Warning

MAN B&W S900-0002

Warning!

It is important that all MAN Diesel A/S engines are operated within the given specifications
and performance tolerances specified in the engines’ Technical Files and are maintained
according to the MAN Diesel A/S maintenance instructions in order to comply with given
emissions regulations.

In accordance with Chapter I of the Code of Federal Regulations, Part 94, Subpart C,
§94.211 NOTICE is hereby given that Chapter I of the Code of Federal Regulations, Part
94, Subpart K, §94.1004 requires that the emissions related maintenance of the diesel
engine shall be performed as specified in MAN Diesel A/S instructions, including, but not
limited to, the instructions to that effect included in the Technical File.

When referring to this page, please quote S-Instruction S900 Edition 0002 Page 1 (1)
MAN B&W - K90MC-C VOLUME II
DS 09093839 MAINTENANCE
 Instructions for Main Engines

This book forms part of a set of books consisting of three volumes entitled:

Vol. I OPERATION
Vol. II MAINTENANCE
Vol. III COMPONENTS, DESCRIPTIONS

The purpose of these books is to provide general guidance on operation and maintenance and to
describe the constructional features of a standard version of an MAN B&W main diesel engine. De-
viations may be found in a specific plant. In addition, the books can be used for reference purposes,
for instance in correspondence and when ordering spare parts.

It is essential that the following data is stated in spare parts orders as it is used by us to ensure the
supply of the correct parts for the individual engines:

Name of vessel
Engine No. built by
Plate No.
Part No.
Quantity required (and description)

Example: M/S Nybo – 7730 B&W – P90201-0036 – 059

10 off (piston ring)

To ensure optimum efficiency, reliability and lifetime of the engine and its components, only original
spare parts should be used when replacing parts on the engine.

When used in texts and illustrations, the designation “D” refers to the information given on the data
sheets inserted in the respective books.

Reliable and economical operation of the diesel engines is conditional upon its correct operation
and maintenance in accordance with MAN Diesel’ instructions. Emissions related maintenance of the
diesel engine shall be performed as specified in MAN Diesel’ instructions and any additional instruc-
tions to that effect included in the Technical File. Consequently, it is essential that the engine room
personnel are fully acquainted with the contents of this book and, in respect of instructions on emis-
sions related maintenance of the diesel engine, also the additional instructions to that effect set out
in the Technical File.

This book is subject to copyright protection, and should therefore not, in whole or in part, be copied,
reproduced, made public or in any other way made available to a third party without the written con-
sent of this effect from MAN Diesel.

MAN Diesel A/S

Teglholmsgade 41 Teleph. : +45 33 85 11 00
DK-2450 Copenhagen Telefax : +45 33 85 10 30
A90023-0028

Denmark [email protected]
www.manbw.com

CVR No. 39 66 13 14
 Table of Contents 900
Volume II - Maintenance

No. Edition Title

900 - Introduction
Table of Contents
90060 0002 General - Safety Precautions

901 - Cylinder Cover

90151 0204 Cylinder Cover - Panel
90164 0001 Cylinder Cover - Hydraulic Jack Spares
90165 0001 Cylinder Cover - Lifting Tools

902 - Piston with Rod & Stuffing Box

90251 0253 Piston and Piston Rod - Panel
90261 0102 Piston and Piston Rod - Tools
90262 0026 Piston and Piston Rod - HydraulicTools
90264 0006 Piston and Piston Rod - Tilting Tools
90265 0003 Piston and Piston Rod - Support Tools
90266 0001 Piston - Lifting Tools

903 - Cylinder Liner and Cylinder Lubrication

90361 0083 Cylinder Liner - Tools
90362 0001 Cylinder Liner - Milling Tools
90364 0004 Test Equipment for Lubricators
90366 0003 Cylinder Liner - Lifting Tools

904 - Crosshead with Connecting Rod

90451 0102 Connecting Rod and Crosshead - Panel
90461 0062 Connecting Rod - Hydraulic Tools
90462 0033 Connecting Rod - Tools
90464 0003 Crosshead - Hydraulic Tools

905 - Crankshaft, Thrust Bearing and Turning Gear

90551 0225 Crankshaft, Thrust Shaft, Main Bearing, etc. - Panel
90561 0095 Main Bearing - Hydraulic Tools
90562 0129 Crankshaft - Tools
90563 0024 Segment Stopper - Hydraulic Tools
90564 0018 Crankshaft - Measuring Tools
90567 0003 Segment Stopper & Vibration Damper - Tools
90570 0002 Thrust Shaft - Tools
90571 0001 Main Bearing Shell - Tools
90572 0001 Main Bearing - Measuring Tools

906 - Control Gear

90651 0191 Chain Drive and Camshaft - Panel
90661 0063 Chain Drive and Camshaft - Tools
90662 0045 Camshaft - Hydraulic Tools
90664 0001 Crankshaft - Pin Gauge

MAN Diesel A/S Page 1 (2)

 Table of Contents 900
Volume II - Maintenance

No. Edition Title

90666 0001 Camshaft Coupling - Hydraulic Tools

908 - Exhaust Valve

90851 0196 Exhaust Valve - Panel
90861 0022 Exhaust Valve - Tools
90862 0039 Exhaust Valve - Hydraulic Tools
90863 0015 Exhaust Valve - Extra Tools
90864 0002 Exhaust Valve - Extractor Tool
90865 0002 Exhaust Valve Actuator - Tools

909 - Fuel Oil System

90951 0423 Fuel Valve and Fuel Pump - Panel
90961 0069 Fuel Valve - Tools
90966 0008 Fuel Valve Nozzle - Tools
90967 0001 Fuel Puncture Valve - Tools
90968 0001 Fuel Valve - Inspection Tools
90974 0001 Fuel Valve Nozzle - Cleaning Tools
90977 0001 Mounting Tools - Pump Barrel Seals
90979 0001 Mounting Tools - Suction Valve Seals
90980 0001 Mounting Tools - Air Piston Seals

910 - Turbocharger System

91061 0070 Turbocharger System - Tools
91061 0071 Turbocharger System - Tools
91063 0017 Air Cooler - Tools
91063 0019 Air Cooler - Tools
91063 0020 Air Cooler - Tools
91064 0001 Travelling Trolley
91066 0002 Air Cooler - Lifting Tools

912 - Assembly of Large Parts

91261 0075 Hydraulic Tools for Large Parts

MAN Diesel A/S Page 2 (2)

 General - Safety Precautions 900-2
MAN B&W Diesel

Before maintenance work is carried out, the engine must be stopped and blocked according to the
safety precautions given on the specific Data Sheet.

SAFETY PRECAUTIONS
X Stopped engine
X Shut off starting air supply – At starting air receiver
X Block the main starting valve
X Shut off starting air distributor/distributing system supply
X Shut off safety air supply – Not ME engines
X Shut off control air supply
X Shut off air supply to exhaust valve – Only with stopped lubricating oil pumps
X Engage turning gear
X Shut off cooling water
X Shut off fuel oil
X Stop lubricating oil supply
X Lock the turbocharger rotors

The sketch gives the approximate location of the valves concerned:

FUEL OIL SUPPLY

COOLING WATER

SAFETY AIR
SUPPLY

STARTING AIR SUPPLY

AIR SUPPLY
EXHAUST VALVE

TURNING GEAR

CONTROL AIR
SUPPLY
MAIN STARTING VALVE
A90060-0001C01

DISTRIBUTING SUPPLY

When referring to this page, please quote Safety Precaution A90060 Edition 0002 Page 1 (2)
900-2 General - Safety Precautions
MAN B&W Diesel

Safety Equipment - Recommendations 1.

In order to perform maintenance in a safe and

correct way, MAN B&W Diesel A/S recommends
use of the following personal safety gear:

1. • Safety shoes.
• Hearing protection.
• Work gloves.
• Protective head wear, such as a baseball
cap with a hard protective liner.
• Safety goggles.
• Fall arrestor equipment.

A90060-0002C01
Safety shoes, hearing protection, work gloves
and protective head wear should be used when
there is a risk of falling objects, loud noises and
sharp edges or oily surfaces.
2.
Use safety goggles when working with com-
pressed air, grinders, hydraulics and when there
is a risk of getting foreign objects in the eyes.

2. We strongly recommend the use of fall

protection harness and arrestor equipment
when working in places on the engine where
there is a risk of falling or slipping.

3. This is especially needed when mount-

ing eyebolts and hanging tackles inside the
crankcase, and when working on the hydrau-
lic pump station on some ME engines.
A90060-0002C02

3.
A90060-0002C03

Page 2 (2) When referring to this page, please quote Safety Precaution A90060 Edition 0002
901 - Cylinder Cover

Documents in this Chapter

90151 0204 Cylinder Cover - Panel

90164 0001 Cylinder Cover - Hydraulic Jack Spares
90165 0001 Cylinder Cover - Lifting Tools

MAN Diesel A/S

MAN Diesel A/S
 Cylinder Cover Panel Plate
MAN B&W P90151-0204

When referring to this page, please qoute Plate P90151 Edition 0204 Page 1 (2)
Plate Cylinder Cover Panel
P90151-0204 MAN B&W

Item Item Description

No.
010 Panel for tools
022 Name plate
046 Grinding tool
058 Milling and grinding tool for fuel valve
seat
060 Milling and grinding tool for starting
valve seat
071 Dismantling tool for fuel valve
083 Handle
095 Grinding ring for starting valve
105 Grinding Handle for starting valve
117 Pressure tester
129 Extension studs for lifting cylinder
cover

Page 2 (2) When referring to this page, please qoute Plate P90151 Edition 0204
 Cylinder Cover - Hydraulic Jack Spares Plate
MAN B&W P90164-0001

When referring to this page, please qoute Plate P90164 Edition 0001 Page 1 (2)
Plate Cylinder Cover - Hydraulic Jack Spares
P90164-0001 MAN B&W

Item Item Description

No.
011 Wooden box
023 Tommy bar
035 Spanner
047 Venting screw
059 Quick coupling male
060 Disc
072 O-ring with back-up ring
084 O-ring with back-up ring
096 Stud setter
118 Disc

Page 2 (2) When referring to this page, please qoute Plate P90164 Edition 0001
 Cylinder Cover - Lifting Tools Plate
MAN B&W P90165-0001

When referring to this page, please qoute Plate P90165 Edition 0001 Page 1 (2)
Plate Cylinder Cover - Lifting Tools
P90165-0001 MAN B&W

Item Item Description

No.
017 Lifting chains for cylinder cover

Page 2 (2) When referring to this page, please qoute Plate P90165 Edition 0001
902 - Piston with Rod & Stuffing Box

Documents in this Chapter

90251 0253 Piston and Piston Rod - Panel

90261 0102 Piston and Piston Rod - Tools
90262 0026 Piston and Piston Rod - HydraulicTools
90264 0006 Piston and Piston Rod - Tilting Tools
90265 0003 Piston and Piston Rod - Support Tools
90266 0001 Piston - Lifting Tools

MAN Diesel A/S

MAN Diesel A/S
 Piston and Piston Rod - Panel Plate
MAN B&W P90251-0253

When referring to this page, please qoute Plate P90251 Edition 0253 Page 1 (2)
Plate Piston and Piston Rod - Panel
P90251-0253 MAN B&W

Item Item Description

No.
014 Panel for tools
026 Name plate
040 Lifting tool for piston rod foot
051 Lifting tool for cylinder liner
075 Template for piston top
087 Distance piece
099 Cover for stuffing box hole
109 Mounting tool for stuffing box spring
110 Pressure test tool for piston
122 Worktable for stuffing box
134 Piston ring expander, set
171 Dismantling screw

Page 2 (2) When referring to this page, please qoute Plate P90251 Edition 0253
 Piston and Piston Rod - Tools Plate
MAN B&W P90261-0102

