User & Maintenance Guide: Controller & Prewired System
User & Maintenance Guide: Controller & Prewired System
User & Maintenance Guide: Controller & Prewired System
maintenance
guide
Controller & Prewired
system
V1.21
User & maintenance guide
EN 81.20 / EN81.50 Safety Rules for the construction and installation of lifts.
Part 20: Passengers and goods passenger lifts.
Part 50: Design rules, calculation, examinations and tests of lift components.
EN 81.1 Safety rules for the construction and installation of electric elevators, thus
ensuring maximum safety and accessibility to installation
EN 81.2 Safety rules for the construction and installation of hydraulic elevators, thus
ensuring maximum safety and accessibility to the installation
Electric Safety
This Controller has high voltage that can cause serious damages so we advise
to use attention when you work on this device or in proximity of this.
Electrocution Risk
High voltage on connection cables can produce serious damages caused by
residual voltage that burn out in a few minutes.
Turn off led on controller not mean residual voltage absence.
The product described in this manual if not used correctly may pose a risk to the safety of people. It is your responsibility
to ensure that the installation is performed in accordance with applicable laws and regulations. Installation and
maintenance operations should only be carried out by specialized and authorized personnel after reading and
understanding this instruction and assembly manual.
The product is provided under warranty in force on the date of purchase. The product does not contain parts on which to
intervene, any intervention modifications or tampering with the product will void the warranty.
The content of this manual may be refined at the discretion of the company by integrating updates of its products.
It is forbidden to copy part or all of the manual without the prior authorization of Movilift.
Summary
Safety and Warranty
.............................................................................................................................................................................................. 3
1. Controllers Typology ......................................................................................................................................................... 6
2. Instructions for controller Installation .............................................................................................................................. 11
2.1- Box Installation ........................................................................................................................................................ 11
2.2- Wire ducts installation ............................................................................................................................................. 12
2.3 - Earth Installation ..................................................................................................................................................... 13
3- Instruction for reading the electrical scheme .............................................................................................................. 14
4- Connecting Links - Provisional Inspection .................................................................................................................. 17
5- Mother board faults and parameters........................................................................................................................... 19
5.1.1 Description of programming keyboard .................................................................................................................. 19
5.1.2 "Programming" mode ...................................................................................................................................... 20
5.1.3 How to change the value of a parameter ........................................................................................................ 21
5.1.4 The "Maintenance" Mode ................................................................................................................................ 21
5.1.5 The "Monitor" Mode ........................................................................................................................................ 22
5.2 Faults signalization ................................................................................................................................................... 23
The card stores up to a maximum of 100 faults, after which it continues overwriting the oldest ones. Faults remain in
memory even when the card is turned off....................................................................................................................... 23
5.3Tabella Guasti ............................................................................................................................................................ 23
5.4 - Setting parameters ..................................................................................................................................................... 33
6. European standard EN81.20 ...................................................................................................................................... 47
6.1 Components necessary ............................................................................................................................................ 47
6.2 Tests and operation ............................................................................................................................................ 47
6.3 Errors generated on the mounting of security contacts (5.12.1.8 .9) ...................................................................... 48
7- En81.21 standard (reduced pit and/or headroom) ...................................................................................................... 49
7.1 The control panel must include ................................................................................................................................. 50
7.2 Test and operation .................................................................................................................................................... 50
8- The "BR-System" pre-wiring ....................................................................................................................................... 50
8.1 – "First view" diagram of the cables .......................................................................................................................... 51
8.2 - The flat cable .......................................................................................................................................................... 53
8.3 - Gatebox Board Connections (Box Concentrator) ................................................................................................... 54
8.4 - Cabin Button Connection (COP Board)- Gatebox) ................................................................................................. 58
8.5 – Cabin pushbutton panel connection (LINK-CARD – Gatebox S card) .................................................................. 61
The S-CARD card (Expansion of the GATEBOX S) ....................................................................................................... 61
8.5 – Sensor cable connection ....................................................................................................................................... 65
8.6 – Maintenance keyboard connection ........................................................................................................................ 66
8.7 – LOP bracket wiring connections ............................................................................................................................ 66
8.8 - Connections Blocks / Combinations ................................................................................................................. 70
9- First start-up of the elevator ........................................................................................................................................ 71
9.1 How to calculate the position of slowdown magnets ............................................................................................... 71
9.2 Arrangement of Sensors and Magnets for regular storeys and speed < 1m/s ......................................................... 72
9.3 Arrangement of Magnets for regular storeys and speed > 1 m/s ....................................................................... 73
9.4 Arrangement of Magnets for irregular storeys, speed < 1 m/s ........................................................................... 75
9.5 Inverted Slowdown .............................................................................................................................................. 75
9.6 SHORT Storeys .................................................................................................................................................. 75
10 – Tests for first start-up .................................................................................................................................................. 77
11- Checks and control at the end of assembly ................................................................................................................ 78
11.1- Test instructions - upper override .......................................................................................................................... 78
11.2 - Test instructions - upper override ......................................................................................................................... 78
11.3 - Test instructions - parachute ............................................................................................................................... 78
11.4 – Test instruction - brake ........................................................................................................................................ 78
11.5- Test iinstructions - amendment A3 (European standard) on brake microswitches ............................................... 79
11.6 – Test instructions - amendment A3 (European standard) on Hydraulic with second analog descent valve ........ 79
11.7 - Test instructions - amendment A3 (European standard) on Hydraulics with electronic descent valve ............... 80
11.8 - Amendment A3 on GMV control units .................................................................................................................. 81
11.9 - Detection of uncontrolled movement of the cabin on Hydraulics (European standard, point 5.6.7) .................... 81
12 Periodical checks and controls ............................................................................................................................... 81
13 - Isolation tests ............................................................................................................................................................... 82
1. Controllers Typology
Version: Hydraulic
HLA
Machine room or controller box
ARD System
Dimension 62x60cm
Technical features:
- Mainboard (BR100/BR200/BR400).
