Types of DC Motors Notes Electric Drives
Types of DC Motors Notes Electric Drives
• For series motor armature circuit resistance Ra is the sum of armature and field winding
resistances.
• Series motors are suitable for applications requiring high starting torque and heavy torque
overloads.
• Since torque is proportional to the armature current squared, for the same increase in torque,
increase in motor current is less compared to that in a separately excited motor where torqueis
proportional to armature current.
• Thus, during heavy torque overloads and starting, power overload on the source andthermal
overloading of the motor are kept limited to reasonable values.
• As speed varies inversely as the square root of torque, machine runs at a large speed at lightload.
• Generally, mechanical strength of a DC Motor permit it to operate upto about twice rated speed.
• Hence, the series motor should not be used in those drives where there is a possibility of the load
torque being dropped to the extent that the speed may exceed twice rated value.
• Compound Motor
• The no load speed depends on the strength of shunt field and slope of the characteristic on
the strength of series field.
• Cumulative compound motors are used in those applications where a drooping
characteristic similar to that of a series motor is required and at the same time the no load
speed must be limited to a safe value; typical examples are lifts and winches.
• It is also used in intermittent load applications, where the load varies from almost no load
to very heavy loads.
• In these applications a fly-wheel may be mounted on the motor shaft for load
equalisation.
• Pressing machine is a typical example of this type of application.
• Universal Motor
• The universal motor can run both on dc and ac supply.
• It is essentially a dc series motor, with some differences in construction.
• Reversal of the terminal voltage reverses both the armature current and field flux.
• Consequently, torque remains in the same direction. Therefore, when fed from an ac source, the
series motor produces unidirectional torque.
• The armature, field poles and yokes are laminated to reduce eddy current losses.
• High permeability silicon steel lamination are used to reduce hysteresis loss.
• A compensating winding is used in series with the armature to reduce armatureinductance.
• The field inductance is lowered by using fewer turns and shallow pole pieces.
• Universal motors are generally used for ratings less than oe equal to 1 kW.
• No load speed is high, but generally not high enough to damage the motor.
• Many universal motors operate at speeds upto 12,000 rpm and can go upto 20,000 rpm.
• Applications: fans, electric drills, home appliances
• Permanent Magnet Motors
• In permanent magnet dc motors, field excitation is obtained by suitably mounting permanent
magnets on the stator.
• he permanent magnet motors are mainly employed in fractional horsepower range, but they are
available upto 5 kW rating.
• Use of permanent magnets for excitation eliminates field copper loss and need for field supply.
• Compared to the field wound motors, they are more efficient, reliable, sturdy and compact. The
field flux remains constant for all loads giving a more linear speed torque characteristic.
• As the flux is constant in these motors, speed cannot be controlled above base speed. Such motors
have applications in electric vehicles like mopeds, forklift trucks, wheel chairs etc.
• DC Servo Motors
• Servo motors are intended to be used in closed loop speed and positional control systems where
performance requirements are such that they cannot be achieved by a normal dc motor.
• The servo motor on the other hand is designed to achieve good dynamic performance and steady
state accuracy.
• It is designed to achieve the same performance in both directions of rotation, high torque to inertia
ratio, low friction and smooth ripple free torque.
• Their ratings can be from few watts (in instrument servos) to megha watts (steel rolling mills).
Small servo motors are usually permanent magnet type.
• Moving Coil Motors
• Some applications require acceleration much higher than what can be achieved in a conventional
dc servo motor.
• Two types of moving coil motors are shell and disc type.
• Shell Type
• In order to maximize acceleration, armature inertia must be minimized.
• In a shell type moving coil motor - the rotor consists of only armature winding. Hence it
has very low inertia. Low reluctance path for the stator field is provided by a stationary
magnetic material cylinder.
• Tiny motors (with diameters around 1 cm), known as micromotors have armature
winding consisting of simply varnished wires arranged in cylindrical form and a disc
type commutator.
• Micromotors are widely used in cameras, card readers, video systems etc.
• In bigger size motors, the armature winding is made by bonding conductors together
using
polymer resins and fiberglass to provide adequate mechanical strength.