When referring to this page, please qoute Plate P90261 Edition 0102 Page 1 (2)
Plate Piston and Piston Rod - Tools
P90261-0102 MAN B&W

Item Item Description

No.
019 Guide ring for piston

Page 2 (2) When referring to this page, please qoute Plate P90261 Edition 0102
 Piston and Piston Rod - Hydraulic Tools Plate
MAN B&W P90262-0026

When referring to this page, please qoute Plate P90262 Edition 0026 Page 1 (2)
Plate Piston and Piston Rod - Hydraulic Tools
P90262-0026 MAN B&W

Item Item Description

No.
014 Wooden box
026 Jack - hydraulic, complete
038 Support
040 Support
051 Sealing ring with back-up ring
063 Sealing ring with back-up ring
075 Tommy bar
087 Spanner
099 Support
109 Stud setter

Page 2 (2) When referring to this page, please qoute Plate P90262 Edition 0026
 Piston and Piston Rod - Tilting Tools Plate
MAN B&W P90264-0006

When referring to this page, please qoute Plate P90264 Edition 0006 Page 1 (2)
Plate Piston and Piston Rod - Tilting Tools
P90264-0006 MAN B&W

Item Item Description

No.
015 Collar ring for piston
027 Support for tilting tool
039 Support for tilting tool

Page 2 (2) When referring to this page, please qoute Plate P90264 Edition 0006
 Piston and Piston Rod - Support Tools Plate
MAN B&W P90265-0003

When referring to this page, please qoute Plate P90265 Edition 0003 Page 1 (2)
Plate Piston and Piston Rod - Support Tools
P90265-0003 MAN B&W

Item Item Description

No.
010 Support iron for piston

Page 2 (2) When referring to this page, please qoute Plate P90265 Edition 0003
 Piston - Lifting Tools Plate
MAN B&W P90266-0001

When referring to this page, please qoute Plate P90266 Edition 0001 Page 1 (2)
Plate Piston - Lifting Tools
P90266-0001 MAN B&W

Item Item Description

No.
016 Lifting tool for piston

Page 2 (2) When referring to this page, please qoute Plate P90266 Edition 0001
903 - Cylinder Liner and Cylinder Lubrication

Documents in this Chapter

90361 0083 Cylinder Liner - Tools

90362 0001 Cylinder Liner - Milling Tools
90364 0004 Test Equipment for Lubricators
90366 0003 Cylinder Liner - Lifting Tools

MAN Diesel A/S

MAN Diesel A/S
 Cylinder Liner - Tools Plate
MAN B&W P90361-0083

When referring to this page, please qoute Plate P90361 Edition 0083 Page 1 (2)
Plate Cylinder Liner - Tools
P90361-0083 MAN B&W

Item Item Description

No.
012 Measuring rod for cylinder liner, long
024 Measuring rod for cylinder liner, short
048 Measuring tool for cylinder liner

Page 2 (2) When referring to this page, please qoute Plate P90361 Edition 0083
 Cylinder Liner - Milling Tools Plate
MAN B&W P90362-0001

When referring to this page, please qoute Plate P90362 Edition 0001 Page 1 (2)
Plate Cylinder Liner - Milling Tools
P90362-0001 MAN B&W

Item Item Description

No.
018 Wear ridge milling machine

Page 2 (2) When referring to this page, please qoute Plate P90362 Edition 0001
 Test Equipment for Lubricator Plate
MAN B&W P90364-0004

When referring to this page, please qoute Plate P90364 Edition 0004 Page 1 (2)
Plate Test Equipment for Lubricator
P90364-0004 MAN B&W

Item Item Description

No.
014 Reducing valve
026 Adaptor
038 Adaptor
040 Adaptor
051 Adaptor
063 Adaptor
075 Adaptor
087 Adaptor
099 Quick coupling, minimess
109 Quick coupling, minimess
122 Special screw
205 Test equipment for accumulators set,
complete

Page 2 (2) When referring to this page, please qoute Plate P90364 Edition 0004
 Cylinder Liner - Lifting Tools Plate
MAN B&W P90366-0003

When referring to this page, please qoute Plate P90366 Edition 0003 Page 1 (2)
Plate Cylinder Liner - Lifting Tools
P90366-0003 MAN B&W

Item Item Description

No.
021 Cross bar for cylinder liner

Page 2 (2) When referring to this page, please qoute Plate P90366 Edition 0003
904 - Crosshead with Connecting Rod

Documents in this Chapter

90451 0102 Connecting Rod and Crosshead - Panel

90461 0062 Connecting Rod - Hydraulic Tools
90462 0033 Connecting Rod - Tools
90464 0003 Crosshead - Hydraulic Tools

MAN Diesel A/S

MAN Diesel A/S
 Connecting Rod and Crosshead - Panel Plate
MAN B&W P90451-0102

When referring to this page, please qoute Plate P90451 Edition 0102 Page 1 (2)
Plate Connecting Rod and Crosshead - Panel
P90451-0102 MAN B&W

Item Item Description

No.
011 *) Tool Panel
023 Name plate
047 Guide for wire
059 Lifting tool
060 Tightening gauge
072 Crowfoot spanner
084 Extractor
096 Lifting attachment
106 Bracket for support of crosshead
118 Bracket for support of crosshead
120 Extension
131 Chain for suspension of piston
143 Retaining tool
155 Rubber cover with hole
167 Rubber cover

Note:
*) Tool panel, complete with tools *)
Optional extras

Page 2 (2) When referring to this page, please qoute Plate P90451 Edition 0102
 Connecting Rod - Hydraulic Tools Plate
MAN B&W P90461-0062

When referring to this page, please qoute Plate P90461 Edition 0062 Page 1 (2)
Plate Connecting Rod - Hydraulic Tools
P90461-0062 MAN B&W

Item Item Description

No.
016 Hydraulic tool
028 O-ring with back-up
041 O-ring with back-up
053 Tommy bar
065 Stud setter
077 Hydraulic jack
089 Spacer ring

Page 2 (2) When referring to this page, please qoute Plate P90461 Edition 0062
 Connecting Rod - Tools Plate
MAN B&W P90462-0033

When referring to this page, please qoute Plate P90462 Edition 0033 Page 1 (2)
Plate Connecting Rod - Tools
P90462-0033 MAN B&W

Item Item Description

No.
011 Lifting attachment, complete
023 Screw

Page 2 (2) When referring to this page, please qoute Plate P90462 Edition 0033
 Crosshead - Hydraulic Tools Plate
MAN B&W P90464-0003

When referring to this page, please qoute Plate P90464 Edition 0003 Page 1 (2)
Plate Crosshead - Hydraulic Tools
P90464-0003 MAN B&W

Item Item Description

No.
012 Stud setter
024 O-ring with back-up ring
036 O-ring with back-up ring
048 Hydraulic tool for crosshead bearing
bolts, complete
073 Hydraulic jack
085 Spacer ring
097 Tommy bar

Page 2 (2) When referring to this page, please qoute Plate P90464 Edition 0003
905 - Crankshaft, Thrust Bearing and Turning Gear

Documents in this Chapter

90551 0225 Crankshaft, Thrust Shaft, Main Bearing, etc. - Panel

90561 0095 Main Bearing - Hydraulic Tools
90562 0129 Crankshaft - Tools
90563 0024 Segment Stopper - Hydraulic Tools
90564 0018 Crankshaft - Measuring Tools
90567 0003 Segment Stopper & Vibration Damper - Tools
90570 0002 Thrust Shaft - Tools
90571 0001 Main Bearing Shell - Tools
90572 0001 Main Bearing - Measuring Tools

MAN Diesel A/S

MAN Diesel A/S
 Crankshaft, Thrust Shaft,
Main Bearing, etc. - Panel Plate
MAN B&W P90551-0225

When referring to this page, please qoute Plate P90551 Edition 0225 Page 1 (2)
 Crankshaft, Thrust Shaft,
Plate Main Bearing, etc. - Panel
P90551-0225 MAN B&W
Item Item Description
No.
015 Panel for tools
027 Name plate
040 Wire pulley, main bearing
064 Wire pulley, main bearing
076 Lifting tool, main bearing cap
088 Dismantling tool, main bearing shell
090 Mounting tool, thin bearing shell
100 Tool, turning out segments
111 Lifting attachment
123 Retaining tool, relief valve
135 Lifting tool, relief valve
159 Eye bolt
160 Wire
172 Mounting tool, thin bearing shell
196 Tightening template, axial vibration
damper
218 Wire guide, main bearing

Page 2 (2) When referring to this page, please qoute Plate P90551 Edition 0225
 Main Bearing - Hydraulic Tools Plate
MAN B&W P90561-0095

When referring to this page, please quote Plate P90561 Edition 0095 Page 1 (2)
Plate Main Bearing - Hydraulic Tools
P90561-0095 MAN B&W

Item Item
Item Description Item Description
No. No.

021 Hydraulic jack

033 Hydraulic jack
045 Hydraulic jack support
057 Extension stud for hydraulic jack
069 Ball handle
070 Ball handle
082 Hex key
094 Sealing ring with back-up
104 Sealing ring with back-up
116 Sealing ring with back-up
153 Handle
165 Stud setter
200 Hydraulic toolset complete

Page 2 (2) When referring to this page, please quote Plate P90561 Edition 0095
 Crankshaft - Tools Plate
MAN B&W P90562-0129

When referring to this page, please qoute Plate P90562 Edition 0129 Page 1 (2)
Plate Crankshaft - Tools
P90562-0129 MAN B&W

Item Item Description

No.
015 Lifting tool for crankshaft

Page 2 (2) When referring to this page, please qoute Plate P90562 Edition 0129
 Segment Stopper - Hydraulic Tools Plate
MAN B&W P90563-0024

When referring to this page, please quote Plate P90563 Edition 0024 Page 1 (2)
Plate
Segment Stopper - Hydraulic Tools
P90563-0024 MAN B&W

Item Item Description Item Item Description

No. No.

