FIELD QUALITY PLAN (FQP) FOR GROUND MOUNTED MONOFACIAL MMS

INSPECTION
COMPONENT / CHARACTERISTICS / INSPECTION TYPE OF QUANTUM OF ACCEPTANCE FORMAT OF
CL.NO INSTRUMENT REF DOCUMENT REMARKS
OPERATION ACTIVITIES PARAMETERS CHECK CHECK NORMS RECORD
Contractor TERAS NLCIL

1 MODULE MOUNTING STRUCTURE FOUNDATION

Marking Instrument Calibration Visual NA Each Test Report NABL Certificate CR P R R

1.1 Pile Co-ordinate Marking Marking Co-ordinates as per Dwg Measure Total Station 100% Dwg / Spec Dwg / Spec IR P W R

Marking Identification Visual Nail / Ribbon Random Dwg / Spec Dwg / Spec IR P W R

Dimensions (Depth & Diameter of hole) Measure MS Tape 100% IS:2911_1_2 Dwg / Spec IR P W R

Visual check of hole (Straightness & Waste Hole Vertical & no

1.2 Pile Drilling Visual NA 100% IS:2911_1_2 IR P W R
Material inside hole) waste materials

Dewatering (as applicable) Visual NA Random IS:2911_1_2 No water inside hole IR P W R

Use of Jig / Fixtures Visual NA Random Dwg / Spec Good Condition IR P W R

Column Alignment Measure MS Tape Each IS:2502 Dwg / Spec IR P W R

Cover for Post Measure MS Tape 100% IS:2911_1_2 Dwg / Spec IR P W R

Embedded Length of Post Measure MS Tape 100% IS:2911_1_2 Dwg / Spec IR P W R

Post to Post Distance (E-W & N-S) Measure MS Tape 100% IS:2911_1_2 Dwg / Spec ±3mm IR P W R

1.3 Column Post Installation Horizontal Alignment of Post Visual Nylon wire 100% IS:2911_1_2 Single Line ± 5mm IR P W R

Verticality of Post Measure Spirit Level Meter 100% IS:2911_1_2 90° ± 1° IR P W R

Water Tube Level,
Post Top Level within Table Visual 100% IS:2911_1_2 Dwg / Spec ±2mm IR P W R
Nylon wire
Diagonal Distance of Post Measure MS Tape 100% Dwg / Spec Dwg / Spec ±2mm IR P W R

Table to Table Distance (E-W & N-S) Measure MS Tape 100% Dwg / Spec Dwg / Spec ±3mm IR P W R
Water Tube Level, Dwg / Spec /
Table to Table Height Difference (N-S) Measure 100% Dwg / Spec IR P W R
MS Tape ±150mm
2 MODULE MOUNTING STRUCTURE CONCRETE

Cement Storage at site Visual NA Each lot IS:4082 Verification at site NA P R R

2.1 Quality of Cement Physical Properties (Normal Consistency,

Setting Time, Fineness, Soundness & Report/Test NA Each lot IS:4031, IS:4032 MTC Report / Spec MTC/ELTR P* R R
Compressive Strength) and Chemical Properties

Steel Storage at site Visual NA Each lot IS:4082 Verification at site NA P R R

Freedom from cracks, surface flaws, Lamination Visual NA Each lot IS:1786 Physical Check NA P* R R
2.2 Quality of Steel
Physical Properties (Yield Stress, Tensile
Strength, Elongation, Bend & Rebend Test) and Report/Test NA Each lot IS:1786 IS:432 MTC/ELTR P* R R
Chemical Properties
Quality of Coarse Sieve Analysis, Flakiness Index, Aggregate
Once per
2.3 Aggregate Crushing Value/Abrasion Value/Impact Value, Report/Test Lab Instruments IS:2386_1,2,3,4 IS:383 ELTR/TR P* R/W R
Source
(20mm/12.5mm) Specific Gravity and Moisture Content
Sieve Analysis, Fineness Modulus, Specific
2.4 Quality of Fine Aggregate Gravity, Fineness, Silt Content and Moisture Report/Test Lab Instruments Once per IS:2386_1,2,3 IS:383 ELTR/TR P* R/W R
(Sand) Content Source
 INSPECTION
COMPONENT / CHARACTERISTICS / INSPECTION TYPE OF QUANTUM OF ACCEPTANCE FORMAT OF
CL.NO INSTRUMENT REF DOCUMENT REMARKS
OPERATION ACTIVITIES PARAMETERS CHECK CHECK NORMS RECORD Contractor TERAS NLCIL

