G • G E E R E •

I D E S E R U I D U S U I D
GU IDE U ER G DE • E R G I D E
U U S U I U S G U
R G IDE • SER G UIDE USER UIDE
G U E U ER G E • R G
2180 I D
R U I D U S U I D U S E G U
R G E • R G D E E R D
S E I D S E G U I U S U I
G U U • G

User Guide
E R I D E S E R I D E S E R U
S G U • U G U E U R G
E R I D E E R U I D S E
US G U E U S
R G E • U
R G U
E R U I D U S E U I D S E G
US FOR E R G
LOADRITE™
E •
L-2180
R G I D E U
S E R
U S WHEEL
U I D
LOADER
S E
WEIGHING
U U
SYSTEMS
G U
• G E E R E •
SE R U I D U S U I D
E U R G E • R G
U S E U I D S E
G U
E • SER U I D E
U G
DE USER
E •
D

™
LOADRITETM

L-2180 User Guide

Software No: 60364 Version No: 1.00
Document No: MAN-80987-00
Issued Date: April 2009

E [email protected]
W www.loadritescales.com

A solution of

www.actronictechnologies.com

This manual is copyrighted with all rights reserved. Under copyright laws,
this manual may not be copied in whole or in part or reproduced in any
other media without the express written permission of Actronic Ltd.
Permitted copies must carry the same proprietary and copyright notices as
were affixed to the original. Under the law, copying includes translation
into another language.

Please note that while every effort has been made to ensure that the data
given in this document is accurate, the information, figures, illustrations,
tables, specifications, and schematics contained herein are subject to
change without notice.

Actronic Ltd assumes no liability in connection with the use of any

LOADRITE™ branded product.
Copyright © 2009 Actronic Ltd
LOADRITE L-2180 USER GUIDE

CONTENTS
1  General Information.................................................................................1 
1.1  Introduction ................................................................................... 1 
1.2  Loadrite equipped loader .............................................................. 2 
1.3  Console features........................................................................... 3 
1.4  Accurate weighing......................................................................... 4 
2  The Weighing Process ............................................................................6 
2.1  Switching on.................................................................................. 6 
2.2  Login ............................................................................................. 6 
2.3  Warm up ....................................................................................... 6 
2.4  The Total Screen .......................................................................... 7 
2.5  Zero the empty bucket .................................................................. 7 
2.6  Weigh a load ................................................................................. 8 
2.7  Add a Load.................................................................................... 9 
2.8  Auto Add ....................................................................................... 9 
2.9  Remote Add key ......................................................................... 10 
2.10  Subtract a load............................................................................ 10 
2.11  Recall the load ............................................................................ 10 
2.12  Clear the short total..................................................................... 11 
2.13  View and clear the long total ....................................................... 12 
2.14  Standby....................................................................................... 13 
3  Product Management ............................................................................14 
3.1  Data menu .................................................................................. 14 
3.2  Access menu items..................................................................... 14 
3.3  Select a different product ............................................................ 15 
3.4  Data ............................................................................................ 15 
3.5  Advanced data options ............................................................... 19 
4  Operation Modes ...................................................................................22 
4.1  Changing modes......................................................................... 22 
4.2  Target mode................................................................................ 23 
4.3  Batch mode................................................................................. 25 
4.4  Mix mode .................................................................................... 28 
4.5  Blend mode................................................................................. 30 
4.6  Split mode ................................................................................... 32 
4.7  Grand Total mode ....................................................................... 34 
5  Advanced Weighing Functions ..............................................................36 
5.1  Tip-off.......................................................................................... 36 
5.2  Truck tip-off ................................................................................. 36 
5.3  Stock pile tip-off .......................................................................... 37 
5.4  Tare ............................................................................................ 38 
LOADRITE L-2180 USER GUIDE

6  Print Function ........................................................................................39 

6.1  Automatic printing ....................................................................... 39 
6.2  Print menu................................................................................... 40 
6.3  Print docket ................................................................................. 41 
6.4  Print totals ................................................................................... 41 
6.5  Print loadout................................................................................ 41 
6.6  Print data module........................................................................ 42 
6.7  Print special ................................................................................ 42 
6.8  Print summary............................................................................. 45 
6.9  Print data list ............................................................................... 45 
6.10  Print copy .................................................................................... 45 
6.11  Print product name...................................................................... 45 
6.12  Print volume conversion factors .................................................. 45 
6.13  Print standby ............................................................................... 45 
6.14  Internal Storage Menu ................................................................ 46 
7  Setting Menu .........................................................................................47 
7.1  Setup .......................................................................................... 48 
7.2  Auto Add ..................................................................................... 48 
7.3  Tare entry.................................................................................... 48 
7.4  Unit toggle................................................................................... 48 
7.5  Trig screen .................................................................................. 49 
7.6  Language .................................................................................... 49 
7.7  Edit password ............................................................................. 49 
7.8  Scale# ......................................................................................... 49 
7.9  Module ........................................................................................ 49 
7.10  Data Edit ..................................................................................... 50 
7.11  Data List...................................................................................... 50 
7.12  Clock........................................................................................... 51 
7.13  Display ........................................................................................ 52 
7.14  Self test ....................................................................................... 53 
7.15  Uplink .......................................................................................... 53 
7.16  Standby....................................................................................... 53 
8  Error Messages .....................................................................................54 
8.1  Bouncing load ............................................................................. 54 
8.2  Bucket empty? ............................................................................ 54 
8.3  Check power ............................................................................... 54 
8.4  Check transducer........................................................................ 54 
8.5  Check ROTARY.......................................................................... 55 
8.6  Check MAG/OPT ........................................................................ 55 
8.7  Check TILT ................................................................................. 55 
8.8  Check zero.................................................................................. 55 
8.9  Lift under range........................................................................... 55 
8.10  Module data lost.......................................................................... 55 
LOADRITE L-2180 USER GUIDE

8.11  Module error................................................................................ 55 

8.12  Module full................................................................................... 55 
8.13  No lock ........................................................................................ 56 
8.14  Over target .................................................................................. 56 
8.15  Overload ..................................................................................... 56 
8.16  Pitch Too High ............................................................................ 56 
8.17  Poor lift........................................................................................ 56 
8.18  Printer disabled ........................................................................... 56 
8.19  Printer error................................................................................. 56 
8.20  Return under range..................................................................... 56 
8.21  Speed changed........................................................................... 57 
8.22  Too heavy, zero aborted ............................................................. 57 
8.23  Warm up lift................................................................................. 57 
9  System Specifications ...........................................................................58 
9.1  Weighing accuracy...................................................................... 58 
9.2  Minimal weighing delay ............................................................... 58 
9.3  Power requirements.................................................................... 58 
9.4  Physical specifications ................................................................ 58 
9.5  Environmental specifications....................................................... 59 
9.6  Signal inputs and outputs............................................................ 59 
9.7  Clock........................................................................................... 59 
9.8  Available accessories ................................................................. 60 
9.9  Output / input connections .......................................................... 60 
9.10  Transducer (TXDR)..................................................................... 60 
9.11  Power/Control (PWR/CTRL) ....................................................... 61 
9.12  Printer/Logger ............................................................................. 61 
10  Appendix A: Loadrite Terminology.........................................................62 
11  Appendix B: Span Calibration Adjustment.............................................66 
11.1  Checking the adjustment ............................................................ 67 
LOADRITE L-2180 USER GUIDE

1 GENERAL INFORMATION
1.1 INTRODUCTION
The Loadrite system measures the weight of loads lifted by wheel
loaders, forklift trucks and similar machines that use hydraulic
rams to lift the load. The main parts of the Loadrite system are the
console installed in the cab of the loader and connected sensors
installed on the lifting arms.
As the load is lifted, the trigger and hydraulic pressure transducers
send information to the console. This information is converted into
a digital weight reading which appears on the Loadrite console.
The Loadrite system can add each load lifted to running totals so
that trucks can be loaded accurately and daily productivity levels
can be tracked.
The Loadrite console has an internal memory that stores settings
and production data even when it is switched off. Below is a
schematic diagram of a typical console. This is the main user
interface with the system.

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 LOADRITE L-2180 USER GUIDE

1.2 LOADRITE EQUIPPED LOADER

1. Loadrite console
2. Trigger
3. Pressure transducers
4. Remote Add key (optional)
5. Printer (optional)
6. Interlock switch (Legal for Trade application)
7. Ground slope sensor (optional)

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LOADRITE L-2180 USER GUIDE

1.3 CONSOLE FEATURES

ICON  NAME  DESCRIPTION 
Trigger Indicator  Illuminates when a load is lifted past the trigger 
Light  point. When this light is on the load may be added. 

Add  Adds the current load to the total. Also used to turn 
Auto Add on or off. 