022 Hydraulic jack

034 Support
046 Tommy bar
058 O-ring with back-up ring
060 O-ring with back-up ring
083 Spanner
095 Stud setter
201 Hydraulic jack for segment stopper,
complete

Page 2 (2) When referring to this page, please quote Plate P90563 Edition 0024
 Crankshaft - Measuring Tools Plate
MAN B&W P90564-0018

When referring to this page, please qoute Plate P90564 Edition 0018 Page 1 (2)
Plate Crankshaft - Measuring Tools
P90564-0018 MAN B&W

Item Item Description

No.
016 Measuring tool for axial movement

Page 2 (2) When referring to this page, please qoute Plate P90564 Edition 0018
 Segment Stopper & Vibration Damper - Tools Plate
MAN B&W P90567-0003

When referring to this page, please qoute Plate P90567 Edition 0003 Page 1 (2)
Plate Segment Stopper & Vibration Damper - Tools
P90567-0003 MAN B&W

Item Item Description

No.
012 Crossbar

Page 2 (2) When referring to this page, please qoute Plate P90567 Edition 0003
 Thrust Shaft - Tools Plate
MAN B&W P90570-0002

When referring to this page, please qoute Plate P90570 Edition 0002 Page 1 (2)
Plate Thrust Shaft - Tools
P90570-0002 MAN B&W

Item Item Description

No.
019 Lifting tool for thrust shaft

Page 2 (2) When referring to this page, please qoute Plate P90570 Edition 0002
 Main Bearing Shell - Tools Plate
MAN B&W P90571-0001

When referring to this page, please qoute Plate P90571 Edition 0001 Page 1 (2)
Plate Main Bearing Shell - Tools
P90571-0001 MAN B&W

Item Item Description

No.
014 Lifting tool for main bearing shell

Page 2 (2) When referring to this page, please qoute Plate P90571 Edition 0001
 Main Bearing - Measuring Tools Plate
MAN B&W P90572-0001

When referring to this page, please qoute Plate P90572 Edition 0001 Page 1 (2)
Plate Main Bearing - Measuring Tools
P90572-0001 MAN B&W

Item Item Description

No.
021 Feeler gauge set
033 Feeler gauge set
045 Feeler gauge set
069 Feeler gauge
070 Feeler gauge
082 Feeler gauge
094 Feeler gauge
104 Feeler gauge
116 Feeler gauge
128 Feeler gauge
141 Feeler gauge
153 Feeler gauge
165 Feeler gauge
177 Feeler gauge
189 Feeler gauge
190 Feeler gauge
200 Feeler gauge
212 Feeler gauge
224 Feeler gauge
236 Feeler gauge
248 Feeler gauge
261 Feeler gauge
273 Feeler gauge
285 Feeler gauge
332 Spare tip for feeler gauge
344 Spare tip for feeler gauge
356 Spare tip for feeler gauge
368 Spare tip for feeler gauge
381 Spare tip for feeler gauge
393 Spare tip for feeler gauge
403 Spare tip for feeler gauge
415 Spare tip for feeler gauge
427 Spare tip for feeler gauge
439 Spare tip for feeler gauge
440 Spare tip for feeler gauge
452 Spare tip for feeler gauge
464 Spare tip for feeler gauge
476 Spare tip for feeler gauge
488 Spare tip for feeler gauge
511 Spare tip for feeler gauge
523 Spare tip for feeler gauge
535 Spare tip for feeler gauge
547 Spare tip for feeler gauge
559 Spare tip for feeler gauge
560 Spare tip for feeler gauge

Page 2 (2) When referring to this page, please qoute Plate P90572 Edition 0001
906 - Control Gear

Documents in this Chapter

90651 0191 Chain Drive and Camshaft - Panel

90661 0063 Chain Drive and Camshaft - Tools
90662 0045 Camshaft - Hydraulic Tools
90664 0001 Crankshaft - Pin Gauge
90666 0001 Camshaft Coupling - Hydraulic Tools

MAN Diesel A/S

MAN Diesel A/S
 Chain Drive and Camshaft - Panel Plate
MAN B&W P90651-0191

When referring to this page, please quote Plate P90651 Edition 0191 Page 1 (2)
Plate Chain Drive and Camshaft - Panel
P90651-0191 MAN B&W

Item Item
Item Description Item Description
No. No.

019 Panel for tools

020 Name plate
044 Impact spanner, fuel cam
056 Assembling tool, chain
068 Disassembling tool, chain
070 Assembling tool, chain
081 Disassembling tool, chain
127 Wire pulley, camshaft bearing
139 Lifting attachment, camshaft bearing

Page 2 (2) When referring to this page, please quote Plate P90651 Edition 0191
 Chain Drive and Camshaft - Tools Plate
MAN B&W P90661-0063

When referring to this page, please qoute Plate P90661 Edition 0063 Page 1 (2)
Plate Chain Drive and Camshaft - Tools
P90661-0063 MAN B&W

Item Item Description

No.
013 Pin gauge for camshaft

Page 2 (2) When referring to this page, please qoute Plate P90661 Edition 0063
 Camshaft - Hydraulic Tools Plate
MAN B&W P90662-0045

When referring to this page, please qoute Plate P90662 Edition 0045 Page 1 (2)
Plate Camshaft - Hydraulic Tools
P90662-0045 MAN B&W

Item Item Description

No.
019 Wooden box
020 Jack - hydaulic, complete
032 Support
044 Tommy bar
056 O-ring with back-up ring
068 O-ring with back-up ring
093 Key, hexagon socket screw
115 Hydraulic jack for camshaft bearing,
complete

Page 2 (2) When referring to this page, please qoute Plate P90662 Edition 0045
 Crankshaft - Pin Gauge Plate
MAN B&W P90664-0001

When referring to this page, please qoute Plate P90664 Edition 0001 Page 1 (2)
Plate Crankshaft - Pin Gauge
P90664-0001 MAN B&W

Item Item Description

No.
021 Pin gauge for crankshaft

Page 2 (2) When referring to this page, please qoute Plate P90664 Edition 0001
 Camshaft Coupling - Hydraulic Tools Plate
MAN B&W P90666-0001

When referring to this page, please qoute Plate P90666 Edition 0001 Page 1 (2)
Plate Camshaft Coupling - Hydraulic Tools
P90666-0001 MAN B&W

Item Item Description

No.
010 Gasket
022 Coupling
034 Sealing ring
046 Screw
058 Flange
071 Nut
083 Coupling

Page 2 (2) When referring to this page, please qoute Plate P90666 Edition 0001
908 - Exhaust Valve

Documents in this Chapter

90851 0196 Exhaust Valve - Panel

90861 0022 Exhaust Valve - Tools
90862 0039 Exhaust Valve - Hydraulic Tools
90863 0015 Exhaust Valve - Extra Tools
90864 0002 Exhaust Valve - Extractor Tool
90865 0002 Exhaust Valve Actuator - Tools

MAN Diesel A/S

MAN Diesel A/S
 Exhaust Valve - Panel Plate
MAN B&W P90851-0196

When referring to this page, please qoute Plate P90851 Edition 0196 Page 1 (2)
Plate Exhaust Valve - Panel
P90851-0196 MAN B&W

Item Item Description

No.
016 Panel for tools
028 Name plate
041 Tightening template, actuator
053 Lifting tool, roller guide
065 Lifting tool, exhaust valve
077 Conical ring, pneumatic piston
089 Pressure tester, safety valve
090 Gauge, exhaust valve spindle
112 Grinding mandrel, high-pressure pipe
124 Tool, emergency opening of exhaust
valve
136 Bridge gauge, exhaust valve
148 Tool, hydraulic piston
150 Gauge, exhaust valve bottom piece
161 Lifting tool, exhaust valve
173 Lifting tool, exhaust valve roller guide
185 Grinding ring, exhaust valve bottom
piece

Page 2 (2) When referring to this page, please qoute Plate P90851 Edition 0196
 Exhaust Valve - Tools Plate
P90861-0022
Exhaust Valve - Tools
0022
P90861

When referring to this page, please quote Plate P90861 Edition 0022 Page 1 (2)
MAN B&W Diesel A/S
Plate Exhaust Valve - Tools
P90861-0022

Item Item
Item Description Item Description
No. No.

046 Grinding machine, complete

Notes: When ordering spare parts, please refer to the Chris Marine manual

Page 2 (2) When referring to this page, please quote Plate P90861 Edition 0022
MAN B&W Diesel A/S
 Exhaust Valve - Hydraulic Tools Plate
MAN B&W P90862-0039

When referring to this page, please qoute Plate P90862 Edition 0039 Page 1 (2)
Plate Exhaust Valve - Hydraulic Tools
P90862-0039 MAN B&W

Item Item Description

No.
028 Hydraulic jack
030 Hydraulic jack - support
053 O-ring with back-up ring
065 O-ring with back-up ring
077 Tommy bar
090 Key for hexagon socket screw
207 Hydraulic jack for exhaust valve,
complete

Page 2 (2) When referring to this page, please qoute Plate P90862 Edition 0039
 Exhaust Valve - Extra Tools Plate
MAN B&W P90863-0015

When referring to this page, please qoute Plate P90863 Edition 0015 Page 1 (2)
Plate Exhaust Valve - Extra Tools
P90863-0015 MAN B&W

Item Item Description

No.
011 Worktable

Page 2 (2) When referring to this page, please qoute Plate P90863 Edition 0015
 Exhaust Valve - Extractor Tool Plate
MAN B&W P90864-0002

When referring to this page, please qoute Plate P90864 Edition 0002 Page 1 (2)
Plate Exhaust Valve - Extractor Tool
P90864-0002 MAN B&W

Item Item Description

No.
017 Rectangular hollow section
029 Studs
030 Nut
042 Screw
054 Nut
066 Hexagon screw
078 Nut
080 Nut
091 Disc
101 Bush
113 Nut
125 Screw
137 Nut
149 Extractor tool, complete

Page 2 (2) When referring to this page, please qoute Plate P90864 Edition 0002
 Exhaust Valve Actuator - Tools Plate
MAN B&W P90865-0002

When referring to this page, please qoute Plate P90865 Edition 0002 Page 1 (2)
Plate Exhaust Valve Actuator - Tools
P90865-0002 MAN B&W

Item Item Description

No.
012 Compression tool for fuel & exh.
springs, complete

Page 2 (2) When referring to this page, please qoute Plate P90865 Edition 0002
909 - Fuel Oil System

Documents in this Chapter

90951 0423 Fuel Valve and Fuel Pump - Panel

90961 0069 Fuel Valve - Tools
90966 0008 Fuel Valve Nozzle - Tools
90967 0001 Fuel Puncture Valve - Tools
90968 0001 Fuel Valve - Inspection Tools
90974 0001 Fuel Valve Nozzle - Cleaning Tools
90977 0001 Mounting Tools - Pump Barrel Seals
90979 0001 Mounting Tools - Suction Valve Seals
90980 0001 Mounting Tools - Air Piston Seals

MAN Diesel A/S

MAN Diesel A/S
 Fuel valve and Fuel Pump Panel Plate
MAN B&W P90951-0423

When referring to this page, please qoute Plate P90951 Edition 0423 Page 1 (2)
Plate Fuel valve and Fuel Pump Panel
P90951-0423 MAN B&W

Item Item Description

No.
010 Panel for tools
021 Name plate
045 Measuring tool
057 Lifting tool for fuel pump plunger
barrel
069 Lifting tool for fuel pump
070 Lifting tool for fuel pump housing
094 Milling tool for seats for fuel oil pipe
104 Milling tool for fuel oil pipe
116 Crowfoot wrench head
128 Crowfoot wrench head
130 Crowfoot wrench head
141 Crowfoot wrench head
153 Flange for dismantling of non-return
valve
165 Grinding mandrel for valve head
177 Grinding mandrel for throw spindle
189 Grinding mandrel, outside
190 Grinding mandrel, inside
200 Screw
224 Tool for P.max rack
236 Pin wrench, special
248 Hook wrench
250 Drift for spindle guide
273 Drift for non-return valve
297 Assembling tool
307 Hook wrench

Page 2 (2) When referring to this page, please qoute Plate P90951 Edition 0423
 Fuel Valve - Tools Plate
MAN B&W P90961-0069

When referring to this page, please quote Plate P90961 Edition 0069 Page 1 (2)
Plate
Fuel Valve - Tools
P90961-0069 MAN B&W

Item Item Description Item Item Description

No. No.

014 High-pressure pump

026 Table
038 Rig fuel oil valve
040 High-pressure hose
051 Connection piece
063 Test rig, complete
075 Cover
087 Angle union
099 Gasket
109 Plug screw
122 Hose

Page 2 (2) When referring to this page, please quote Plate P90961 Edition 0069
 Fuel Valve Nozzle - Tools Plate
MAN B&W P90966-0008

When referring to this page, please qoute Plate P90966 Edition 0008 Page 1 (2)
Plate Fuel Valve Nozzle - Tools
P90966-0008 MAN B&W

Item Item Description

No.
011 Tool box
023 Extractor for atomizer
035 Drift for atomiizer
047 Cleaning brush
060 Instruction plate
202 Toolset, complete

Note:
When ordering new cleaning tool,
please state P/N on fuel nozzle.

