight and the
mill is tight against the tip of the whip. The shear bolt is rated at 30,000lbs; this is variable on
request.

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4. Bottom Hole Assembly:

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CATCH FISHING SERVICES


WHIPSTOCK DATA SHEET

Customer CFS Supervisor


Platform / Rig Job Number
Well Number Date

Contact Name(s)
Contact Telephone Number
Contact Fax Number
Contact e-mail address
Purchase Order \ Contract Details

WELL DATA

Anchor Type Required Permanent Retrievable Mechanical Bottom Trip Anchor


(check one) Packer Anchor

Casing Details SIZE


Weight
Grade
Required Whipstock Setting Depth
Required Orientation
(Max. 70 Deg. left or right off high side)
Hole Angle at Setting Depth
Maximum Dog Leg to this Point
Casing Coupling Position determined by: CCL or TALLY
Mud Properties - Type & Weight
(when orientating and setting whip)
MWD : Type & Operating Flow Parameters

Gyro ( if required)
Formation at whip depth
Drill Collar Connections
Drill Pipe Connections
Centralizers / DV Collars or Packers? Yes No
Additional Information

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6. Whipstock system layout

Running tool Mills Hook up to Whipstock

Running tool Back mill Rugby mill

Double back mill ( optional)

Retrievable Hook

V:23-III-07

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