More User Manuals On

More user manuals on ManualsBase.
com
CONTENTS
Section Title Page
1 .
2 .
3.
4 .
4-1
4-2
4-3
4-4
4-5
4-6
4-7
4-8
4-9
4-10
4-11
4-12
4-13
4-1 4
4-15
4-1 6
4-1 7
5.
6 .
7 .
8 .
More user manuals on ManualsBase.com

I.SPECIFICATIONS
~~ ~ ~~~ ~ ~ ~~ ~~ ~~~ ~~~~ ~~ ~~~ ~ ~
EH12-2
Model
EH12-2B EHl2-2D EH12-2DS
EH12-2BS
TYPe Air-Cooled, 4-Cycle, Single-Cylinder, HorizontalP.T.O. Shaft, Gasoline Engine
Bore X Stroke 60 x 43 rnm (2.36 x 1.57 in.)
Piston Displacement 121 cm3 (7.38 cu.in.)
I Max. Torque
Nem (kaf*m)/rDm
15 (152)/1300 7.5 (0.76) /2600
Direction of Rotation CounterclockwiseAs Viewd From P.T.O. Shaft Side

Cooling system Forced Air Cooling
Valve Arrangement Overhead Valve
Lubrication Splash Type
~~ ~ ~~~~~ ~~ ~ ~~ ~
Lubricant Automobile Oil SAE #20, #30 or 1OW-30 ; Class SE,SF or higher
Capacity of Lubricant 0.6 L (0.16 U.S. gal.)
I Carburetor I Type Float Draft,
Horizontal
I Fuel I Gasoline
~~~~~~~ ~~
Automobile
~ ~~~
310 g/KW*h (230gr/HP*h) At Continuous Rated Output

m Feed I Fuel I Type Gravity
Fuel Tank Capacity 3.6 L (0.95 U.S. gal.)
Flywheel Magneto (Solid State) Ignition System
I Spark Plug NGK BGES
Charging Capacity - 12V - 1.3A - 12V - 1.3A
Recoil and Electric
Recoil Starter Starting System Recoil Starter
Starter Recoil
Starter and El
I Speed Reduction 2:l Cam Shaft Drive
Governor System Centrifugal Flyweight System
Dry Weight 15.5 kg(34.2Ib.) I 18.0 kg (39.7Ib.) I 15.0kg(33.1Ib.) I 17.5 kg (38.6Ib.)
Length 299 mm (11.77 in.) I 299 mm (11.77 in.) I 297 mm (11.69 in.) I 297 mm(ll.69 in.)
330mrn (12.99in.) 341 mm (13.43in.)
366 mm (14.41 in.) 366 mm (14.41 in.)
-1-
EH17-2
Model
EH17-2B EH17-2BS EH17-2D EH17-2DS

~~ ~~ ~~ ~~~~ ~ ~
Bore X Stroke 67 x 49 mrn (2.64X 1.93 in.)

172 cm3(10.50cu.in.) .
Compression Ratio 8.5

Continuous 2.6 (3.5)/ 1500 2.9 (4.0) / 1800 /3000 2.9 (4.0) /3600
2.6 (3.5)
Output
Kw (HP)/rpm Max. 4.4 (6.0) /2000 4.4 (6.0) /4000
Max.Torque 21.4 (2.1 8)/ 1300 10.7 (1 -09)/ 2600
Nom (kgf*m)/rpm I I
Direction of Rotation CounterclockwiseAs Viewd From P.T.O. Shaft Side

I
systemCooling I Forced Air Cooling
I Arrangement I
~~
Valve Overhead Valve

I Lubrication ~ ~~ ~~
I Type
~~~~~~~
Splash
~ ~ _ _ _ _ _ _____ ~ ~ ~
Lubricant Automobile OilSAE #20, #30 or 1OW-30 ; Class SE, SF or higher

Capacity of Lubricant 0.65 L (0.17 U.S.gal.)
Horizontal Draft, Float Type Carburetor
Fuel Automobile Gasoline
Fuel Consumption Rate 310g/KW-h (230 gr/HP*h) At Continuous Rated Output
Fuel Feed System Gravity Type
Fuel Tank Capacity 3.6 L (0.95 US. gal.)
Flywheel Magneto (Solid State)
Spark Plug NGK B6HS
I Starting System
Speed Reduction 2:l Cam Shaft Drive -
Centrifugal Flyweight System Governor System

Dry Weight 16.5 kg (36.4 Ib.) 19.0 kg (41.9Ib.) 16.0 kg (35.3 Ib.) 18.5 kg(40.8 Ib.)
Length 301 mm (11.85 in.) mrn (1 1.85 in.) 299 mm(ll.77in.)

299 mm (11.77 in.) 301
Dimensions Width mm (12.99in.) 330 rnm (12.99in.)
341 rnrn (13.43in.) 330 341 rnm (13.43in.:
Height 380mm (14.96in.) 380rnm (14.96in.) 380mm (14.96in.) 380rnm (14.96in.:
-2-
~~~~~~ ~~ ~
EH25-2
Model
EH25-2 6 EH25-26s EH25-2D EH25-2DS

Bore x Stroke 75 X 57 mm (2.95X 2.24 in.)
Piston Displacement 251 cm3(15.31 cu.in;)
Compression Ratio 8.5
Continuous 4.0 (5.5) I 1500 4.7 (6.4) / 1800 4.0 (5.5)/3000 4.7 (6.4) /3600
output
Kw (HP)hm Max. 6.3 (8.5)/2000 6.3 (8.5)/4000
Max. Torque
33.1 (3.38) / 1300 16.6 (1.69)/ 2600
Nom (kgf*m)/rpm
Direction of Rotation I Counterclockwise
Viewd
As
From P.T.O.
Shaft
Side
Cooling system Forced Air Cooling
Valve Arrangement Overhead Valve
Lubrication Splash Type
Automobile Oil SAE#20, #30 or 1OW-30 ; Class SE,SF or higher Lubricant
Capacity of Lubricant 1.O L (0.26 U.S. gal.)
~ ~~~ ~ ~ ~ ~~~~~
Carburetor Horizontal Draft, Float Type

Fuel Automobile Gasoline
Fuel Consumption Rate 310 g/KW*h (230 gr/ HP-h) At Continuous Rated Output
Fuel Feed System Gravity Type
Fuel Tank Capacity 6.0 L (15 9 U.S. gal.)
Ignition System Flywheel Magneto (Solid State)
Spark Plug NGK B6HS
Starting System Recoil Starter Recoil and Electric

Starter
Recoil Starter 1 Recoil and Electric
Starter
Reduction
Speed IDrive Shaft
2:l Cam I -
System
Governor I System
Flyweight
Centrifugal
Dry Weight 24.0 kg (52.9Ib.) 28.0 kg (61.7 Ib.) 23.0 kg (50.7 Ib.) 27.0 kg (59.5 Ib.)
I Length 333mm (13.11 in.) 333mm (13.11 in.) 332mm (13.07in.)
~~~ ~~
332mm(l3.07in.)
Dimensions Width 380mm (14.96in.) 380mm (14.96in.) 380mm (14.96in.) 380mrn (14.96in.)
Height 440mm (17.32in.) 440mm (17.32in.) 440mm (17.32in.) 4 4 0 m m (17.32in.)
-3-
2-1 MAXIMUMOUTPUT
The maximum output is the output of an engine with its throttle valve fully opened under the condition
that all the moving parts are properlyworn in after the initial break-in period.
A new engine may not produce full maximum output while its moving parts are still not broken-in.
2-2 CONTINUOUS RATED OUTPUT
Thecontinuousratedoutputistheoutput of anengineatoptimumgovernedspeedwhichismost
favorable from the view pointof engine’s life and fuel consumption.
Whentheengine is installed on a certainequipment, it is recommendedthatthecontinuousoutput
required from the engine be kept below this continuous rated output.
2-3 MAXIMUM TORQUE
The maximum torque is the torque at the output shaft when the engine is producing maximum output at
certainrevolution.
- 4 -
2-4 PERFORMANCECURVES
8 0 EHlPD, B
for B type
HP kW
4
3
2
l2
+
3
n
+
3
0 1
-
0
2000 3000 4000
(1000) (1 500) (2000)
REVOLUTION r.p.m.
- 5 -
0 EH17D, 6
for B tvDe N . m kgfam
(1000)
3000
(1500)
REVOLUTION - r.p.m.
4000
(2000)
-6-
EH25D, B
N . m kgf-m
r I I I I I I I I I
" "
-I 1.7 (3.4)
1
16.5 (33)
I I 1.6 (3.2)
"
MAXIMUM TORQUE AL\ 15.5 (31)

I I I I I 1.5 (3.0)
14.5 (29)
1.4 (2.8)
HP
kW I I MAXIMUM HORSEPOWER'(NET) I
8 - 6
7
5
t:
$4
I-
I
4
RECOMMENDED
c
&
2
1 I
-
i
0
2000 3000 ' 4000
(1 000) (1500) (2000)
REVOLUTION r.p.m.
-7-
3. FEATURES ,,
1. The overhead valve design offers a compactness, light weight and ideal combustion characteristics
resulting in more power from Iess fuel and prolonged engine life.
2. An optimum lubrication and better tilted operation thanks to upright cylinder design.
3. A crossflow arrangement of intake and exhaust ports ensures stable performance under high ambient
temperature.
4. Theautomaticdecompressiomsystemlightens the recoilpull force by 40% comparingtothe
conventional SV engines.
5. An easy operation thanks to integrated engine control system.
Improved throttle mechanism is adopted for easy starting.
6. Combustion and mechanical noises have been analyzed acoustically and improved for better tonal
quality and lower engine noise.
7. Optimallydesignedreciprocatingpartsreducethevibrationlevel of theengine. EH25-2 engine
equips single through-balancer shaft as an option.
4. GENERAL DESCRIPTION OF ENGINE COMPONENTS
4-1 CYLINDER AND CRANKCASE

The cylinder and crankcaseis single piece aluminum
diecasting. The cylinder liner, made of special cast
iron, is molded into the aluminum casting.
The crankcase has a mounting surface. on the output /"-
shaft side, where the main bearing cover is attached.
\
Fig. 4-1
4-2 MAIN BEARING COVER

The main bearing cover is an aluminum diecasting,
which is mounted on theoutputshaftside of the
crankcase.
Remove the main bearing cover to inspect the inside
of the engine.
The pilots and bosses are machined on the cover for
direct mounting of the engine onto such machines as
generators and pumps.
Oil gauge (fillers) are on both sides of the cover for
easy maintenance. /"
OIL GAUGE OIL GAUGE
Fig. 4-2
- 8 -
4-3 CRANKSHAFT
The crankshaft is forged carbon steel, and the crank
W induction-hardened.
pin
is B TYPE
The output end of the shaft has a crankshaft gear, and
balancergearfor EH25-2 whicharepressedinto
position.
D TYPE
Fig. 4-3
4 4 CONNECTING ROD AND PISTON

The connecting rod is an aluminum alloy diecasting,
and its largeandsmalIendsfunctionasbearings.
The piston is an aluminum alloy casting, and carries
two compression rings and oneoil ring.
f i g . 4-4
4-5 PISTONRINGS
The piston rings are made of special cast iron.
Theprofile of thetopring is barrelfaceandthe
second ring has a taperedface.
The oil ringconsists of acutterring anda coil TOP RING
expander for better sealing and less oil consumption.

