CONCRETE MIX PROPORTIONING

ANNEXURE- A
TRIAL -1 TRIAL-2 TRIAL-3

A-I STIPULATIONS FOR PROPORTIONING

i Grade designation M25 M25 M25
ii Type of cement OPC 43 grade conforming to IS: 8112: 2013
iii Maximum nominal size of aggregate 20 mm 20 mm 20 mm
iv Minimum cement content 300 kg/cum 300 kg/cum 300 kg/cum
v Maximum water-cement ratio 0.5 0.5 0.5
vi Workability 50-100 slump 50-100 slump 50-100 slump
vii Exposure condition Moderate Moderate Moderate
viii Method of concrete placing Non pumpable Non pumpable Non pumpable
ix Degree of supervision good good good
x Type of aggregate Crushed angular Crushed angular Crushed angular
aggregate aggregate aggregate
xi Maximum cement content 450 kg/cum 450 kg/cum 450 kg/cum
xii Chemical admixture type NO NO NO

A-2 TEST DATA FOR MATERIALS

1 Cement
a. Type of cement OPC 43 grade OPC 43 grade OPC 43 grade
b. Specific gravity 3.15 3.15 3.15
2 Fine Aggregate
a. Zone of the aggregate Zone-II Zone-II Zone-II
b. Specific gravity 2.5 2.5 2.5
c. Water absorption 0 0 0
d. Free (surface) moisture of aggregate nil nil nil
3 Coarse Aggregate (10mm)
a. Specific gravity 2.75 2.75 2.7
b. Water absorption 2.5 2.5 0
c. Free (surface) moisture of aggregate nil nil nil
3 Coarse Aggregate (20mm)
a. Specific gravity 2.75 2.75 2.7
b. Water absorption 2.5 2.5 0
c. Free (surface) moisture of aggregate nil nil nil
4 Water
a. pH 6.23 6.23 6.23
5 Chemical admixture no no no
6 Sieve analysis of aggregate
a. Coarse aggregate Seperately done Seperately done Seperately done
b. Fine Aggregate Seperately done Seperately done Seperately done
c. Combined Coarse aggregate Seperately done Seperately done Seperately done

A-3 TARGET STRENGTH FOR MIX PROPORTIONING

The Target mean strength for mix design as per IS: f'ck = fck + t.s
10262:2009 is given as:

1 fck = Characteristics compressive strength 25 25 25

(N/mm2)

t = a statistic, depending upon the accepted

2 proportion of low results and the number of 1.65 1.65 1.65
tests. For large number of tests, the value is
referred from IS: 10262: 2009

Page 1
 CONCRETE MIX PROPORTIONING
ANNEXURE- A
TRIAL -1 TRIAL-2 TRIAL-3

3 s = standard deviation (refer to Table 8 of IS: 4 4 4

456:2000)
4 f'ck = Target mean strength (N/mm2) 31.6 31.6 31.6

A·4 SELECTION OF WATER-CEMENT RATIO

1 Maximum water-cement ratio 0.5 0.5 0.5
2 Adopted water-cement ratio 0.5 0.48 0.43
Remark: 0.5 =0.5 hence ok 0.48 <0.5 hence ok 0.40 <0.5 hence ok

A-5 SELECTION OF WATER CONTENT

1 Maximum water content (10262-Table2); kg 186 186 186
2 Estimated water content for 100 mm slump 191.58 191.58 191.58
3 Superplasticiser used No No No
Remark: Considering water content (kg) 191.58

A-6 CALCULATION OF CEMENT CONTENT

1 Water-cement ratio 0.5 0.48 0.43
2 Cement content (kg/cum) 383.16 399.13 445.53
300kg/cum < 300kg/cum < 300kg/cum <
Remark: 383.16 kg/cum 399.13kg/cum hence 425.73kg/cum hence ok
hence ok ok

A-7 PROPORTION OF VOLUME OF COARSE AGGREGATE & FINE AGGREAGTE CONTENT

1 Volume of Coase aggregate as per table 3 IS 0.6 0.604 0.61
10262
2 Adopted volume of coase aggregate (A) 0.6 0.604 0.61
3 For 20 mm (60% of A) ; m 0.36 0.3624 0.366
4 For10 mm (40% of A) ; n 0.24 0.2416 0.244
5 Adopted volume of fine aggregate; B= 1-A 0.4 0.396 0.39

