SWM Micro Project Report
SWM Micro Project Report
Recycling of plastic wastes obtained from various sources and study the
machineries and outcome product
Prepared By
Submitted To
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MAHARASHTRA STATE
BOARD OF TECHNICAL EDUCATION
Certificate
This is to certify that following students,
Place: Miraj
Date:
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Annexure – I
Recycling is one of the most important actions currently available to reduce these impacts and represents
one of the most dynamic areas in the plastics industry today. Recycling provides opportunities to reduce oil
usage, carbon dioxide emissions and the quantities of waste requiring disposal. Here, we briefly set
recycling into context against other waste-reduction strategies, namely reduction in material use through
downgauging or product reuse, the use of alternative biodegradable materials and energy recovery as fuel.
While plastics have been recycled since the 1970s, the quantities that are recycled vary geographically,
according to plastic type and application. Recycling of packaging materials has seen rapid expansion over
the last decades in a number of countries. Advances in technologies and systems for the collection, sorting
and reprocessing of recyclable plastics are creating new opportunities for recycling, and with the combined
actions of the public, industry and governments it may be possible to divert the majority of plastic waste
from landfills to recycling over the next decades.
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6.0 Resources Required
S. Name of Resource/material Specifications Qty Remarks
No.
1. Internet Browser: _ 1
1. www.ijert.org
2. https://www.researchgate.net
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Annexure – II
PART B – Micro-Project Report
1.0 Rationale
Plastic goods are useful because they are durable, but this becomes a disadvantage when items are discarded.
The natural processes that degrade many paper, cardboard and wood products in a few months don’t affect
plastic materials as much. In landfills, plastics accumulate, creating a volume of refuse that never seems to
go away. In nature, plastic bits and pieces become unsightly nuisances and hazards to animals. Diverting
discarded plastics from the refuse stream and turning them into new goods keeps these persistent materials
out of landfills and the natural environment.
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6.0 Outputs of the Micro-Project
Food Wrappers and Containers account for 31.14% of pollution in the environment as a whole.
Modern food packaging makes food safe, dependable, shelf-stable, and sanitary.
Unfortunately, the majority of food packaging is single-use and cannot be recycled.
From biscuit containers to chocolate bar wrappers to potato chip bags, single-use plastic packaging can
be found everywhere.
Paper and paperboard, hard plastic, and glass make up the majority of food packaging.
They break down quickly in the sun and surf, but the microscopic plastic particles remain, consumed
by animals who mistake them for food and then suffer the effects of ingesting toxic, non-digestible
plastic.
Single-use Plastics
The plastics crisis is considered to be epitomized by single-use plastics, often known as disposable
plastics, which are low-cost plastic objects that are only used once before being discarded or recycled.
Single-use plastic accounts for more than a third of all plastic produced each year, as well as the vast bulk
of plastic discarded - 130 million tonnes annually.
Plastic bags, straws, coffee stirrers, soda, water bottles, and most food packaging are some examples.
Fishing Nets
Many parts of the world rely on commercial fishing for a living, and millions of people eat fish on a
daily basis.
However, in numerous ways, this industry has contributed to the problem of plastic pollution in the
oceans.
Plastic nets are often used in certain large-scale fishing activities.
For instance, they spend a lot of time submerged in water, releasing toxins whenever they choose, but
they also get broken up or misplaced, and are left to rot wherever they land.
Plastic waste has often washed up on the coasts from fishing nets and ships.
This not only kills and damages local species, but it also pollutes the water, since marine animals
become entangled in nets and/or ingest harmful particles.
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A Seal and a Turtle Entangled in Plastic Fishing Nets
Bottle & Container Caps account for 15.5% of pollution in the environment as a whole.
Caps are harmful to the environment because they float on the surface of the water and seem like a
tempting meal for birds.
A recent estimation suggests that policymakers should enact "leash the lid" regulations, which would
require manufacturers to tie caps on bottles in order to prevent them from escaping and encourage
simultaneous recycling.
Healthcare Industry
Plastics have been extensively used in the healthcare industry in the manufacturing of surgical gloves,
syringes, insulin pens, IV tubes, catheters, inflatable splits, and other medical tools and devices.
These products are made of single-use plastics so that they prevent the spread of dangerous diseases.
But these plastics eventually cause pollution.
Plastic Bags
Beverage Bottles
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Beverage Bottles account for 7.27% of pollution in the environment.