Page 2 (2) When referring to this page, please qoute Plate P90966 Edition 0008
 Fuel Puncture Valve - Tools Plate
MAN B&W P90967-0001

When referring to this page, please qoute Plate P90967 Edition 0001 Page 1 (2)
Plate Fuel Puncture Valve - Tools
P90967-0001 MAN B&W

Item Item Description

No.
017 Tool for tightening of puncture valve

Page 2 (2) When referring to this page, please qoute Plate P90967 Edition 0001
 Fuel Valve - Inspection Tools Plate
MAN B&W P90968-0001

When referring to this page, please qoute Plate P90968 Edition 0001 Page 1 (2)
Plate Fuel Valve - Inspection Tools
P90968-0001 MAN B&W

Item Item Description

No.
012 Probe light with magnifier, complete

Page 2 (2) When referring to this page, please qoute Plate P90968 Edition 0001
 Fuel Valve Nozzle - Cleaning Tools Plate
MAN B&W P90974-0001

When referring to this page, please qoute Plate P90974 Edition 0001 Page 1 (2)
Plate Fuel Valve Nozzle - Cleaning Tools
P90974-0001 MAN B&W

Item Item Description

No.
015 Drill*
027 Test mandrel*
039 Pin vice*
206 Cleaning tool set, complete

Note:
* When ordering new cleaning tool,
please state P/N on fuel nozzle.

Page 2 (2) When referring to this page, please qoute Plate P90974 Edition 0001
 Mounting Tools - Fuel Pump Seals Plate
MAN B&W P90977-0001

When referring to this page, please qoute Plate P90977 Edition 0001 Page 1 (2)
Plate Mounting Tools - Fuel Pump Seals
P90977-0001 MAN B&W

Item Item Description

No.
011 Cone
023 Pushing tool
035 Compression tool
047 Cone
059 Pushing tool
060 Compression tool
072 Spacer ring

Page 2 (2) When referring to this page, please qoute Plate P90977 Edition 0001
 Mounting Tools - Suction Valve Seals Plate
MAN B&W P90979-0001

When referring to this page, please quote Plate P90979 Edition 0001 Page 1 (2)
Plate
Mounting Tools - Suction Valve Sealsl
P90979-0001 MAN B&W

Item Item Description Item Item Description

No. No.

012 Cone
024 Pushing tool
036 Compression tool

Page 2 (2) When referring to this page, please quote Plate P90979 Edition 0001
 Mounting Tools - Air Piston Seals Plate
MAN B&W P90980-0001

When referring to this page, please qoute Plate P90980 Edition 0001 Page 1 (2)
Plate Mounting Tools - Air Piston Seals
P90980-0001 MAN B&W

Item Item Description

No.
018 Cone
020 Pushing tool
031 Compression tool
043 Cone
055 Pushing tool
067 Compression tool
079 Cone

Page 2 (2) When referring to this page, please qoute Plate P90980 Edition 0001
910 - Turbocharger System

Documents in this Chapter

91061 0070 Turbocharger System - Tools

91061 0071 Turbocharger System - Tools
91063 0017 Air Cooler - Tools
91063 0019 Air Cooler - Tools
91063 0020 Air Cooler - Tools
91064 0001 Travelling Trolley
91066 0002 Air Cooler - Lifting Tools

MAN Diesel A/S

MAN Diesel A/S
 Turbocharger System - Tools Plate
MAN B&W P91061-0070

When referring to this page, please qoute Plate P91061 Edition 0070 Page 1 (2)
Plate Turbocharger System - Tools
P91061-0070 MAN B&W

Item Item Description

No.
014 Throttle plate
026 Blank plate
038 Blind plate after turbocharger
040 Throttle plate
051 Blank plate
109 Screw

Page 2 (2) When referring to this page, please qoute Plate P91061 Edition 0070
 Turbocharger System - Tools Plate
MAN B&W P91061-0071

When referring to this page, please qoute Plate P91061 Edition 0071 Page 1 (2)
Plate Turbocharger System - Tools
P91061-0071 MAN B&W

Item Item Description

No.
014 Pulling tool
026 Lifting eye bolt

Page 2 (2) When referring to this page, please qoute Plate P91061 Edition 0071
 Air Cooler - Tools Plate
MAN B&W P91063-0017

Fore end

When referring to this page, please qoute Plate P91063 Edition 0017 Page 1 (2)
Plate Air Cooler - Tools
P91063-0017 MAN B&W

Item Item Description

No.
015 Guide rail, air cooler fore end
027 Guide rail, air cooler fore end

Page 2 (2) When referring to this page, please qoute Plate P91063 Edition 0017
 Air Cooler - Tools Plate
MAN B&W P91063-0019

Rear end

When referring to this page, please qoute Plate P91063 Edition 0019 Page 1 (2)
Plate Air Cooler - Tools
P91063-0019 MAN B&W

Item Item Description

No.
015 Guide rail, rear end
027 Guide rail, rear end
039 Screw
040 Screw
052 Nut

Page 2 (2) When referring to this page, please qoute Plate P91063 Edition 0019
 Air Cooler - Tools Plate
MAN B&W P91063-0020

When referring to this page, please qoute Plate P91063 Edition 0020 Page 1 (2)
Plate Air Cooler - Tools
P91063-0020 MAN B&W

Item Item Description

No.
015 Wheel for air cooler, left
027 Wheel for air cooler, right
039 Screw

Page 2 (2) When referring to this page, please qoute Plate P91063 Edition 0020
 Travelling Trolley Plate
MAN B&W P91064-0001

When referring to this page, please qoute Plate P91064 Edition 0001 Page 1 (2)
Plate Travelling Trolley
P91064-0001 MAN B&W

Item Item Description

No.
010 Travelling trolley*

Note:
* When ordering this tool, please state
load and track width.

Page 2 (2) When referring to this page, please qoute Plate P91064 Edition 0001
 Air Cooler - Lifting Tools Plate
MAN B&W P91066-0002

When referring to this page, please qoute Plate P91066 Edition 0002 Page 1 (2)
Plate Air Cooler - Lifting Tools
P91066-0002 MAN B&W

Item Item Description

No.
011 Lifting attachment air cooler
023 Screw

Page 2 (2) When referring to this page, please qoute Plate P91066 Edition 0002
912 - Assembly of Large Parts

Documents in this Chapter

91261 0075 Hydraulic Tools for Large Parts

MAN Diesel A/S

MAN Diesel A/S
 Hydraulic Tools for Large Parts Plate
MAN B&W P91261-0075

When referring to this page, please qoute Plate P91261 Edition 0075 Page 1 (2)
Plate Hydraulic Tools for Large Parts
P91261-0075 MAN B&W

Item Item Description

No.
023 Hydraulic jack, complete
035 Support
047 Tommy bar
050 Sealing ring with back-up ring
060 Sealing ring with back-up ring
096 Spanner
202 Hydraulic tool set, complete

Page 2 (2) When referring to this page, please qoute Plate P91261 Edition 0075
 Warning
MAN B&W S900-0002

Warning!

It is important that all MAN Diesel A/S engines are operated within the given specifications
and performance tolerances specified in the engines’ Technical Files and are maintained
according to the MAN Diesel A/S maintenance instructions in order to comply with given
emissions regulations.

In accordance with Chapter I of the Code of Federal Regulations, Part 94, Subpart C,
§94.211 NOTICE is hereby given that Chapter I of the Code of Federal Regulations, Part
94, Subpart K, §94.1004 requires that the emissions related maintenance of the diesel
engine shall be performed as specified in MAN Diesel A/S instructions, including, but not
limited to, the instructions to that effect included in the Technical File.

When referring to this page, please quote S-Instruction S900 Edition 0002 Page 1 (1)
MAN B&W - K90MC-C VOLUME III
DS 09093839 COMPONENTS
DESCRIPTION
 Instructions for Main Engines

This book forms part of a set of books consisting of three volumes entitled:

Vol. I OPERATION
Vol. II MAINTENANCE
Vol. III COMPONENTS, DESCRIPTIONS

The purpose of these books is to provide general guidance on operation and maintenance and to
describe the constructional features of a standard version of an MAN B&W main diesel engine. De-
viations may be found in a specific plant. In addition, the books can be used for reference purposes,
for instance in correspondence and when ordering spare parts.

It is essential that the following data is stated in spare parts orders as it is used by us to ensure the
supply of the correct parts for the individual engines:

Name of vessel
Engine No. built by
Plate No.
Part No.
Quantity required (and description)

Example: M/S Nybo – 7730 B&W – P90201-0036 – 059

10 off (piston ring)

To ensure optimum efficiency, reliability and lifetime of the engine and its components, only original
spare parts should be used when replacing parts on the engine.

When used in texts and illustrations, the designation “D” refers to the information given on the data
sheets inserted in the respective books.

Reliable and economical operation of the diesel engines is conditional upon its correct operation
and maintenance in accordance with MAN Diesel’ instructions. Emissions related maintenance of the
diesel engine shall be performed as specified in MAN Diesel’ instructions and any additional instruc-
tions to that effect included in the Technical File. Consequently, it is essential that the engine room
personnel are fully acquainted with the contents of this book and, in respect of instructions on emis-
sions related maintenance of the diesel engine, also the additional instructions to that effect set out
in the Technical File.

This book is subject to copyright protection, and should therefore not, in whole or in part, be copied,
reproduced, made public or in any other way made available to a third party without the written con-
sent of this effect from MAN Diesel.

MAN Diesel A/S

Teglholmsgade 41 Teleph. : +45 33 85 11 00
DK-2450 Copenhagen Telefax : +45 33 85 10 30
A90023-0028

Denmark [email protected]
www.manbw.com

CVR No. 39 66 13 14
900 - Introduction

Documents in this Chapter

Table of Contents, Volume III

90002 0001 Ordering of Insulation
90003 0001 Designations and Symbols

MAN Diesel A/S

MAN Diesel A/S
 Table of Contents 900
Volume III - Components Description

No. Edition Title

900 - Introduction
Table of Contents
90002 0001 Ordering of Insulation
90003 0001 Designations and Symbols

901 - Cylinder Cover

90101 0160 Cylinder Cover
90103 0008 Indicator Cock - Mounting

902 - Piston with Rod & Stuffing Box

90201 0224 Piston and Piston Rod
90205 0127 Piston Rod Stuffing Box

903 - Cylinder Liner and Cylinder Lubrication

90302 0170 Cylinder Liner and Cooling Jacket
90304 0021 Cylinder Liner - Details
90308 0010 Cylinder Lubricator - Intermediate Box
90309 0031 Cylinder Lubricator System - Details
90310 0014 Cylinder Frame - Rear Side
90312 0004 Electronic Components - Cylinder Lubrication

904 - Crosshead with Connecting Rod

90401 0150 Connecting Rod and Crosshead

905 - Crankshaft, Thrust Bearing and Turning Gear

90503 0018 Arrangement of Angle Encoder
90510 0130 Turning Gear
90512 0002 Turning Gear - Details

906 - Control Gear

90603 0109 Chain Tightener
90612 0085 Arrangement of Indicator System
90613 0119 Camshaft Bearing
90619 0022 Load Transmitter
90620 0097 Engine-Side Control Console
90621 0076 Engine-Side Control Console - Details
90622 0060 Arrangement of Layshaft
90632 0034 Chain Drive Guidebars - Lower Part
90634 0040 Chain Drive Lubrication - Lower Part

907 - Starting Air System

90702 0073 Main Starting Valve
90703 0115 Starting Air Distributor
90704 0053 Starting Valve
90705 0014 Starting Air Distributor Drive

MAN Diesel A/S Page 1 (2)

 Table of Contents 900
Volume III - Components Description

No. Edition Title

908 - Exhaust Valve

90801 0214 Exhaust Valve - Lower Parts
90803 0053 Exhaust Valve - Upper Parts
90804 0018 Exhaust Valve Upper Parts - Details
90805 0135 Exhaust Valve - Actuator
90811 0010 Arrangement of Freshwater Pipes