Acidity, Alkalinity, pH Value, Organic Solids,

Quality of Water for Once per
2.5 Inorganic Solids, Sulphates, Chlorides and Report NA IS:3025_22 IS:456 ELTR P* R R
Construction Source
Suspended Matters

Quality of Concrete Once per

2.6 Admixture (as applicable) Physical & Chemical Properties (as applicable) Report NA Source IS:9103 IS:456 MTC P* R R

Once per IS:456, IS:383,

Design Mix Report NA M25 ELTR P* R R
Source IS:2386, IS:10262

IS:269/IS:8112/IS:12
Cement Grade Report NA Each OPC 43/53, PPC IR P W R
269/IS:1489

Concrete Mixture - Mobile Transit Mixer Report AJAX Fiori / RMC Each IS:1791/IS:12119 Certificate CR P* W R

2.7 Column Post Concrete Weighing Scale /

Concrete Mix Ratio Report 100% Dwg / Spec Design Mix Report TR P W R
Batch Report
Post Concrete Check: Post-Post Distance and MS Tape, Spirit
Measure 100% Dwg / Spec No Deviation IR P W R
Column Post Verticality Level
Good Finish, No
Pile Coping Measure MS Tape 100% Dwg / Spec IR P W R
Honeycombs

Concrete Curing Visual Water Tanker 3 times/day IS:456 Min. 7days CC P W R

Slump Cone
Concrete Slump Test Measure Each Batch IS:516 Design Mix Report TR P* W R
Apparatus
Concrete Compressive Strength Test
2.8 Concrete Testing Measure CTM 6cubes/ 15cum IS:456, IS:516 Table 11 of IS:456 TR P* W R
(7 & 28 Days)
Pile Testing: Pull out & Lateral Test Pile Testing As per Pile test Sustain the design
Measure report IS:2911_4 TR P* W R
(As applicable) Equipment load(MT)

3 MODULE MOUNTING STRUCTURE ASSEMBLY

Rafter Alignment Visual Nylon Wire 100% Dwg / Spec Single Line ± 5mm IR P W R

Rafter Inclination Measure Digi. Inclinometer 100% Dwg / Spec Dwg / Spec ± 1° IR P W R

Bracing & Gusset Plate Arrangement Visual NA 100% Dwg / Spec Dwg / Spec IR P W R

Correct Fasteners used (Size & Grade) Visual NA 100% Dwg / Spec Dwg / Spec IR P W R

Rafter Lower End Ground Clearance Measure Measuring Tape 100% Dwg / Spec Dwg/Spec IR P W R
Up to Rafter Fastener Assembly & Torque
Measure Torque Wrench 100% Dwg / Spec Torque Chart in Dwg IR P W R
Applied

3.1 MMS Assembly Purlin Alignment Visual Nylon wire 100% Dwg / Spec Single Line ± 5mm IR P W R

Purlin Splice Coupler Arrangement Measure MS Tape 100% Dwg / Spec Dwg/Spec IR P W R

Purlin Fastener Assembly & Torque Applied Measure Torque Wrench 100% Dwg / Spec Torque Chart in Dwg IR P W R

Module Alignment Visual Nylon wire 100% Dwg / Spec Single Line ± 5mm IR P W R
Module Fastener Assembly & Torque
Measure Torque Wrench 100% Dwg / Spec Torque Chart in Dwg IR P W R
Applied
Run thro' bolt,
Torque Marking Visual Permanent Marker 100% Dwg / Spec washer, nut, IR P W R
material
Table Identification Visual Paint Random Dwg / Spec Visible IR P R R
 INSPECTION
QUANTUM