• Disc or Pancake Type:
• Armature is made in disc or pancake form, and armature conductors resemble spokes on
a wheel.
• Armature winding is formed by stamping conductors from a sheet of copper, welding them
together and placing them on a light weight disc.
• Disc type moving coil motors are more robust and available in sized upto few kilowatts.
• Applications are machine tools, disc drives
• Torque Motors:
• DC motors designed to run for long periods in a stalled or a low speed condition are
known as torque motors.
• Applcations : Machine tools, spooling, Opening of valves, switches and clamping devices,
reel
drive.
DC Shunt Motor Starter Design:
• Maximum current that a DC Shunt Motor Starter Design can safely carry during
starting is limited by the maximum current that can be commutated without
sparking.
• For normally designed machines, twice the rated current can be allowed to flow
and for specially designed machines it can be 3.5 times.
• At standstill, back emf is zero and the only resistance opposing flow of current is
the armature circuit resistance, which is quite small for all types of dc motors.
• If a dc motor is started with full supply voltage across its terminals, a very high
current will flow, which may damage the motor due to heavy sparking at
commutator and heating of the winding.
• Therefore, it is necessary to limit the current to a safe value during starting.
• As motor accelerates and back emf rises, one section of the resistor is cut out at a
time, either manually or automatically with the help of contactors, such that the
current is kept within specified maximum and minimum values.
DC Motor Braking Methods
• For plugging of a series motor armature alone is reversed. Speed Torque curves
can be calculated by replacing V by -V
• Counter Torque Braking
• Motor rotation in reverse direction arises, when a motor connected for forward
motoring, is driven by an active load in the reverse direction.
• Here again back emf and applied voltage act in the same direction. However, the
direction of torque remains positive.
Speed Control of DC Motor Drives
• The Speed Control of DC Motor Drives can be any of the following methods.
• 1. Armature voltage control
• 2. Field flux control
• 3. Armature resistance control
• Armature voltage control
• Armature voltage control is preferred because of high efficiency, good transient
response and good speed regulation. But it can provide Speed Control of DC
Motor Drives only below base (rated) speed because the armature voltage cannot
be allowed to exceed rated value.
• Field flux control
• For speed control above base speed, field flux control is employed.
• In a normally designed motor, the maximum speed can be allowed up to
twice rated speed and in specially designed machines it can be six
times rated speed.
• Resistance
control
• The maximum torque and power limitations of dc drives operating with armature
voltage control and full field below rated speed and flux control at rated armature
voltage above rated speed.
• In armature voltage control at full field,
T ∞ Ia consequently, the maximum torque that
the machine can deliver has a constant value.
• In the field control at rated armature voltage,
Pm ∞ Ia (because E ≈ V = constant).
Therefore, maximum power developed by the
motor has a constant value.
• Half Controlled Rectifiers as they allow dc voltage control only in one direction
and motor control in quadrant I only.
• For low power applications (up to around 10 kW) single-phase rectifier drives are
employed.
• But in traction where single phase drives are employed for large power ratings.
Single Phase Fully Controlled Rectifier Control of DC Motor
• Solution of for above eqn has two components—one due to the ac source (Vm/Z)
sin (ωt – Φ), and other due to back emf ( – E/Ra).
• Each of these components has in turn a transient component.
• Let these be represented by a single exponent K1e-t/τa, then
• Constant K1 can be evaluated by applying the initial condition ia(α) =0.
• Substituting the value of K1 we get
• Since ia(β) = 0,
• Two quadrant operation capability of the drive can be utilized only with
overhauling loads or other active loads which can drive the motor in
reverse direction.