SECOND RING
OIL RING
f i g . 4-5
-9-
4-6 CAMSHAFT
Thecamshaft for theD-typeengine ismade of
special cast iron and camshaft gears are casted to- B TYPE
gether in one piece.
Both sides of the shaft fit into the plane bearings on
the crankcase and main bearing cover.
ThecamshaftfortheB-typeengineismade of
forged carbon steel and also functions as PTO shaft.
The cam gear is press fitted on the shaft and the ball
bearings are employed on both sides for supporting
the shaft.
D lYPE
Fig. 4-6
4-7 VALVE ARRANGEMENT

The intake valve is located on flywheel side of the n
cylinder head.
The hard alloy valve seatsaxe molded in the cylinder
head and stellite is fused to the exhaust valve face.
The cylinder baffle leads cooling air to the exhaust
valve area for the optimum cooling.
INTAKE
/
Fig. 4-7
4-8 CYLINDER HEAD

The cylinder head is an aluminum die casting which
utilizeswedge type combustionchamber for the
highest combustion efficiency.
Fig. 4-8
- 10 -
4-9 GOVERNORSYSTEM
The governor is a centrifugal flyweight type which
ensuresconstantoperationattheselectedspeed
against load variations.
The governor gear with governor weights is installed
on the main bearing cover.
4-10 COOLING SYSTEM

Thelargefinsontheflywheelprovidesufficient
coolingaircapacity for theinletandexhaustarea /
and cylinder. GOVERNOR GEAR
The cylinder baffle helps the cooling air flow effi- Fig. 4-9
ciently.
4-1 1 LUBRICATION
All
the
rotating
and
sliding
parts
are
splash-
lubricated by the oil scraper on the connecting
rod.
I OIL SCRAPER
Fig. 4-10
4-1 2 -IGNITION SYSTEM

Theignitionsystemis atransistorcontrolledmag-
neto ignition system which cosists of a flywheel and
an ignition coil witha built in transistor.
This system has an ignition timing advance for easy
starting.
Fig. 4-1 7
- 11 -
4-13 CARBURETOR
Theenginesareequippedwithahorizontaldraft
carburetor that has a float controlled fuel system and
a fixed main jet.
Thecarburetors are calibratedcarefullyforeasy
starting,goodacceleration,lowfuelconsumption
and sufficient output.
4-14 AIR CLEANER

The air cleaner is a single urethane foam element system. As an option, heavy duty type with a double
element type is available.
-
CLEANER COVER
CLEANER
CASE
Single element type Double element type
Fig. 4- 1 3-I Fig. 4- 13-2
4-15 BALANCER (Option for EH25-2)

Unbalanced inertia force is balanced by the balancer
which rotates at the same speed with the crankshaft
BALANCER
to effectively reduce vibration. I
Fig. 4-14
- 12-
4-16 DECOMPRESSION SYSTEM
An automatic decompressionmechanism which AUTOMATIC DECOMPRESSOR SYSTEM
opens exhaust valve before the piston reaches com-
pression top is assembled on the camshaft for easy
starting.
Fig. 4-14
- 13-
4-1 7 SECTIONAL VIEW OF ENGINE
FUEL TANK
FLYWHEEL MAIN BEARING COVER
- 14-
a
ROCKER ARM PUSH ROD
- 15 -
5. DISASSEMBLY AND REASSEMBLY
5-1 PREPARATIONS AND SUGGESTIONS

1) Whendisassemblingtheengine,memorizethelocations of individualparts so thatthey canbe
reassembedcorrectly. If yor areuncertain of identifyingsomeparts,it is suggestedthattagsbe
attached to them.
2) Have boxes ready to keep disassembed partsby group.
3) To prevent losing and misplacing, temporarily assemble each group of disassembed parts.
4) Carefully handle disassembed parts, and clean them with washing oil if necessary.
5 ) Use the correct tools in the correct way.
5-2 SPECIAL TOOLS
Tool No. Tool Use

209- 95004- 07 Flywheel puller with bolt For pulling off the flywheel EH25-2
Market parts Flywheel puller For pulling off the flywheel EH12-2, EH17-2 /"-
FLYWHEEL PULLER FLYWHEEL PULLER
Fig. 5-1
- 16 -
5-3 DISASSEMBLYPROCEDURES
Step Part to remove
1 Oil drain
Procedures
(1) Remove oil drain plug and drain oil.

Remarks
Be careful not to lose the

Tool
14mm box wrench

I
(2) To discharge oil quickly, remove oil gasket.
gauge.
Fig. 5-2
GASKET
I
DRAIN PLUG
- 17 -
Step Part to remove
1
Procedures
~ ~ ~~
Remarks
~~
Tool I
2 Fuel tank (1) Close fuel valve. Wipe off spilt fuel
(2) Disconnect fuel hose between fuel strainer thoroughly.
and carburetor.
(3) Remove fuel tank from cylinder head. 1Omm (12mm)
M6X14mm bolt * . - - 4pcs. (EH12-2,17-2) socket wrench
M8X20mm bolt 4pcs. (EH25-2)
0 -
(EH12-2, 17-2)
(EH25-2)
FUEL HOSE
-*
Fig. 5-3
- 18 -
Step I Part to remove I Procedures I Remarks I Tool
Recoil starter (1) Remove recoil from blower housing. 1Omm box wrench
M6 X 8mm flange bolt - - 4pcs.
5
I housing
Oil sensor
(1) Remove blower housing from crankcase.
M6X i2mm flange bolt 4pcs.
(1) Remove oil sensor probe. Be careful not

lOmm box wrench
(Option) to damage stick and sensor since these are

sensitive and an erratic operation may
I result.
BLOWER HOUSING
Fig. 5-4
- 19 -
I
)art to remove Procedures Remarks Tool
Muffler cover, (1) Remove muffler coverand exhaust pipe Becareful not to lose 8mm, lOmm and
Muffler and cover. muffler gasket. 12mm socket wrench
Exhaust pipe M6X lOmm flange bolt0.. Spcs.
cover ( 2 ) Remove muffler from crankcase and
cylinder head.
M8 nut 2pcs.
M6 X 12mm flange bolt
(EHl2-2,17-2)
-
1PC.
M8X 16mm flange bolt- 1pc. (EH25-2)
M8 NUT : 2 pcs.
c
MUFFLER COVER
Fig. 5-5
- 20.-
Procedures Remarks Tool
Control box (1) Disconnect wires.

and Electric blue 1 (diode rectifier )
light blue 1 (diode rectifier )
(Option) black * * * 1 (magnetic switch)
(2) Remove black wires from electric starter.
(3) Remove controlbox. Fastened together with
fuel tank.
(4)Loosen two bolts and removeelectric 12mm socket wrench
starter.
M8 bolt 2pcs.
to
- 21 -
Tool
c
Procedures Remarks
Head cover (1) Remove head cover fromcrankcase. 1Omm

M6 X 12mm flange bolt 1pc. socket wrench
L Air cleaner
1
(1) Remove cleaner coverand cleaner
element.
(2) Remove cleaner case.
M6 flange nut 2pcs.
.GASKET
\
Fastened together with
carburetor.
CLEANER CASE
lOmm
socket wrench
Fig. 5 7
c
- 22 -
Step Part to remove I
~
Procedures
-
10 Governor (1)
Unhook governor spring from speed Bolt and washer on 1Omm
lever, control lever. governor lever only socket wrench
Governor rod (2) Removegovernor lever from governor needs to be loosened.
and Governor shaft.
spring M6X30mm boltand washer lpc. - e
(3) Detach governor lever, governor rod and

rod spring from carburetor.
11 Carburetor (1) Remove carburetor from intake pipe.
-
12 Speed control (1)Remove stop plate,frictionplateand lOmm
lever speed control lever. socket wrench
M6 X 14mm flange bolt 1PC. .- -.
13 Intake pipe (1) Remove intake pipe from cylinder head. Be careful not to lose 10mm, 12mm
M6 flange nut -- 2pcs. (EH12-2,17-2)
M6 X 25mm flange bolt 1pc.--
insulator and gasket. socket wrench
(EH12-2, 17-2)
M8 X28mm bolt and washer
- ~ P C S (EH25-2)
- . - a .
STOP PLATE
M6 FLANGE NUT : 2 PCS. (EH12-2,17-2) GASKET (INSUMTOR)
M6 FLANGE BOLT 1 PC. (EH12-2, 17-2)
FRICTION PLATE M8 BOLT and WASHER : 3 pcs. (EH25-2)
SPEED CONTROL LEVER

ARBURETOR
ROD SPRING
GOVERNOR ROD
GOVERNOR LEVER
M6 BOLT and WASHER : 1 PC.
Fig. 5-8
- 23 -
l-
“
Procedures I Remarks
14 Ignition coil (1) Disconnect ignition plug cap and remove
ignition coil from crankcase.
M6X25mm bolt and washer ...-2pcs.
”
(1) Remove starterpulley from flywheel. Do not place bar or screw 19mm(EH12-2,17-2)
Place socket wrench on flywheel fastening driver in flywheel fin to 24mm(EH25-2)
nut
and strike tip of thelever with loosen flywheel nut. socket wrench
hammer. Refer to the illustration below.
(See Fig. 5-9.)
14mm nut lpc. (EHl2-2, 17-2)
18mmnut * * * * 1pC. (EH25-2)
I
c
(EH12-2, 17-2)
(EH25-2)
Fig. 5-70
Fig. 5-9
- 24 -
Step Part to remove Procedures Remarks TooI
16 Flywheel (1) Remove flywheelfrom crankshaft. Useflywheelpuller as Flywheel puller

(2) Remove key from crankshaft. illustrated below.
(See Fig. 5-12.) (See Fig.5-11.)
~ 17 Charge coil (1) Remove charge coil.