The process of water bottling emits 2.5 million tonnes of carbon dioxide into the environment each
year.
Disposable water bottle waste is washed into the ocean every year, killing 1.1 million marine animals.
Bottles recycle at a reasonably high rate of 74 %, depending on the kind of plastic used.
Despite this, a large number of bottles have escaped recycling facilities and are littering the environment.
Microbes and other contaminants are also evaluated four times less frequently in bottled water than in
tap water.
Tourism Industry
Through the construction and creation of infrastructure and services, tourism increases the amount of
plastic washed into the oceans.
In fact, during peak tourist season, 40 percent of the plastic pollution in the Mediterranean Sea comes
from this source.
Large volumes of plastic pollution wind up in rivers and are carried into the oceans by in-land and urban
tourists.
Agricultural Industry
Polymers enable farmers, foresters, and fishermen to retain livelihoods, improve productivity, reduce
crop losses, and conserve water in a variety of ways, from mulching and irrigation to fishing gear and
greenhouse films.
New research demonstrates that, despite their many advantages, agricultural plastics are becoming a
threat to the environment's long-term viability.
As a result, agricultural plastics become a serious hazard to the environment.
Construction Sector
The construction industry is the second-largest consumer of plastic, accounting for 20 percent of all
plastic waste.
They are anticipated to produce 300 metric tonnes of plastic every year, with half of that being single-
use.
The most common uses of polymers in construction are piping and conduit, which account for 35% of
total output.
The effects of plastic pollution as a result of the construction sector are felt across the entire life cycle,
from extraction to production to toxicity and fire.
Natural Cause
Plastics have only been around for a little over a century, yet they’ve become part of almost every aspect of
our lives. From children’s toys to food packaging, plastic materials are a ubiquitous part of 21st-century life.
In fact, in roughly 70 years, there has been 8.3 billion metric tons of plastic produced, with around 6.3
billion metric tons of that becoming waste. And only 9% of that waste has been recycled. There’s a variety
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of reasons for this, and while our plastic waste continues to grow, advances in technology and changes to the
way we consume are helping to make it more efficient and effective.
Why is plastic recycling important and what are the challenges faced by the industry?
Plastic recycling is extremely important, both as a method to deal with our existing waste and as a
component of both circular economy and zero-waste systems that aim to reduce waste generation and
increase sustainability. There are social, environmental, and economic consequences surrounding our current
waste generation and disposal habits, and whether that is the issue of micro plastics or an estimated $2.5
trillion in damage and lost resources to fisheries, aquaculture, recreational activities, and global wellbeing,
the impact is no longer in doubt.
However, meeting the challenges posed by plastics is not simple, and there exists a lack of awareness
surrounding the plastic waste problem. Despite the fact that potential issues were first flagged in the 1960s,
historically, there has been a lot of pushback against implementing real change—mainly from the plastics
industry itself. Recently, the tide seems to be turning on this issue as more people look for sustainable
options and educate themselves about why plastic recycling is important.
Today, as both consumers and businesses look to recycle more materials, there is a lack of knowledge on
how to do it effectively. This creates issues in the form of contamination, either by mixing non-
recyclable plastics with recyclable plastics or trying to recycle plastics soiled by things like adhesives,
chemicals, and food remnants that further impedes the recycling process. Both of these problems can lead to
plastics being sent to the landfill rather than recycled.
Another complication is found within the products themselves. While some goods, like water bottles and
other drink bottles, are frequently made from a single, common plastic (such as PETE) allowing them to be
easily recycled, many others are designed to use a mix of plastics, which can cause serious issues in our
current plastic recycling process. What’s more, many products are a mix of plastics and non-plastics such as
wood or metal. Sadly, these products won’t even go near a recycling center.
That said, the process for the recycling of plastic has seen a massive improvement in recent years and can be
broken down into six basic steps.
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1. Collection + distribution
The first step in the mechanical recycling process is the collection of post-consumer materials from homes,
businesses, and institutions. This can be done by either local government or private companies, with the
latter often a popular option for businesses. Another option is taking plastics to communal collection points
such as designated recycling bins or facilities. This may be as simple as a bottle bank on a street corner or as
complex as a local waste site with large areas for various recyclable and non-recyclable municipal solid
waste (MSW).