- Direct Start, Star-Delta.
- Batteries and charger embedded.
- Signals voltage 12/24Vdc stabilized (PON24S).
- Protection board with fuses and rectifiers (POTMOVI).
- Safety unit for re-levelling with open/close door (NC80).
- ARD System with re-opening door in lower floor embedded
(NUPS).
Option:
- Prewired Version (BR-SYSTEM).
- Soft start
- Announcer (nVOICE).
- Remote control software by GPRS or PSTN
(MOVICONTROL).
Version: Homelift
HLH
Machine room or controller box
ARD System
Dimension 60x40cm
Technical features:
- Mainboard (BR100/BR200/BR400) con
- Man on board or APB.
- Direct Start.
- Batteries and charger embedded.
- Signals voltage 12/24Vdc stabilized (PON24S).
- Safety unit for re-levelling with open/close door (NC80).
- ARD System with re-opening door in lower floor embedded
(UPS).
Option:
- Prewired Version (BR-SYSTEM).
- Complete Version 24V (Door operator, valves, manoeuvre,
etc.)
- Announcer (nVOICE).
- Remote control software by GPRS or PSTN
(MOVICONTROL).
The code GEARLESS12 is referred to A3 Amendment for gearless motor. Version is description
of dimension and controller structure.
Cod: VVVF
GEARLESS
12 With machine room
Gearless Motor
Without ARD
Dimensions 92x60cm
Option:
- Prewired Version (BR-SYSTEM).
- Announcer (nVOICE).
- Pre-opening System;
- Remote control software by GPRS or PSTN
(MOVICONTROL).
Cod: VVVF
GEARLESS
12 With machine room
Gearless Motor
With ARD
Dimensions 112x60cm
Version:
MR-GT Technical features:
- Mainboard (BR100/BR200/BR400).
- Some different drivers/Inverters.
- Batteries and charger embedded.
- Signals voltage 12/24Vdc stabilized (PON24S).
- Protection board with fuses and rectifiers (POTMOVI).
- ARD System with re-opening door in lower floor embedded
(UPS).
Option:
- Prewired Version (BR-SYSTEM).
- Announcer (nVOICE).
- Pre-opening System;
- Remote control software by GPRS or PSTN
(MOVICONTROL).
Cod: VVVF
GEARLESS
12 Without machine room
Gearless Motor
With ARD
Version: Dimensions 220x36cm
MRL-GT
Technical features:
- Mainboard (BR100/BR200/BR400).
- Some different drivers/Inverters.
- Batteries and charger embedded.
- Signals voltage 12/24Vdc stabilized (PON24S).
- Protection board with fuses and rectifiers (POTMOVI).
- ARD System with re-opening door in lower floor embedded
(UPS).
Option:
- Prewired Version (BR-SYSTEM).
- Announcer (nVOICE).
- Pre-opening System;
- Remote control software by GPRS or PSTN
(MOVICONTROL).
Cod: VVVF
GEARLESS
12 Without machine room
Gearless Motor
With ARD
Dimensions 220x26cm + 92x60 (shaft)
Version:
MRL-GTx Technical features:
- Mainboard (BR100/BR200/BR400).
- Some different drivers/Inverters.
- Batteries and charger embedded.
- Signals voltage 12/24Vdc stabilized (PON24S).
- Protection board with fuses and rectifiers (POTMOVI).
- ARD System with re-opening door in lower floor embedded
(UPS).
Option:
- Prewired Version (BR-SYSTEM).
- Announcer (nVOICE).
- Pre-opening System;
- Remote control software by GPRS or PSTN
(MOVICONTROL).
Version: VVVF
MRL-TT
Without Machine room
Geared Motor
ARD System
Dimension 220x36cm
Technical features:
- Mainboard (BR100/BR200/BR400).
- Some different drivers/Inverters.
- Batteries and charger embedded.
- Signals voltage 12/24Vdc stabilized (PON24S).
- Protection board with fuses and rectifiers (POTMOVI).
- ARD System with re-opening door in lower floor embedded
(ARD15).
-
Option:
- Prewired Version (BR-SYSTEM).
- Announcer (nVOICE).
- Pre-opening System;
- Remote control software by GPRS or PSTN
(MOVICONTROL).
Version: VVVF
MRL-TTx
Without Machine room
Geared Motor
ARD System
Dimension 220x20cm + 92x60cm (shaft)
Technical features:
- Mainboard (BR100/BR200/BR400).
- Some different drivers/Inverters.
- Batteries and charger embedded.
- Signals voltage 12/24Vdc stabilized (PON24S).
- Protection board with fuses and rectifiers (POTMOVI).
- ARD System with re-opening door in lower floor embedded
(ARD15).
-
Option:
- Prewired Version (BR-SYSTEM).
- Announcer (nVOICE).
- Pre-opening System;
- Remote control software by GPRS or PSTN
(MOVICONTROL).
Technical features:
- Mainboard (BR100/BR200/BR400).
- Some different drivers/Inverters.
- Batteries and charger embedded.
- Signals voltage 12/24Vdc stabilized (PON24S).
- Protection board with fuses and rectifiers (POTMOVI).
- ARD System with re-opening door in lower floor embedded
(ARD15).
Option:
- Prewired Version (BR-SYSTEM).
- Announcer (nVOICE).
- Pre-opening System;
- Remote control software by GPRS or PSTN
(MOVICONTROL).