Clear  Clears the short total for the current product. 

Update Zero  Zeroes the empty bucket. 

Data Menu  Accesses the Data menu. This menu is used to 
access and amend data on products. 

Target  Selects the weighing mode e.g. Target mode. 
 

Split  Activates Split mode weighing. 

Tip‐Off  Activates Tip‐off weighing. 

One  Used to enter the number 1. 

Two  Used to enter the number 2 and the letters ABC. 

Three  Used to enter the number 3 and the letters DEF. 

Four  Used to enter the number 4 and the letters GHI. 

Five  Used to enter the number 5 and the letters JKL. 

Six  Used to enter the number 6 and the letters MNO. 

Seven  Used to enter the number 7 and the letters PQRS. 

Eight  Used to enter the number 8 and the letters TUV. 

Nine  Used to enter the number 9 and the letters WXYZ. 

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 LOADRITE L-2180 USER GUIDE

Zero  Used to enter the number 0 

Back/Recall  This key is context sensitive. Used to recall the last 
/Subtract  load or subtract the current load from the total. Also 
used to move back a screen in the menus. 
Settings Menu  Accesses the Settings menu. 

Up Arrow  Scrolls up a list. 

Down Arrow  Scrolls down a list. 

Enter  Enter key for accepting data or changes. 

1.4 ACCURATE WEIGHING

For maximum accuracy, ensure that:
ƒ Check zero is performed regularly.
ƒ The bucket is fully rolled back.
ƒ Load lifting motion is steady and smooth, with no
acceleration or bounce. (Weighing during lift is otherwise
fine.)
ƒ The loader is on level ground.
Note: If the Ground Slope Compensation module is installed, the
loader does not have to be level when lifting.
 
Lifting speed
For best results, operate the lift lever before accelerating the
engine so that the machine does not rock as it lifts, i.e. use normal
revs.
 
Trigger point
Start the lift well below the trigger point. This ensures that all
acceleration and load bounce has been eliminated well before the
weighing sequence begins.
Note: It is recommended that there are at least two seconds of lift
before the trigger point.

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LOADRITE L-2180 USER GUIDE

Bounce
Most loaders have pneumatic tyres which can cause the machine
to bounce when lifting.
To minimise the effect of bounce, always operate the lift lever
before accelerating the engine and start the lift well below the
trigger point.

Centre of gravity
The hydraulic pressure in the lifting cylinders depends on where
the centre of gravity of the load is. It is important that the bucket is
always in the same position – fully rolled back.

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 LOADRITE L-2180 USER GUIDE

2 THE WEIGHING PROCESS

This section sets out the basic weighing process.

2.1 SWITCHING ON
The Loadrite console powers up automatically when the ignition of
the loading machine is switched on.

2.2 LOGIN
If the Login option has been selected during configuration, the
login screen will display.

1. Press the Down Arrow key or the Up Arrow key to

move through the login names.

2. When the correct name is displayed press the Enter key .

3. Use the keypad to enter the password (see page 16).

4. Press the Enter key .

Note: The login screen will also display when the Loadrite console
is taken out of Standby mode (see page 13).

2.3 WARM UP
For best weighing accuracy, the hydraulic fluid in the lift cylinders
should be at normal operating temperature. This is achieved by
raising and lowering the empty bucket.
If the Loadrite console has been switched off for more than 1
hour, it displays the Warm Up prompt when powered up. This
prompts the user to raise the empty bucket or forks past the
trigger point three times. The Warm Up screen will countdown 3,
2, 1 as the lifts occur.

Once the warm up has been completed the Total screen will
display.

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LOADRITE L-2180 USER GUIDE

2.4 THE TOTAL SCREEN

Product

Short
total

Current
time

Weighing Unit of
implement weight

2.5 ZERO THE EMPTY BUCKET

It is necessary to zero the equipment because small zero errors
can occur due to a build-up of material in the bucket. If the Check
Zero prompt displays at the top of the screen the empty bucket
must be zeroed.
The Friction and Ambient Compensation Technology (FACT)
feature is also updated as part of this process.
This process should be repeated whenever Check Zero displays
on the console screen.

1. Check that the loader is level and the bucket is empty.

2. Raise the empty bucket.

3. Press the Check Zero key . The lifting speed will be

displayed followed by the Lower Arms message.
Note: There is an option that allows the FACT update to be
skipped. If this option is enabled press the Check Zero key
twice to complete the zero update.
It is only possible to skip the FACT update a fixed number of
times. After this the update must be completed.

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 LOADRITE L-2180 USER GUIDE

4. At the Lower Arms prompt, lower the empty bucket. The

lowering speed will be displayed.
Note: The same speed must be maintained for lifting and
lowering. The difference between speeds is too large the
console will prompt to try again.
5. The Zero Complete message will display, then return to the
Total screen.

If the FACT feature is not activated the Zero Complete message

will be displayed after step 3.
The Check Zero Prompt function automatically reminds the
operator to check zero from time to time. The Check Zero Prompt
is an optional function that is selected during installation.
When the Loadrite system is first turned on (if it has been off for
more than one hour) the console will remind the operator to
perform a check zero. This will occur:
ƒ Every 15 minutes for the first hour.
ƒ Every 30 minutes thereafter (15-180 minutes).
 
Note: After the first hour, the Check Zero Prompt interval can be
set to anywhere between 15 and 180 minutes. The default setting
is 30 minutes.
Note: For the Legal for Trade application, zero must be checked
when prompted.

2.6 WEIGH A LOAD

When the Total screen appears, loads can be weighed. Before
weighing it is important to check that the bucket is empty and that
the loader is level (if applicable).
1. Raise the load smoothly past the trigger point using normal
engine revs. The Weighing message will display.
2. The console will beep, the Trigger light will illuminate and the
weight of the current load, the short total and the potential new
weight will display.

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LOADRITE L-2180 USER GUIDE

Current load

Short total

Potential new
weight

2.7 ADD A LOAD

1. Press the Add key .

2. A message will display the number of buckets added to the
current load, eg Bucket Add #1.
3. The console will return to the Total screen. The short total and
the number of buckets will have been updated.

If the Add key is not pressed within 8 seconds the console will
beep and the Time Out message will display. The weight is
discarded and the Total screen displayed.

2.8 AUTO ADD

Auto Add is an optional feature that is selected during installation.
When it is enabled the Loadrite system can automatically operate
the ADD function every time a load is lifted past the trigger point.

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 LOADRITE L-2180 USER GUIDE

2.8.1 Turn Auto Add On or Off

1. Press the Add key. If Auto Add is off the Auto Add On?
message will display.
2. Press the Enter key. The message will change to Auto Add
On and the Total screen will be displayed.
The same action is used to turn Auto
Add off again.

2.9 REMOTE ADD KEY

The Loadrite system has an option to
use a Remote Add key. If this feature is
fitted, it is normally mounted near the lift
lever. The Remote Add key can be used
interchangeably with the Add key on the
keypad.

2.10 SUBTRACT A LOAD

This function can be useful when only part of a final load of loose
material is required. Lift a full load and tip the amount required into
the truck. Then re-weigh and subtract the amount remaining.
1. Raise the load smoothly past the trigger point.
2. The console will beep, the Trig light will illuminate and the
weight of the current load, the short total and the potential new
weight will display.

3. Press the Subtract key . The Bucket Subtract message

will display.
4. The amount will be subtracted from the short total. The Total
screen will display.

2.11 RECALL THE LOAD

The Recall function is equivalent to lifting the same load again and
can be used to correct mistakes. The last load can be recalled if it
has been:
ƒ added
ƒ subtracted
ƒ timed out (ignored)

To recall a previously lifted weight:

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LOADRITE L-2180 USER GUIDE

ƒ Press the Recall key .

The last weight lifted will be displayed:

ƒ If the last action was an “add” the Subtract key can be

pressed to subtract the load.

ƒ If the last action was a “subtract” the Add key can be

pressed to add the load.

2.12 CLEAR THE SHORT TOTAL

The Loadrite system keeps a total of the load weights. For each
product, two independent totals are stored: the short total and the
long total.

2.12.1 Short and long totals defined

Short Total Generally used to display the total weight lifted
onto an object (e.g. truck or carriage)
As successive loads are added, the console
displays the updated Short Total (sum of the loads
so far) on the Total screen

Long Total This keeps track of the total weights lifted over a
longer period, for example a shift or a day
 
The short total keeps accumulating until it is cleared. Clear the
short total after a load has been completed, eg after each truck or
carriage load.

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 LOADRITE L-2180 USER GUIDE

ƒ Press the Clear key .

ƒ The Total will display briefly then the Total Cleared message
will display. The system will then return to the Total screen.
Note: If the Loadrite system has a printer connected, the totals are
printed before being cleared.