I
(Option) M6 X 25mm Screw 2pcs.
18 Spark plug (1) Remove spark plug from cylinder head. 21 mrn
socket wrench
Fig. 5-1 1
FLYWHEEL
- 25 -
~~~ ~
step Part to remove Procedures Remarks Tool
19 Rocker cover (I) Remove rocker coverfrom cyIinder head. 1Omm

M6X 12mm flange bolt ..-.
4pcs. socket wrench
(2) Remove gasket. (rocker cover)
20 Cylinder head (1) Remove cylinder head from crankcase. 12mm, 14mm
M8x65mm flange bolt ....4pcs. socket wrench
(EH12-2, 17-2)
MIOX75mmflangebolt --.- 4pcs.
(EH25-2)
(2) Detach cylinder head gasket from cylinder
head.
(3) Remove push rods.
M6 FLANGE BOLT : 4 pcs.
Fig. 5-74
- 26 -
I I
!Step Partto remove Procedures Remarks
-- -
21 Main bearing (1) Remove mainbearing cover fastening Be careful not to damage 1Omm, 12mm
cover bolts. oil seal. socket wrench
M6X30mm boltand washer - 8pcs.
(EH 12-2, 17-2)
M8X30mm bolt and washer -.-. 8pcs.
(EH25-2)
(2) Remove main bearing cover using plastic
hammer. (See Fig. 5-15)
L L
Fig. 5-15
MAIN
M6 BOLT and WASHER : 8 pcs. (EH12-2, 17-2)

M8 BOLT and WASHER : 8 pcs. (EH25-2)
Fig. 5-16
- 27 -
I I
Step Part to remove Procedures Remarks Tool
- 1
,
t
22 Cam shaft and (1) Remove cam shaft from crankcase. To prevent tappets from
Balancer shaft (2) Remove balancer shaft. getting damaged, put the
(Option for (Option for EH25-2) crankcase upside down.
EH25-2) (See Fig. 5-17.)
-
23 Tappet (1) Remove tappets from crankcase. Puta tag on tappets to
identify intakeand
exhaust. ,.
- 28 -
I
Step Partto remove I Procedures
~~~
Remarks Tool
24 Connecting (1) Remove connecting rodbolt after scraping lOmm

rod
and off carbon
from cylinder and
piston. socket wrench
Piston M6 X 34mm flange bolt 2pcs. (EHI 2-2)
M7X37mmflange bolt2pcs.(EH17-2)
M8x46mm flange bolt 2pcs. (EH25-2)
(2) Remove connecting rod cap.
,, (3) Remove connecting rod from upper side
i of crankcase after rotating crankshaft so
~
that piston comes up to top dead center.
25 Piston and (1) Remove clips

and
piston
pin. Do not damage the
Piston rings (2) Remove piston from connecting rod. smaller end of connecting
(3) Remove piston rings from piston. rod.
Do not expand or twist
piston rings.
PISTON RING
, I
PISTON ,
/- /
c
PISTON PIN
CLIP
CONNECTING ROD
&N\
CONNECTING
M6 FLANGE BOLT : 2 PCS. (EH12-2)

M7 FLANGE BOLT 2 PCS. (EH17-2)
M8 FLANGE BOLT 2 PCS. (EH25-2)
Fig. 5-79
- 29 -
Step Part to remove
26 Crankshaft
Procedures
(1) Remove crankshaft tapping the

flywheel end.
at
Remarks
Be careful not to damage

oil seal.
Too!
Fig. 5-20
CRANKSHAIT (D type)
fig. 5-21
c
- 30 -
Step 'art to remove Procedures Remarks Tool
27 Intake valve (1) Loosen nut and remove bolt (pivot). Inspect valves, valve
and Exhaust seats and guide.
valve (2) Remove rocker arms. Do not remove valve
guides unless they are
(3) Press down spring retainer, take out collet worn beyond the limit
valve, and then remove spring retainer shown in page 58.
and valve spring
(4) Remove intake and exhaust valve.

.(See Fig. 5-23.)
.M6 NUT
/ INTAKE VALVE
EXHAUST VALVE
Fig. 5-24
- 31 -
5-4 REASSEMBLY PROCEDURES
0 PRECAUTIONS FOR REASSEMBLY
1)Clean parts throughly before reassembly.
Pay most attentionto cleanliness of piston, cylinde:r, crankshaft, connecting rod and bearings.
Scrape off all carbon deposits from cylinder head, piston top and piston ring grooves.
Check lip of oil seals. Replace oilseal if the lip is damaged.
Apply oil to the lip before reassembly.
4) Replace all the gaskets with new ones.
5)Replace keys, pins, bolts, nuts, etc.,if necessary.
6)Torque bolts and nuts to specification referring to “TORQUE
the SPECIFICATIONS”.
7)Apply oil to rotating and sliding portions.
8) Check and adjust clearancesand end plays where specifiedin this manual.
54-1 CRANKSHAFT
(1) Install crankshaft on crankcase lapping the shaft
with polyvinyl tape to avoid damage to oil seal.
(2) Install woodruff key for the flywheel on critnk-

shaft.
Fig. 5-26
54-2 PISTON AND PISTON RINGS OPEN ENDS OF PISTON RING

(1) Install the oil ring first, then second ring and top
ring.
/
Spread the ring only far enough to slip over the
piston and into the correct groove. Use care not
to distort the ring.
Installthesecondringwiththepunchedmark
“R”or “N” beside the gap on the top side. (See
Fig. 5-29.)
Fig- 5-27
- 32 -
"R" MARK (EH12-2,EH17-2)
"N" MARK (EH25-2)
Fig. 5-28 Fig. 5-29
5-4-3 PISTON AND CONNECTING, ROD

(1) When installing the piston on the connecting rod,
placethevalvercess of thepistoncrown as I "MAG"SIDE
shown in the illustration to the "MAG" side of the
connecting rod.
Apply oil to the small end of the connecting rod,
piston and piston pin before installation.
Be sure to use clips on the both end of the piston
pin to secure the pin in position.
VALVE RECESS
Fig. 5-30
- 33 -
( 2 ) Install the piston and connecting rod assembly PISTON RING COMPRESSOR
into the cylinder.
Use a piston ring compressor to hold the piston CONNECTING ROD
rings.
Place “MAG” side of the connecting rod on the
magneto side of the crankcase.
[NOTES]
(1) Apply enough oil to piston rings, connecting
rod
bearings and cylinder
bore
before
assembly.
CRANKCASE (FLYWHEEL SIDE)
(2) Set gaps of the piston rings 90 degrees apart
from each other before assembly. Fig. 5-31
SECOND RING
< = / .
0 RING
Fig. 5-32
54-4 CONNECTING ROD

(1) Turn crankshaft to bottom dead center, lightly tap
top of the piston until large end of the rod meet ALIGNMENT MARK
crankpin.
(2) Install the connecting rod cap to the connecting
rod matching alignment marks.
Torque connecting rod bolts to specification.
M 6 X 34 mm flangebolt2pcs. (EH12-2)
M7 X 37 mm flange bolt - 0 . .2pcs. (EH17-2)
M8 X 46 mm flange bolt 2pcs. (EH25-2)
CONNECTING ROD BOLT TIGHTENING TORQUE
I EH 12-2 EH 17-2 EH25-2 1

17-19.5 Nom 22-27 N*m Fig. 5-33
(3) Check for free movement of connecting rod

by turning crankshaft slowly.
- 34 -
5-4-5 BALANCER SHAFT (Option for EH25)
Install balancer shaft aligning the timing markon the
balancershaftgearandthebalancergear on the TIMING MARKS
crank shaft as shownin the illustration.
Incorrect
timing of the
gears will cause
matfunction of the
engineand may result in
damage due to interferenceof the parts.
5-4-6 TAPPET AND CAMSHAFT Fig. 5-34

(1) Oil the tappets and install them in their original
position.
Push in fully to avoid damage during the installation of the camshaft.
(2) Lubricate the bearing surfacesof camshaft.
Align the timing mark on the crankshaft gear with the timing mark on the camshaft and install the
camshaft in the crankcase as shown in the illustration.
I Incorrectvalvetimingwillcauseengine's I
malfunction.
m ' 5-4-7 ADJUST CRANKSHAFT AND CAMSHAFT END PLAY

(1) Adjust end play to the specified values using the proper spacer.
The proper spacer may be determined following manner.
MAIN BEARINGCOVER
7
I I I \"I A2
t GASKET
7
t
t
+
1 1 I I 0.3
I CRANKSHAFT
B1 82
Fig. 5-35
- 35 -
5-4-7-1 CRANKSHAFT END PLAY (For D type and B type)
(1) Measure the depth “ A l ” (From the mating surface to the inner race of the ball bearing.)
(2) Measure the height “ B l ” (From the mating surface to the crank gear.)
( A l + 0.3) - Bl=SIDE CLEARANCE (mm)
(SIDE CLEARANCE) - 0.2=THICKNESS OF CRANKSHAFT SHIM (mm)
(A+ 0.012”) - Bl=SIDE CLEARANCE (in)
SIDE CLEARANCE - 0.008”=THICKNESS OF CRANKSHAFT SHIM (in)
5-4-7-2 CAMSHAFT END PLAY (Model B=2:1 Reduction type only)