Version: VVVF
MR-TP
With Machine room
Geared Motor
Without ARD System
Dimension 92x60
Technical features:
- Mainboard (BR100/BR200/BR400).
- Some different drivers/Inverters.
- Batteries and charger embedded.
- Signals voltage 12/24Vdc stabilized (PON24S).
- Protection board with fuses and rectifiers (POTMOVI).
Option:
- Prewired Version (BR-SYSTEM).
- Announcer (nVOICE).
- Pre-opening System;
- Remote control software by GPRS or PSTN
(MOVICONTROL).
Version: AC2
AC2
With Machine room
Geared Motor
Without ARD System
Dimension 62x60
Technical features:
- Mainboard (BR100/BR200/BR400).
- Some different drivers/Inverters.
- Batteries and charger embedded.
- Signals voltage 12/24Vdc stabilized (PON24S).
- Protection board with fuses and rectifiers (POTMOVI).
Option:
- Prewired Version (BR-SYSTEM).
In the supplied kit a bracket is present. It has to be fixed to the wall (a), on which the control panel must be
superimposed.
Since that the power circulation in cables that supply power organs generates disturbs, is necessary to
separate as much as possible power cables from signal ones.
Particularly is necessary, for the connection to cabin. To use flexible cables shielded and twisted for the phone signal
and the Can Bus serial, by connecting the ground only from electrical controller side.
Make sure that inductive charges outside the manoeuvre controller (electromagnets, electro valves, electro locks…)
have protection circuits (diodes or varistors).
Is fundamental to connect:
COORDINATE
In the details of the image on right, we find the most
frequent symbols in the electrical scheme of the
controller the “referrals”. The graphic representation of
the “referrals” indicates the connection between two
cables on two different pages.
REFERRAL
indicates the column to refer to on the page)
Project name
Current page
Project code
Total pages
Next page
Previous page
Release date
Relay contacts
Step1 - Connect:
The power supply of the Verify that phase control
380Vac (R-S-T) or (RSC) does not detect *The engine or pump
220Vac (L-N) reverse phases
Attach the two GND rifles Connect the ** Close all security
with RS-RD maintenance button series
UP
UP
DOWN
DOWN
Step2:
Verify that the EXC, ALT, ALT1, Verify that the RES input is turned on. With
Pwer the control panel ALT2, CS LEDs are turned on open floor door contacts it must turn off
If with European standard EN81.20 check The card must display IN MAINTENANCE On ropes, perform autotuning or
that the CPP input with closed doors is turned (See "Keypad and Monitor card") poletuning of the motor (Read
on. With open doors it must turn off
inverter attachment)
At the end of a temporary installation, remove all the bridges and wires used
To enter the "Normal" mode, move the "P1" switch cursor to the NORM central position.
maintenance
“UP/DOWN” BUTTON “ESC” Button “OK” Button “P1” Switch:
allows: allows: allows:
Norm = Normal
Make a call to next floor (in Exit from Confirm Mode
Norm mode) parameter (Prog parameter value Man= Inspection
or to upper floor pushing UP Mode) modified (Prog Mode
or DOWN and ESC With UP/DOWN Mode) Prog=
Change value of parameter allows to make a Enter in Programming
(Prog Mode) call for extreme parameter details Mode
Move into parameters of floors (Mode Norm) (Prog Mode)
menu (Prog Mode)
By simultaneously pressing the OK + UP keys for a second you can select a call to an intermediate plane (useful
function on serial systems, where it is not possible to make calls on CHM card as it is not present)
To enter the "Programming" mode move the switch cursor "P1" to the PROG position.
Framework code
Parameter Description
and company
Parameter Number
See the Parameter Value
"Configuration
Parameters" menu
To enter the "Maintenance" mode, move the "P1" switch slider to MAN.
"UP/DOWN" BUTTON
Allows you to execute ascent/descend
ride in Maintenance (Man Mode)
During "Maintenance" mode, the yellow LED with the word MAN remains lit.
To enter the "Monitor" mode press the ESC button for 6 seconds.
Manoeuvre type
Sensor Status
description:
1= On
APB: universal
0= Off
SD: simplex DOWN
SF: Simplex UP/Down
DS: Duplex Salve
DM: Duplex Master
Current status:
ISP: Active maintenance
Error in progress:
See error list
Blocking Failure: not self-restorable and catalogued as a "major failure", it requires the reset or restart of the card.
The card stores up to a maximum of 100 faults, after which it continues overwriting the oldest ones. Faults remain in
memory even when the card is turned off.
5.3Tabella Guasti
Err 42 Error Missing ICV sensor reading during the UP running Check ICV position and functioning
Err 43 Error Missing ICV sensor reading during the DOWN Check ICV position and functioning
running
Err 44 Error Up pre-limit sensor error.RS input is not activated Check the number of stops at parameter A2 and
before arriving at the upper floor check the position of the magnet or the correct
operation of RS
Err 45 Error Down pre-limit sensor error.RS input is not Check the number of stops at parameter A2 and
activated before arriving at the lower floor check the position of the magnet or the correct
operation of RS
Err 46 Error Down pre-limit sensor during the travel error.RS Check the magnet position or the RD functioning.
input is not activated after the lower floor zone
Err 47 Error Up pre-limit sensor during the travel error.RS input Check the magnet position or the RS functioning.
is not activated after the upper floor zone
Err 48 Error Down pre-limit sensor during the travel error. RD Check the magnet position or the RD functioning.
input does not deactivate at the lower zone.
Err 49 Error Up pre-limit sensor during the travel error.RS input Check the magnet position or the RS functioning.
is not activated after the upper floor zone
Err 50 Locking fault Lift at the end running. EXC LED off and safety Locking error, resettable with voltage on EXC (safety
circuit open series circuit) and by pressing the RESET button for
5 seconds.