2.13 VIEW AND CLEAR THE LONG TOTAL

It is possible to view the long total for the current product at any
time.
1. Ensure the Total screen is showing then press the Data Menu

key .
2. Scroll down until Long Total is selected.

3. Press the Enter key . The long total will display. Then the
number of buckets added will display.

4. After a few seconds, the console automatically returns to the

Total screen.

2.13.1 Clear the long total for the current products

1. Ensure the Total screen is showing then press the Data Menu

key .
1. Scroll down until Long Total is selected.

2. Press the Enter key . The long total for the current
product is displayed along with the number of buckets added.

3. Press the Clear key. The Long Total Clear? message

will display.
4. Press the Enter key again to clear the long total. The Long
Total Cleared message will display. If the Loadrite system
has a printer connected, the total will be printed.

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LOADRITE L-2180 USER GUIDE

5. Press the Back key to cancel the clearing of the long

total. The Clear Aborted message will display.
Note: If no key is pressed the clear command will automatically be
cancelled.

2.13.2 Clear the long total for all products

1. Ensure the Total screen is showing then press the Data Menu

key .
2. Scroll down until ClearAll is selected.

3. Press the Enter key . The AllTotals Clear? message will

display.
4. Press the Enter key again to clear the long total. The AllTotals
Cleared message will display. If the Loadrite system has a
printer connected, the total will be printed.

5. Press the Back key to cancel the clearing of the long total.
The Clear Aborted message will display.
Note: If no key is pressed the clear command will automatically be
cancelled.

2.14 STANDBY
The Loadrite console will automatically go into Standby mode if it
is not used for two hours. It is also possible to put the console into
Standby mode if it is not going to be used for some time.

1. Press the Setting Menu key .

2. Scroll down using the Arrow keys until Standby is selected.

3. Press . The console will now be in Standby mode.

Press any key to reactivate the Loadrite console. The login screen
will display.
Note: for more information on using the Setting menu see page
47.

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 LOADRITE L-2180 USER GUIDE

3 PRODUCT MANAGEMENT
The Loadrite system can be used to track multiple products
(materials). Each product is associated with a product number,
product name, Short Total, Long Total and add-bucket counter.
Producer management is controlled via the Data menu.

3.1 DATA MENU

The Data menu provides access to functions primarily related to
products. It also provides access to print options.
The following are the default options listed in the Data menu.

Product Selects products

Long Total Displays the long total

Clear All Clears all totals

Print Menu Accesses the Print menu

Internal Storage Accesses the Internal Storage menu

Depending on how the system has been set up, there may be
additional data fields listed in the Data menu. The following are
typical examples.

Customer Customer names

Docket Docket numbers

Truck Truck names

Target Target weights for trucks

3.2 ACCESS MENU ITEMS

ƒ Press the Data Menu key

ƒ Press the Down Arrow key to move down the menu list.

Use the Up Arrow key to move up the list. (This is

referred to as scrolling.)

ƒ Press the Enter key to select an item.

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LOADRITE L-2180 USER GUIDE

ƒ When an option has been selected successfully, the Loadrite

system returns to the Total screen.
ƒ To step back through the menu or exit the menu, press the

Back key .

3.3 SELECT A DIFFERENT PRODUCT

1. Ensure the Total screen is displayed.

2. Press the Data menu key .

3. With Product selected press .

4. Scroll down until the correct product is selected or use the
numerical keypad to enter the product’s number (if known).
5. Press Enter. The console will display the name of the product
selected for loading.

3.4 DATA
If the data feature is enabled, it is possible to enter up to five
customisable data fields (maximum of thirteen characters) that
provide additional information. The number of data fields available
depends on how the Loadrite console has been set up at
installation.
Typical data fields might be:
ƒ Data 1 = Customer (enter a customer name or number)
ƒ Data 2 = Docket (can automatically or manually assign each
truck load with a docket number)
ƒ Data 3 = Truck (enter a truck plate number)
This information can be stored in an attached data module and/or
printed with the weight data.
This data can then be transferred via modem, stored in the
Loadrite data module and/or printed along with the weight data.

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 LOADRITE L-2180 USER GUIDE

3.4.1 Select an existing customer

Customer data can be selected before starting a new load. The
following example shows how to select customer data. (It is
assumed that the data field Customer has already been added to
the system.)

1. Click on the Data Menu key .

2. Scroll down to select Customer

3. Press the Enter key .

4. Scroll down to select the required customer name/number.

5. Press . The customer name will display under the short

total in the Total screen.

3.4.2 Entering data using the alphanumeric keypad

The Loadrite system has an option to enter alphanumeric data.
This option is enabled at installation time. The Loadrite system
uses a telephone style keypad to allow letters to be entered.
When a number key is pressed, a digit is displayed. If the same
number key is pressed again, the first letter on that key is
displayed. If the key is pressed again the second letter is

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LOADRITE L-2180 USER GUIDE

displayed, and so on. The key will scroll through upper and lower
case letters.

For example, if the key is pressed repeatedly, the characters

displayed in sequence are ‘2’, ‘A’, ‘B’, ‘C’, ‘a’, ‘b’, ‘c’, ‘2’, ‘A’ and so
on. In this way, names can be entered for customers, trucks and
other data.
Note: Sometimes a name will have two sequential letters on the
same key. For example, the letters ‘D’ and ‘E’ in the word

‘DEAKON’. After the ‘D’ has been entered by pressing the

key twice, wait a second or two. The cursor will automatically shift
and be ready for the next character.

Enter ‘E’ by pressing the key again.

3.4.3 Enter a new customer

1. Press .
2. Scroll down to select Customer.

3. Press .
4. Press the Clear key. The Customer entry screen will display.
5. Use the keypad to enter the customer name.

6. Press the . The new customer will automatically be

selected for the next load.
Note: The data list can be printed out via the Print Function (see
page 39).

3.4.4 Enter docket number

If the docket data field has been added it is possible to enter a
docket number for every load. Depending on the configuration of
the system this can either be done manually or will be automatic.
If the docket field has been set up to auto increment the new
docket number will automatically be assigned every time a new
load is started. A docket number will not be able to be entered
manually.
Enter docket manually
If the auto increment option is not enabled, the docket number can
be entered manually for every load.

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 LOADRITE L-2180 USER GUIDE

1. Press the .
2. Scroll down to select Docket.

3. Press .
4. Press the Clear key. The docket entry screen will display.
5. Use the keypad to enter the docket number

6. Press the . The new docket number will automatically be

assigned to the next load.

3.4.5 Data Suspend

Data Suspend is a feature that allows the operator to temporarily
suspend data values and set them to 0 (zero). Data Suspend is an
optional function that is selected during installation.
To suspend data:

1. Ensure the Total screen is showing and press .

2. Select the field to be suspended (e.g. Customer) and press
Enter.
3. Press the Clear key.

4. Press the Zero key and press Enter.

The Customer 0 message will briefly display and then the Total
screen will be displayed. The Customer field will no longer display.
During the suspension period, the Loadrite system will:
ƒ Exclude all suspended data fields in printing, if printer is
enabled.
ƒ Override all suspended data fields to 0 in data logging, if
MMS data logger feature is enabled.
To resume data (turn off suspend mode):

1. Ensure the Total screen is showing and press .

2. Select the suspended field (e.g. Customer) and press Enter.
3. Select the correct customer name and click on Enter.
As soon as the Data Suspend function is de-activated, the
Loadrite system will resume normal operation.

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LOADRITE L-2180 USER GUIDE

3.5 ADVANCED DATA OPTIONS

3.5.1 Auto Target Look-Up
The Loadrite system can be configured so that target weights are
stored for each truck. The target weights are configured during the
setup of the Loadrite system.
Below is an example of a truck and target list. Data 3 has been
configured to store truck plate numbers and Data 4 to store the
corresponding target values.

Data 3: Truck Data 4: Target

AGT477 5000

AUQ887 4000

BQ1001 6000

BQ1002 5000

View and select target weights

1. Press

2. Scroll down and select Truck. Press .

3. Select the truck required, e.g. ABT384. Press .

4. Target weights will display with the auto-target weight selected
by default.

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 LOADRITE L-2180 USER GUIDE

5. Press to confirm the target weight or press to clear

the target and enter a new target weight. This new weight will
be saved as the new target weight.
6. The Target screen will display.

Index to recall truck target value

The Loadrite system can also be configured so that an index
number can be used to look up the target for a particular truck.
Following is an example of an indexed truck and target list. Data 4
has been configured as a target list with the index function
enabled. The index numbers are used to identify each truck.

