SMAW NCII SENIOR HIGH SCHOOL

DETAILED LESSON PLAN

I. OBJECTIVES:
Students will understand the abbreviations and terminology used in the
welding process, including welding symbols, welding positions, and welding
processes.
II. SUBJECT MATTER:
A. TOPIC: Abbreviations And Terminology In Welding Process
B. References : Shielded Metal Arc Welding learners material Quarter 3 module 3
C. Materials : Laptop, Cellphone, Board, books, power point presentation
D. Strategies: 4A’s

III. PROCEDURE:

Teacher’s Activity Students Activity

A. Preliminaries
Prayer:
Teacher calls a student to lead the
prayer Students leads the prayer.

Everyone is requested to stand for the

prayer.

Good afternoon class!

Students answers Yes
Attendance: ma’am/Present.
The teacher will check the attendance.

B. Review
The students will answer
Before we proceed to our discussion,
what was our last topic?

Okay, thank you!

Very good answer!

C. Motivation
 Before we proceed to our further
discussion or our new topic this
afternoon I will show you a video in (video presentation)
connection to our new topic today,
please watch and analyze, because I
will call somebody to ask question
with regards to the video.
Students will answer

Okay class what have you observe from the

video?

Very good! Thank you for your idea.

So now you already have an idea for

our discussion this morning. • To be able to identify
different metal joining methods
The objectives of our lesson for today: • Use the different joining
methods in the student’s daily life.
Everybody please read.

D. Lesson Proper

SOLDERING
This joint made on thin
metals using solder as
joining medium. The
melting point of solder is
less than the metals to be
joined. The joint can be opened by heating up
to solder melting temperature (below 400°C)

ELECTRIC SOLDERING IRON

A soldering iron is a hand
tool used to heat solder,
usually from an electrical
supply at high
temperatures above the
melting point of the metal alloy. This allows
for the solder to flow between the workpieces
needing to be joined.
 Before the development of
electric soldering irons, the
typical soldering iron
consisted of a copper block,
with an appropriately
shaped point, supported on an iron rod and
held in a wood handle.

BRAZING
The joint is similar to
soldering but has more
strength. The joining
medium used is brass, which
has a melting temperature
than solder. The joint can
also be opened by heating up
to the melting point of brass
(850-950°C) Brazing is
a process for joining two
pieces of metal that involves
the application of heat and the addition of a
filler metal. This filler metal, which has a
lower melting point than the metals to be
joined, is either pre-placed or fed into the joint
as the parts are heated.

Brazing is capillary, with

heat drawing a filler metal
using capillary action.
Capillary action refers to the
way filler metal is drawn into a properly fitted
joint. A simple example is the way water
adheres to and is drawn up a straw in
opposition to external forces such as gravity.

ADVANTAGE OF BRAZING
 No need for secondary finishing
 Less thermal distortion
 Easy to braze complex assemblies
 Can be coated or clad
 Can be mass produce
DISADVANTAGE OF BRAZING
 NOT AS STRONG AS WELDING
 NOT AS STRONG AS WELDING
 REQUIRE VERY CLEAN BASE
METAL
 MAY REQUIVWM
  JOINT COLOR IS OFTEN
DIFFERENT THAS BASE METAL

BRAZING FILLER ALLOYS

 ALUMINUM ALLOY BRAZE

2. COPPER ALLOY BRAZE

 GOLD ALLOY BRAZE

 NICKEL ALLOY BRAZE

PALLADIUM ALLOY BRAZE

TYPES OF BRAZING TECHNIQUES

 TORCH BRAZING
 Heat is applied by an oxyfuel gas
torch. It is a time consuming but
precise heating method. The torch may
be controlled by a human operator,
machine, or an automated brazing
system.
 FURNACE BRAZING
 Assemblies are passed through a
furnace where the materials are
prepositioned. This allows a high
volume of brazing to be completed, but
equipment and energy demands can be
costly.
3. INDUCTION BRAZING
 Each part is placed in an induction
coil with a limited amount of filler
material. Heat is precisely delivered to
the brazing area and may I/O options
are available. Induction brazing can be
accomplished in a furnace as well.
4. DIP BRAZING
 This is best used on small components
that can be dipped in a molten salt flux.
Since air is excluded, oxides are not
formed.
5. RESISTANCE BRAZING
 Used for joining small, highly
conductive parts, the filler material is
heated by the resistance of the parts to
an electrical current.
6. INFRARED BRAZING
 A technique that focuses light from
 quartz bulbs to heat components to the
correct temperature.
7. EXOTHERMIC BRAZING
 An exothermic reaction generates heat
that is applied to the filler material and
base metals.
(Students will answer)
8. BLANKET BRAZING
 In this technique, a blanket is
resistance heated and the energy is
transferred to the parts by conduction
and radiation. It is a very economical (First batch of student answer the
process in regards to other brazing quiz)
processes.
9. ELECTRON BEAM/LASER
BRAZING
 Accomplished in a vacuum, this
method is used to conjoin dissimilar
materials by preferentially heating a
filler metal between two lower atomic
number materials, thereby creating
new types of brazed joints.
10. BRAZE WELDING
 A process that uses acetylene or
MAPP gas to supply a larger quantity
of heat to the filler material. No
capillary action is used to promote the
bond between workpieces.
Brazing Standards
 The American Welding Society has a
collection of documents regarding the
specifications for brazing.  Other
selected standards are linked below.
 ASD-STAN PREN 3878 - Aerospace
brazing
 ISO 18279 - Imperfections in brazed
joints
 AN 785 - American military
specifications on brazing

E. APPLICATION

(Oral recitation)
The teacher will call students randomly to
answer the question.

G. ASSESSMENT
(Moving quiz)
Note: all students will go outside and I will
call 5 students according to their attendance
to go inside and given of 5 minutes to answer.

Direction:

Identify the types of soldering and brazing

1. A soldering iron is a hand tool used to

heat solder, usually from an electrical
supply at high temperatures above the
melting point of the metal alloy.

Yes, ma’am.
2. This joint made on thin metals using
solder as joining medium.
3. The joint is similar to soldering but has
Good bye, ma’am.
more strength.
4. Heat is applied by an oxyfuel gas
torch. It is a time consuming but
precise heating method.
5. Assemblies are passed through a
furnace where the materials are
prepositioned

6. Each part is placed in an induction coil

with a limited amount of filler
material.

7. This is best used on small components

that can be dipped in a molten salt flux.
8. Used for joining small, highly
conductive parts, the filler material is
heated by the resistance of the parts to
an electrical current.
9. A technique that focuses light from
quartz bulbs to heat components to the
correct temperature.
10. Has a collection of documents
regarding the specifications for
brazing.  Other selected standards are
linked below.

H. ASSIGNMENT
Direction: in ¼ sheet of paper compare
between welding and other metal joining
methods

Is it clear?

That’s all for this afternoon.

Thank you for coming.
Good bye, class.

Prepared by:

TRECITA P.BACO
Student Teacher