909 - Fuel Oil System

90901 0179 Fuel Pump
90902 0156 Fuel Pump Gear
90903 0045 Fuel Pump Gear - Details
90904 0052 Fuel Pump - Details
90905 0029 Reversing Mechanism
90910 0143 Fuel Valve
90911 0022 Fuel Valve Function
90913 0130 High-Pressure Pipes
90915 0060 Fuel Oil System - Details
90915 0081 Fuel Oil System - Details

910 - Turbocharger System

91001 0166 Scavenge Air Receiver
91007 0018 Butterfly Valve
91011 0012 Arrangement of Non-Return Valve
91014 0028 Arrangement of Suction Pipe

911 - Safety Equipment

91101 0037 Safety Valve - Cylinder
91102 0030 Relief Valve
91102 0033 Relief Valve
91103 0018 Safety Valve - Scavenge Air System

912 - Assembly of Large Parts

91201 0072 Arrangement of Stay Bolts
91207 0057 Arrangement of Piston Cooling
91211 0075 Axial Vibration Damper
91216 0008 Holding-Down Bolts and End-Chock Bolts (Epoxy Chocks)

MAN Diesel A/S Page 2 (2)

 Ordering of Insulation Plate
MAN B&W P90002-0001

When referring to this page, please quote Plate P90002 Edition 0001 Page 1 (1)
 Designations and Symbols Plate
MAN B&W P90003-0001

Normal layout Forward (fwd)

Port side of ship Starboard (stbd) side of ship

Fore end
1
2
Cyl. nos. always counted
3
4 from fore end
5
6
7

Manoeuvring side of engine Aft end Exhaust side of engine

Propeller

Clockwise direction of rotation

defined from aft end of engine

When referring to this page, please quote Plate P90003 Edition 0001 Page 1 (1)
901 - Cylinder Cover

Documents in this Chapter

90101 0160 Cylinder Cover

90103 0008 Indicator Cock - Mounting

MAN Diesel A/S

MAN Diesel A/S
 Cylinder Cover Plate
MAN B&W P90101-0160

When referring to this page, please quote Plate P90101 Edition 0160 Page 1 (2)
Plate
Cylinder Cover
P90101-0160 MAN B&W

Item Item Description Item Item Description

No. No.

018 Nut
031 Washer
043 Stud
055 Cylinder cover
079 O-ring
080 Cooling ring
102 Screw
126 Gasket
151 Screw
163 Protective cap
175 Nut
187 Stud
209 Nut
222 Spring housing, complete
234 Stud
246 Stud
283 Pipe branches

Page 2 (2) When referring to this page, please quote Plate P90101 Edition 0160
 Indicator Cock - Mounting Plate
MAN B&W P90103-0008

When referring to this page, please qoute Plate P90103 Edition 0008 Page 1 (2)
Plate Indicator Cock - Mounting
P90103-0008 MAN B&W

Item Item Description

No.
019 Extension
044 Gasket
056 Plug screw
068 Gasket
081 Flange
093 Nut, self-locking
103 Stud
127 Extension
139 Gasket
164 Indicator cock

Page 2 (2) When referring to this page, please qoute Plate P90103 Edition 0008
902 - Piston with Rod & Stuffing Box

Documents in this Chapter

90201 0224 Piston and Piston Rod

90205 0127 Piston Rod Stuffing Box

MAN Diesel A/S

MAN Diesel A/S
 Piston and Piston Rod Plate
MAN B&W P90201-0224

When referring to this page, please qoute Plate P90201 Edition 0224 Page 1 (2)
Plate Piston and Piston Rod
P90201-0224 MAN B&W

Item Item Description

No.
011 Screw
035 Piston ring no. 1
047 Piston ring no. 2
059 Piston ring no. 3
060 Piston ring no. 4
072 Piston crown
084 Cam lock nut*
096 Stud
106 Pipe for cooling insert
118 Piston rod
131 D-ring
143 Guide pin
155 D-ring
167 Piston skirt
179 Flange screw
180 Locking wire
192 Cooling insert
202 Screw
214 Intermediate disc
226 Stud
238 Sealing ring
251 Disc
263 Nut for hydraulic tightening

Page 2 (2) When referring to this page, please qoute Plate P90201 Edition 0224
 Piston Rod Stuffing Box Plate
MAN B&W P90205-0127

B
B

When referring to this page, please quote Plate P90205 Edition 0127 Page 1 (2)
Plate
Piston Rod Stuffing Box
P90205-0127 MAN B&W

Item Item Description Item Item Description

No. No.

013 Stuffing box housing

025 Nut
049 Scraper ring, complete
050 Scraper ring, complete
074 Flange
086 Screw
098 Guide pin
121 O-ring
145 Scraper ring
157 Tension spring
170 Segment-sealing ring
182 Spring pin
204 Segment-sealing ring
228 Scraper ring, complete
253 Sealing ring, complete
277 Sealing ring, complete
290 Fitted bolt
312 Screw
336 Tension spring
361 Lamella

Page 2 (2) When referring to this page, please quote Plate P90205 Edition 0127
903 - Cylinder Liner and Cylinder Lubrication

Documents in this Chapter

90302 0170 Cylinder Liner and Cooling Jacket

90304 0021 Cylinder Liner - Details
90308 0010 Cylinder Lubricator - Intermediate Box
90309 0031 Cylinder Lubricator System - Details
90310 0014 Cylinder Frame - Rear Side
90312 0004 Electronic Components - Cylinder Lubrication

MAN Diesel A/S

MAN Diesel A/S
 Cylinder Liner and Cooling Jacket Plate
MAN B&W P90302-0170

When referring to this page, please qoute Plate P90302 Edition 0170 Page 1 (2)
Plate Cylinder Liner and Cooling Jacket
P90302-0170 MAN B&W

Item Item Description

No.
071 O-ring
083 O-ring
095 Piston cleaning ring
105 Cooling water connection with drain
129 Cylindere liner
130 Cooling water connection
142 Packing
166 O-ring
178 Pipe
191 Screw
201 Cooling water connection
213 Pipe
225 Spring pin
237 Plug screw for thermo sensor hole
249 Gasket

Page 2 (2) When referring to this page, please qoute Plate P90302 Edition 0170
 Cylinder Liner - Details Plate
MAN B&W P90304-0021

A
A A

B B

B B

A A
A

When referring to this page, please qoute Plate P90304 Edition 0021 Page 1 (2)
Plate Cylinder Liner - Details
P90304-0021 MAN B&W

Item Item Description

No.
023 Stud
035 Nut
047 Special stud
072 Valve housing
084 Non-return valve
096 Packing
106 Screw
118 Non-return valve
131 Valve housing
143 Thrust piece
167 Non-return valve
180 Thrust piece
192 Stud

Page 2 (2) When referring to this page, please qoute Plate P90304 Edition 0021
 Intermediate Box Plate
MAN B&W P90308-0010

A A

A-A

When referring to this page, please qoute Plate P90308 Edition 0010 Page 1 (2)
Plate Intermediate Box
P90308-0010 MAN B&W

Item Item Description

No.
013 Intermediate box, complete
037 Electric enclosure with cables
049 Circuitboard assy
062 Diode

Page 2 (2) When referring to this page, please qoute Plate P90308 Edition 0010
 Cylinder Lubricator System - Details Plate
MAN B&W P90309-0031

When referring to this page, please qoute Plate P90309 Edition 0031 Page 1 (2)
Plate Cylinder Lubricator System - Details
P90309-0031 MAN B&W

Item Item Description

No.
019 Distributor block, complete
020 Screw
044 Distributor block
068 Coupling
081 Packing
103 Sealing ring
115 Distributor block
127 Screw
140 Couplig
152 Packing
176 Pipe holder
188 Screw
211 Nut
235 Steel pipe
259 Steel pipe
272 Pipe holder
296 Steel pipe
318 Pipe holder
343 Steel pipe
355 Steel pipe
379 Steel pipe
392 Pipe holder
414 Steel pipe
438 Steel pipe
463 Steel pipe
487 Steel pipe
509 Tee-screwed connection
510 Quick coupling, minimess

Page 2 (2) When referring to this page, please qoute Plate P90309 Edition 0031
 Cylinder Frame - Rear Side Plate
MAN B&W P90310-0014

A-A

B-B

When referring to this page, please qoute Plate P90310 Edition 0014 Page 1 (2)
Plate Cylinder Frame - Rear Side
P90310-0014 MAN B&W

Item Item Description

No.
014 Spacer tubular
026 Nut
038 Stud
063 Spacer tubular
075 Nut
087 Stud

Note:
*

Page 2 (2) When referring to this page, please qoute Plate P90310 Edition 0014
 Electronic Components - Cylinder Lubrication Plate
MAN B&W P90312-0004

When referring to this page, please quote Plate P90312 Edition 0004 Page 1 (2)
Plate
Electronic Components - Cylinder Lubrication
P90312-0004 MAN B&W

Item Item Description Item Item Description

No. No.

015 Name plate

027 Pilot lamp
039 Name plate
040 Sector switch
052 Terminal
064 Terminal
076 DIN rail
088 Terminal
111 Terminal
159 HMI panel
160 Mounting plate
184 Nut
196 Screw
206 Terminal

Page 2 (2) When referring to this page, please quote Plate P90312 Edition 0004
904 - Crosshead with Connecting Rod

Documents in this Chapter

90401 0150 Connecting Rod and Crosshead

MAN Diesel A/S

MAN Diesel A/S
 Connecting Rod and Crosshead Plate
MAN B&W P90401-0150

When referring to this page, please qoute Plate P90401 Edition 0150 Page 1 (2)
Plate Connecting Rod and Crosshead
P90401-0150 MAN B&W

Item Item Description

No.
019 Screw
020 Plug
032 Screw
044 Nut
056 Discharge pipe
068 Stud
081 Guide shoe
093 Lock washer
103 Stop screw
115 Screw
127 Locking wire
140 Thrust piece
164 Telescope pipe
176 Distance piece
188 Bracket
211 Plug
223 Guide pin
235 Crosshead
247 Guide strip
260 Crosshead bearing shell, complete
272 Crankpin bearing shell, complete
284 Screw
331 Crankpin bearing cap
343 Guide pipe
355 Nut
367 *) Washer
380 *) Stud
392 *) Shim
402 *) Screw
438 Nut
451 Crosshead bearing cap
463 Self-locking nut
487 Stud
509 Shim 0.75 mm
510 Shim 0.25 mm
522 Connecting rod stud
534 Guide pin
546 Connecting rod
583 Nut
605 Connecting rod stud

Note:
*When ordering, please state
thickness of shim.

