week Daily Production Report - CCR - Production month

14th WEEK April'2023

doc. HTC/DR/02
Mon Tues Wed Thurs Fri Sat Sun MTD
Date 4/3/2023 4/4/2023 4/5/2023 4/6/2023 4/7/2023 4/8/2023 4/9/2023
MIX PLANT
user:
Tons Shift # A no G+B
Tons Shift # B no Target: 10 tons/shift

Tons Shift # C no
Total Tons per day no 0.0 0.0
Operators/ day no Sanctioned: 11 per day
Tons per manday no #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! Target: 2.5 tons/manday
BLENDING (per day) tons Target: 40 tons/day

Remarks if any

PRESS Target Tool ratio: 3 | Target Cycles per shift: 60

Avg Cycles per day no 0 42
Avg Tool Ratio per day no 0.0 2.4

Pieces Shift # 1 no 0 36
Pieces Shift # 2 no 0 143 Target: 180pcs/shift

Pieces Shift # 3 no 0 119

Total Pcs per day no 0 298 0 0 0 0 0
Operators/day no 0 30 Sanctioned: 37 per day

Pieces per manday no #DIV/0! 9.93 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! Target: 15 pcs/manday

Remarks if any Press Production Started from 9 am

CURING
Idle time per day 24 24 Target: 2.5 hrs per day
Tons per cycle 0 0 Target: 9 tons per cycle
Remarks if any
GLAZE
Flood Pcs per day 0 0
Dip Pcs per day 0 0
Total Pcs per day 0 0 Target: 450 per day
Operators/day 2 2 Sanctioned: 10 per day
Pcs per manday 0.0 0.0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! Target: 57 pcs/manday

Remarks if any
Flood Glaze Hanger Cleaning , 6 Manpower were involved in Box Strapping & Stocking
FIRING
Idle time (Kiln-1) hrs 24 24 Target: 3 hrs per day
Idle time (Kiln-2) hrs 24 24 Target: 3 hrs per day
LS/ cycle no 0 0 Target: 120 Pcs per cycle
MBS/ cycle no 0 0 Target: 120 Pcs per cycle
SEN/ cycle no 0 0 Target: 250 Pcs per cycle
Remarks if any
CNC Target Pcs per shift: 250 | Target Dust per month: 3 tons
Pieces Shift # 1 no 0 0
Pieces Shift # 2 no 0 0 Target: 250pcs/shift

Pieces Shift # 3 no 0 0
Total Pcs per day no 0 0
Operators per day no 2 2 Sanctioned: 6 per day
Pcs per manday no 0.0 0.0 #DIV/0! Target:
Dust per day 0.00 0.00
Remarks if any Mandrel and Fixture marking.CNC drawing stacking
FINISHING (2 shift) Target Pcs per day: 570
Pieces Shift # 1 no 0 0
Pieces Shift # 2 no 0 0
Pcs per day no 0 10 0
Operators per day no 10 0.0 Sanctioned: 12 per day
Pcs per manday no 0.0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! Target:

Remarks if any
LS strapping and drilling : 0 Ceramic paper unavailability , Cerafelt Cement Unavailable. Box Strapping and Stacking
PACKING & DISPATCH Target boxes per day: 20
Boxes per day no 0 0
pieces per day no 0 0
Operators per day no 0 0 Sanctioned: 9per day
Pcs per manday no 0.0 0.0 #DIV/0! Target:
Dispatch per day no 0 0
Operators used for Dispatch no 0 0 Sanctioned: 2per day
Pcs per manday no 0.0 0.0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! Target:

Remarks if any
Ancilliary box strapping and stocking
REJECTS Target : 1%
AC (per day) no
NON - AC (per day) no
Rework (pcs per day) no
% Rejects % #DIV/0! 0.00% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
Remarks if any
PROCESS
Hold mix (Mix Plant) tons
Rej Mix tons
WIP tons
Non-Moving Stock no
Remarks if any
BREAKDOWN (per day)
Mix Plant min
Big Blender min
Press Hall min
Klin/ Oven min
Dip Glaze min
Flood Glaze min
CNC hrs
NON AC Transfer Car min
Forklift/ Hi-Reach min
Hoist min
Others min
Remarks if any
Note: The Raw material man power are included in the Mix plant