Index Data 4: Target

1 (AAT053) 25.000

2 (ABT384) 16.000

3 (AUS994) 15.500

4 (YE9444) 22.500

5 (UK9900) 22.000

1. Press .

2. Scroll down and select Target. Press .

3. Enter the number of the truck and press . Loadrite will

display the target for the truck indexed with that number.
4. The Total screen will display.

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LOADRITE L-2180 USER GUIDE

3.5.2 Auto tare value look up

This function is similar to Auto target value look-up, except that it
handles tare values. It is possible to recall the tare value from
memory by either entering a number or scrolling through a list of
truck names. The procedures are the same as the Auto target
value look-up.

3.5.3 Prompt
Prompt is an optional function that is selected during installation. If
enabled, the Loadrite console automatically prompts for data field
entries when a new product is selected or the current short total is
cleared.

3.5.4 Download
Download is a feature that enables the operator to export the
current data list to a PC via the Loadrite Toolbox software, where
it can be saved and/or modified.

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 LOADRITE L-2180 USER GUIDE

4 OPERATION MODES
The Loadrite console can be operated in different modes as
detailed below. The modes available depend on configuration
during installation.

Mode Description

Total This is the normal mode of operation. As loads are

added, the weights are added to the totals. The short
total is displayed

Target In this mode, a target weight is entered into the

Loadrite system before loading. As loads are added,
the remaining value to reach the target is displayed

Batch Batch mode allows the weighing and loading of

different products according to a predefined recipe
that specifies the required proportions. The grand
batch target is entered before loading. The Loadrite
system will work out individual product weights
needed

Blend Blend mode allows a fixed number of loads of

different products, according to a predefined recipe

Mix This mode is similar to Batch mode except that the

grand target is not required. Load the first product to
a certain amount and Loadrite console will work out
how much of the other products are required based
on relative quantities in the predefined recipe

Grand Total Creates one grand total using short totals for all
products. This can be used to ensure that the total
across all products does not exceed a specified
weight

4.1 CHANGING MODES

Total mode is the default. To change to
a different mode, press the Target key

. The Target Mode? message will

display.

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LOADRITE L-2180 USER GUIDE

Use the Up and Down Arrow keys to scroll though the available
modes.
Press the Enter key to accept the required mode.

4.2 TARGET MODE

Target mode is typically used when loading a truck to its optimum
payload. This feature provides an easy way to load up to a target
weight for a product in a series of lifts. In Target mode, the
console displays the to load (or target) value, which is the
remaining amount to reach the target.
Before loading, the operator enters a target weight. Each time a
weight is added, the to load value is reduced by that weight.

4.2.1 To enter Target mode (and input a new target):

1. Clear the previous totals (press ).

2. Press the Target key . When the Target Mode message is

displayed, press . The console displays the last target

value used.

3. Use the numeric keys to enter the new target. Press Enter to
accept.
4. The Target Updated message will display briefly. The console
then displays the Target screen.

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 LOADRITE L-2180 USER GUIDE

5. As the weight is lifted the target weight is displayed along with

the current lifted weight and the potential weight if the lift is
loaded.

6. As the truck is loaded the target amount will decrease.

The aim is to get as close to zero as possible. A positive to
load value is under the target, a negative to load value is over
the target.

4.2.2 Reset the target

Once a load is complete the target must be reset. (This is the
equivalent of clearing the total in Total mode). To reset the target
press the Clear key. The Target Reset message will display
briefly and then the Target screen will display.

4.2.3 Return to Total mode

To return to Total mode from Target mode the Target must be set
to 0.

1. Clear the target (press ).

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LOADRITE L-2180 USER GUIDE

2. Press the Target key. When the Target Mode message is

displayed, press the Enter key.

3. Press the Zero key .

4. Press Enter to accept. The Total screen will display.

4.3 BATCH MODE

Batch mode allows products to be weighed and loaded according
to a predefined ‘recipe’. Enter the target weight of the batch and
the Loadrite system will work out exactly how much of each
product is required.
The recipe can contain up to ten products. It specifies the relative
amount of each product in a batch.
When it is in Batch mode, the console displays the target value for
each product as it is weighed.
Batch mode is an optional feature of the Loadrite system and is
selected during installation.
Example
A recipe of three products has been entered as follows:

Product Proportion

Sand 4

Gravel 2

Pumice 1
 
Specify the total load required, e.g. 7000kg. The Loadrite system
automatically calculates the amount of each product required:

Product Amount

Sand 4000kg

Gravel 2000kg

Pumice 1000kg

As products are loaded, the Loadrite system maintains the target

amount for each product in a similar way to Target mode. It is

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 LOADRITE L-2180 USER GUIDE

possible to change from one product to another at any time in

order to mix the products.

4.3.1 To enter the Batch screen:

1. Press and scroll until Batch Mode? is displayed. Press

to select.
2. The Batch Recipe message will display and the Recipe
screen will display listing the current recipe.

Note: if a recipe has not been added before, the Recipe Empty
message will display. A new recipe will need to be added (see the
following page).
At this point there are two options: to accept the current recipe, or
to enter a new recipe.

Hint: Press twice to return to Total mode from this screen.

4.3.2 Accept the recipe

1. Press the Enter key . The Recipe ENT: OK message will

display.

2. Press again. The Target screen will display.

3. Enter the target weight and press . The Target screen will
display.

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LOADRITE L-2180 USER GUIDE

4.3.3 Clear the recipe

Before a new recipe can be entered, the old one must be cleared.
1. Enter the Batch screen and display the batch recipe.

2. Press . The Recipe ENT: OK message will display.

3. Press the Clear key . The Recipe Clear? message will

display.

4. Press to clear the recipe. The Empty message will

display.

4.3.4 Enter a new recipe

The list of products will display, ready to be selected for the new
recipe.

1. Select the required product and press .

2. Enter the required proportion and press .

3. The Loadrite system automatically moves on to the next
product number in sequence. If this is not the next product

required, select the correct one and press . Add the

required proportion.
4. Repeat the process until all required products and proportions
have been added.

5. When the recipe is complete, press the Back key . The

Recipe Updated message will display. The recipe will be
displayed.

6. Press . The Target screen will display.

7. Enter the target weight and press .

The Loadrite beeps and returns to the Target screen with the
target value for the first product displayed.

4.3.5 Operating in Batch mode

In Batch mode, a batch total needs to be entered before loading.
The Loadrite system then maintains a to Load target for each
product in the recipe. Each time a weight is added, the Load value
is reduced by that weight.

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 LOADRITE L-2180 USER GUIDE

The console displays the Batch screen with the target value for
the first product. As each load is lifted the target and the weight of
the current lift are displayed along with the potential new weight.
(See Target mode page 23.)
It is possible to load products in any order and switch between
products at any time, as the Loadrite system maintains the

individual totals for each product. To change product, press ,

select Product and select the product required.

4.3.6 Clear the Batch totals

Once all products have been loaded press the Clear key . The
Loadrite system clears the totals for all the products in the recipe
and automatically returns to the Total screen.

4.3.7 Return to Total mode

To return to Total mode from Batch, Mix or Blend modes, press

.
When in Batch, Mix and Blend modes, clearing the grand total or
selecting a product that is not in the recipe will automatically
return the system to Total mode.

4.4 MIX MODE

Mix mode is similar to Batch mode except that a target value for
the mix is not required.
The recipe can contain up to ten products. It specifies the relative
amount of each product in a batch. Load the first product to a
certain amount and when the next product is selected, the
Loadrite system will work out exactly how much is needed based
on the recipe.
When the system is in Mix mode and the primary product* is being
loaded, the console displays the short total. When the next
product in the recipe is selected, the console displays the Load
value for that particular product.
Mix mode has to be selected during installation.

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LOADRITE L-2180 USER GUIDE

Example
A recipe of three products has been entered as follows:

Product Proportion

Sand* 4

Gravel 2

Pumice 1
* First item in the recipe is the primary product
4000 kg of the primary product (sand) is loaded. The Loadrite
system automatically calculates the amount of other product
required, which in this case would be:

Sand 4000

Gravel 2000

Pumice 1000

The Loadrite system maintains the to Load amount for each

product in a similar way to Target mode. It is possible to change
from one product to another at any time during weighing in order
to mix the products.

4.4.1 To enter the Mix screen:

1. Press The Target key and scroll until Mix Mode? is displayed.
Press the Enter key to select.
2. The Mix Recipe message will display and the Recipe screen
will display listing the current recipe.

Note: if a recipe has not been added before, the Recipe Empty
message will display. A new recipe must be added.
At this point there are two options: to accept the current recipe or
to enter a new recipe.

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 LOADRITE L-2180 USER GUIDE

Accepting and changing the recipe functions are performed in the

same way as for Batch mode (see page 26). No target weight is
entered.