Page 2 (2) When referring to this page, please qoute Plate P90401 Edition 0150
905 - Crankshaft, Thrust Bearing and Turning Gear

Documents in this Chapter

90503 0018 Arrangement of Angle Encoder

90510 0130 Turning Gear
90512 0002 Turning Gear - Details

MAN Diesel A/S

MAN Diesel A/S
 Arrangement of Angle Encoder Plate
MAN B&W P90503-0018

When referring to this page, please qoute Plate P90503 Edition 0018 Page 1 (2)
Plate Arrangement of Angle Encoder
P90503-0018 MAN B&W

Item Item Description

No.
013 Measuring instrument, axial vibration
damper
037 Screw
049 Angle encoder
050 Enclosure, complete
074 Screw
086 Shaft
098 Housing
108 Damping plate
121 Coupling
133 Cable tie
157 Adjustment tool
169 Packing
170 Spring pin
182 Screw
194 Spring lock
204 Shield lower part
216 Packing
228 Shaft
253 Packing
265 Washer

Page 2 (2) When referring to this page, please qoute Plate P90503 Edition 0018
 Turning Gear Plate
MAN B&W P90510-0130

When referring to this page, please qoute Plate P90510 Edition 0130 Page 1 (2)
Plate Turning Gear
P90510-0130 MAN B&W

Item Item Description

No.
011 Screw
023 Distance pipe
047 Distance pipe
059 Screw
072 Nut
084 Distance pipe
096 Guide pin
106 Turning gear
131 Gear wheel
143 Disengaging device

Page 2 (2) When referring to this page, please qoute Plate P90510 Edition 0130
 Turning Gear - Details Plate
MAN B&W P90512-0002

When referring to this page, please qoute Plate P90512 Edition 0002 Page 1 (2)
Plate Turning Gear - Details
P90512-0002 MAN B&W

Item Item Description

No.
012 Screw
024 Spring washer
048 3/2-way valve
061 Screw
073 Spring washer
097 Switch 0-110 volts
107 Screw
119 Spring washer
132 Bracket
156 Eye screw
168 Key ring
181 Chain
203 Disc with inicision
215 Stud with groove
227 Circlip
240 Disc with inicision
252 Sleeve
264 Screw
276 Spring washer
311 Lever
323 Bush

Page 2 (2) When referring to this page, please qoute Plate P90512 Edition 0002
906 - Control Gear

Documents in this Chapter

90603 0109 Chain Tightener

90612 0085 Arrangement of Indicator System
90613 0119 Camshaft Bearing
90619 0022 Load Transmitter
90620 0097 Engine-Side Control Console
90621 0076 Engine-Side Control Console - Details
90622 0060 Arrangement of Layshaft
90632 0034 Chain Drive Guidebars - Lower Part
90634 0040 Chain Drive Lubrication - Lower Part

MAN Diesel A/S

MAN Diesel A/S
 Chain Tightener Plate
MAN B&W P90603-0109

When referring to this page, please qoute Plate P90603 Edition 0109 Page 1 (2)
Plate Chain Tightener
P90603-0109 MAN B&W

Item Item Description

No.
017 Chain wheel
029 Screw
030 Bushing
042 Screw
054 Locking wire
091 Flange bearing
101 Bracket
113 Screw
137 Shaft
149 Flange bearing
162 Screw
174 Shaft
186 Distance piece
198 Guide nut
208 Distance piece
221 Grease nipple
233 Shaft
245 Tightening bolt
257 Nut
269 Locking plate
282 Guide nut
294 Circlip
304 Circlip
316 Shaft
328 Bushing

Page 2 (2) When referring to this page, please qoute Plate P90603 Edition 0109
 Arrangement of Indicator System Plate
MAN B&W P90612-0085

When referring to this page, please qoute Plate P90612 Edition 0085 Page 1 (2)
Plate Arrangement of Indicator System
P90612-0085 MAN B&W

Item Item Description

No.
016 Nut
028 Screw
041 Washer
053 Bracket
065 Screw
077 Housing
089 Liner
090 Spring pin
100 Roller guide, complete
112 Circlip
124 Washer
136 Screw
148 Circlip
161 Roller guide
173 Liner
185 Liner
197 Spring
207 Key
219 Screw
220 Shaft
232 Needle bearing
244 Pointed screw
256 Bracket
268 Screw
281 Screw
293 Handle
303 Bracket
315 Washer
327 Screw
555 Guide roller
567 Shaft
579 Circlip
580 Washer

Page 2 (2) When referring to this page, please qoute Plate P90612 Edition 0085
 Camshaft Bearing Plate
MAN B&W P90613-0119

When referring to this page, please qoute Plate P90613 Edition 0119 Page 1 (2)
Plate Camshaft Bearing
P90613-0119 MAN B&W

Item Item Description

No.
011 Roller guide housing
023 Guide pin
035 Screw
060 Camshaft shield, upper
084 Screw
096 Stud
106 Bearing housing, lower part
118 Nut
143 Orifice plug
180 Camshaft shield, lower
192 Oil pan
202 Nut
214 Screw
226 Packing
238 Bearing shell
251 Guide pin
309 Screw
322 Packing
334 Screw
346 Cover
371 Cover
395 Split flange

Page 2 (2) When referring to this page, please qoute Plate P90613 Edition 0119
 Load Transmitter Plate
MAN B&W P90619-0022

When referring to this page, please qoute Plate P90619 Edition 0022 Page 1 (2)
Plate Load Transmitter
P90619-0022 MAN B&W

Item Item Description

No.
014 Clamping arm
026 Fitted bolt
038 Washer
051 Self-locking nut
075 Pull rod, complete
099 Clamping arm
109 Screw
110 Locking plate
122 Nut
134 Potentiometer
146 Screw
158 Bracket
171 Screw
183 Spring washer

Page 2 (2) When referring to this page, please qoute Plate P90619 Edition 0022
 Engine-Side Control Console Plate
MAN B&W P90620-0097

When referring to this page, please qoute Plate P90620 Edition 0097 Page 1 (2)
Plate Engine-Side Control Console
P90620-0097 MAN B&W

Item Item Description Item Item Description

No. No.
021 Distance pipe 775 Ball handle
033 Screw
045 Switch 0-110 volt
057 Spring lock
069 Name plate
070 Pressure switch
082 Screw
094 Name plate
104 Name plate
116 Spring lock
128 Nut
141 Stud
153 Handle
165 Key
177 Grease nipple
189 Nut
190 Washer
200 Engine side console
212 Forked lever
224 Key
248 Clamping arm
261 Screw
273 Nut
285 Lock washer
307 Cover
319 Screw
320 Hand wheel
332 Thrust ring
368 Locking plate
381 Nut
415 Clamping block
427 Spindle
476 Ball bearing
488 Circlip
511 Screw
523 Name plate, astern
535 Name plate, start
547 Name plate, aahead
559 Name plate, stop
631 Screw
643 Sealing ring
655 Name plate, remote
667 Name plate
680 Thrust ring
692 Name plate, emergency
714 Ball bearing
726 Circlip
738 Bearing flange
751 Shaft
763 Studs

Page 2 (2) When referring to this page, please qoute Plate P90620 Edition 0097
 Engine Side Control Console - Details Plate
MAN B&W P90621-0076

When referring to this page, please qoute Plate P90621 Edition 0076 Page 1 (2)
Plate Engine Side Control Console - Details
P90621-0076 MAN B&W

Item Item Description

No.
027 Screw
039 Self-locking nut
040 Washer
052 Fitted bolt
076 Key
088 Coupling
111 Split pin
123 Bearing
135 Screw
147 Angle lever
159 Circlip
160 Non-return valve
172 Nut
196 Flange bearing
206 Screw
218 Manual valve 5/2 way
231 Screw
255 Pointer
267 Screw
279 Shaft
280 Manual valve 3/2 way
302 Circlip
314 Circlip
326 Ball bearing
338 Flange bearing
351 Manual valve 3/2 way
363 Clamping arm
375 Lock washer
387 Nut
399 Screw
410 Nut
422 Slide shoe
434 Circlip
446 Screw
458 Lock washer
483 Coupling
495 Coupling
505 Non-return valve
517 Banjo coupling
529 Coupling
542 Screw connection
554 Coupling
566 Coupling
578 Coupling
591 Coupling
613 Coupling
637 Coupling
650 Coupling

Page 2 (2) When referring to this page, please qoute Plate P90621 Edition 0076
 Arrangement of Layshaft Plate
MAN B&W P90622-0060

When referring to this page, please qoute Plate P90622 Edition 0060 Page 1 (2)
Plate Arrangement of Layshaft
P90622-0060 MAN B&W

Item Item Description

No.
010 Flange bearing
022 Washer
034 Nut, self-locking
046 Lever
058 Lever
071 Grease nipple
083 Fitted bolt
095 Spindle
105 Cone
117 Guide pin
129 Distance ring
130 Ball bearing
154 Fitted bolt
178 Lever
191 Plate
201 Disc
213 Nut
225 Locking plate
237 Screw
249 Bushing
250 Locking arm
262 Washer
274 Screw
286 Spring washer
298 Screw
308 Switch
321 Stop screw
333 Cam
345 Impact socket
357 Impact handwheel
369 Washer
370 Nut, self-locking

Page 2 (2) When referring to this page, please qoute Plate P90622 Edition 0060
 Chain Drive Guidebars - Lower Part Plate
MAN B&W P90632-0034

When referring to this page, please qoute Plate P90632 Edition 0034 Page 1 (2)
Plate Chain Drive Guidebars - Lower Part
P90632-0034 MAN B&W

Item Item Description

No.
015 Screw
027 Disc
039 Guidebar
040 Screw
052 Locking wire
064 Beam for guidebar
076 Screw
111 Screw
123 Beam for guidebar
135 Shim
147 Screw
159 Screw
160 Bracket for guideway
172 Beam for guidebar
184 Bracket for guideway

Page 2 (2) When referring to this page, please qoute Plate P90632 Edition 0034
 Chain Drive Lubrication - Lower Part Plate
MAN B&W P90634-0040

When referring to this page, please qoute Plate P90634 Edition 0040 Page 1 (2)
Plate Chain Drive Lubrication - Lower Part
P90634-0040 MAN B&W

Item Item Description

No.
016 Lubricating pipe
028 Lubricating pipe
041 Spray pipe
053 Spray pipe
065 Spray pipe
077 Lubricating pipe
089 Lubricating pipe
090 Spray pipe
112 Lubricating pipe
124 Lubricating pipe
136 Lubricating pipe
148 Spray pipe
161 Lubricating pipe
173 Lubricating pipe

Page 2 (2) When referring to this page, please qoute Plate P90634 Edition 0040
907 - Starting Air System

Documents in this Chapter

90702 0073 Main Starting Valve

90703 0115 Starting Air Distributor
90704 0053 Starting Valve
90705 0014 Starting Air Distributor Drive

MAN Diesel A/S

MAN Diesel A/S
 Main Starting Valve Plate
MAN B&W P90702-0073

When referring to this page, please quote Plate P90702 Edition 0073 Page 1 (2)
Plate
Main Starting Valve
P90702-0073 MAN B&W

Item Item Description Item Item Description

No. No.

027 Screw 900 Repair kit, slave actuator,slow turning*

039 Name plate »working« 912 Repair kit, slave ball actuator, slow turn-
052 Screw ing*
064 Washer 924 Repair kit, main actuator,slow turning*
076 Switch 936 Repair kit, main ball valve, slow turning*
088 Distance pipe
123 Spindle Note:
135 Screw
147 Plate * When ordering spare parts for this
160 Ball valve with actuator* item, please state manufacturer’s part
184 Nut no.
196 Screw
206 Starting air pipe
218 Gasket
231 Intermediate piece
255 Name plate »blocked«
279 Nut
280 Washer
292 Hand wheel
314 Securing plate
326 Pin
338 Spring
351 Screw
363 Gasket
387 Gasket
399 Plug screw
410 Adjusting screw
422 Nut
434 Adapter
458 Washer
471 Screw
495 Screw
505 Guide
517 Guide pin
529 Screw
530 Distance pipe
542 Screw
554 Ball valve with actuator*
566 Nut
591 Plug screw
601 Gasket
637 Starting air pipe
650 Non-return valve
674 Housing
698 Housing
708 Screw

Page 2 (2) When referring to this page, please quote Plate P90702 Edition 0073
 Starting Air Distributor Plate
MAN B&W P90703-0115

When referring to this page, please qoute Plate P90703 Edition 0115 Page 1 (2)
Plate Starting Air Distributor
P90703-0115 MAN B&W

Item Item Description

No.
010 Piston valve slide
022 Liner
046 Starting cam
058 Lock washer
071 Screw
083 Cover
105 Screw
117 Cover
129 Guide pin
142 Screw
154 Guide screw
166 Housing
178 Screw
191 Screw
201 Flange
213 Locking ring
225 Spring guide
237 Spring
249 Spring guide
250 Liner

Note:
When ordering spare parts, please
state number of cylinders.