(1) Measure the depth “AT’ (From the mating surface to the inner raceof the camshaft bearing.)
( 2 ) Measure the height “B2” (From the mating surface to the camgear inner boss.)
(A2+ 0.3) - B2=SIDE CLEARANCE (mm)
(SIDE CLEARANCE) - 0.2=THICKNESS OF CAMSHAFT SHIM (mm)
(A2+ 0.012”) - B2=SIDE CLEARANCE (in)
SIDE CLEARANCE - 0.008”=THICKNESS OF CAMSHAFT SHIM (in)
Following are availalbe spacer shims.
EH12-2, EH17-2 type
CRANKSHAFT CAMSHAFT
T=0.6 rnm (0.024”) T=0.6 mm (0.024”)

SPACER SHIMS T=0.8 mm (0.031”) T=0.8 mm (0.031”)
T=l .O mm (0.039”) T=l .O mrn (0.039’3
-
EH25-2 type
r-“-
SPACER SHIMS
I T=0.6 mm (0.024”)
T=0.8 mm (0.031 ”)
T=l .O mm (0.039’3
1
CRANKSHAFf(For D type) CRANKSHAFT(For B type)
T=2.7 mm (0.106”)
T=2.9 mm (0.1 147
T=3.1 rnm (0.1227
I CAMSHAFT
T=0.6 mm (0.024”)
T=0.8 mm (0.031’)
T=l .O rnrn (0.039”)
I
- 36 -
MAIN
Fig. 5-36
( 2 ) Lubricate the oil seal and bearing surfaces. Add a light film of oil on the main bearing cover face to
hold the gasket in place.
Place spacers chosen at procedure(1) on crankshaft and camshaft.
Use an oil seal guide when installing the main bearing cover to avoid damaging the seal.
Tap the cover into place with a soft hammer.
Main bearing cover EH12-2, 17-2 M6 X 30 mm bolt and washer .... 8 pcs.
EH25-2 M8 X 30 mmboltandwasher .-e- 8 pcs.
Tightening
torque (EH12-2,17-2) Tightening
torque (EH25-2)
17-18.5 Nom
80-100 kgwn 170-190 kgocrn
12.5-13.5 ftelb
- 37 -
5-4-8 CYLINDERHEAD
(1) Clean carbon and gum deposits from the valves, seats, ports and guides. Inspect the valves, valve
seats and valve guides.
(2) Replace valves that are badly burned, pitted or warped.
(3) When installing the valves in the cylinder head, oil the valve stems and insert them into the valve
guide.
Then place the cylinder head on a flat table, install the valve springs, spring retainers and collet
valves.
(4)Valveguidesshould be replacedwhenthevalvestemclearanceexceedsspecifications(See
"SERVICE DATA").
Draw the valve guides outand press the new guidesin.
Refer to"SERV1CE DATA"for clearance specifications.
After replacing the valves and guides, lap valves in place until a uniform ring shows around the face
of the valve. Clean valves and wash cylinder head thoroughly.
(5) Install cylinder head to cylinder with new head gasket.
Tighten four flange bolts evenlyin three steps by the following tightening torque:
Cylinder head M8 X 65 mm flange bolt --
4 PCS. (EH12-2, 17-2)
M10 X 75 mm flange bolt -
4 pcs. (EH25-2)
Tightening torque(EH12-2, 17-2) Tightening torque(EH25-2)

1st step 2nd step final step 1st step 2nd step final step
5 Nom 10 Nom 23-26 N m 9.8 Nom 19.6 Nom 33.3-41.2Nom
50 k g w n 100 k g c m 230-270 kgcm 100 kgecrn 200 kgcm 340-420 kg-cm
n
3.6 ft-lb 7.2 ft-lb 17-30 ft-lb 7.2 ft-lb 14.5 ft4b 24.6-30.4ft*lb
5 4 - 9 ROCKER ARMS AND PUSH RODS

(1) Insert push rods into crankcase.
Put push rod tip in the hollow of tappet top.
(2) Apply oil to the rocker arms and assemblethem to the cylinder head using pivot bolt and guide plate.
5-4-10 VALVE CLEARANCE ADJUSTMENT

(1) Position the piston at the top dead center of the compression stroke. The top dead center may be
obtained by placing the key slot on the power take off shaft to :
I 12 o'clock I 10 o'clock
I EH12-2B,17-2B,25-2D I EH12-2D,17-2D,25-2B
- 38 -
( 2 ) Loosen the nut under the rocker arm and turn the bolt (pivot) to adjust the clearance between the
rocker arm and the valve stem end.
Tighten the nut under the rocker arm.
I Valve
clearance I
I 0.08-0.12 mm
0.0031-0.0047in. I
Check operationof valves by turning crankshaft.
Recheck valve clearance.
Fig. 5-38
(3) Install rocker cover and gasket.
Rocker cover M6 X 12 mm bolt .-..4 pcs.
5-4-1 1 SPARK PLUG
Install spark plug to the cylinder head.
Spark plug :
EHl2-2 : NGK B6ES
EH17-2,25-2:NGK B6HS
Tightening torque
New spark plug Retightening
[
~____
11.8-14.7 N*m 2216-26.5 Nom

120-150 kg-cm 230-270 kg-crn
8.7-10.9 fblb 16.6-19.5 fblb
5-4-12 FLYWHEELMAGNETO
(1) Install the charge coil to the crankcase. (Option)
Be careful not to pinch coil wire between charge

coil and crankcase.
(2) Put the woodruff key in the key way of crank-

shaft.
Wipe off oil and degreasethoroughlyfromthe
tapered portion of the crankshaft and the flywheel
center hole.
(3) Install the flywheel to crankshaft. Fig. 5-39
Tighten the flywheel nut with the starter pulley.
- 39 -
1 Tightening torque I
I 59-63N-m I 600-650kgocm I 43-47ft*lb I
54-13 IGNITION COIL

Install the ignition coil to the crankcase.
Adjust the air gap between the ignition coil and the
flywheel using a thickness gauge (filler gauge) and
tighten the bolts.
Tightening torque
8.8-10.8 Nom I 90-110 kgecrn 6.5-8.0ft4b
A
Fig. 5-40
5-4-14 INTAKE PIPE, lNSULATOR

(1) Install the intake pipe to the cylinder head with gasket.
EH12-2, 17-2 M6 flange nut ..---.....-.......-. 2 pcs.
M6 X 25mm flange bolt .-.......1 PC.
EH25-2 M8 X 28mm bolt
and
washer 3 pcs.
Tightening torque
9.8-13.7 N m 100-140 kgocm 7.2-10.1 ft4b
Then put the gasket and the insulator on the intake pipe.
54-15 CARBURETOR
Install the gasket and the carburetor to the intake pipe.
54-16 GOVERNOR SYSTEM

(1) Connect the governor lever and the throttle lever
on carburetor with governorrod and rod spring.
Install the governor leveron the governor shaft.
(2) Installthespeedcontrollevertothecylinder
head.
GOVERNOR LEVER
Fig. 5-41
- 40 -
’ (3) Connect the speed control lever and the governor lever with the governor spring. The governor spring
should be hooked to the number 2 hole on the speed control lever for the regular specifications.
Refer to the illustrations below. (See
Fig. 5-42.)
(4) Turn the speed control lever all the way toward the high speed position and make sure that the throttle
valve in the carburetor is at the wide open position.
( 5 ) Turn the governor shaft clockwise all the way using a screw driver, and tighten the lock bolt and nut.
(See Fig. 5-43.)
For the generator applications, there are two different governor springs existing according to the speed
setting of the engine. The governor springs may be distinguished by the following table.
The governor spring employed on the 6OHz application is same as the one from the standard specifi-
cations.
r
I
SPEED CONTROL LEVER
GOVERNOR SPRING
\\ ‘l)t--”GOVERNOR LEVER
Fig. 5-43
N ; SPRING WOUND
EH 12-2 EHl7-2 EH25-2

50 Hz 60Hz 50 HZ 60Hz 50 HZ 60Hz
(3000rprn) (3600rpm) (3000rprn) (3600 rpm) (3000rpm) (3600rpm)
e 49 (1.9’7 t
38 (1.5‘7 t
43 (1-73 t
D (0.35”) 8.1 (0.32”) 10.7 (0.42”)

9.1 9.6(0.38”) 8.7 (0.34”) t
~ ~~~
I Color Gold Silver Silver

Gold Gold Silver
- 41 -
54-17 AIR CLEANER
Install the air cleaner gasket and the cleaner case and tighten them with 2-M6 flange nuts.
Then install the element and the cleaner cover.
5-4-1 8 HEAD COVER

Install the head cover to the cylinder head.
M6 X 12mm flange bolt 1PC.
..a-
5 4 - 1 9 MUFFLER, MUFFLER COVER and EXHAUST PIPE COVER

Install the muffler to the cylinder head.
M 8 flange nut .... 2 pcs.
230-270 k g c m
16.6-19.5 ft-lb
Then tighten the muffler bracket portion.

M6 X 12mm flange bolt 1PC. (EH12-2, 17-2)
--.a
M 8 X 16mmflangebolt 1 PC. (EH25-2)
Install the muffler cover and exhaust pipe cover.