Err 59 Locking fault CS input always activated during door opening. Landing door and / or cabin doors contacts bridged
Err 63 Error Photocell input always opened at floor Check photocell functioning on CM1-CM2
Error
The lift arrives at the floor and misses the stop by
Err 65 Selector with encoder Error 1cm (adjustable tolerance to Par. N11) at the altitude
acquired in Autolearning.
Error Long stop Error. IF/ICV Sensor passed during the Check deceleration space (low speed) or correct
Err 66
stop. switching High/Low speed.
Input 60.
Err 75 Error Error 60°oil temperature
Check probe working or parameter F1.
Input TMS.
Err 76 Error Motor Thermistor
Check thermistor working or parameter F5
Error on Car door operator with limits Increase parameter C3 or operator main supply.
Err 85 Error
During the closure , when CPP is not activated , Door closing time is too low
C3 parameter expires
Err 89 Error Error EEPROM writing failed Error during data storage
Err 96 Error Error push button is stuck Verify connections or call push button.
Err 97 Error Can Bus error communication with nZEN device Check connections
Err 98 Error Selector with encoder Error Error missed communication with BR_ENC.
Err 99 Error No communication with CHM MAN board Verify the connection with motherboard
Err 104 Error Missed A3 test procedure Missed procedure during A3 test for hydraulic lift
during 24h because missed contact CS.
Locking fault A3 Uncontrolled Movement Error. Check the operation of the brake switches.
Err 108
Brake switch monitoring error on the traction lift It can occur in two cases: BR1 and BR2 inputs are
not active during a not working lift.
Selector with encoder Error Lift arrives at floor in Up direction but not respect
Err 112 Error acquired quote during Auto learning and missing
sensor ZP
Selector with encoder Error Lift arrives at floor in Down direction but not respect
acquired quote during Auto learning and missing
Err 113 Error sensor ZP
Selector with encoder Error Failure to read the ZP sensor in regards of the height
Err 117 Error that the BR-ENC acquired during the learning of the
Absolute encoder errors shaft.
Safety contact for landing doors. Check that the landing doors safety contact works
Err 124 Locking fault
RES input doesn’t turn off with the doors open. correctly.
Err 130 Error Watch-dog Error BR100/BR200/BR400 Board internal block so restarted
Err 131 Error watch-dog Error COP COP board internal block so restarted
AR input during levelling with open doors isn’t Verify the functioning of the security form during
Err 134 Error
active. leveling, placed in the control panel
Err 136 Error Parameter incongruity 2 D3>30: not match with ropes
configuration
Err 140 Error Modem Error Modem not found from Board
Err 150 Error Communication error Master/Slave Master board can’t find Slave Board X
Err 151 Error Communication error Master Slave board can’t find Master Board.
1 Heart Beat
1: Italian
2: English
A1 Language
3: Spanish
4: Romanian
A2 Stops 02 – 32 stops
0: Normal
2: Regular/Short/reverse Floor
Selector
A3 * If speed is higher than 1.2m/s with option “short floor” or “reverse” selected please
check that in lower and/or upper floor is installed phasing sensor to disable high
speed.
1: Disabled
A4 Intermediate speed
A 2: Enabled: Output D is activated when a call is made to a nearby floor. (see section
outputs A/B/C/D)
1: AC2
2: VVVF
A5 Typology of Lift
3: Hydraulic
4: HOMELIFT
1: APB (Universal)
3: By man
5: UP/DOWN collective
6: DUPLO
1: Lower floor
A7 Levelling
2: Upper Floor
0: Simplex
A9 (Master) Number of Floors 1 – 32: Number of floors to manage further actual floor in multiplex
3: Emergency for MRL panels with movement for imbalance (brake opening and
A10 ARD Activation
closing)
0 -33
A11 Fireman floor Destination floor when Firemen switch activated (33 = not active).
0 : Disabled
0-33
A13 Down main floor
Chapter Errore. L'origine riferimento non è stata trovata.
closing the doors. Useful when you have to test the performance of the lift
(various settings) without waiting for doors opening and closing times.
0 = Disabled
Maintenance
1 = Enabled. Direction commands are made directly by call buttons.
A15 Management on Homelift
platform
Moreover, on COP input X1 there are the downhill pre-phaser that allows
to stop the run-in maintenance.
0 = Disabled (after the Over-run reset, the board does a Rephasing call at
the bottom floor)
Platform management
A16
(HomeLift)
1 = Enabled (after the Over-run reset, the board doesn’t a Rephasing call
at the bottom floor)
B= A3 Amendment Settings
0: Disabled
C= Doors
C2 Door Opening TIME Max time for opening doors in sec (2 – 15s).
C
C3 Door Closing TIME Max time for closing doors in sec (2 – 15s).
0: Not Activated
1: Side A
Side Opening.
C6 2: Side B
Programmable in each floor
4: Selected
0 : Manual
2 : Semi-automatic Swing
0-33: Setting 2 of the floor where to perform a door stationing opposite to parameter
C11 Reverse parking 2
C7. Value 33 = deactivated
0: Disabled
2: Enabled N.C.
0-33: denied floor access. On this floor the doors are not opened and lift goes out of
C13 Not served floor
service. Value 33 = deactivated
0: To reset the error 74, turn the rescue key twice. (Input IN7 on CHM_MAN)
Reset management after
C16
access to the pit
1: To reset the error 74, turn the rescue key once. (Input IN7 on CHM_MAN)
0-20 = Interventions number (how many times the light curtain doesn’t work)
0= activated n.o.
C21 CM logic
1= activated n.c.