Page 2 (2) When referring to this page, please qoute Plate P90703 Edition 0115
 Starting Valve Plate
MAN B&W P90704-0053

When referring to this page, please qoute Plate P90704 Edition 0053 Page 1 (2)
Plate Starting Valve
P90704-0053 MAN B&W

Item Item Description

No.
016 Screw
028 Piston
053 Spring
065 Bushing
077 Valve housing
090 Screw
100 Cover
112 Locking plate
148 Sealing ring
161 Spindle

Page 2 (2) When referring to this page, please qoute Plate P90704 Edition 0053
 Distributor Drive Plate
MAN B&W P90705-0014

When referring to this page, please qoute Plate P90705 Edition 0014 Page 1 (2)
Plate Distributor Drive
P90705-0014 MAN B&W

Item Item Description

No.
023 Screw
035 Pin
059 Disc
060 Sealing ring
072 Bearing bracket
096 Guide disc in 2/2
106 Bearing bracket
118 O-ring
143 Sleeve
155 Claw coupling
179 Screw
180 Locking wire
202 Claw coupling
226 Claw coupling, complete

Page 2 (2) When referring to this page, please qoute Plate P90705 Edition 0014
908 - Exhaust Valve

Documents in this Chapter

90801 0214 Exhaust Valve - Lower Parts

90803 0053 Exhaust Valve - Upper Parts
90804 0018 Exhaust Valve Upper Parts - Details
90805 0135 Exhaust Valve - Actuator
90811 0010 Arrangement of Freshwater Pipes

MAN Diesel A/S

MAN Diesel A/S
 Exhaust Valve - Lower Parts Plate
MAN B&W P90801-0214

When referring to this page, please quote Plate P90801 Edition 0214 Page 1 (2)
Plate
Exhaust Valve - Lower Parts
P90801-0214 MAN B&W

Item Item Description Item Item Description

No. No.

013 Packing
025 Cover
037 Screw
049 Exhaust valve housing
050 Screw
062 Bottom piece
074 O-ring
086 O-ring
098 Screw
108 Sealing ring
121 Spindle guide
133 Sealing ring
145 Plug screw
157 Thread insert
169 Packing ring
170 Plug screw
182 Blank flange
194 Screw
204 Packing ring
228 Packing
241 Packing
253 Plug screw
265 Packing
277 Packing
289 Valve spindle

Page 2 (2) When referring to this page, please quote Plate P90801 Edition 0214
 Exhaust Valve - Upper Parts Plate
MAN B&W P90803-0053

When referring to this page, please quote Plate P90803 Edition 0053 Page 1 (2)
Plate
Exhaust Valve - Upper Parts
P90803-0053 MAN B&W

Item Item Description Item Item Description

No. No.

014 Safety handrail

038 Guide bearing
051 Sealing ring
075 Sealing ring
087 Sealing ring
099 Air cylinder, complete
110 Orifice plug
122 Disc
134 Piston
146 Spring
158 Disc
171 Piston
183 Oil cylinder
205 Lifting eye bolt
217 Screw
229 Plate
230 Packing
254 Piston ring
266 Stud
278 Nut
291 Screw
301 Flange
313 Cone
325 Piston
337 Locking plate
349 Screw
350 Guide pin
374 Steel pipe
386 Rotation check rod
398 Union nut
408 Screwed connection
421 O-ring
433 O-ring
445 Spring
457 Disc
470 Spring pin
494 Disc
504 Screw
528 Non-return valve
553 Plug screw

Page 2 (2) When referring to this page, please quote Plate P90803 Edition 0053
 Exhaust Valve Upper Parts - Details Plate
MAN B&W P90804-0018

When referring to this page, please quote Plate P90804 Edition 0018 Page 1 (2)
Plate
Exhaust Valve Upper Parts - Details
P90804-0018 MAN B&W

Item Item Description Item Item Description

No. No.

021 Packing
033 O-ring
045 Safety valve
905 O-ring*

Note:

* Optional extras.

Page 2 (2) When referring to this page, please quote Plate P90804 Edition 0018
 Exhaust Valve - Actuator Plate
MAN B&W P90805-0135

When referring to this page, please qoute Plate P90805 Edition 0135 Page 1 (2)
Plate Exhaust Valve - Actuator
P90805-0135 MAN B&W

Item Item Description

No.
015 Roller guide, complete
027 Bushing
040 Nut
064 Piston
076 Disc
088 Roller guide
111 Shaft
123 Plug
135 Retaining ring
159 Screw
160 Bushing
172 Disc
196 Guide pin
206 Screw
231 Bushing
255 Oil cylinder
267 Piston ring
279 Disc
280 Screw
302 Spring seat disc
314 Spring
363 Guide pin
375 Roller
387 Guide block
399 Guide pin
410 Stud
422 Stud

Page 2 (2) When referring to this page, please qoute Plate P90805 Edition 0135
 Arrangement of Freshwater Pipes Plate
MAN B&W P90811-0010

When referring to this page, please qoute Plate P90811 Edition 0010 Page 1 (2)
Plate Arrangement of Freshwater Pipes
P90811-0010 MAN B&W

Item Item Description

No.
018 Screw
043 Orifice plate
055 Butterfly valve
079 Packing
080 Screw
092 Outlet pipe
114 Plug screw
126 Ball valve

Page 2 (2) When referring to this page, please qoute Plate P90811 Edition 0010
909 - Fuel Oil System

Documents in this Chapter

90901 0179 Fuel Pump

90902 0156 Fuel Pump Gear
90903 0045 Fuel Pump Gear - Details
90904 0052 Fuel Pump - Details
90905 0029 Reversing Mechanism
90910 0143 Fuel Valve
90911 0022 Fuel Valve Function
90913 0130 High-Pressure Pipes
90915 0060 Fuel Oil System - Details
90915 0081 Fuel Oil System - Details

MAN Diesel A/S

MAN Diesel A/S
 Fuel Pump Plate
MAN B&W P90901-0179

When referring to this page, please qoute Plate P90901 Edition 0179 Page 1 (2)
Plate Fuel Pump
P90901-0179 MAN B&W

Item Item Description Item Item Description

No. No.
017 Gasket 723 Slide
029 Bushing 735 Spring
030 Connecting pipe 747 Spring guide
042 Gasket 772 Throttle plug
054 Plug screw 784 Gasket
078 Pump housing, complete 855 Screw
091 Bushing 867 Protective cap
101 Timing guide 879 Coupling
113 Sleeve 880 Pipe, L=2000
125 Regulating guide 892 Banjo coupling
137 Guide pin 902 Plug screw
149 Screw 914 Disc
162 Stud 926 Pipe, L=790
174 Gasket
186 Guide screw
198 Guide pin
208 Guide pin
221 Guide bushing, complete
233 Guide bushing
257 Screw
269 Screw
270 Top cover
282 Lock washer
294 Plug screw
341 Throttle plug
389 Nut
390 Screw
400 Spring guide
412 Spring
436 Suction valve, complete
448 Slide
461 Thrust piece
473 Sealing ring
507 Orifice plate
519 Circlip
520 Sealing ring
532 Pump barrel
544 Pump barrel, complete
556 Plunger
568 Sealing ring
603 Screw
615 Lock washer
627 Cover
639 Sealing ring
640 Sealing ring
652 Puncture valve, complete
664 Air piston
676 Gasket
688 Valve housing
711 O-ring

Page 2 (2) When referring to this page, please qoute Plate P90901 Edition 0179
 Fuel Pump Gear Plate
MAN B&W P90902-0156

When referring to this page, please qoute Plate P90902 Edition 0156 Page 1 (2)
Plate Fuel Pump Gear
P90902-0156 MAN B&W

Item Item Description

No.
012 Fuel pump roller guide, complete
024 Pin
036 Plug
048 Circlip
061 Screw
073 Roller
085 Bushing
097 Disc
107 Shaft
120 Pin
144 Thrust disc
156 Roller guide
168 Plug
181 Bushing
193 Pin
215 Link for reversing
227 Pin
240 Guide pin
252 Guide block
264 Screw
276 Guide pin
288 Bushing
323 Nut
347 Bushing for roller guide
360 Disc
372 Cap
384 Sealing ring
396 Cap
431 Locking wire
443 Screw
467 Nut
479 Pump base, complete
480 Packing
492 Cover, transparent
502 Flange
514 Screw
538 Disc
551 Stud
563 Stud
575 Spring internal
587 Spring external
599 Disc
609 Disc
622 Sealing bush
634 Circlip
646 Pump base
658 Throttle plug
683 Guide bushing
695 Screw

Page 2 (2) When referring to this page, please qoute Plate P90902 Edition 0156
 Fuel Pump Gear - Details Plate
MAN B&W P90903-0045

When referring to this page, please qoute Plate P90903 Edition 0045 Page 1 (2)
Plate Fuel Pump Gear - Details
P90903-0045 MAN B&W

Item Item Description

No.
018 Screw
031 Support, complete
043 Ball lock
055 Screw
067 O-ring
080 Screw
092 Coupling arm
102 Screw
114 Washer
126 Pull rod head
138 Nut
151 Nut
175 Flange
187 Shaft
199 Screw
209 Collar pin
210 Split pin
222 Air cylinder
246 Locking pin
258 Securing pin
271 O-ring
283 Bearing
295 Piston ring
305 O-ring
317 Screw
329 Bracket
330 Stud
342 Distance piece
354 Flange suspension
366 Screw
391 Pin
401 Needle bearing
413 Disc
425 Disc
437 Shaft

Page 2 (2) When referring to this page, please qoute Plate P90903 Edition 0045
 Fuel Pump - Details Plate
MAN B&W P90904-0052

When referring to this page, please qoute Plate P90904 Edition 0052 Page 1 (2)
Plate Fuel Pump - Details
P90904-0052 MAN B&W

Item Item Description

No.
013 Shock absorber, complete
037 Bottom flange, complete
049 Stud, short
050 Gasket
062 Plug screw
074 Nut
086 Locking wire
108 Spring, external
133 Gasket
145 Sealing ring
157 Stud, long
169 Screw
170 Gasket
182 Housing
194 Wearing ring
204 Piston
241 Plug screw
253 Screw
265 Washer
277 Bracket
289 Screw
290 Actuator
300 Banjo coupling
312 Nut
336 Guide screw
348 Toothed rack for regulation
361 Toothed rack for timing
373 Felt ring
385 Pointer
397 Forked head
407 Nut
419 Forked head
420 Union nut
432 Circlip
444 Shaft
456 Nut
468 Adjusting screw
481 Forked head
515 Spring guide
539 Disc
564 Spring
576 Slide
588 Spring
623 Packing
635 Plug screw

Page 2 (2) When referring to this page, please qoute Plate P90904 Edition 0052
 Reversing Mechanism Plate
MAN B&W P90905-0029

When referring to this page, please qoute Plate P90905 Edition 0029 Page 1 (2)
Plate Reversing Mechanism
P90905-0029 MAN B&W

Item Item Description

No.
019 Distance pipe
020 Guard
032 Screw
044 Bolt
068 Guide for reversing
081 Distance pipe
093 Bush
103 Shaft
115 Reversing mechanism, complete
139 Air cylinder
140 Screw
152 Shim
235 Ball valve
247 Branch piece
259 Packing
260 Nut
272 Orifice plate
284 Coupling
296 Non-return valve
306 Nut
318 Safety valve

Page 2 (2) When referring to this page, please qoute Plate P90905 Edition 0029
 Fuel Valve Plate
MAN B&W P90910-0143