M 6 X 10mm flange bolt 5 pcs.
e-..
5 4 - 2 0 BLOWER HOUSING, RECOIL

Install the blower housing and the recoil. Insert the high tension cord from the ignition coil into the notc :h
of the blower housing so that not to pintch the cord.
54-21 FUELTANK
on carburetor with the fuel hose.
Install the fuel tank. Connect the fuel strainer and the fuel inlet
M 6 X 14mm bolt and washer -.--
4 pcs. (EH12-2,17-2)
M 8 X 20mmboltandwasher 4 pcs. (EH25-2)
- End of the reassembly -
- 42 -
5-5 BREAK-IN OPERATION
B An enginethathasbeencompletelyoverhauled by beingfittedwithanewpiston,rings,valvesand
connecting rod should be throughly RUN- IN before being put back into service.
Goodbearingsurfacesandrunningclearancesbetweenthevariouspartscanonlybeestablishedby
operating the engine under reduced speed and loads for a short period of time.
While the engine is being tested, checkfor oil leaks.
Make final carburetor adjustment and regulate the engine operating speed.
Steps Load Engine speed Time

Step 1 No load 2500 rpm 10 min
Step 4
EH12-2
EH17-2
EH25-2
1
1
1.OKW 1.4HP
1.5 KW b.OHPI
2.4KW 3.2HP
1 3600 rpm 30 min
Step 5
EH12-2
EH17-2
EH25-2
1 $:A f::
4.7KW 6.4HP
1 3600 rpm 60 min
6. IGNITION SYSTEM
6-1 TYPE OF IGNITION SYSTEM

EH12-2 employs the U. T. C. I. (Universal type Transistor Controlled Ignition) pointless ignition system.
EH17-2 and EH25-2 have the T. I. C. (Transistor, Igniter, Circuit) pointless ignition system.
AS optional parts, these ignition system may be implemented with lamp.coi1, charge coil and excitor coil.
6-2 BASIC THEORY

To ensure the easy startability of the engine, the step advancing ignition timing system is incorporated in
theignitioncoil.Thissystemenablestheengine to havebasicallytwodifferentignitiontimings
according to the engine speed. Following are the explanation how the system works.
1)At lower speed of the engine

Rotation of the flywheel induces current I,, as this current flows through the base terminal of the
power transister, it is activated and the current IZ starts flowing.
As the engine reaches the ignition timing, the ignition timing control circuit for the lower engine speed
is activated and lets the currentL flow through the base terminalof the power transistor.
8 This generates the collector currentL which will bypass the current 11 and abruptly shut off the current
IZ because the power transistor is turned off.
This sudden current change generates a big voltage on the secondary side of the ignition coil and
which sparks the spark plug.
- 43 -
2) At the higher engine speed
Rotation of the flywheel generates the current I1 as this current flows through the base terminal of the
power transistor, it is activated and the currentIZ starts of flow.
As the engine reaches the ignition timing, the ignition timing control circuit for the higher engine
speed is activated and provides the base current Is to the power transistor. This current induces the
collector current It, and will bypass the current I, to shut down the current IZ abruptly because the
power transistor is turned off.
This sudden current change generates a big voltage on the secondary side of the ignition coil and
which will spark the spark plug.
The ignition timing control circuit for the higher engine speed is activated sooner than the controI
circuit for the lower speed andnot activated when the engine speed is in a lower range.
7 cn
3
h
ELECTRONIC ADVANCING FLYWHEEL

MAGNETO SYSTEM
(B.T.D.C.)
15”k I , ,
500 1000 2000 3000(r.p.m.)
ENGINE REVOLUTION
Fig. 6-2 (b)
- 44 -
6-3 WIRING DIAGRAM
STANDARD
Stop switch
Ignition Coil Connector
Black
>
Black
Spark Plug
Flywheel
ElNGlNE WITH ELECTRIC STARTER
12VOLT
BATTERY
MtNIMUM 24
AMP.HR.
I """"_"""" DIODE RECTIFIER I
Fig. 6-3
- 45 -
7. AUTOMATIC DECOMPRESSION SYSTEM
EH12-2, 17-2, 25-2 engines are employing the automatic decompression systemas a standard feature.
This enables easy and light startof the engine.
The automatic decompression system releases the compression of the engine by lifting up the exhaust
valve at the cranking. Following are the explanation using type “D”engine as a sample how the system
works. The components of the systems are different for the type “D” and type “B” engines, however, the
principle of the function is same.
At the end of the compression process, the release lever lifts up the tappet which in turns opens up the
exhaust valve slightly to release the compression. The release lever has a flyweight on its end and another
end of the lever is a crescent cam.
When the engine is cranked, the crescent cam projects the camshaft cam profile and lifts up the tappet
because the gravity force on the weightis larger than the centrifugal forceon the weight.
i TAPPET, I
LEVER
CRESCENT
EXHAUST
Fig. 7-1
When the crank speed reaches up to a certain revolution, the crescent cam is retracted into the camshaft
cam profile because the centrifugal force applied onto the flyweight becomes larger than the gravity force
and the weight.andis shifted to the position shown in the illustration.
FLYWEIGHT
LEVER
CRESCENT CAM
EXHAUST CAM -Y-T3

EXHAUST C A M
CAMSHAFT
,”-
Fig. 7-2
- 46 -
8. CARBURETOR
B 8-1 OPERATION AND CONSTRUCTION

8-1-1 FLOAT SYSTEM
The float chamber is located below the carburetor body
and,withafloatandaneedlevalve,maintainsa
constant fuel level during the engine operation.
The fuel flows from the fuel tank into the float chamber
throughtheneedlevalve.Whenthefuelrises to a
specificlevel,thefloatrises, and when its buoyancy
and fuel pressure are balanced, the needle valve shuts
off the fuel, thereby keeping the fuel at the predeter-
mined level.
FI
Fig. 8-1
PILOT OUTLET
\ ,
BY-PASS,"""
I
"
[
I
+=""~Z
"-""
PILOT AIR JET
AT
I 1 MAIN AIR JET
" "\ " k I I
'""""i=r""J'
- \
MAIN JET
Fig. 8-2
- 47 -
8-1-2 PILOTSYSTEM
The pilot
system
feeds
engine
the
fuel
the
to during
idling
and
low-speed
operation. /"l
The .fuel is fed through the main jet to the pilot jet, where it is metered, and mixed with the air metered
by the pilot air jet.
The fuel-air mixture is fed to the engine through the pilot outlet and the by-pass.
At the idling speed, the fuelis mainly fed from the pilot outlet.
8-1-3 MAIN SYSTEM

The main system feeds the fuel to the engine at medium-and high-speed operation.
The fuel is metered by the main jet and fed to the main nozzle. The air metered by the main air jet is
mixed with the fuel through the bleed holes in the main nozzle, and the mixture is atomized out of the
main bore. It is mixed again with the air taken through the air cleaner into an optimum fuel-air mixture,
which is supplied to the engine.
8-14 CHOKE
The choke may be used for easy start when engine is cold. When the engine is cranked with a closed
choke, the negative pressure applied to the main nozzle increases and draws more fuel accordingly this
starting up the engine more easily.
8-2 DISASSEMBLY AND REASSEMBLY

Apart from mechanical failures, most of carburetor troubles are caused by an incorrect mixing ratio,
which may arise mainly due toa clogged up air or fuel passage in jets, or fuel level variations.In order to
assureproperflow of airandfuel,thecarburetormustbekeptcleanat a11 times.Thecarburetor
disassembly and reassembly procedures are as follows.
1 2 3
8-2-1 THROITLE SYSTEM I t 7 %
(1) Remove the philips screw (1) and throttle valve (2),
and pull out the throttle shaft (3).
(2) The spring (4) can be taken out byremovingthe
throttle stop screw(5).
* Be careful not to damage the throttle valve rim. u \
8-2-2 CHOKE SYSTEM

(1) Remove the philips screw (6) and choke valve (7),
and pull out the choke shaft(8).
(2) When reassembling the choke shaft, make sure that
the cutout in the choke valve faces the main air jet.
Meanwhile, when reassembling set the rings (9) and
(10) at the right position.
8-2-3 PILOT SYSTEM

(1) Remove the pilotjet (ll), usingpropertoolsto
avoid damage to it. 21 -@
(2) Reassembly
Tightenthepilotjetsecurely.Otherwise,thefuel
may leak, causing engine malfunction. 13*
18 0
12 "----&
Fig. 8-3
- 48 -
8-2-4 MAIN SYSTEM
B (1) Remove the bolt(l2)and take out float chamber body(l3).

(2) From the body (14) remove the main nozzle (15), andthen remove the main jet (16) and guide holder
(17) from the main nozzle(15).
(3) Reassembly
a)Fasten the main jet securely to the body. Otherwise, the fuel may become too rich and cause engine
malfunction.
b)The bolt tightening torque is 70kg-cm. Be sure to set the gasket (19) and washer (18) for chamber
(13).
8-2-5 FLOAT SYSTEM

(1) Pull out the float pin (20) and remove the float (21) and then remove the clip (22) and needle valve
(23).
If the needle valve needs tobe replaced, replace it with rubber needle.
When cleaning the jets, be sure to use compressed air to blow them clean.
Never use a drill or a wire because of possible damage of the orifice which will considerably affect
fuel flow.
(2) When removing the needle valve and float, gently tap the reverse side using the rod more slender
than the float pin and remove, since the float pinis calked to the carburetor body.
- 49 -
9. STARTING SYSTEM
9-1 RECOIL STARTER

Equipments to be prepared : Driver, Pinchers (Pliers) and Protective Glasses
WARNING
starting the disassembly; make sure to wear the protective glasses.
9-1-1 Disassembly Steps I /

(1) Setting off the spring power
-1 : Hold the starterknob and extractthestarter
rope.
1
-2 : Extract the rope fully and hold the rope so
that the knob of the rope in the reel makes a
dicrect line with the rope guide.
-3 :Push and holdthereel withthethumbs of
both hands firmly so that the rope will not be
wound back. (Fig. 9-1)
- 4 : Pull off the knot of the rope out of the reel,
unfasten the knot and pull it off to the direc-
tion of the starter knob.( 2 persons required) I
-5 : By controling the reel with the thumbs of both Fig. 9-1

hands, unwind the rope gently until the rota-
tion of the reel stoos.
rThe spring power is at its mostwhen the rope is fully extracted. Therefore,do not abruptly putoff your
hand nor loosen the pressureof your finger unintentionally.
(2) Setting the attachments off (Fig. 9-2)

- 1:Fix the case and loosen the set-screw.
- 2 : Put off the set-screw, the latchet guide, the
friction springandthelatchet in thesame
-e SET SCREW
order from above. RATCHET

(3) Setting the reel off (Fig. 9-2) GUIDE
- 1:Push the reel lightly so that it will not float FRICTION

up.Movethereelclockwiseandcounter- SPRING
clockwise about a quarter circle for several RATCHET
times until it moves smoothly.
- 2 : Pull up the reel gradually and slowly and put
it off from the case.
- 3 : In case the spring in the reel is close to pop
up, redo the steps of (3)-1 and (3)-2 again.
' REEL
- WARNING
Do not dropor shake the reel and put
it on a level table
because thereis a spring set in the disassembled reel.
Disassembly is complete.
Fig. 9-2
- 50
WARNING
Before startingthe assembly, make sure to wear the protective glasses.
9-1-2 Assembly Steps PASTING GREASE

(1) Setting the reel into the case.
-1:Paste grease on the case. (Fig. 9-3)
-2 : Adjust the position of the inner end of the
spring, which is set in the reel. (Fig.9-4)
-3 :Hold the reel so that the shafthook part and
theinnerend of thespringarehookedto-
gether. Drop the reel gently from above into
the case. Fig. 9-3
-4 : Move the reel slightly counter-clockwise and
make sure the spring is hooked. THE END TOUCHES
THE RIB OF THE BEARING
Fig. 9-4
(2) Setting the attachments

-1: Set the latchet into the reel. (Fig.9-5)
THE LATCHETIS KEPT AT CLOSE-POSITION
Fig. 9-5
-2 : Holding the latchet, set the latchet-guide SET SCREW

sub-assembly. (Fig. 9-6)
RATCH ET
GUIDE
cb-' /
FRICTION
SPRING
LATCHET GUIDE SUB-ASSEMBLY
Fig. 9-6
- 51 -
(3) Tightening the set-screw.
-1 i Push the latchet-guide lightly by hand so that
the latchet guide won’t move and tighten the
set-screw.
(4)Storing the spring-power.