4.4.2 Operating in Mix mode

In Mix mode, the Loadrite system maintains a to load target for
each product (except the primary product) in the recipe. Each time
a weight is added, the Load value is reduced by that weight.
1. Once Mix mode is entered and the recipe accepted the Total
screen will display for the first product.
2. Load the required amount of the first product.
3. Change to the second product. Loadrite calculates the amount
of this product required and displays the Target screen.
4. Enter the required amount as in Target mode.
5. Repeat with all other products in the mix. Change product at
any time (the Loadrite maintains the individual totals for each
product).

4.4.3 Clear the Mix totals

Once all products have been loaded press the Clear key . The
Loadrite system clears the totals for all the products in the recipe
and automatically returns to the Total screen in Total mode.

4.5 BLEND MODE

Blend mode is similar to Batch mode except that the recipe
contains the total number of loads of each product rather than a
target load. The recipe can contain up to ten products.
When weighing, the Loadrite console tracks the number of lifts of
each product and automatically changes to the next product when
the required number of lifts has been achieved.
Blend mode is selected during installation.
Example
A recipe of three products has been entered as follows:

Product Loads

Sand 6

Gravel 10

Pumice 10

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LOADRITE L-2180 USER GUIDE

During weighing, the Loadrite console guides the operator through

the process that will result in a total of 26 loads.

4.5.1 To enter the Blend screen:

1. Press The Target key and scroll until Blend Mode? is

displayed. Press to select.

2. The Blend Recipe message will display and the Recipe
screen will display listing the current recipe.

Note: if a recipe has not been added before, the Recipe Empty
message will display. A new recipe must be added.
The current recipe can be accepted or a new one entered.
Accepting and changing the recipe are performed in the same
way as for Batch mode (see page 26). Remember that the Blend
recipe contains the actual number of loads of each product rather
than a proportion of the whole load. No target weight is entered.

4.5.2 Operating in Blend mode

In Blend mode, the Loadrite console will use bucket counts to
guide the operator through the blend process.

1. With the Blend screen displayed press twice to accept the

recipe or press to enter a new recipe.

2. The console displays the first product and how many buckets
need to be added along with the short total.

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 LOADRITE L-2180 USER GUIDE

3. Lift and add the load as normal. The screen will count down
the number of loads to be lifted.
4. After the last bucket of the first product has been loaded, the
console automatically displays the second product ready for
loading.

5. Once all products have been loaded, press . to clear totals.

4.6 SPLIT MODE

Split mode splits the total weight into multiple sub-totals, providing
an easy way to load train carriages, or a truck and its trailer. This
mode is also used to track load distribution over a single vehicle
unit, to avoid overloading an axle.
Split mode is selected during installation. Split mode can be used
in conjunction with Total or Target modes.
Example
A truck with a trailer requires loading. The truck can carry 10,000
tonnes and the trailer 15,000 tonnes, the total therefore being
25,000 tonnes.

4.6.1 Split mode within Total mode

1. The truck is loaded as per normal. From within Total mode,
add 10,000.
2. Once the truck has been loaded with the required amount,

press the Split key . The subtotal will briefly display, then

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LOADRITE L-2180 USER GUIDE

the Split screen will display. The grand total of the entire
vehicle is shown along with the short total for the trailer.

3. Add the required weight to the trailer. The Grand total will
update along with the total number of buckets.

4. It is possible to split the load between more trailers. Press

each time to start filling a new trailer.

5. Once all trailers have been filled press to clear totals.

4.6.2 Split mode within Target mode

1. Enter Target mode and enter the target weight for the truck
(e.g. 10,000).
2. Load the truck as normal up to the target weight.

3. Once the target weight is reached, press the Split key .

4. Press the Target key and select Target mode. Enter the
target weight for the trailer. The Split screen will display
showing the current target weight for the trailer and the grand
total for the whole vehicle.

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 LOADRITE L-2180 USER GUIDE

Current
target
weight

Grand
total

5. Add the required weight to the trailer.

6. Clear the totals.

4.7 GRAND TOTAL MODE

Grand total mode is similar to Split mode in that it facilitates
loading into a truck with multiple carriages. Unlike Split mode
however, different products can be loaded into each carriage.
In Grand Total mode a grand total is entered for the entire load. A
short total is kept for all products which are added together to
ensure they do not exceed the grand total.
1. To enter Grand Total mode, press the Target key and scroll

until Grand Total Mode? is displayed. Press to select.

The Grand Total Mode screen will display.
2. Load the first product as in Total mode. The short total and the
grand total will be updated.

Short
total

Grand
total

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LOADRITE L-2180 USER GUIDE

3. When a new product is selected, the short total is reset to

zero, but the grand total will be maintained for all products.

4. Once all products have been loaded, press to clear totals.

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 LOADRITE L-2180 USER GUIDE

5 ADVANCED WEIGHING
FUNCTIONS
5.1 TIP-OFF
Tip-off weighing is the adjustment of the final load. It is possible to
tip a measured amount of the product out of the last bucket to
ensure an exact target weight is reached, where the final load
would otherwise exceed the truck’s capacity. There are two
different methods, depending on the way the Loadrite system has
been set up:
ƒ Truck tip-off (default)
ƒ Stock pile tip-off
Tip-off is selected and configured during installation. It is only
available in Total and Target mode.

5.2 TRUCK TIP-OFF

Using this method, the operator tips a measured amount of
product from the bucket into the truck and dumps the rest.
1. Lift the load in the normal way. The console will display the
lifted weight.
2. Lift the bucket to a suitable height over the truck. Press the

Tip-off key . The TipOff Wait message will display briefly.

Then the screen will display two figures, the amount in the
bucket and the short total.

3. Roll the bucket partially forward, tipping product into the truck.
The console constantly updates the weight as it is tipped into

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LOADRITE L-2180 USER GUIDE

the truck. Note that the bucket needs to be rolled back for an
accurate weight.
4. When the required truck load weight is reached, press the Add

key .
5. Move away from the truck and dump any product remaining in
the bucket.
Notes: When tipping product from the bucket, do not raise or
lower the lifting arms as this would adversely affect the live weight
reading.

5.3 STOCK PILE TIP-OFF

Using this method the operator dumps product from the bucket
until it contains the right amount for loading onto the truck.
1. Lift the load in the normal way. The console will display the
lifted weight.

2. Lift the bucket. Press the Tip-off key . The TipOff Wait
message will display briefly. Then the screen will display the
amount in the bucket and the short total.
3. Roll the bucket partially forward, dumping the product. The
console displays the weight in the bucket and the potential
weight of the truck. Note that the bucket needs to be rolled
back for an accurate weight.

4. Keep dumping the product until the desired weight has been
reached. Press Add.
5. Tip the product in the bucket into the truck.

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 LOADRITE L-2180 USER GUIDE

5.4 TARE
The Loadrite system has two ways of using tare; this is selected at
the time of installation. Tare can work either with the lifted weight,
or the total weight. This is explained in more detail below.

5.4.1 Tare – lifted weight

An example of the use of Tare on Lifted Weight is when pallets
are being lifted. When weighing, the Loadrite system
automatically deducts the pallet weight from the lifted weight and
displays the net weight of the load.

5.4.2 Tare total

In this mode, the entered tare value is applied to the displayed
total value. The Loadrite system automatically adds the total for
the currently selected product to the tare value and the console
displays this value.
This mode is useful when loading vehicles that display their tare
weight and maximum weight. The operator enters the tare value
into the console, then loads the vehicle until the displayed total is
equal to the vehicle’s maximum loaded weight.

5.4.3 Enter a tare value using the keypad

It is possible to enter a tare value using the keypad; when Tare is
set to Tare Total, the tare value is normally entered with the
keypad.
To enter a tare value using the keypad:

1. Press the Settings Menu key .

2. Select Tare Entry and press .

3. The Tare screen will display

4. Enter the tare value and press . The Total screen will
display.

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LOADRITE L-2180 USER GUIDE

6 PRINT FUNCTION
Data on the Loadrite console can be printed immediately, or
stored for delayed printing. There is normally enough storage for
up to one week, depending on usage.

6.1 AUTOMATIC PRINTING

When a Loadrite printer is connected, weight data can be printed
as loads are weighed. The print options are selected during
installation.
The data can be automatically printed when particular functions
are performed:

On Power Up Loadrite sign on Optional

Add / Subtract Weight & Sequence number Optional

performed

Data fields Optional

Date/Time Optional

Clear Short Total Short total & Product name Optional

Data fields Optional

ID number (of loader) Optional

User title (company name) Optional

Standby messages Optional

Date/Time Optional

Clear Long Total Long total & Product name Always printed

Data fields Optional

ID number (of loader) Always printed

Date/Time Always printed

Zero performed Weight zeroed Always printed

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 LOADRITE L-2180 USER GUIDE

6.2 PRINT MENU

Printing options can also be selected from the Print menu.