• In a normal two quadrant operation of a motor one needs forward
motoring (quadrant I) and forward braking (quadrant II) which cannot be
provided by the drive
Single Phase Half Controlled Rectifier Control of DC
Separately ExcitedMotor
• Continuous
Conduction
• It operates in quadrant I
only
Speed-torque curves are shown in Fig. 5.30. No load speeds are given by Eqs. (5.85)
and (5.86). Operation of drive, which operates in quadrant I only, is represented by
equivalent circuit of Fig. 5.28(b). It is useful to note why the drive should not be
operated in quadrant IV. Figure 5.31(a) shows plot of Va with α (Eq. (5.93)) for Single
Phase Half Controlled Rectifier Control for continuous conduction operation. The
output voltage cannot be reversed. When coupled to an active load, in the motor
speed can reverse, reversing E as shown in Fig. 5.31(b). As current direction does
not change, machine now works as a generator producing braking torque. Since,
rectifier voltage cannot reverse, generated energy cannot be transferred to ac source,
and therefore, it is absorbed in the armature circuit resistance. Braking so obtained is
nothing but the reverse voltage braking (plugging). Such a braking is not only
inefficient, but also causes a large current [Ia = (Va + E)/Ra] to flow through the
rectifier and motor. Since it cannot be regulated by adjustment of firing angle, it will
damage the rectifier and motor. Therefore, when load is active, care should be taken
to avoid such a operation. If such a operation cannot be avoided, fully-controlled
rectifier should be used.
Three phase Fully Controlled Rectifier Control of DC Separately
Excited Motor
• Average voltage cross Armature
• When coupled to an active load, in the motor speed can reverse, reversing E as
shown in Fig.
• As current direction does not change, machine now works as a generator producing
braking torque.
• Since, rectifier voltage cannot reverse, generated energy cannot be transferred to ac
source, and therefore, it is absorbed in the armature circuit resistance.
• Braking is obtained but the reverse voltage braking.
• Such a braking is inefficient and also causes a large current [Ia = (Va + E)/Ra] to flow
through the rectifier and motor.
• Since it cannot be regulated by adjustment of firing angle, it will damage the
rectifier and motor.
• Therefore, when load is active, care should be taken to avoid such a operation.
• A Single Phase Half Controlled Rectifier Control is cheaper and gives higher power
factor compared to single-phase fully-controlled rectifier.
• But then it only provides control in quadrant I.
Three Phase Half Controlled Rectifier Control of DC Separately Excited Motor
• Voltage across
armature
At t = ton, Tr is turned-off. Motor current freewheels through diode DF and motor terminal voltage is zero
during interval ton ≤ t ≤ T. Motor operation during this interval, known as freewheeling interval, is
described by
Regenerative Braking
• Transistor Tr is operated periodically with a period T and on-period of ton.
• When Tr is on, ia increase from ia1 to ia2.
• The mechanical energy converted into electrical by the motor, now working as a
generator, partly increases the stored magnetic energy in armature circuit
inductance and remainder is dissipated in armature resistance and transistor.
• When Tr is turned off, armature current flows through diode D and source V, and
reduces from ia2 to ia1.
• The stored electromagnetic energy and energy supplied by machine is fed to the
source.
• The interval 0 ≤ t ≤ ton is now called energy storage interval and interval ton ≤ t ≤
T the duty interval. If δ is again defined as the ratio of duty interval to period T,
then
Chopper controlled Motoring and Regenerative Braking
• For motoring operation transistor Trl is controlled and for braking operation
transistor Tr2 is controlled.
• Shifting of control from Trl to Tr2 shifts operation from motoring to braking and
vice versa.
• In a period T,Trl is given gate drive from
0 to δT and Tr2 is given gate drive from
δT to T, where δ is the duty ratio for Trl.
• Therefore, from 0 to δT motor is connected
to source either through Trl or D2 depending
on whether the motor current ia is positive
• or negative.
• Since V > E, during this period the rate of change of current is always positive.
Similarly from δT to T, motor armature is shorted either through D1 or
Tr2 depending on whether ia is positive or negative and during this period rate of
change of current is always negative.
• Above equation suggests that motoring operation (+ve Ia) takes place when δ >
(E/V) and regenerative braking operation takes place when δ < (E/V) and
transition from motoring to braking and vice versa occurs when δ = (E/V).
Dynamic Braking
• Dynamic braking circuit and its waveforms are shown in Fig. During the interval 0
≤ t ≤ ton, ia increases from ia1 to ia2.