A-8 MIX CALCULATIONS

1 Volume of concrete in m3 1 1 1
2 Volume of cement in m3 0.122 0.127 0.141

(Mass of cement)/(Sp. Gravity of cement x1000)

3 Volume of water in m3 0.192 0.192 0.192

(Mass of water)/(Sp. Gravity of water x1000)

4 Volume of admixtures @ 0.5% in in m3 0 0 0

(Mass of water)/(Sp. Gravity of water x1000)

5 Volume of all in aggregate in m3 0.687 0.682 0.667
Sl no 1 - (Sl no 2+3+4)
6 Mass of coarse aggregate (20mm) in m3 679.91 679.40 659.11
m x Sl no 5 x sp. Gravity x 1000
7 Mass of coarse aggregate (10mm) in m3 453.28 452.93 439.41
n x Sl no 5 x sp. Gravity x 1000
8 Mass of fine aggregate in m3 686.78 674.90 650.31
B x Sl no 5 x sp. Gravity x 1000

A-9 MIX PROPORTIONS FOR ONE CUM CONCRETE IN SSD CONDITION

Page 2
 CONCRETE MIX PROPORTIONING
ANNEXURE- A
TRIAL -1 TRIAL-2 TRIAL-3
1 Mass of cement in kg/cum 383.16 399.13 445.53
2 Mass of water in kg/cum 191.58 191.58 191.58
3 Mass of Fine aggregate in kg/cum 686.78 674.90 650.31
5 Mass of 20mm coarse aggregate in kg/cum 679.91 679.40 659.11
6 Mass of 10mm coarse aggregate in kg/cum 453.28 452.93 439.41
7 Mass of admixtures in kg/cum 0 0 0
8 Water cement ratio 0.5 0.48 0.43

A-10 MIX PROPORTIONS RATIO

1 Water cement ratio 0.5 0.48 0.43
2 Mass of water in kg/cum 191.58 191.58 191.58
3 Mass of cement in kg/cum 1 1 1
4 Mass of Fine aggregate in kg/cum 1.79 1.69 1.46
5 Mass of 20mm coarse aggregate in kg/cum 1.77 1.70 1.48
6 Mass of 10mm coarse aggregate in kg/cum 1.18 1.13 0.99
7 Mass of admixtures in kg/cum 0 0 0

A-11 QUANTITIES FOR CUBES, CYLINDER & BEAM

1 Cube size (150mm x 150mm x 150mm) 0 0 6
2 Cylinder size (100mm x 200 mm) 0 0 1
3 Cylinder size (150mm x 300 mm) 0 0 0
4 Beam size (100mm x 100mm) 0 0 1
5 Volume of concrete cum 0.00 0.00 0.05
6 Water kg 0.00 0.00 8.80
7 Cement kg 0.00 0.00 20.46
8 Fine Aggregate kg 0.00 0.00 29.86
9 Coarse Aggregate 20mm kg 0.00 0.00 30.27
10 Coarse Aggregate 10mm kg 0.00 0.00 20.18

Quantity required
Water (kg) 8.80
Cement (kg) 20.46
Sand (kg) 29.86
20mm CA (kg) 30.27
10 mm CA (kg) 20.18

Page 3
 CONCRETE MIX PROPORTIONING
ANNEXURE- A
TRIAL -1 TRIAL-2 TRIAL-3

A-I STIPULATIONS FOR PROPORTIONING

i Grade designation M30 M30 M30
ii Type of cement OPC 43 grade conforming to IS: 8112: 2013
iii Maximum nominal size of aggregate 20 mm 20 mm 20 mm
iv Minimum cement content 300 kg/cum 300 kg/cum 300 kg/cum
v Maximum water-cement ratio 0.45 0.45 0.45
vi Workability 50-100 slump 50-100 slump 50-100 slump
vii Exposure condition Moderate Moderate Moderate
viii Method of concrete placing Non pumpable Non pumpable Non pumpable
ix Degree of supervision good good good
x Type of aggregate Crushed angular Crushed angular Crushed angular
aggregate aggregate aggregate
xi Maximum cement content 540 kg/cum 540 kg/cum 540 kg/cum
xii Chemical admixture type NO NO NO