ƒ Press the Data menu key .

ƒ Scroll down and select Print Menu.

ƒ Press .

ƒ Select the print option required and press .

The print options in this menu are:

Docket

Totals

Loadout

∗ Data Module

Special

∗ Summary

∗ Data List

Copy

Product Names

∗ Volume Conversion
Factors

∗ Standby

∗ Download

∗ Usage

∗ Reset

∗ Print Calibration
 
∗ Depending on installation, these options may not be available.

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LOADRITE L-2180 USER GUIDE

6.3 PRINT DOCKET

The Docket function prints the data stored (e.g., add, subtract)
between the last two clear events. If the data is not stored, it will
not be printed. For example, if the Loadrite is not configured to log
add events, weights added will not be printed. This function
requires internal storage to be enabled. All configuration of this
function is set during installation.
Note: This function will not work if clear is not used as intended.
For example: the operator is loading sand and halfway through, a
second truck comes in. The operator switches product to rocks
and starts loading the second truck (without clearing the sand
total). When this function is run, the added weights of sand plus
the added weights and total of rocks will be printed.

6.4 PRINT TOTALS

This function prints the total amount of each product loaded that
day (since midnight).

6.5 PRINT LOADOUT

This function prints out all print
data stored in the Loadrite
console’s memory since
midnight (whether it has been
turned off at any stage during
that time or not).
Depending on configuration,
every add, clear, check zero,
etc could be included in the
printout.
Note: This function requires
internal storage to be enabled
and configuration set during
installation.
 

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 LOADRITE L-2180 USER GUIDE

6.6 PRINT DATA MODULE

This function prints out all print data stored in the Loadrite data
module since midnight (whether it has been turned off at any
stage during that time or not). Depending on configuration, every
add, clear, check zero etc could be included in the printout.
Note: This function requires the Loadrite data module to be
selected for logging. All configuration of this function are set
during installation.

6.7 PRINT SPECIAL

The Special print function allows various reports to be printed from
the stored data. A series of options are presented and the report
is built from the options selected.

Select Special from the menu and press . The Format options
will be displayed.
Format Options

Summary Prints a summary of the selected data

History Prints all the selected data

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LOADRITE L-2180 USER GUIDE

Use the Arrow keys to select the option required and press .
The Period options will be displayed.
Period Options

Today Prints the report based on data recorded

since midnight

All Prints the report based on all the data stored

(this may be meaningless unless start time is
known)

Use the Arrow keys to select the option required and press . If
Today was selected, the Group options will display. If All was
selected the Port options will display (see next page).
Group Options

Totals The printout is grouped and summarised by

product total

Customer The printout is grouped and summarised by

Data field 1 (Customer)

Docket The printout is grouped and summarised by

Data field 2 (Docket)

Truck The printout is grouped and summarised by

Data field 3 (Truck)

Target The printout is grouped and summarised by

Data field 4 (Target)

Use the Arrow keys to select the required option and press . If
Totals was selected Port option will display (see below).
Otherwise if Customer, Docket, Truck or Target were selected the
Match options will display.

Match Options

Match All All values are used on the printout

Match One Only one of the grouped values is reported

on. For example, if the printout is grouped by
Customer, a report can be generated on one
Customer

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 LOADRITE L-2180 USER GUIDE

If Match All was selected the Load options will display.

If Match One was selected, the specific customer (for example)
must now be selected. Use the Arrow keys to scroll through the

customer names and press to select the required customer.

Once the Match Option has been selected the Load Options will
display.
Load Option
The Load option determines whether the printout will display the
number of loads per product. The options are On or Off.
Once the Load Screen Option has been selected the Port Options
will display.
Port Options

Printer Prints to the Loadrite printer

EDP Captures data to a laptop

Once the port has been selected, the report will print.

Report
Header

Format:
Summary

Period: Today
Group:
Customer

Match: All

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LOADRITE L-2180 USER GUIDE

6.8 PRINT SUMMARY

This function prints out a
summary report that is grouped
and summarised by Data1. If
Data1 is a customer field, this
function generates a customer
total report using the data stored
in the memory since midnight.

6.9 PRINT DATA LIST

This function prints out a list of all the Data1 names (e.g.
Customers) configured in the Loadrite system. This function is
normally only used to check the names when the list has been
updated.

6.10 PRINT COPY

This function sets the number of docket copies to be printed at
each clear event.

6.11 PRINT PRODUCT NAME

This function prints out a list of all the product names configured in
the Loadrite system. This function is normally only used to check
the names when the list has been updated.

6.12 PRINT VOLUME CONVERSION FACTORS

This function prints out a list of all the product conversion factors
configured in the Loadrite system. This is normally only used
when the list has been updated.
Note: This print option is available if the volume conversion
function is enabled during installation.

6.13 PRINT STANDBY

The Loadrite system normally displays the service contact details
of your local Loadrite distributor when the console is put into
Standby mode (see page 13). These details can also be printed if
required by using the Print Standby function.

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 LOADRITE L-2180 USER GUIDE

6.14 INTERNAL STORAGE MENU

The Loadrite console stores data in an internal storage buffer to
use for generating the reports described in the previous sections.
The Internal Storage menu provides functions to download, view
and clear the internal storage on the Loadrite console.

6.14.1 Download
This function downloads the internal storage buffer so that it can
be imported into Loadrite MMS (Material Management Software)
using the Loadrite Toolbox software.

6.14.2 Usage
This function displays the current usage of the internal storage
buffer. The percentage of storage space still available will be
displayed.

6.14.3 Reset
The Reset function allows all data in the internal storage buffer to
be deleted. It is recommended this reset function be run regularly
after other reports have been generated. This prevents duplicate
information being included in later reports.

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LOADRITE L-2180 USER GUIDE

7 SETTING MENU
The Setting menu provides options for configuring the Loadrite

system. Press the Setting Menu key .

Setup… Installation functions

Auto Add ∗ Auto add setting

Tare Entry ∗ Allows a tare value to be entered

Unit Toggle ∗ Toggles between two weighing units

Trig Screen ∗ Switches trigger position graphic on or off

Language ∗ Selects console language

Edit Password ∗ Edits the password for the current

operator
Scale# ∗ Changes scale

Module ∗ Data module sub-menu

Data Edit ∗ Edits data settings. Useful for overriding

auto-increment number
Data List ∗ Edits data lists

Clock ∗ Clock setting

Changes backlight, contrast and console

Display
interface images

Self Test Runs a system self test

Allows Loadrite to communicate with the

Uplink
PC-based Loadrite Toolbox application

Standby ∗ Puts the console into Standby mode

* Depending upon the configuration during installation, some

options may not be available.

Note: Pressing the Back key will move back one step.
Pressing the Menu key again will return to the menu.

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 LOADRITE L-2180 USER GUIDE

7.1 SETUP
The Setup menu provides options for configuring the Loadrite
console. A security code is required to access these functions.
These options are outside the scope of this manual.

7.2 AUTO ADD

Allows the Auto Add feature to be turned on or off. (This is an
alternative to the method described on page 10.)

1. Select Auto Add and press .

2. Select either On or Off and press to select.

7.3 TARE ENTRY

Enter a tare value as described on page 38.

7.4 UNIT TOGGLE

This allows the operator to switch between two weighing units
(e.g. tonne, ton, lbs). The weighing units are defined during
installation.
1. To switch weights, select
Unit Toggle and press

.
The weight is displayed in
the currently selected unit
and in the newly selected
unit.

2. Press to confirm the change. (Or to cancel). The

new weighing unit will be used until the first unit is toggled
back.

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LOADRITE L-2180 USER GUIDE

7.5 TRIG SCREEN

The loader position graphic can be switched on or off. Select the

required option and press .

7.6 LANGUAGE
Provides a list of languages for the Loadrite console to present

data in. Select the required language and press .

7.7 EDIT PASSWORD

Allows the password of the current operator to be changed. Enter

the new password and press .

7.8 SCALE#
This function enables use of different load bearing implements
(e.g. bucket or forks) on a vehicle. It is available only if the multiple
scale feature has been enabled during installation. Once enabled,
the operator needs to select the correct scale for the attached
implement.

7.9 MODULE
Provides access to the Data Module menu. This is only available
when the data module is connected. The following menu items are
available:

Property Lists the properties of the data module

Saves the product list and data lists to the

Backup
module

Loads data stored on the data module into the

Restore Loadrite system. This can be used to share
data between loaders

Clear Clears all data on the data module

Format Formats the data module, removing all data

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7.10 DATA EDIT

Data Edit allows the currently selected value of a data field to be
edited. The main use is to change the initial value of an auto
increment data type (eg docket number) or a fixed data type.