-1 :Holdthecasetightandusingbothhands,
wind up the reel counter-clockwise 6 times.
-2: Set the ree to keep the position, whereby the
rope hole of the reel and the rope guide make
a direct line. (Fig. 9-7)
Fig. 9-7
WARNING
The spring power is at its most when the reel is being wound. Therefore, do not abruptly put off your
hand nor loosen the pressure of your finger unintentionally.
( 5 ) Setting the rope. ( 2 persons required)

-1:Set the end of the rope through the rope guide and the rope hole of the reel and pull the end about
20 cm outof the reel. (Fig. 9-7)
-2 : Fasten the endof the rope.

ABOUT
20mm
F;g. 9-8
-3 :Put the rope into the reel, whereby make sure

that the rope willnot float up. (Fig. 9-9)
-4:Holdtheropefirmlywithonehandatthe
position about 50 cm from the rope guide and
keep the rope slightly pulled so that the rope
will not be wound in.
-5 :Put the hand off the reel gently and put the
rope back slowly obeying the winding power
of the spring until the knob reaches the rope
guide.
Assembly is complete.
Fig. 9-9
- 52 -
(6) Test the operation of the recoil starter to see if the rope recoils satisfactorily and the ratchets project
and retract properly. Mount the recoil starterto the engine.
(7) If the spring escapes from the reel when disassembling the recoil, hook the outer end of the spring
onto the notch of the reel and rewind the spring into the housing.
(8) Lubricate the rotating parts, sliding parts and spring with heat resistant grease or mobile oil when
reassembling the recoil and priorto long term storage.
- 53 -
IO. TROUBLESHOOTING
The following three conditionts must be fulfilled for satisfactory engine start.
1. The cylinder filled with a proper fuel-air mixture.
2. Good compression in the cylinder.
3. Good spark, properly timed, to ignite the mixture.
The engine cannot be started unless these three conditions are met. There are also other factors which
make engine start difficult, e.. g., a heavy load on the engine when it is aboutto start at low speed, and a
high back pressure due toa long exhaust pipe.
The most common causesof engine troubles are given below:
10-1 STARTING DIFFICULTIES

10-1-1 FUEL SYSTEM
(1) No gasoline in the fuel tank ; or the fuel cock closed.
( 2 ) The carburetor is not choked sufficiently especially when the engine is cold.
(3) Water, dust or gum in the gasoline iterfering the fuel flowto the carburetor.
(4) Inferior grade gasoline or poor quality gasoline not vaporized enough to produce the correct fuel-air
mixture.
( 5 ) The carburetor needle valve is held open by dirt or gum. This trouble can be detected as the fuel
flows out of the carburetor when the engineis idling. (Overflow)
This trouble may be remedied by lightly tapping the float chamber with the grip of a screwdriver or
the like.
(6) If the carburetor overflows, excessive fuel runs into the cylinder when starting the engine, making the
fuel-air mixture too rich to burn. If this happens, remove the spark plug, and turn the starting pulley a /"-
few turns in order to let the rich fuel-air mixture out of the spark plug hole into the atmosphere. Keep
the choke valve open during this operation. Dry the spark plug well, screw it into place, and try to
start again.
10-1-2 COMPRESSION SYSTEM

If starting difficultes and loss of power are not due to the fuel system or ignition system, the followings
must be checked for possible lackof compression.
Engine inside is completelydried up because of a long period of storage.
Loose or broken spark plug. This causes a hissing noise made by mixture gas running out of cylinder
in compression stroke during cranking.
Damaged head gasket or loose cylinder head. A similar hissing noise is produced during compression
stroke.
Incorrect Valve clearance
If the correct compression is not obtained even after remedying the above, disassemble the engine and
check further as follows :
a) Valve stuck open due to carbon or gum on the valve stem.
b)If the piston rings are stuck on the piston, remove the piston and connecting rod from the engine.
Clean or replace the parts.
- 54 -
10-1-3 IGNITIONSYSTEM
Check the followings for lackof sparks.
B (1) Wires of the ignition coil, spark plug or contact breaker disconnected.
(2) Ignitioncoildamagedandshorted.
(3) Spark plug cable wet or soaked with oil.
(4)Spark plug dirty or wet.
(5) Spark plug electrode gap incorrect.
(6) Spark plug electrodes are connectedor bridged.
(7) Incorrect spark timing.
10-2 ENGINGEMISFIRES
Incorrect spark plug electrodge gap. Adjust it to anywhere between 0.6 and 0.7mm.
Ignition cable worn and leaking.
Sparks weak.
j.lj Ignition wire connections loose.
(5) Water in gasoline.
(6) Insufficient compression.
10-3 ENGINE STOPS

(1) Fuel tank empty. Water, dirt, gum, etc. in gasoline.
(2) Vapor lock, i. e., gasoline evaporating in the fuel lines due to overheat around the engine.
(3) Vapor lock in the fuel lines or carburetor due to the use of too volatile winter gas in thehot season.
(4)Air vent hole in the fuel tank cap plugged.
0 (5) Bearing parts seized due to lackof oil.

(6) Magneto or ignitioncoilfaulty. ,
104 ENGINEOVERHEATS
(1) Crankcase oil level low. Add oil immediately.
(2) Spark timing incorrect.
(3) Low grade gasoline is used, or engine is overloaded.
(4) Coolingaircirculationrestricted. ’
(5) Cooling air path misdirected causes lossof cooling efficiency.

(6) Cylinder head cooling fins clogged up with dirt.
(7) Engine operated in an enclosed space without sufficient cooling air
(8) Exhaust gas discharge restricted,-or carbon depositsin the combustion chamber.
(9) Engine running on low-octane gaoline detonates dueto heavy load at low speed.
- 55 -
10-5 ENGINE KNOCKS
(1) Poor quality gasoline.
(2) Engine operating under heavy load at low speed.
(3) Carbon or lead deposits in the cylinder head.
(4)Spark timing incorrect.
( 5 ) Loose connecting rod bearing due to wear.
(6) Loose piston pin due to wear.
(7) Cuases of engine overheat.
10-6 ENGINE BACKFIRES THROUGH CARBURETOR

(1) Water or dirt in gasoline, or low-grade gasoline.
(2) Intake valve stuck.
(3) Valves overheated, or hot carbon particles in the combustion chamber
(4) Engine cold.
- 56 -
11. INSTALLATION
Engine life, ease of maintenance and inspection, frequency of checks and repairs, and operating cost all
I) dependontheway in whichtheengine is installed.Reviewthefollowinginstructionscarefullyfor
installing the engine.
11-1
INSTALLING
When mounting the engine, carefully examine its position, the method of connecting it to a machine, the
foundation, and the mehtodof supporting the engine.
When determining its mounting position, in particular, make sure that gasoline and oil can easily be
supplied and checked, the spark plug can easily be checked, the air cleaner can easily be serviced, and
that the oil can easily be discharged.
11-2 VENTILATION
Fresh air is necessary for cooling the engine and burning the fuel.
In the case the engine is operated under a hood or in a small room, temperature rise in the engine room
can cause vapor lock, oil deterioration, increased oil consumption, loss of power, piston seizure, shorter
engine life, etc., making it impossible to operate the engine properly.It is necessary, therefore, to provide
a duct or baffle to guide cooling air to the engine to prevent recirculation of he hot air used for engine
cooling, and temperature riseof the machine.
Keep the engineroom temperature below 50°C even in the hottest periodof the year.
11-3 EXHAUST GAS DISCHARGE

Exhaustgas is noxious.Whenoperatingtheengineindoors,besuretodischargetheexhaustgas
outdoors. If a long exhaust pipe is used in such a case, the internal resistance increases causing loss of
engine power. Thus pipe inside diameter must be increasedin proportion to exhaust pipe length.
Exhaust pipe: Less than 3m long, pipe inside diameter 30mm,
Less than 5m long, pipe inside diameter 33mm.
11-4 POWER TRANSMISSION TO DRIVEN MACHINES

11-4-1 BELT DRIVE
Take the following notes into consideration.
* V-belts are preferable to flat belts.
* The driving shaft of the engine must be parallel to the driven shaft
of the machine.
* The driving pulleyof the engine must be in line with the driven pulleyof the machine.
* Install the engine pulley as close to the engine as possible.
* If possible, span the belt horizontally.
* Disengage the load when starting the engine.
If no clutch is used, usea belt tension pulley or the like.
11-4-2FLEXIBLECOUPLING
When using a flexible coupling, runout and misalignment between the driven shaft and engine shaft must
B be minimized. Runout and misalignment tolerance are specified by the coupling manufacturer.
- 57 -
12. SERVICE DATA
“STD” in the following table is the parts dimension from the brand new engine or the spare parts.
Whereas, “Limit” shows the maximum allowance for the partsto be used on the engine.
If the measurement exceedsbeyond the “Limit”, the part needsto be replaced and/orrepaired.
12- 1 CLEARANCE DATA AND LIMITS

Unit : mrn (in)
r
r EH12-2 / 17-2 / 25-2
STD Limit
Flatness
LESS THAN
0.1
0.05
(0.004)
(0.002)
1 Valve seat contact width
EX. -
0.7 1.O 2.0
IN.
-
(0.028 0.039) (0.079)
I Valve guide inside dia.