0= disable
C22 Door pre-opening
1= enable see chapter 13.7 door pre-opening
D= Times
Photocell Time.
Max time with photocell
D1
activated.
1-255 sec.
Time to return at lower floor after 14 min lift stopped in a floor. Only for hydraulic lift
1: Activated
D
0 – 33 (select parking floor, 33= not activated).
Parking floor
See chapter: Error! Reference source not found.
D6
0 – 20 tenths of a second.
This timer depends by selector set in Par A3 and enabled automatically with
intermediate speed (Par. A).
Deceleration delay time
Parameter A3 Parameter A4 Activation Timer D7
D7
(Delays the exchange from
high speed to low speed) Timer D7 not
0 – Normal considered.
Selector 2-Intermediate Speed Deceleration will be
enabled regulated by magnets
IF and ICV.
Timer D7 is considered
1 – Reverse 2- Intermediate Speed only on nearer floor.
Selector enabled
D10 Delay stop time 1 0 – 20 tenths of a second added to TIMER D26 it is possible to get total delay time.
0 – 50 tenths of a second.
D14 TSD time at floor
See chapter: Error.
Opening door time after 0 – 20 sec. Delay time for door opening during door closing after photocell
D16
photocell operation activation.
0 – 20 sec Time after which the power factor correction is performed, at the exit of
the Maintenance manoeuvre. Set to 0, it does not perform re-phase.
Re-phase reboot time after
D17
maintenance Time after which the lift exits the maintenance goes to Re-phase.
If this time is set to 0, the system does not need to be re-phased after maintenance,
but stores the current position.
1 - 20 tenths of a second.
D19 Brake release Delay time
Timer Activated only when F6 = 2 or 4.
1 – 20 decimi di secondo.
Travel contactors release
D20
delay time
Timer Attivato solo quando F6 = 2 o 4.
0 – 255 sec.
D23 During this time is checked the correct rotation of encoder. Mainly is checked the
direction read by encoder is the same BR is giving
This gives errors 120, 121,122. These errors aren’t blocking errors but cause
immediately STOP and cancellation of all reservation;
D24
D25
Time in which start in high speed to can commute in slow speed to can give more
power in case of difficult start.
E= Faults
E1 Fault List Error code and how many hours before it happened
E E2 Reset Fault List Note: reset is allowed only if there are no blocking faults (from v1.066)
E4 Diagnostics Error 132 Number of times errors 132 occurred with the respective times (max 20 errors)
F= Input/output Activation
0: Not Activated
0: Not Activated
0: Disabled
Input FM
F3 1: Activated N.O.
Movable Floor
2: Activated N.C.
F
0: GONG Activated during low-speed change.
F4 GONG Activation
1: GONG Activated during door opening.
0: Not Activated
0: deactivated
2: micro-levelling enables
6: OT2 output is on only when both sensors IF+ICV are activated. SCP replication
14: implies the activation of the functions F7=3 + F7=6 returning the OT1 output
when IF+ICV are active
0 : Not Activated
G1 Cod16 board Activation
1 : Activated
0 : Not Activated
G2 CAN Display Activation
1 : Activated
G 0 : Not Activated
G3 SMS Activation
1 : Activated
0 : Not Activated
Landing Serial Calls
G4
Activation (CHM2S)
1 : Activated
0 : Not Activated
High-low control Activation
G5
(APG/CPP inputs)
1 : Activated
0 : Not Activated
Serial Cabin Activation
G6
(COP)
1 : Activated
0 : Not Activated
nZen card communication
G7
activation
1 : Activated
0 : Not Activated
Next direction arrows
G8
activation on CHM2S board
1 : Activated
0 : Not Activated
G9 Gatebox Esse activation
1 : Activated
0 : Not Activated
Link-Lcd / Link- Card
G10
activation
1 : Activated
0: disabled
G11 Protocol Dashboard
1: enabled
H= Options - various
0: Not Activated
PCP virtual activation on
H3
calls
1: Activated.
0: Not Activated
H H4
Simplified manoeuvre on
reservation
1: Activated
After a call will be cancelled both external reservation (UP and/or down) at that floor
Photocell interventions
H5 0 – 5 After these all-saved calls will be cancelled
number (CM1/CM2)
0: Not Activated.
Dynamo Hospital
H6
Manoeuvre 1: Activated. See Chapter: Error. The reference source was not found. hospital
manoeuvre dynamo
Alarm activation on EXT 0: Present Signal Enabled (Only for APB manoeuvre A6=2).
H7 serial line (chm2s or
indicators) 1: Alarm Signal Enabled (Only for APB manoeuvre A6=2).
0: Not Activated
Gong Activation on COP
H8
board
1: Activated.
0: Disabled.
H10 Priority Manoeuvre
1: Enabled. .
0 : Disabled
H12 Reduced Pit/headroom 1: Once we are out from maintenance mode, if there is a reduced pit/headroom, lift
is going to be out of order. See Chapter: Error. The reference source was not
found
0 : Not Activated
H13 Call Out cancelation
1: If PAP is hold more than 4 sec all cabin calls will be cancelled.
Reversed floor on
H14 50 – 83: E.g.: 51= deceleration on intermediate floor 1
deceleration
0: Disabled
1: Enabled
H15 Double Click function
It allows to cancel each cabin reservation activated pressing two times (quickly) on
push button
0: Disabled
H20 Sensor Exclusion from serial
1: Enabled
0: Direction arrows
H22 Arrows functioning
1:Next direction arrows
0: disabled
DUPLO manoeuvre
H24
interlocked
1: enabled
0: disabled
H25 TELO manoeuvre
1: enabled
0: disabled
Hospital manoeuvre with
H26
CHM2S-MULTI
1: enabled See chapter 15.8r: hospital manoeuvre
0: disabled
H27 releveling
1: enabled See chapter 13.7: doors preopening
I= Monitor
I7 Maschera Slave
I9 Monitor CAN-OPEN
It is possible to carry out the door opening and closing commands via the
board’ keypad.