2. Sorting + categorizing
The next step in the plastic recycling process is sorting. There are several different types of plastic (see
below), which need to be separated from each other by recyclers. Further to that, plastics might be sorted by
other properties such as color, thickness, and use. This is done by machines at the recycling plant and is an
important step to increase the efficiency of plants and avoid the contamination of end products.
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3. Washing
Washing is a crucial step in the plastic recycling process since it removes some of the impurities that can
impede the operation, or completely ruin a batch of recycled plastic. The impurities targeted in this step
commonly include things such as product labels and adhesives as well as dirt and food residue. While plastic
is often washed at this stage, it is important to remember that this doesn’t take away from the importance of
ensuring plastics are as free from impurities as possible before disposal and collection.
4. Shredding
The plastic is then fed into shredders, which break it down into much smaller pieces. These smaller pieces,
unlike formed plastic products, can be processed in the next stages for reuse. Additionally, the resized
plastic pieces can be used for other applications without further processing, such as an additive within
asphalt or simply sold as a raw material.
Breaking down the plastic into smaller pieces also allows for any remaining impurities to be found. This is
especially true of contaminants such as metal, which may not have been removed by washing but can be
easily collected with a magnet at this stage.
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6. Extruding + compounding
This final plastic recycling process step is where the particles of shredded plastic are transformed into a
usable product for manufactures. The shredded plastic is melted and crushed together to form pellets. It is
worth noting that it is not always possible to compound all types, classification, and qualities of plastic at a
single plant, so different grades of plastic are sometimes sent to other recycling facilities for this final step.
There are numerous types of plastic, and when trying to familiarize yourself with the plastic recycling
process and avoid contamination, there are seven categories to remember. Chances are you have seen these
symbols on products, and while they look like the “recycling symbol”, they actually indicate resin type, with
some representing material that is not recyclable at all.
Number 5: PP – Polypropylene
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Commonly used in injection molding, this plastic can be found in products from bottle caps to surgical tools
and clothing. While PP is recyclable, it is often rejected by processing centers due to the problems it poses,
making the rate at which it is recycled far lower than other plastics.
Number 6: PS – Polystyrene
This plastic is frequently used as disposable plastic containers for food, as insulated containers, and in
packaging materials. Despite its abundance, PS is rarely recycled due to it not being cost-effective (in its
most common form, expanded polystyrene or styrofoam, is 95% air) and requires more energy than it saves
to recycle.
Number 7: Other
This category encompasses everything else, which can include combinations of any of the previous six as
well as other lesser-used plastics. This classification also includes non-petrochemical plastics such as new
plastics, polymers, and bioplastics. As such, anything marked with a number 7 is generally not included in
the plastic recycling process but may have other waste solutions.
As it stands today, the plastics recycling process faces many challenges, and unlike glass and aluminum,
plastics are not infinitely recyclable, meaning that with each subsequent processing, the recycled material
degrades and is a lesser quality than virgin materials.
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Leadership
Knowledge
Real Life problem analysis and their preventive measures.
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Annexure – III
1 Relevance to the Relate to very Related to some Los Take care of at-least Take care of more
course few LOs one CO than one CO
..
2 Literature Not more than two At-least 5 relevant At –least 7 relevant About 10 relevant
Survey sources (primary sources, at least 2 sources, most latest sources, most latest
/information and secondary), latest
collection very old reference
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S. Characteristic to Poor Average Good Excellent
No. be assessed ( Marks 1-3 ) ( Marks 4 - 5 ) ( Marks 6 - 8 ) ( Marks 9- 10 )
6 Report Very short, poor Nearly sufficient Detailed, correct Very detailed,
Preparation quality sketches, and correct details and clear description correct, clear
Details about about methods, of methods, description of
methods, material, material, materials, methods, materials,
precaution and precautions and precautions and precautions and
conclusions conclusion, but Conclusions. conclusions. Enough
omitted, some clarity is not there in Sufficient Graphic tables, charts and
details are wrong presentation. But Description. sketches
not enough graphic
description.
Defense Could not reply to Replied to Replied properly to Replied most of the
9 considerable considerable considerable questions properly
number of number of questions number of question.
question. but not very
properly
Note:
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Every course teacher is expected to assign marks for group evolution for each group of students in first 3 columns as
per rubrics & individual evaluation in 4TH columnfor each group of studentsas per rubricsbased on viva.
Signature………………………………………………………………………………
Date:………………………..
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