1. Select Data Edit and press . The current customer name

will be displayed.

2. This name can be edited by typing the required name. Or use

the Arrow keys to scroll to the required name.

3. Press to move to the next data field (eg docket).

4. Use the Arrow keys to select the correct docket number and
edit as required.

5. Press to move through all data fields (e.g. Truck, Target).

7.11 DATA LIST

The Data List function allows the data fields to be edited. E.g. a
customer name can be changed; new customers can be added.

1. Select Data List and press . The screen will display as

shown below:

2. To edit the Customer data list press . The first customer

name will display.
3. Otherwise press the Down arrow to scroll through the other
data list options (e.g. Docket, Truck, Target).
To edit an existing customer name:
1. Use the Arrow keys to scroll to the required customer name.

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2. Press . A flashing cursor will display.

3. Use the numeric keypad to enter the updated customer name.

4. Press .

5. Press to return to the Data List menu.

To add a new customer name

1. Press the Add key . A flashing cursor will display.

2. Use the alphanumeric keypad to enter the new customer
name.

3. Press .

4. Press to return to the Data List menu.

7.12 CLOCK
Allows the time, date and alarm to be set.

7.12.1 Setting the time

1. From the clock menu ensure Time is selected and press .

The time will display. The cursor will flash over the first digit.

2. Use the number keys to enter the time.

3. Use the Arrow keys to select either AM or PM.

4. Press to confirm the new time.

7.12.2 Setting the date

1. From the Clock menu select Date and press .

2. Use the number keys to enter the month and day. (Enter 1-9
for January to September, 00 for October, 01 for November
and 02 for December). Alternatively, use the Arrow keys to
scroll through the months.

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3. Press to confirm the new date.

4. To set the year select Year and press . Type the last two

digits of the year (e.g. 09 for 2009). Press . Alternatively,

use the Arrow keys to scroll through the years.

7.12.3 Alarm clock on/off

This option turns the alarm clock on or off. When the alarm time is
reached the Loadrite console sounds an alert tone, the Alarm
Clock message is displayed, and the Trigger Indicator Light
flashes. The alarm will stop after a few seconds, or push any key
to stop it.
The alarm clock will alert when the Loadrite system is in either
Ready or Standby mode. The alarm clock will not alert if the
Loadrite console is powered off.

7.12.4 Alarm time set

This option changes the alarm time.
With Alarm set to ‘On’ change the alarm time as per setting the
time instructions (see page 51).

7.13 DISPLAY
Allows the display to be configured. The following menu items are
available:

Backlight Allows the backlight of the console screen to

be changed

Allows the contrast of the console screen to be

Contrast
changed

Allows the Classic Loadrite screen to be

User Interfac
selected to replace the newer enhanced
Enhanc
screen

Arm Graphic Allows the selection of a bar graph in place of

Loader the loader graphic

7.13.1 Changing the backlight

1. From the Display menu select Backlight and press .

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2. Use the Up Arrow to increase the backlight and Down Arrow to

decrease the backlight.

3. Press .

7.14 SELF TEST

The Self Test function tests various devices and internal memory.
All tests are run automatically when this option is selected.

7.15 UPLINK
Uplink allows the console to communicate with a PC using
Loadrite Toolbox (optional PC application). In this mode, Loadrite
Toolbox can be used to program product names and data lists
(e.g. a customer list).

7.16 STANDBY
The Loadrite console will automatically go into Standby mode if it
is not used for two hours. It is also possible to put the console into
Standby mode if it is not going to be used for some time.
1. Select the Standby option.

2. Press . The console will now be in Standby mode.

Press any key to reactivate the Loadrite console. The login screen
will display.

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8 ERROR MESSAGES
Error messages will be displayed for a variety of reasons. Error
messages are explained below.

8.1 BOUNCING LOAD

If the lift arms are bouncing significantly while weighing, an error
occurs. This can happen if, for example, the loader is driven over
uneven ground while lifting the load.
Depending on the installation of the particular Loadrite system,
there are two possibilities:
1. No weight is displayed and hence there is no weight to add.
Repeat the lift.
2. Weighing Error is turned off and a weight is displayed. Add the
weight to the total (bearing in mind that the weight
measurement is not reliable) or ignore this weight and repeat
the lift smoothly.

8.2 BUCKET EMPTY?

If the bucket is zeroed and there is some residue in the bucket,
the Loadrite system will detect how much is in the bucket. If the
contents are less than 5% of the full bucket capacity, the Loadrite
system will zero the bucket. If the weight of material in the bucket
is within 5-10% of full bucket capacity, the console will display the
Bucket Empty? Message to confirm the zero.

To zero the bucket press the Enter key .

8.3 CHECK POWER

The power supply has reached an unstable level. Check that the
power source is stable and between +12V and +32 V.

8.4 CHECK TRANSDUCER

There is an error in the pressure transducer signal input. This
indicates a fault in either the pressure transducer or the cable that
connects the transducer.

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8.5 CHECK ROTARY 

There is a fault in the rotary trigger or the cable that connects the
trigger. Check the trigger is still securely mounted and the trigger
finger has not been damaged.

8.6 CHECK MAG/OPT 

There is a fault in the magnetic or optical trigger or the cable that
connects the trigger. If using an optical trigger check that the lens
is clear and dust-free.

8.7 CHECK TILT 

There is a fault in the tilt sensor used for ground slope
compensation or the cable that connects the sensor. Check the tilt
sensor is still securely mounted and the cable has not been
damaged.

8.8 CHECK ZERO

The operator is automatically reminded to check zero. See zero
the empty bucket (page 7).

8.9 LIFT UNDER RANGE

The lift pressure was too low. This indicates a fault in either the
pressure transducer or the cable that connects the transducer.

8.10 MODULE DATA LOST

The Loadrite console has an ability to store data internally in the
event that the data module is absent or full. The Loadrite console
will generate this message when the internal data storage is full
and some data has been lost as a result. Install a new data
module immediately to avoid further loss of data.

8.11 MODULE ERROR

There was an error when writing to the data module. Check that
the module is securely connected to the Loadrite console.

8.12 MODULE FULL

The data module is full. The full module should be removed for
data transfer to the MMS software.

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8.13 NO LOCK
The interlock was not closed when lifting the load. The interlock
must be closed (or the bucket must be fully rolled back) while
lifting the load. No weight is displayed and hence there is no
weight to add.

8.14 OVER TARGET  

Adding the lifted weight will exceed the target value. The lifted
weight can still be added by pressing the Add key.
Note: the Auto add function will not automatically add over-target
weight.

8.15 OVERLOAD
The lifted weight exceeds the full scale (capacity) setting. If the
Overload Error is set during installation, overloaded weight cannot
be added.

8.16 PITCH TOO HIGH

The angle of the loader is at an unsafe pitch (front/back tilt) while
weighing. If this message is displayed the weight cannot be
added. The safe pitch angle is set during installation.
Note: This message should only be displayed if the ground slope
compensation module is installed

8.17 POOR LIFT

If a weighing error is close to but not greater than the tolerance
limit, the Loadrite console displays this warning message. The
weight can be added as usual.

8.18 PRINTER DISABLED

Print function has been disabled at installation.

8.19 PRINTER ERROR

There is a fault in the printer. Check that the printer is on-line and
not out of paper.

8.20 RETURN UNDER RANGE

The return pressure was too low. This indicates a fault in either
the pressure transducer or the cable that connects the transducer.

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8.21 SPEED CHANGED

For accurate measurement, the speed of raising the lift arms must
be smooth, without acceleration or deceleration. The Loadrite
system can detect changing speed as the arms go past the trigger
point. If this occurs, the Loadrite console displays the message
Speed Changed. Depending on the installation of the Loadrite
system, there are two possibilities:
1. No weight is displayed, and hence there is no weight to add.
Repeat the lift and avoid accelerating and decelerating at or
near the trigger sequence.
2. A weight is displayed. Add weight to the total (bearing in mind
that the weight measurement is not reliable) or ignore this
weight and repeat the lift smoothly.

8.22 TOO HEAVY, ZERO ABORTED

If the weight of material in the bucket is greater than 10% of full
bucket capacity when the check zero key is pressed, the screen
displays the Too heavy, zero aborted message and does not
alter any settings. This prevents any accidental zeroing of valid
weights.
Note: If the bucket is empty and the Too Heavy message still
occurs, there may be a fault in the system. The Loadrite system
should be checked and, if necessary, re-calibrated.

8.23 WARM UP LIFT

This message appears if the Loadrite console has been switched
off for more than 1 hour, prompting a warm-up lift (see page 6).