I10 Door Monitor
UP = OPEN
DOWN = CLOSE
L= Password
L2 Default reset 1: Enable parameter recovery to the last saved configuration from PC
M= CAN open
0: disabled
M1 Enabling CANopen port
1:enabled: BR board and drive vvvf connected in serial CAN
M
M2 ID CANopen node 0-20
1: Fuji logic
M3 CANopen logic
2: Gefran logic
0 = Forward
M4 Forward/Reverse
1 = Reverse
0: disabled
M5 Door CanOpen
1: enabled
N= Encoder
Pulley
N1 1 – 1000 mm. Pulley diameter
Distance of deceleration D2, D3, D4, D5, D6, D7 relative to speed V2, V3,
N5 Distance of deceleration
V4, V5, V6, V7. Showed in cm.
N7 Pashing level speed It allows to choose one of 7 speeds available for phasing procedure
N8 Inspection speed It allows choosing one of 7 speeds available for Inspection operations.
0 – 100 cm. Max waste values allowed from read point of ZP during
N10 Encoder Error tolerance
travel.
0-255. It allows you to enter the tolerance of the ZP sensor with respect to
N12 Zp sensor sensibility
magnetic hysteresis and anti-rebound.
N13 Sole logic 0-1. Logic activation for inverter feedback control regarding the actual
speed set achievement.
Encoder self-learning 1 – 2. It allows you to choose the speed (1 or 2) or to perform the self-
N14
speed learning procedure (N99).
N16
Emergency speed 0 - 0.6 m/s
Self-learning acquisition
N99 Parameter to activate for getting the shaft encoder quotes.
starting
X= Reserved parameters
1. A BYPASS switch.
2. Management of an NA contact on the lower floor port (access circuit to the compartment).
3. A maintenance button in the pit.
4. Management of a "Closed Cabin Door Monitoring Contact" on the operator.
5. Flashing light under cabin
6. Lighting on concentrator.
The switch is identified by the abbreviation BYPASS 1 (cabin door contact), BYPASS 2 (floor door contact), BYPASS 3
(combination contact).
To reset the circuit, you have to turn the triangular key on the door of the lower floor twice. The reset takes
place if:
6- Concentrator lighting
On the concentrator there is a light that is active during the emergency phase (no network
6.4 Connections
1- The management of the NC contacts of the floor doors (if tested reduced to all floors, if it was reduced only on
the lower floor) which allows the activation of the shaft’s access circuit.
2- RESET key on the control panel that allowing the reset of the shaft’s access circuit
5- The management of the connections on the cabin roof of the "Retractable Parapet" (if reduced headroom) and
the retractable apron (if reduced pit).
To reset the circuit, you need to turn the RESET key on the control panel. The reset occurs if:
2- During access to the shaft, if the safety contacts on the AMI100 / pillar are not activated, the red light in the pit
and the acoustic signal are switched on. When the pillar is activated or the AMI100 is not powered the traffic
light has the green light on.
3- During travel:
In normal mode:
o The pillar (if provided) must be positioned in the resting position (the NC safety contact allows the
closure of the safety series and the NA contact the green light)
In maintenance mode:
o The pillar (if provided) must be positioned in the active position (the NC safety contact allows the
opening of the safety series and the NA contact the red light).
4- In the cabin once the retractable parapet or retractable apron has been activated, the cabin can only move in
maintenance.
Related to the pre-wiring supply we provide a wiring diagram for pre-wired cables.
3= Sonar cable
4= LOPs cable
5= Motor connections
6= Sensor cable
8= Picture intercom
It is important to understand how the panel terminal board has been set to avoid the error of positioning of the same
cables to be connected:
ATTENTION!
CHECK THE CLEANLINESS OF THE CLAMP, ELIMINATING ANY RESIDUE THATMAY CAUSE IT TO
SHORT CIRCUIT OR PREVENT THE CORRECT INSERTION OF THE PLUG.
All CONTROLLER SIDE clamps are identified by letters 'AAAAA' etc. While the cab roof side box clamps are numbered
sequentially to make each plug, being also numbered, inserted in its printed numeric space: in Figure 1, the insertion
plug must be inserted into the fixed clamp in the clamp, Numeric range from 1 to 8...
Flat cable
C1QM
Gatebox
Gatebox-S
Alimentazione
FTC Jumper power supply photocell -- The non-bridged clamp allows you to
take power off the barrier when busy is
Alimentazione 220Vac
Terra (Hold)
Contacto
r
P26
220Vac output for cabin fan
P27 Presa 220Vac
P20,
P21 P42= door closing monitoring contact on
P42 operator card 1st access (if with European Chiusura
Comune
standard EN81.20)
Monitoraggio
chiusura (EN81.20)
P30 Connection of Pre phase plug from flat cable C2QM-PRE See wiring diagram
Lampada tetto
Lampeggiante/ buzzer
Note
During the installation phase, you must connect the CM600
cable and the CB0035 cable to the Gatebox board.
CB0036-
CB0035
CM600
There is a COP board in the cabin
button panel where all the calls, the
door opener button, door close button
(opt) the hospital key (opt) button and
the display are connected.
O1
P17
Note
Note During the installation phase, the CM600 cable and the
CB0036 cable must be connected to the Gatebox S board.
CB0035
CB0036
CM600
CARD
Internal con
LINK - CARD
(in button box
cabin)
CB0036-
CM600
In the cabin button panel, there is the
LINK – CARD when there is a TFT
display or a LINK-LCD to which all calls
and hospital key (opt) are connected.