A-2 TEST DATA FOR MATERIALS

1 Cement
a. Type of cement OPC 43 grade OPC 43 grade OPC 43 grade
b. Specific gravity 3.15 3.15 3.15
2 Fine Aggregate
a. Zone of the aggregate Zone-II Zone-II Zone-II
b. Specific gravity 2.47 2.47 2.47
c. Water absorption 1.38 1.38 1.38
d. Free (surface) moisture of aggregate nil nil nil
3 Coarse Aggregate (10mm)
a. Specific gravity 2.25 2.25 2.25
b. Water absorption 2.52 2.52 2.52
c. Free (surface) moisture of aggregate nil nil nil
3 Coarse Aggregate (20mm)
a. Specific gravity 2.85 2.85 2.85
b. Water absorption 1.14 1.14 1.14
c. Free (surface) moisture of aggregate nil nil nil
4 Water
a. pH 6.23 6.23 6.23
5 Chemical admixture no no no
6 Sieve analysis of aggregate
a. Coarse aggregate Seperately done Seperately done Seperately done
b. Fine Aggregate Seperately done Seperately done Seperately done
c. Combined Coarse aggregate Seperately done Seperately done Seperately done

A-3 TARGET STRENGTH FOR MIX PROPORTIONING

The Target mean strength for mix design as per IS: f'ck = fck + t.s
10262:1982 is given as:

1 fck = Characteristics compressive strength 30 30 30

(N/mm2)

t = a statistic, depending upon the accepted

2 proportion of low results and the number of 1.65 1.65 1.65
tests. For large number of tests, the value is
referred from IS: 10262: 1982

Page 4
 CONCRETE MIX PROPORTIONING
ANNEXURE- A
TRIAL -1 TRIAL-2 TRIAL-3

3 s = standard deviation (refer to Table 8 of IS: 5 5 5

456:2000)
4 f'ck = Target mean strength (N/mm2) 38.25 38.25 38.25

A·4 SELECTION OF WATER-CEMENT RATIO

1 Maximum water-cement ratio 0.45 0.45 0.45
2 Adopted water-cement ratio 0.42 0.4 0.43
Remark: 0.42 <0.45 hence ok 0.40 <0.45 hence ok 0.43 <0.45 hence ok

A-5 SELECTION OF WATER CONTENT

1 Maximum water content (10262-Table2); kg 186 186 186
2 Add water content for 100 mm slump 11.16 11.16 11.16
3 Estimated water content for 100 mm slump 197.16 197.16 197.16
4 Corrections in any (For bulking); kg 4.77 4.77 4.77
5 Net estimated water content for 100mm Slump 192.39 192.39 192.39

3 Superplasticiser used No No No
Remark: Considering water content (kg) 191

A-6 CALCULATION OF CEMENT CONTENT

1 Water-cement ratio 0.42 0.4 0.43
2 Cement content (kg/cum) 454.76 477.50 444.19
300kg/cum <
Remark: 454.76kg/cum 300kg/cum < 477.50 300kg/cum < 444.19
kg/cum hence ok kg/cum hence ok kg/cum hence ok

A-7 PROPORTION OF VOLUME OF COARSE AGGREGATE & FINE AGGREAGTE CONTENT

Volume of Coase aggregate as per table 3 IS
1 10262 0.62 0.62 0.62
2 Adopted volume of coase aggregate (A) 0.62 0.62 0.62
3 For 20 mm (60% of A) ; m 0.372 0.372 0.372
4 For10 mm (40% of A) ; n 0.248 0.248 0.248
5 Adopted volume of fine aggregate; B= 1-A 0.38 0.38 0.38

A-8 MIX CALCULATIONS

1 Volume of concrete in m3 1 1 1
2 Volume of cement in m3 0.144 0.152 0.141

(Mass of cement)/(Sp. Gravity of cement x1000)

3 Volume of water in m3 0.197 0.197 0.197

(Mass of water)/(Sp. Gravity of water x1000)

4 Volume of admixtures @ 0.5% in in m3 0 0 0

(Mass of water)/(Sp. Gravity of water x1000)

5 Volume of all in aggregate in m3 0.658 0.651 0.662
Sl no 1 - (Sl no 2+3+4)
6 Volume of coarse aggregate (20mm) in m3 698.11 690.46 701.67
m x Sl no 5 x sp. Gravity x 1000
7 Volume of coarse aggregate (10mm) in m3 367.43 363.40 369.30
n x Sl no 5 x sp. Gravity x 1000