EH1 2-2 -
5.500 5.518 5.65
EH17-2 -
(0.2165 0.2172) (0.2224)
EH25-2
-
6.035 6.053 6.1 5
-
(0.2376 0.2383) (0.2421)
- 58 -
Unit: mm (in)
EH12-2 EH17-2
I CYLINDER
ITEM
STD Lmit STD Lmit
To be rebored -0be rebored

Inside dia. when the vhen the
lifference lifference
60.000 - 60.019 letween m a . 57.000 - 67.01 9 letween m a .
STD
(2.3622 - 2.3630) snd min. of 2.6378 - 2.6385) n d rnin. of
jiameter
jiameter
.cached to 0.1 eached to 0.1
:0.004). 0.004).
1st 60.250 - 60.269 67.250 - 67.269 Ditto

reboring (2.3720 - 2.3728) Ditto
2.6476 - 2.6484)
2nd 60.500 - 60.519 67.500 - 67.51 9

reboring (2.3819 - 2.3826) 2.6575 - 2.6582)
0 Roundiness after reboring.
LESS THAN LESS THAN

0.01 0.01
(0.004) (0.004)
0 Cylindricity after reboring.
LESS THAN LESS THAN

0.01 5 0.01 5
(0.0006) (0.0006)
PISTON
0 Piston size (At skirt in thrust
direction) 59.96 - 59.98 59.87 -
66.98 67.00 66.89
'STD
(2.3606 - 2.3614: (2.3571) -
12.6370 2.6378) (2.6335)
60.21 - 60.23 60.12 67.23 -,67.25 67.1 4

1st 01s
(2.3705 - 2.3713 (2.3669) -
:2.6469 2.6476: (2.6433)
2nd 01s
60.46 - 60.48 60.37 67.48 - 67.50 67.39
(2.3803 - 2.381 1 (2.3768) (2.6567 - 2.6575: (2.6531)
- 59 -
Unit: mm (in)
ITEM
r EH25-2
STD Lmit
2Y LIN DER -0be rebored
inside dia. /hen the
ifference
STD
-
75.000 75.019 letween m a .
-
2.9528 2.9535) md min. of
liameter
eached to 0.1
0.004).
1 st -
75.250 75.269
Ditto
reboring -
2.9626 2.9633)
2nd -
75.500 75.519
reboring -
2.9724 2.9732)
B Roundiness after reboring.

LESS THAN
0.01
(0.004)
Cyiindricity after reboring.

LESS THAN
0.015
(0.0006)
PISTON
0 Piston size (At skirt in thrust
direction) 74.98- 75.00 74.89
STD
-
(2.9520 2.9528: (2.9484)
-
75.23 75.25 75.14
1 st 01s
-
(2.9618 2.9626 (2.9583)
-
75.48 75.50 75.39
2nd OJS
-
(2.9717 2.9724 (2.9681)
- 60 -
Uni : rnm (in)
ITEM
T EH17-2
STD Limit STD Limit
Ring groovesideclearance
0
-
0.030 0.075 0.15 -
0.035 0.080 0.15
-
(0.0012 0.0030) (0.006) :0.0014 -
0.0031) (0.006)
t -
0.030 0.075 0.15 -
0.025 0.070 0.15
2nd
-
(0.0012 0.0030) (0.006) -
(0.0010 0.0028) (0.006)
Oil ring
-
0.020 0.075 0.15 0.010 - 0.065 0.15
-
(0.0008 0.0030) (0.006) -
(0.0004 0.0026) (0.006)
Piston pin hole
0
m
Piston pin outside dia.
-
12.991 13.002
-
(0.51 150.5119)
13.035
(0.5132)
-
15.991 16.002
-
(0.6296 0.6300)
16.035
(0.6313)
-
12.992 13.000 12.960 -
15.992 16.000 15.960
-
(0.5115 0.51 18) (0.5102) -
(0.6296 0.6299) (0.6284)
Clearancebetween piston and

cylinder a t skirtarea.
-
0.015 0.074 0.25 -
0.015 0.074 0.25
-
(0.0006 0.0029) (0.010) -
(0.0006 0.0029) (0.010)
Piston ring endgap
TOP -
0.2 0.4 1.5 -
0.2 0.4 1.5
2nd -
(0.008 0.016) (0.0591) -
(0.008 0.016) (0.0091)
-
0.2 0.4 1.5 -
0.05 0.25 1.5
oil ring
-
(0.008 0.016) (0.0591) -
(0.0002 0.010) (0.0591)
- 61 -
Unit: mrn (in)
EH25-2
1 Ring side groove

clearance 0.050
1.0020
~
STD
~
- 0.090
- 0.0035)
~ ~~~~~
Limit
0.15
(0.006)
0.030 0.070 - 0.15

2nd
-
).0012 0.0028) (0.006)
0.010 - 0.065 0.1 5

Oil ring
1.0004 -
0.0026) (0.006)
I Pistonpinhole
~rn Pistonpinoutside dia.

17.991 - 18.002
-
1.7083 0.7087)
-
17.992 18.000
7 8.035
(0.7100)
17.960
3.7084 - 0.7087) (0.7071)
Clearance between piston and

cylinderatskirt area.
0.025 - 0.064 0.25

0.0001 - 0.0025) (0.01 0)
I Piston ring end gap
TOP 0.1-0.3 1.5

2nd -
(0.004 0.01 2) (0.0591)
oil ring
0.1 - 0.3 1.5
-
(0.004 0.012) (0.0591)
- 62 -
Unit: mm (in)
EH12-2
ITEM
STD Limit
ZONNECTING ROD
D Big end inside dia.
-
26.000 26.01 3 26.1
-
(1 -0236 1.0241) (1.0276)
Clearance between big end

and crankpin
-
0.020 0.046 0.2
-
(0.0008 0.0018) (0.008)
0 Small end inside dia.
-
13.010 13.021 13.08
-
(0.51 220.51 26) (0.5150)
0 Clearance between small end

and piston pin
-
0.010 0.029 0.12
-
(0.0004 0.0011) (0.0047)
0 Big end side clearance
0.1 - 0.7 1 .o
-
(0.004 0.028) (0.040)
CRANKSHAR
0 Crankpin outsidedia.
I -
25.967 25.980
-
(1.0223 1.0228)
25.85
(1.0177)
0 Journal dia.
Dl,D2
-
24.988 24.997
(0.9839- 0.9841)
- 63 -
Unit: mm (in)
m-
- EH17-2
ITEM
STD Limit
CONNECTING ROD
0 Big end inside dia.
-
30.000 30.016 30.1
(1.1811 -1.1817) (1.1850)
Clearance between big end

and crankpin
0,020- 0.049 0.2
-
(0.0008 0.0019) (0.008)
Small end inside dia.
-
16.010 16.021 16.08
-
(0.6303 0.6308) (06331)
0 Clearance between small end

and piston pin
-
0.010 0.029 0.12
-
(0.0004 0.001 1) (0.0047)
Big end side clearance
-
0.1 0.7 1.o
-
(0.004 0.028) (0.040)
I
CRANKSHAFT
-
29.967 29.980 29.85
-
(1.1798 1.1803) (1.1752)
0 Journal dia.
Dl,D2
24.988- 24.997
-
(0.9838 0.9841)
- 64 -
Unit: mm (in)
w
lTEM
F ~
STD
EH25-2
Limit
-
-
-
34.000 34.016 34.10
-
(1.3386 1.3392) (1 .3425)
-
0 Clearance between big end
and crankpin
0.025- 0.057 0.2
-
(0.0010 0.0022) (0.008)
0 Small end inside dia. t

-
18.010 18.021 18.08
-
(0.7091 0.7095) (0.71 18)
I 0 Clearance between small end

and piston pin
-
0.010 0.029 0.1 2
-
(0.0004 0.0011) (0.0047)
0 Big end side clearance
-
0.1 0.7 1 .o
-
(0.004 0.028) (0.040)
CRANKSHAFT
-
33.959 33.975 33.85
-
(1.3370 1.3376) (1.3327)
0 Journal dia. - Dl D2
I1 TYPE
Z9.991 -30.000/29.988-29.99;
:1.1807 / (1.1 806
-1.1 811);-1.1810)
3 TYPE '27.988-27.99
(1 o,
27.991 -30.0001
:1.1807 :-1.1022)
-1.1811) . .
- 65 -
Unit : mrn (in)
EH12-2 / EH17-2
ITEM
STD Limit
CAMSHAFT
0 Cam height
IN.=. -
29.6 29.8 29.45
CAMS -
(1.165 1.173) (1.1 59)
I Journal outside dia.