016 197

207

028

065 219

089

090
220

100 232

124
244

256

136

268

148

950

281

161

173

When referring to this page, please qoute Plate P90910 Edition 0143 Page 1 (2)
Plate Fuel Valve
P90910-0143 MAN B&W

Item Item Description

No.
016 Thrust piece
028 Cut-off shaft
065 Spindle guide, complete
089 Spindle guide
090 Spring pin
100 Nozzle
124 O-ring
136 Holder
148 Guide pin
161 Union nut
173 O-ring
197 O-ring
207 Valve head
219 Guide pin
220 Spring
232 Non-return valve
244 Disc
256 Thrust spindle
268 Spring
281 Thrust foot
950 Disc*

Note:
* Optional extras

Page 2 (2) When referring to this page, please qoute Plate P90910 Edition 0143
 Fuel Valve Function Plate
MAN B&W P90911-0022

When referring to this page, please qoute Plate P90911 Edition 0022 Page 1 (1)
 High-Pressure Pipes Plate
MAN B&W P90913-0130

When referring to this page, please qoute Plate P90913 Edition 0130 Page 1 (2)
Plate High-Pressure Pipes
P90913-0130 MAN B&W

Item Item Description

No.
012 High-pressure pipe, complete
024 Union nipple
036 Thrust bushing
048 Union nut
061 High-pressure pipe
073 Hose, complete
097 O-ring
107 Union nipple
119 O-ring
132 High-pressure, complete
144 High-pressure pipe
168 T-coupling
181 Pipe
193 Screw
203 Flange
215 Housing
227 Coupling
239 Guide pin
240 High-pressurepiipe, complete
252 High-pressure pipe

Note:
*

Page 2 (2) When referring to this page, please qoute Plate P90913 Edition 0130
 Fuel Oil System - Details Plate
MAN B&W P90915-0060

When referring to this page, please qoute Plate P90915 Edition 0060 Page 1 (2)
Plate Fuel Oil System - Details
P90915-0060 MAN B&W

Item Item Description

No.
013 By-pass valve, complete
025 Valve housing
037 Valve housing
049 Sealing ring
050 Spring guide
074 Screw
086 Union nut
098 Nut
121 Sealing ring
133 Piston
145 Spring

Page 2 (2) When referring to this page, please qoute Plate P90915 Edition 0060
 Fuel Oil System - Details Plate
MAN B&W P90915-0081

When referring to this page, please qoute Plate P90915 Edition 0081 Page 1 (2)
Plate Fuel Oil System - Details
P90915-0081 MAN B&W

Item Item Description

No.
013 Locking wire
025 Nut
037 Flange
049 Stud
050 Spring guide
062 Spring
086 Disc
098 Slide
108 Pressure spring
121 Spring
133 Piston
145 Sealing ring
157 Wearing ring
169 Packing
182 Plug screw
194 Packing ring
204 Stud
216 Packing
228 Housing
241 Packing
253 Plug screw
265 Screw
277 Shock absorber, complete

Page 2 (2) When referring to this page, please qoute Plate P90915 Edition 0081
910 - Turbocharger System

Documents in this Chapter

91001 0166 Scavenge Air Receiver

91007 0018 Butterfly Valve
91011 0012 Arrangement of Non-Return Valve
91014 0028 Arrangement of Suction Pipe

MAN Diesel A/S

MAN Diesel A/S
 Scavenge Air Receiver Plate
MAN B&W P91001-0166

When referring to this page, please qoute Plate P91001 Edition 0166 Page 1 (2)
Plate Scavenge Air Receiver
P91001-0166 MAN B&W

Item Item Description

No.
017 Scavenge air receiver, aft
029 Screw
030 Distance pipe
042 Air cooler housing sealing
054 Screw
066 Support
078 Spring pin
091 O-ring
101 Flange
113 Screw
125 Stud
137 Nut
149 Washer
150 Washer
162 Locking plate
174 Hinge
186 Cover
198 Cross member
221 Distance piece
233 O-ring
257 Screw
269 Nut
270 O-ring
282 Screw
294 Cover
304 Distance pipe
316 Screw
328 Locking plate
341 Distance pipe
353 Screw
365 Nut
377 Screw
389 Cover
390 Scavenge air receiver, fore
400 Airflow reversing chamber
412 Safety catch
424 Round iron
436 Stud
448 Nut
461 Screw
473 Distance pipe
485 O-ring
497 O-ring
507 Screw
519 Cover
532 Plate
544 Plate
556 Stud
568 Packing

Page 2 (2) When referring to this page, please qoute Plate P91001 Edition 0166
 Butterfly Valve Plate
MAN B&W P91007-0018

When referring to this page, please qoute Plate P91007 Edition 0018 Page 1 (2)
Plate Butterfly Valve
P91007-0018 MAN B&W

Item Item Description

No.
021 Cover
033 Packing
045 Locking wire
057 Screw
069 Locking plate
070 Housing
082 Screw
116 Shaft
128 Flap

Page 2 (2) When referring to this page, please qoute Plate P91007 Edition 0018
 Arrangement of Non-Return Valve Plate
MAN B&W P91011-0012

When referring to this page, please qoute Plate P91011 Edition 0012 Page 1 (2)
Plate Arrangement of Non-Return Valve
P91011-0012 MAN B&W

Item Item Description

No.
023 Screw
035 Lock washer
047 Support
059 Clamp
060 Spring pin
072 Holder
084 Valve flap
096 Screw
106 Distance pipe
131 Mounting plate
155 Screw
167 Shaft
180 Support
192 Clamp
202 Holder
214 Mounting plate
226 Non-return valve, complete
238 Non-return valve, complete

Page 2 (2) When referring to this page, please qoute Plate P91011 Edition 0012
 Arrangement of Suction Pipe Plate
MAN B&W P91014-0028

When referring to this page, please qoute Plate P91014 Edition 0028 Page 1 (2)
Plate Arrangement of Suction Pipe
P91014-0028 MAN B&W

Item Item Description

No.
018 Screw
031 Distance pipe
043 Screw
055 Packing
067 Disc
079 O-ring
080 Nut
092 Suction pipe
114 Pipe
126 Plate
151 Nut
163 Screw
175 Disc special
187 Screw
199 Screw
209 Suction pipe

Page 2 (2) When referring to this page, please qoute Plate P91014 Edition 0028
911 - Safety Equipment

Documents in this Chapter

91101 0037 Safety Valve - Cylinder

91102 0030 Relief Valve
91102 0033 Relief Valve
91103 0018 Safety Valve - Scavenge Air System

MAN Diesel A/S

MAN Diesel A/S
 Safety Valve - Cylinder Plate
MAN B&W P91101-0037

When referring to this page, please qoute Plate P91101 Edition 0037 Page 1 (2)
Plate Safety Valve - Cylinder
P91101-0037 MAN B&W

Item Item Description

No.
010 Spindle
022 Spring retainer
034 Lock nut
046 Spring
058 Valve housing
071 Stop ring
083 Valve flap
095 Valve guide
105 Gasket
117 Safety valve, complete

Page 2 (2) When referring to this page, please qoute Plate P91101 Edition 0037
 Relief Valve Plate
MAN B&W P91102-0030

P.C.D.

When referring to this page, please qoute Plate P91102 Edition 0030 Page 1 (2)
Plate Relief Valve
P91102-0030 MAN B&W

Item Item Description

No.
016 Relief valve (P.C.D. 615mm)*
028 Screw*
030 Packing*
041 O-ring*

Note:
*When ordering, please state
manufacturer of Relief Valve and
P.C.D. xxx mm

Page 2 (2) When referring to this page, please qoute Plate P91102 Edition 0030
 Relief Valve Plate
MAN B&W P91102-0033

When referring to this page, please qoute Plate P91102 Edition 0033 Page 1 (2)
Plate Relief Valve
P91102-0033 MAN B&W

Item Item Description

No.
016 Relief valve (P.C.D. 615mm)*
028 Screw*
030 Packing*
041 O-ring*

Note:
*When ordering, please state
manufacturer of Relief Valve and
P.C.D. xxx mm

Page 2 (2) When referring to this page, please qoute Plate P91102 Edition 0033
 Safety Valve - Scavenge Air System Plate
MAN B&W P91103-0018

When referring to this page, please qoute Plate P91103 Edition 0018 Page 1 (2)
Plate Safety Valve - Scavenge Air System
P91103-0018 MAN B&W

Item Item Description

No.
011 Safety valve, complete
035 Spindle
047 Washer
059 Spring retainer
060 Castle nut
072 Split pin
096 Screw
106 Nut
118 Valve flap
131 Seal
143 Valve seat
155 Spring

Page 2 (2) When referring to this page, please qoute Plate P91103 Edition 0018
912 - Assembly of Large Parts

Documents in this Chapter

91201 0072 Arrangement of Stay Bolts

91207 0057 Arrangement of Piston Cooling
91211 0075 Axial Vibration Damper
91216 0008 Holding-Down Bolts and End-Chock Bolts (Epoxy Chocks)

MAN Diesel A/S

MAN Diesel A/S
 Arrangment of Stay Bolt Plate
MAN B&W P91201-0072

When referring to this page, please qoute Plate P91201 Edition 0072 Page 1 (2)
Plate Arrangment of Stay Bolt
P91201-0072 MAN B&W

Item Item Description

No.
014 Stay bolt, complete
026 Screw
051 Protective cap
063 Nut
075 Stay bolt, upper part
099 Assembly nut
110 Stray bolt, lower part

Page 2 (2) When referring to this page, please qoute Plate P91201 Edition 0072
 Arrangement of Piston Cooling Plate
MAN B&W P91207-0057

When referring to this page, please qoute Plate P91207 Edition 0057 Page 1 (2)
Plate Arrangement of Piston Cooling
P91207-0057 MAN B&W

Item Item Description

No.
017 Slotted pipe
029 Sight glass, complete
030 Sight glass
042 Flange
054 Packing
066 Screw
091 Lock washer
101 Nut
113 Fitted bolt
125 Lock washer
137 Fitted bolt
150 Plate
162 Screw
174 Locking plate
186 Bracket
198 Screw
208 Locking plate

Page 2 (2) When referring to this page, please qoute Plate P91207 Edition 0057
 Axial Vibration Damper Plate
MAN B&W P91211-0075

When referring to this page, please qoute Plate P91211 Edition 0075 Page 1 (2)
Plate Axial Vibration Damper
P91211-0075 MAN B&W

Item Item Description

No.
019 Spring
020 Spring
081 Screw
093 Lock washer
103 Restriction for damper
115 Restriction for damper
127 Restriction for damper
139 Screw
140 Guide pin
152 Oil seal
164 Oil seal
223 Nut
235 Nut
247 Stud
259 Stud
260 Axial vibration damper, complete
284 Axial vibration damper, upper part
296 Distance pipe
306 Guide pin
318 Axial vibration damper, lower part
331 Distance pipe

Page 2 (2) When referring to this page, please qoute Plate P91211 Edition 0075
 Holding-Down Bolts and End-Chock
Plate
MAN B&W Bolts (Epoxy Chocks) P91216-0008

When referring to this page, please quote Plate P91216 Edition 0008 Page 1 (2)
Plate
Holding-Down Bolts and End-Chock
P91216-0008 Bolts (Epoxy Chocks) MAN B&W

Item Item
Item Description Item Description
No. No.

016 Screw
028 Washer
041 Lock plate
053 Liner for sidechock, port side
077 Liner for sidechock, starboard side
090 Protecting cap
100 Nut
112 Distance tube
148 Spherical washer
161 Spherical nut
173 Holding down bolt
197 Nut
207 Protecting cap
219 End chock bolt
232 Liner for end chock
244 Spherical washer
256 Spherical washer
281 Nut

Page 2 (2) When referring to this page, please quote Plate P91216 Edition 0008