• A part of generated energy is stored in inductance and rest is dissipated in Ra and
Tr. During interval ton ≤ t ≤ T, ia decreases from ia2 to ia1.
• The energies generated and stored in inductance are dissipated in braking
resistance RB, Ra and diode D.
• Transistor Tr controls the magnitude of energy dissipated in RB, and therefore,
controls its effective value.
• Motoring : Chopper Control of Series Motor and va and ia waveforms will be same
as shown in Fig which is same as for separately excited.
• However, e is not constant but varies with ia. Due to saturation of magnetic circuit,
relationship between e and ia is non-linear.
• Regenerative Braking of series motor:
• With Chopper Control of Series Motor, regenerative braking of series motor can
also be obtained.
• Power circuit of Fig. is employed. During regenerative braking, series motor
functions as a self-excited series generator.
• For self-excitation, current flowing through field winding should assist residual
magnetism. Therefore, when changing from motoring to braking connection,
while direction of armature current should reverse, field current should flow in the
same direction. This is achieved by reversing the field with respect to armature
when changing from motoring to braking operation.
Closed Loop Speed Control of DC Motor
• The converters (rectifiers and choppers) are built using semiconductor devices,
which have very low thermal capacity.
• Consequently their transient and steady state current ratings are same.
• The dc motors can carry 2 to 3.5 times the rated current during transient operations
of short duration’s, such as starting, braking and reversing.
• Higher the current, higher is the torque and faster is the transient response.
• Therefore, when fast response during transient operations is required, motor
current is allowed to have maximum permissible value.
• The converter rating is then chosen equal to the maximum permissible value of
motor current.
• Because of large current rating, the converter cost will now be higher.
• When fast transient response is not required, the converter current rating is chosen
to be equal to the motor current rating in order to keep the converter cost low.
• Open-loop drives are provided with current limit control and in order to protect the
converter against current overloads.
• The Closed Loop Speed Control of DC Motor schemes are provided with inner
current control loop in order to limit the current within a safe limit and also to
accelerate and decelerate the drive at the maximum permissible current and torque
during transient operations.
• It should, however, be noted that deceleration at the maximum current or torque
will be possible when the converter used has the capability for braking operation
also.
• It may further be noted that controlled rectifier will be used when supply is ac and
chopper will be used when supply is dc.
• Closed Loop control for speeds below and above
rated speed
• The drive employs inner current control loop and outer speed loop.
• Such a drive will operate at a constant field current and variable armature voltage
below the base speed, and at a constant armature voltage and variable field current
above the base speed.
• Both armature and field, are therefore, fed from fully-controlled rectifiers.
• Since, the armature is fed from a fully-controlled rectifier, forward braking is not
possible; the drive will decelerate due to load torque only.
• Because of inner current control with current limiter, the acceleration will take
place at the maximum permissible current and torque.
• In semiconductor converter fed drives PI (proportional and integral) controller is
often used because it filters out noise which can otherwise become a problem. PI
controller also gives good steady-state accuracy.
• In the field control loop, the back emf E is compared with a reference voltage E*
which is chosen to be between 0.85 to 0.95 of the rated armature voltage.
• For speeds below base speed, the field controller saturates due to large value of
error ef.
• The firing angle of field rectifier αf is maintained at zero, applying rated voltageto
the field.
• This ensures rated field current for motor operation below base speed (ωmb).
• When speed reference is increased from ω*m1 to ω*m2 , due to large speed error, the
current limiter saturates and sets the current reference at the maximum permissible
value.
• The drive accelerates at the maximum available current and torque.
• When speed reaches close to ω*m2, the current limiter desaturates and the drive
settles at speed ωm2 and at the current which gives motor torque equal to the load
torque.
• If speed reference is reduced back to ω*m1, the current reference is set at zero and
the drive decelerates due to load torque.
• When ωm becomes slightly less than ω*m1 motor current flows again and finally
drive settles at speed ωm1 and current for which motor torque balances the load
torque.
• For negative speed error, I*a is set at zero because negative I*a is of no use.