"D" type
Dl
Dl -
16.973 16.984
(0.6682- 0.6687)
16.95
(0.6673)
-
14.973 14.984 14.95
D2
-
(0.5895 0.5899) (0.5886)
VALVE
Valvestemoutside dia. -
5.440 5.455 5.35
IN.
-
(0.2142 0.2148) (0.2106)
EX.
-
5.426 5.444 5.35
(0.21 - 36
0.21 43) (0.21 06)
0 Clearancebetweenvalve stem dia. and

valveguide -
0.045 0.078 0.3
IN.
-
(0.0018 0.0031) (0.012)
Ex. -
0.056 0.092 0.3
-
(0.0022 0.0036) (0.012)
Valveclearance
IN./EX. -
0.08 0.12
(cold) -
(0.0031 0.0047)
- 66 -
Unit: mm (in)
EH25-2
ITEM
I
Limit
ZAMSHAFT
a
Camheight
IN.=. -
30.6 30.8 30.45
CAMS -
(1.205 1.213) (1.199)
Journaloutsidedia.
'D" type
-
24.967 24.980 24.95
Dl
-
(0.9830 0.9835) (0.9823)
D2
-
14.973 14.984 14.95
-
(0.5895 0.5899) (0.5886)
VALVE
Valvestemoutside dia.
IN.
-
5.975 5.990 5.85
-
(0.2352 0.2358) (0.2303)
Ex. -
5.960 5.975 5.85
-
(0.2346 0.2352) (0.2303)
valveguide
1
Clearancebetweenvalvestemdia.
"P
.....
.
.....
and
EX.
IN.
. .
-
0.045 0.078
-
(0.0018 0.0031)
-
0.060 0.093
-
.
(0.0024 0.0037)
0.3
(0.012)
0.3
(0.012)
Valve clearance
IN./EX. -
0.08 0.12
(cold) -
(0.0031 0.0047)
- 67 -
Unit: rnrn (in)
1
ITEM
STD Limit
TAPPET
0 Stem outside dia.
-
7.960 7.975
-
(0.3134 0.3140)
0 Guide inside dia.
-
8.000 8.01 5
-
(0.3150 0.31 56)
0 Tappet guide clearance
-
0.025 0.055
-
(0.001 0 0.0022)
VALVE SPRING FREE LENGTH
- 68 -
Unit: mrn (in)
EH25-2
ITEM
STD Limit
TAPPET
Stem outside dia.
Guide inside dia.

8 -
7.960 7.975
-
(0.31 34 0.31 40)
-
8.000 8.015
-
(0.3150 0.3156)
0 Tappet guide clearance
-
0.025 0.055
-
(0.0010 0.0022)
~~ ~ ~~~
VALVE SPRING FREE LENGTH
I 35.5
(1.4)
1 ~
Unit: rnm (in

EH12-2117-2 125-2
ITEM
STD limit
VALVE SEAT ANGLE(IN. EX.)
0 Valve cutter angle(a)
0 Valve contact width(b)
a : 90"
-
b : 0.7 1.O 2.0
-
(0.028 0.039) (0.079)
- 69 -
12-2 TORQUE SPECIFICATIONS
EH12-2 / 17-2 type
TIGHTENING TORQUE
DESCRIPTION
N*m kg cm ft- Ib
Cylinder head bolts - 26.5 230 - 270 22.5 16.6 - 19.5

Connecting rod cap bolts EH12-2 EH17-2 EH12-2EH17-2EH17-2
EH12-2
.16.6-19.6 8.8-11.2 12.2-14.4 90-115
6.5-8.3 170-200
Flywheel nut 58.8 - 63.7 -

600 650 43 - 47
Main bearing cover bolts 7.8 - 9.8 80 - 100 5.7 - 7.2
New spark plug 11.8-14.7 120 - 150 8.7 - 10.9

Spark plug
Retightening 22.6 - 26.5 230 - 270 16.6 - 19.5
EH25-2 type
TIGHTENING TORQUE
DESCRIPTION
Nom kg cm ft-lb
Cylinder head bolts - 41.2 -

340 420 33.3 24.6 - 30.3
rod cap bolts - 26.9 Connecting 225 - 275 21.3 16.3 - 19.8
Flywheel nut 58.8 - 63.7 600 - 650 43 - 47
Main bearing cover bolts 1 16.7-18.6 I 170 - 190 I 12.3- 13.7
I spark
New plug I 11.8 - 14.7 I 120 - 150 I 8.7- 10.9
I Retightening I 22.6 - 26.5 I 230 - 270 I 16.6 - 19.5
- 70 -
12-3 OIL GRADE CHART
T-
Comparison between oil viscosity and temparature
Single
grade
Specified
Lubrican
Quality
Multi-
grade
I I
I I I 1 I I I
- 20 - 10 0 10 20 30 40 "C
-4 14 32 50 68 86 104 "F
Use oil classified as SE or higher.

Multi-grade oil tends to increase its consumption at high ambient temperature.
- 71 -
13. MAINTENANCE AND STORAGE
The following maintenance jobs apply when the engine is operated correctly under normal conditions.
The indicated maintenance intervals are by no means guarantees for maintenance free operations during
these intervals.
For example, if the engine is operated in extremely dusty conditions, the air cleaner should be cleaned
every day instead of every 50 hours.
13-1 DAILY MAINTENANCE
MAINTENANCE REMARKS
1) Clean away dust and chaff from engine. Governor linkage is especially sensitive to dust.
2) Check fuel leakage from fuel system. If any,

retighten fasteners or replace necessary
parts.
~~ ~ ~~ ~~ ~~
3) Inspect for loose hardwares and retighten if Loose bolts and nuts may come off and result in breakage of other
necessary. parts.
4)Check oil level and add to full mark.
13-2 INITIAL 20 HRS. MAINTENANCE
MAINTENANCE REMARKS
I 1) Change crankcase oil.

L
To remove sludge from run - in operation.

I
13-3 EVERY 50 HRS. (10 DAYS) MAINTENANCE
MAINTENANCE REMARKS
I 1) Change crankcase oil. Contaminated oil quickens wear.

I
2) Clean air cleaner.
3) Check and clean spark plug. If dirty, wash in gasoline or polish with emery paper.
- 72 -
13-4 EVERY 100-200 HRS. (MONTHLY) MAINTENANCE
I MAINTENANCE I REMARKS
~
I
1) Clean fuelfilter and fuel tank.
2) Inspect cooling system and remove dirt and Remove blower housing and cleanup between fins and housing.
chaff.
13-5 EVERY 500-600 HRS. MAINTENANCE
I MAINTENANCE I REMARKS I
I
~ ~~~
I 1) Remove carbon from cylinder head. Carbon depositsin combustion chamber causes lackof power.
I 2) Disassemble and clean carburetor.

I I
13-6 EVERY 1000 HRS. (YEARLY) MAINTENANCE
MAINTENANCE REMARKS
1) Overhaul engine. Clean and correct parts.
Replace piston rings and other necessary parts.
2) Replace fuel lines once

a year. Avoid hazards caused by fuel leakage.
13-7 ENGINE STORAGE

(1) Perform the above 13-1 and 13-2 maintenance jobs.
(2) Drain fuel from the fuel tank and carburetor float chamber.
(3) To prevent rust in the cylinder bore, apply oil through the sp ark plug hole and turn the crankshaft
several turns by hand. Reinstall the plug.
(4) Turn the starting pulleyby hand and leave it where the resistance is the heaviest.
( 5 ) Clean outside of the engine withoiled cloth.
(6) Put a plastic cover or the like over the engine and store the engine in dry place.
- 73 -
SU6ARU
~bin America, Inc.

940 LivelyBlvd. l Wood Dale, IL 60191 l Phone:630-350~8200 l Fax:630-350-8212
e-mail: sale.s@robinamerica.com l www.robinamerica.com PRINTED IN THE USA I

More User Manuals On

Uploaded by

Document Informationclick to expand document information

Copyright:

Available Formats

More User Manuals On

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

More User Manuals On

Uploaded by

Copyright:

Available Formats

More user manuals on ManualsBase.

More user manuals on ManualsBase.com

Direction of Rotation CounterclockwiseAs Viewd From P.T.O. Shaft Side

310 g/KW*h (230gr/HP*h) At Continuous Rated Output

TYPe Air-Cooled, 4-Cycle, Single-Cylinder, HorizontalP.T.O. Shaft, Gasoline Engine

Bore X Stroke 67 x 49 mrn (2.64X 1.93 in.)

Compression Ratio 8.5

Direction of Rotation CounterclockwiseAs Viewd From P.T.O. Shaft Side

Valve Overhead Valve

Lubricant Automobile OilSAE #20, #30 or 1OW-30 ; Class SE, SF or higher

Speed Reduction 2:l Cam Shaft Drive -

Centrifugal Flyweight System Governor System

Length 301 mm (11.85 in.) mrn (1 1.85 in.) 299 mm(ll.77in.)

TYPe Air-Cooled, 4-Cycle, Single-Cylinder, HorizontalP.T.O. Shaft, Gasoline Engine

Carburetor Horizontal Draft, Float Type

Starting System Recoil Starter Recoil and Electric

for B tvDe N . m kgfam

MAXIMUM TORQUE AL\ 15.5 (31)

4. GENERAL DESCRIPTION OF ENGINE COMPONENTS

4-1 CYLINDER AND CRANKCASE

4-2 MAIN BEARING COVER

OIL GAUGE OIL GAUGE

4 4 CONNECTING ROD AND PISTON

expander for better sealing and less oil consumption.

4-7 VALVE ARRANGEMENT

4-8 CYLINDER HEAD

4-10 COOLING SYSTEM

4-1 2 -IGNITION SYSTEM

4-14 AIR CLEANER

Single element type Double element type

Fig. 4- 1 3-I Fig. 4- 13-2

4-15 BALANCER (Option for EH25-2)

FLYWHEEL MAIN BEARING COVER

ROCKER ARM PUSH ROD

5-1 PREPARATIONS AND SUGGESTIONS

2) Have boxes ready to keep disassembed partsby group.

5 ) Use the correct tools in the correct way.

5-2 SPECIAL TOOLS

Tool No. Tool Use

FLYWHEEL PULLER FLYWHEEL PULLER

Step Part to remove

(1) Remove oil drain plug and drain oil.

Be careful not to lose the

14mm box wrench

(1) Remove oil sensor probe. Be careful not

(Option) to damage stick and sensor since these are

M8X 16mm flange bolt- 1pc. (EH25-2)

Control box (1) Disconnect wires.

Head cover (1) Remove head cover fromcrankcase. 1Omm

(3) Detach governor lever, governor rod and

SPEED CONTROL LEVER

M6 BOLT and WASHER : 1 PC.

16 Flywheel (1) Remove flywheelfrom crankshaft. Useflywheelpuller as Flywheel puller

~ 17 Charge coil (1) Remove charge coil.

(Option) M6 X 25mm Screw 2pcs.

step Part to remove Procedures Remarks Tool

19 Rocker cover (I) Remove rocker coverfrom cyIinder head. 1Omm

M6 FLANGE BOLT : 4 pcs.

310 g/KWh (230gr/HPh) At Continuous Rated Output