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9 SYSTEM SPECIFICATIONS
9.1 WEIGHING ACCURACY
Typical accuracy is 1% for most bucket loaders. This may vary
with different machine types, installation options, and operating
environment.

9.2 MINIMAL WEIGHING DELAY

Weighing delay is minimal, because the weighing function is
carried out during a normal lift.

9.3 POWER REQUIREMENTS

Supply Voltage 12 to 32 VDC

Supply current Loadrite indicator: 160mA typical,

350mA max.
Loadrite printer: 50mA standby,
4A peak
Automatic transient suppression. Exceeds relevant SAE
specifications for DC automotive power supply transients.

9.4 PHYSICAL SPECIFICATIONS

LCD display Back lit

Backlit. Numeric and special

Tactile keypad
functions

Weight 1.5 kg (3.2lb)

W145 x L240 x D110mm

Dimensions
(5.7 x 9.4 x 4.3 in)

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9.5 ENVIRONMENTAL SPECIFICATIONS

Operating -10°C to 50°C (14°F to 122°F)
temperature

Storage -30°C to 80°C (-22°F to 176°F)

temperature

Protection Water and dust protected to IP54

Vibration Qualifies to MIL-STD-810D

Pressure Protected to IP67

transducer

Position sensor Protected to IP67

9.6 SIGNAL INPUTS AND OUTPUTS

Pressure 4 - 20mA (0-100%)
transducer input

Trigger Trigger 1: Magnetic or Optical.

Pull-up resistor requiring switch
to ground

Trigger 2: Rotary. Pulse width

modulated: 0 - 5V

Serial RS232C protocol to printer and

communications data logger

9.7 CLOCK
Built-in clock Hours, minutes, day, month, year

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9.8 AVAILABLE ACCESSORIES

Loadrite printer Dot matrix, 24 character columns

Data module Provides electronic data

collection

Remote add button For operator convenience

Interlock system To disable weighing under

defined machine conditions
A number of additional operating features can be enabled at
installation time.

9.9 OUTPUT / INPUT CONNECTIONS

9.10 TRANSDUCER (TXDR)

1. +12V 2. Return pressure input
3. Transducer current input 4. +10 volt excitation
5. Lift pressure input 6. Shield
7. Ground

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LOADRITE L-2180 USER GUIDE

9.11 POWER/CONTROL (PWR/CTRL)

1. Negative supply (ground) 2. Positive supply
3. Remote button 2 (clear) 4. Remote button 1 (add)
5. Tilt sensor 1 6. Tilt sensor 3
7. Tilt sensor 2 8. +V aux
9. Digital out 10. Boom position
11. Stick position 12. CAN hi
13. CAN lo 14. +V raw
15. Ground output

9.12 PRINTER/LOGGER

1. Negative supply to printer 2. Positive supply to printer

3. +12V output 4. RX2
5. TX2 6. Printer RS232 output
7. Printer busy input 8. EDP RS232 input
9. EDP RS232 output 10. Ground output
11. Boot 12. N.C.

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10 APPENDIX A: LOADRITE
TERMINOLOGY
The following table lists a range of terms and definitions that are
used to describe Loadrite products, features and processes.

Auto add Automatically adds the lifted weight to the total

every time a load is lifted

Auto tare A feature that allows tare weights to be pre-

programmed. The operator can then select a
truck from memory and the Loadrite will
automatically display the tare weight for that
truck

Auto target A feature that allows target weights to be pre-

programmed. The operator is able to select a
truck from memory and the Loadrite will display
the target weight for that truck

Batch mode Batch mode allows the weighing and loading of

different products according to a predefined
recipe that specifies the required proportions

Blend mode Blend mode allows a fixed number of loads of

different products, according to a predefined
recipe

Bucket Is used to describe the weighing implement that

holds the load while it is being transferred (e.g.
could also be forks)

Console The visible Loadrite hardware that operators

interface with in the loader cab

Data field Customisable fields providing additional data,

e.g. customer, docket, truck

Data module A memory device which can be attached to the

Loadrite console to store data

Display An LCD screen with adjustable backlighting for

night and low light operations. Used to display
weight information and operator messages

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Grand Total Grand total mode can be used when loading a

mode different product into each trailer of a truck. A
grand total of the whole truck is maintained

Ground slope A slope detection sensor that measures the tilt

sensor angle of the loader. This is used in Legal for
Trade applications, where the weight is not
qualified if the loader is on a steep angle

Interlock Bucket back and bucket forward position

detection sensors. Used in Legal for Trade
applications, where the bucket must be fully
rolled back for weighing and rolled forward for
emptying

Keypad The set of keys which operate the Loadrite

console

Legal for Trade Certification by a local weights and measures

authority to legally sell product from the loader

Load One discrete weigh lot or ‘scoop’

Loader The machine responsible for lifting the load e.g.

wheel loader, forklift

Loadrite system Refers to the entire Loadrite system including

the console, transducers, sensors, etc

Long total The long total is typically used to accumulate the

weights loaded over a long period, for example a
shift or a day

MMS Material Management Software. Site

management software used to track productivity
for the whole site.

Modem Used to transfer payload data, live, from the

Loadrite console, to the office

Operation mode Any mode that relates to the running total of the
accumulated weights e.g. Total or Target mode

Pressure A pressure sensor that is connected to the

transducer loader’s hydraulic system to measure the
hydraulic pressure required to lift the load

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Primary product The first item in a recipe is referred to as the

primary product

Printer The printer is mounted in the loader cab. It

provides a paper record of the weighing
information collected by the Loadrite system. It is
an optional accessory

Product/material Material that comprises a load

Recipe Different quantities of materials which make up

the product when working in some operation
modes (e.g. Mix mode, Blend mode)

Remote add An additional add button which is mounted in

button close proximity to the loader controls. This
feature enables the operator to use this
frequently used button without having to take
their hands away from the controls used to
operate the loader

Short Total The Loadrite keeps a total of bucket weights

added. As successive loads are lifted, the
Loadrite displays an updated total; the sum of
what has been loaded so far

Split mode Split mode can be used when loading a truck

with trailers. It gives the operator the ability to
run individual totals for the truck and each trailer

Standby The Loadrite can be put into standby mode in

which the console is deactivated. This feature is
used when the operator is moving the loader
around and does not need to weigh

Tare mode Tare mode provides different options to work

with the tare weights. The Loadrite system can
calculate the net weight of a pallet, for example,
or notify when the maximum vehicle weight is
reached

Target mode A predetermined target weight is entered and

the Loadrite deducts each subsequent lift from
the total until that target weight is reached

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Tip-off Final bucket load adjustment, which allows a

measured amount of the product from the last
bucket to be tipped out to ensure an exact target
weight is reached

Transducer (see pressure transducer)

Trigger A position sensor responding to the position of

the lift arms, which informs the system when to
take a weight reading. Loadrite systems have
three types of trigger, optical, rotary and
magnetic

Trigger point A point in the position of the arms where a

weight reading is taken

Weighbridge A platform scale for weighing vehicles. Also

referred to as scale house and truck scale

Weigh mode Any mode that gives the operator different

options to weigh the material in the bucket e.g.
tip-off or tare mode

Zero Zeroing is required to zero the bucket from time

to time. This is to avoid inaccurate readings due
to build up of material in the bucket, which can
occur when operators are dealing with wet or
sticky materials

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11 APPENDIX B: SPAN
CALIBRATION ADJUSTMENT
This function allows small changes to be made to the Loadrite
system calibration if the bucket or forks of the loader are modified
or if no accurate test weight was available when the Loadrite system
is calibrated at installation time.
The adjustment is carried out by entering the total weight recorded
at a weighbridge (scale house) and the corresponding total
provided by the Loadrite console.
To perform the adjustment a security access code must be
obtained from your Loadrite installer.
WARNING The Loadrite system alters its calibration every time
this function is used. It is important that this function is only used
once with a given set of data. If the same weights are entered
again, the Loadrite system will over correct and its accuracy will
be seriously impaired.

1. Click on .

2. Select Setup and press .

3. Enter the security access code provided and press .

4. The Adjust Span message will display briefly and then the
Adjust Span screen will display.

5. Enter the total weight provided by the Loadrite console and

press .

6. Key in the weighbridge total and press .

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7. The Loadrite console briefly displays the Calibration Updated

message and then returns to the menu.

8. Press to exit the Setting menu.

11.1 CHECKING THE ADJUSTMENT

The Calibration Adjustment can be checked by obtaining and
comparing new Loadrite and weighbridge values. If necessary, the
Calibration Adjustment can be performed again using the new
data.
Note: All trucks and trailers should have tare weights confirmed
for all loads to be checked. This ensures that a true weight can be
established. Avoid split weighing the truck and trailer.

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MAN-80987-00

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