Page 5
 CONCRETE MIX PROPORTIONING
ANNEXURE- A
TRIAL -1 TRIAL-2 TRIAL-3
7 Volume of fine aggregate in m3 618.04 611.27 621.19
B x Sl no 5 x sp. Gravity x 1000

A-9 MIX PROPORTIONS FOR ONE CUM CONCRETE IN SSD CONDITION

1 Mass of cement in kg/cum 454.76 477.50 444.19
2 Mass of water in kg/cum 191 191 191
3 Mass of Fine aggregate in kg/cum 622.81 611.27 621.19
5 Mass of 20mm coarse aggregate in kg/cum 698.11 690.46 701.67
6 Mass of 10mm coarse aggregate in kg/cum 367.43 363.40 369.30
7 Mass of admixtures in kg/cum 0 0 0
8 Water cement ratio 0.42 0.4 0.43

A-10 MIX PROPORTIONS RATIO

1 Water cement ratio 0.42 0.4 0.43
2 Mass of water in kg/cum 191 191 191
3 Mass of cement in kg/cum 1 1 1
4 Mass of Fine aggregate in kg/cum 1.37 1.28 1.40
5 Mass of 20mm coarse aggregate in kg/cum 1.54 1.45 1.58
6 Mass of 10mm coarse aggregate in kg/cum 0.81 0.76 0.83
7 Mass of admixtures in kg/cum 0 0 0

A-11 QUANTITIES FOR CUBES, CYLINDER & BEAM

1 Cube size (150mm x 150mm x 150mm) 0 0 0
2 Cylinder size (100mm x 200 mm) 0 0 0
3 Cylinder size (150mm x 300 mm) 0 0 0
4 Beam size (150mm x 150mm) 3 0 0
5 Volume of concrete cum 0.06 0.00 0.00
6 Water kg 11.60 0.00 0.00
7 Cement kg 27.63 0.00 0.00
8 Fine Aggregate kg 37.84 0.00 0.00
9 Coarse Aggregate 20mm kg 42.41 0.00 0.00
10 Coarse Aggregate 10mm kg 22.32 0.00 0.00

Quantity required
Water (kg) 11.60
Cement (kg) 27.63
Sand (kg) 44.20
20mm CA (kg) 42.41
10 mm CA (kg) 22.32

Page 6
Corrections for Bulking
of sand

Sand (kg) water

0.1 0.090
53 4.77

Page 7
 CUBES (7 days)
Sl No w/c ratio Weight Load in Kn CS in MPA Mean in MPA
1 8.84 460 20.44
0.4 20.44
2 8.82 460 20.44
1 8.96 245 10.89
0.42 12.89
2 8.94 335 14.89
1 8.46 240 10.67
0.45 10.56
2 8.42 235 10.44

CUBES (28 days)

Sl No w/c ratio Weight Load in Kn CS in MPA Mean in MPA
1 790 35.11
0.4 35.56
2 810 36.00
1 680 30.22
0.42 23.89
2 395 17.56
1 535 23.78
0.45 24.22
2 555 24.67

Cylinder (28 days)

Sl No w/c ratio Weight Load in Kn TS in MPA Mean in MPA
1 0.00
0.5 0.00
2 0.00
1 0.00
0.48 0.00
2 0.00
1 0.00
0.45 0.00
2 0.00

`
Remarks

Remarks

Remarks
 CUBES (7 days)
Sl No w/c ratio Weight Load in Kn CS in MPA Mean in MPA
1 8.73 580 25.78
0.4 27.11
2 8.71 640 28.44
1 8.75 370 16.44
0.42 18.44
2 8.79 460 20.44
1 8.81 360 16.00
0.45 14.67
2 8.83 300 13.33

CUBES (28 days)

Sl No w/c ratio Weight Load in Kn CS in MPA Mean in MPA
1 900 40.00
0.4 40.22
2 910 40.44
1 750 33.33
0.42 26.67
2 450 20.00
1 580 25.78
0.45 20.67
2 350 15.56

Cylinder (28 days)

Sl No w/c ratio Weight Load in Kn TS in MPA Mean in MPA
1 0.00
0.5 0.00
2 0.00
1 0.00
0.48 0.00
2 0.00
1 0.00
0.45 0.00
2 0.00

`
Remarks

Remarks

Remarks