CL.NO COMPONENT / CHARACTERISTICS / INSPECTION TYPE OF INSTRUMENT OF CHECK REF DOCUMENT ACCEPTANCE FORMAT OF REMARKS
Contractor TERAS NLCIL
4 MODULE MOUNTING ON STRUCTURE

Modules Handling done as per Module

4.1 Module Handling Visual NA Random Dwg / Spec SOP - Handling IR P R R
Manufacturer Recommendation

Orientation of Module Visual NA 100% Dwg / Spec Portrait IR P W R

Module Alignment (Top & Bottom) & Sag Visual Nylon wire 100% Dwg / Spec Single Line ± 5mm IR P W R

Module to Module Gap Visual Nylon Wire 100% Dwg / Spec Dwg/Spec IR P W R

Module Inclination (Tilt Angle) Measure Digital Inclinometer 100% Dwg / Spec Dwg / Spec ± 1° IR P W R

Correct Fasteners used (Size & Grade) Visual NA 100% Dwg / Spec Dwg / Spec IR P W R
4.2 Module Mounting
Fastener Assembly & Torque Applied Measure Torque Wrench 100% Dwg / Spec Torque Chart in Dwg IR P W R

Run thro' bolt,

Torque Marking Visual Permanent Marker 100% Dwg / Spec washer, nut, IR P RW R
material
Ground Clearance from lower end of module Measure MS Tape 100% Dwg / Spec Min.400mm IR P W R

No shadow on
Module Shadow Visual NA 100% NA active face of IR R R R
Module

5 MODULE CLEANING SYSTEM (MCS)

Approved / Required Capacity of RO Plant
Report NA 100% Test Report Dwg / Spec MTC P* R R
executed at Site
Concrete Platform for RO System Visual NA 100% Dwg / Spec Dwg / Spec IR P W R
Laying of Pipe line at required depth & length
Measure MS Tape Random Dwg / Spec Dwg / Spec IR P W R
without interference with laid cable

5.1 RO Plant and Pipe Line Fixing of Control Value at required intervals Visual NA Random Dwg / Spec Dwg / Spec IR P W R

Closed Cover Chamber for the control value Visual NA 100% Dwg / Spec Dwg / Spec IR P W R
Good for
Water Testing after installation of RO System Report NA Each IS:456 ELTR P* R R
Construction
4bar pressure at 5
Pressure Test, No leakage & Pipe damage Test Pressure Gauge Each Dwg / Spec TR P* W R
open control values
LEGENDS:
NLCIL-Neyveli Lignite Corporation India Limited, MTC-Material Test Certificate, IR-Inspection Report, TR-Test Report, ELTR-External Lab Test Report, CR-Calibration Report, CC-Curing Card. CTM-Compression Testing
Machine, IS-Indian Standard, RMC-Ready Mix Concrete, MT-Metric Ton, NDT-Non Destructive Test, SOP-Standard Operating Procedure, RO-Reverse Osmosis.
QA-Quality, TPIA-Third Party Inspection Agency, P-Perform, P*-Arrangement, W-Witness, RW-Random Witness, R-Review.

NOTE:
- In case of requirement of any additional activity other than mentioned in this FQP the same shall be incorporated with mutual agreement before commencement of the additional activity.
- Quality of Batching and Lab Set-up (Calibration certificates) shall be taken care at site.
- ELTR - External Laboratory engaged for testing work shall be certified by government approved bodies like NABL (in case of India).
- In case of absence of MTC for Raw Materials, testing shall be carried out at NABL approved laboratory and report shall be ensured and reviewed by Quality Person at site.
- Quantum of check: Quality person at site shall check 100% for any component / operation activities started at first time. After good adherence of the first work, QA person shall follows quantum of check as mentioned in QAP.
- RW: could be performed after getting inspection call from Project team. Performed in such a way that it does not affects the construction progress at site.