GATEBOX
(in the
Concentrator
Box) P17
Technical specifications:
Fully integrated with the GATEBOX S board, the S-CARD performs the task of capturing and transferring via CAN BUS
all the signals connected to the motherboard of the cabin roof.
A series of diagnostic LEDs will allow you to easily identify the logical status of the connected input. Such as cabin roof
sensors or photocells, below is an explanatory table of all the monitorable inputs:
IRD Descent Pulse Power Factor Correction Active ON when the elevator does NOT stop on the lowest floor;
IRS Descent Pulse Power Factor Correction Active ON when the elevator does NOT stop on the highest floor
CCC Full Load Input Active ON when an external load control device activates the
Full Load output.
X1 –X2 – Auxiliary Input 1-2-3 Multifunction inputs in accordance with the motherboard
X3 configuration (See BRxxx Manual)
74 Overload Input Active ON when an external load control device activates the
Overload output.
MAN Maintenance Input Active ON when the cab roof inspection key is in maintenance
position
PSM/PDM Maintenance Direction Input PSM=Active when the ASCEND direction button is pressed
from the Inspection keyboard;
CM1/CM2 Photocell/Safety Edge Input Active ON when the contact of the Photocell in series with the
contact of Safety Edge are closed
The number of sensors varies depending on the configuration and must be installed at the P16 terminal of the Gatebox.
OK NO
- -
Configuration 2.1
Configuration 2
The external upright can be structured according to the configurations listed above. Below is an example of configuration
on a pre-wired system with CB001 cable (connection between square terminal block and first button box), CM600-M
cable (connection to the CB001 mast and first button box) and CM600 (connections between all the other pushbuttons).
NB: the CM600 cables are 600 cm long, for interlayers over 4 meters a CM600-plus cable will be used.
Speed
Deceleration in meters
(m/s)
1,6 1,8 1,8 1,9 1,9 2,0 2,0 2,1 2,1 2,2 2,2 2,3 2,3 2,4
1,5 1,7 1,7 1,8 1,8 1,9 1,9 2 2 2,1 2,1 2,2 2,2 2,3
1,4 1,6 1,6 1,7 1,7 1,8 1,8 1,9 1,9 2 2 2,1 2,1 2,2
1,3 1,5 1,5 1,6 1,6 1,7 1,7 1,8 1,8 1,9 1,9 2 2 2,1
Deceleration in meters
1,2 1,4 1,4 1,5 1,5 1,6 1,6 1,7 1,7 1,8 1,8 1,9 1,9 2
1,1 1,3 1,3 1,4 1,4 1,5 1,5 1,6 1,6 1,7 1,7 1,8 1,8 1,9
1 1,2 1,2 1,3 1,3 1,4 1,4 1,5 1,5 1,6 1,6 1,7 1,7 1,8
0,9 1,1 1,1 1,2 1,2 1,3 1,3 1,4 1,4 1,5 1,5 1,6 1,6 1,7
0,8 1 1 1,1 1,1 1,2 1,2 1,3 1,3 1,4 1,4 1,5 1,5 1,6
0,7 0,9 0,9 1 1 1,1 1,1 1,2 1,2 1,3 1,3 1,4 1,4 1,5
0,6 0,8 0,8 0,9 0,9 1 1 1,1 1,1 1,2 1,2 1,3 1,3 1,4
Deceleration
1,3 1,4 1,5 1,6 1,7 1,8 1,9 2 2,1 2,2 2,3 2,4 2,5
time
* The highlighted line is the one that is taken into account in most cases.
Example: With a system speed of 0.7m/s and a deceleration of 1.8sec, the slowdown magnets must be positioned 1.1
meters from the plane.
Attention: these are values that may change depending on the type of system!
9.2 Arrangement of Sensors and Magnets for regular storeys and speed < 1m/s
The configuration in the below figure can be ideal for a system that has regular distances (minimum 290mm) with a cabin
travel speed LESS than 1m / s. To configure this type of selector, you need to program the parameter A3 = 0: Normal.
1= ascent deceleration
space
2= space deceleration
descent
3= deceleration space
ascent during power
factor correction.
4= deceleration space
descent during power
factor correction.
9.3 Arrangement of Magnets for regular storeys and speed > 1 m/s
The configuration in the below figure can be ideal for a system that has regular distances (minimum 290mm) with a cabin
travel speed GREATER than 1m / s. To configure this type of selector, you must program to the parameter A3 = 1:
Inverted.
You can also set a programmable delay to the D7 parameter to delay the insertion of the low speed. This parameter is
used when the low-speed space is too long until the arrival in the stopping area.
The picture below shows a system with irregular distances only on some floors (minimum 290mm) with a cabin travel
speed LESS than 1m / s. If the SLOWDOWN DISTANCES are not sufficient due to a shorter plane or a high speed you
can set a single storey as:
By programming the Long Slowdown function to parameter A3 = 2 → Rall.Inverted , the cabin slows down along a larger
space towards the destination plane. It is possible to program up to 4 Long Slowdown floors, at the parameter A3 = 2.
By programming the SHORT Storeys function to the parameter A3 = 2 (SHORT Floor), the cabin slows down along the
entire storey. It is possible to program up to 4 short storeys floors, at the parameter A3=2. The reference floor will always
be the lower of the two storeys.
1- Place the lift in maintenance status at the lowest floor, and verify that the code 1011* is showed on the mother board
display
* Leds RS-RD-ICV-IF are going to switched off on serial car connection lifts, please check the mother board manual.
2- Verify functioning of the floor port contacts on RES input (error 124). If with European standard EN81.20 also check
the "closed door monitoring contact" on operator on CPP input (error 83).
3- Check that the busy sign turns off. If not, check the messages on the motherboard, for example:
FM = Open Mobile Fund (GND-FM)
CM1/CM2= Movable rib or open photocell (GND-85)
EXC-ALT-ALT1-ALT2= Open Security Series
74= Active Overload (GND-CCS)
4- Make a call by pressing the Up or Down buttons and check if the system reaches high speed, exchanges low and
arrives at the floor (on systems with inverters it is important to note that the cabin reaches low speed for at least 2/3
seconds, before arriving at the floor).
If not, check the arrangement of the magnets (see wiring diagram page "ARRANGEMENT SENSORS AND MAGNETS")
or the connection of the valves (IF HYDRAULIC).
6- Verify that the DESCENT power factor correction unit has switched to ON (on the 1111 display).
7-Make other calls until you reach the last stop. When the elevator arrives at the last stop, check that the ASCENT
power factor correction switch has switched to OFF (on display 0111).
8 - Test the distance of the power factor correction devices and the Override contacts:
This test can be performed by disconnecting the ICV IF counting pulsers so that the card generates an error
counting.
The cabin will have to decelerate on the power factor correction devices and stop at the extreme floors, otherwise it
will go into the limit switch
Once the installation of a Movilift control panel has been completed, proceed to the following checks:
Alarm ringtone.
Test ALT circuit.
Try safety chain circuit.
Test circuit Repechage with open and closed doors (in case of plumbing).
Try busy time.
Thermistor or thermal tests.
Race time trials.
Perform circuit isolation tests as described in the wiring diagram attached to the panel.
Test EN81.20:- Maintenance button in the pit (if the cab roof button is also activated it must move only if the same
direction buttons are pressed in both maintenance buttons).- The flashing / sonar under the cabin (must turn on during
maintenance with BYPASS switch inserted).- The operation of the "closed door monitoring contact on operator" (must
be closed with closed cabin doors).- The Bypass switch in the framework of maneuver (excludes the contacts of the
floor doors, operator contact and combinations).- The light on the concentrator (it must be turned on in the absence of
compartment lights).- Reset on the door key on the lower floor (closes the safety series that are open after access to the
compartment).
3. In high-speed descent, only with nominal load, it is necessary to disconnect the brakes (disconnect the wires on
the FR0 / FR terminals) and verify that the cabin stops in the spaces provided for by the legislation.
4. At the end of the test set the parameter B1 = 1 (if there are microswitches to monitor brakes).
5. To individually test the brake shoes on gearless engines it is necessary to place the cabin on the floor with the
doors closed. By detaching one at a time from the square terminal block (FR1 and FR2) the wires that control
the jaws and manually forcing the TL1 and RFR contactors the cabin must not move from the plane. You can
check the LED indicator "elevator to the floor" to check if the cabin has moved or not. In case of movement with
only one jaw connected, it is advisable to replace the brake.
1. Disconnect the wire from the BR1 clamp (BR1 input of the motherboard) and verify that the fault 108 is reported.
2. Disconnect the wire from the BR2 clamp (BR2 input of the motherboard) and verify that the fault 109 is reported.
Component’s description:
NCUM01= Safety device for amendment A3 (for NC80= Safety module for cabin detection on the floor /
electronic descent valve management) repechage consent
Function:
ON + Off + ON = OK
To reset the NCUM01 device you need to act on the RESET key in the maneuvering framework. It is possible to reset
only if:
- the doors are closed (CP on NCUM01 on).
- the cabin is on the floor and the LED OUT on NC80 is on.
If with the cab stopped on the floor one of the two, or both BR1 BR2 inputs are turned off the board will show a blocking
error, resettable directly from the card, whose code changes depending on the input that does not work properly:
INPUT FAULT
BR1 105
BR2 106
BR1+BR2 107
Place the cabin on the lower end floor and keep it busy with the doors open as follows:
a. Keep the cab with open doors disconnect the wire from the CM1 input of the Board, if possible or insert
the door opener input (a bridge between the PAP and GND terminals of the motherboard.
b. Avoid entering, leaving the cabin or stopping during this procedure as it is dangerous.
c. Disconnect the supply wire of the TS Contactor (ascent) coil
d. Check that the S1 LED is active on the Safety Module (see NC80).
e. Press the manual descent button of the control unit, and keep it pressed until the S1 LED turns off (see
NC80)
f. When the S1 LED turns off, the lift is taken out of service with a special visual indication in the panel,
generating an error (see Fault Reporting table shown in the wiring diagram of the panel).
g. Reconnect the supply wire of the TS contactor coil.
h. Reconnect the wire previously disconnected from the CM1 panel controller or the bridge over the PAP.
i. After a few seconds the elevator must close the cabin doors (if stationed behind closed doors).
j. Check that the system no longer leaves for any call.
k. Reactivate the system by operating the appropriate fault reset button (according to the procedure in the
panel manual).
l. If the cabin is located on the lower extreme floor, make a call to the second stop and wait for the cabin
to regularly complete the ride and return to the state of free.
Repeat all the checks operation at least every 6 months and report on the lift booklet as stated by the local standards
and laws (Italy ex. Art. 19 DPR 1497/63).
13 - Isolation tests
Insulation tests are carried out by bringing the elevator out of floor arrival, with closed doors and opening the power
supply at 220V on electric control panel.
Procedure to follow:
- Disconnect the green wire, usually woven, connected to the earth terminal of the control panel (yellow-green).
- Use an insulation test instrument
- In case of electronic circuits (inverter, soft starters) disconnect the input power in order to avoid any components
damage.
- Perform the test
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