SYSTIA erat > mere SYSTRA-CEG-SMGIPL CONSORTIUM GENERAL CONSULTANTS Ref. No. SCGC59/L5/AF/STR/6482 03" March 2022 Issued By: LP/SK/SRD Afcons infrastructure Limited, Afcons House, 16, Shah Industrials Estate, Veer Desai Road, Azad Nagar, P.O. Box no. 11978, Andheri (W), Mumbai - 400 053. Email ID - [email protected] ind Attn.: Mr. Sukesh Singh} Project: MMRDA/S/MMRP/CA-28: Part Design and Construction of Elevated Viaduct Chainage 12000.00 (M~24700.00 M) [Thane — Bhiwandi - Kalyan] of Mumbai Metro Rail Project. Subject: Submission of GFC - Viaduct - Bearing Layout, Loads and movements of segmental Box Girder Span over Kasheli Creek Reference: 1. AFCONS Letter No. AFC/SS/CE/1999/CA-28/1663, Dated: 02/08/2021 2. GC Letter No. SCGC59/L5/AF/STR/5205, Dated: 26/10/2021 3. AFCONS Letter No. AFC/SS/CE/1999/CA-28/2149, Dated: 12/01/2022 4. GC Letter No. SCGC59/L5/AF/STR/6205, Dated: 03/02/2022 5. AFCONS Letter No. AFC/SS/CE/1999/CA-28/2240, Dated: 09/02/2022 Dear Sir, GC has reviewed the Construction Reference drawings submitted vide above referred letter Sr. No. 5 and accord approval in terms of Cl. 5.2 of General Condition of Contract Vol.2 of CA-28. Sr.No. | Drawing / Document No. | Rev. Description Viaduct Bearing Layout, Loads and Movements of 1. CA28-ST-VIA-1711-001 | C : ‘1 Segmental Box Girder Span Over Kasheli Creek Viaduct Vertical Setting Out of Kasheli Creek PSC 2 CA28-ST-VIA-1712-001 | B ‘ Box Girder 8-301, 3rd Floor, Universal Business Park, Kamani Cil Mills Road, Chandivali Estate, Andheri (East), Mumbai - 400 072. Page 1 of 2SYSTIA Mumbai > Tare SYSTRA-CEG-SMCIPL CONSORTIUM GENERAL CONSULTANTS Clause 5.2 of General Condition of Contract is relevant in this context which specifies that any such approval or consent or any review shall not relieve the Contractor from any obligation / liabilities due to any mistake, inaccuracy, discrepancy, or omission in or between the Contractor's definitive design and final design, the same will be rectified the Contractor on his own cost. Yours Sincerely, Project Director LP/SK/SRD Encl.: 1. CRS of Submission of CRD - Viaduct - Bearing Layout, Loads and movements of segmental Box Girder Span over Kasheli Creek. 2. Drawings as mentioned above. Copy: 1. CE/Line 5, Metro PIU, MMRDA ~ For your kind info pl. (With Encl.) 2. GC Site Office Line 5 -For your Kind information please. (With Encl) B-301, 3rd Floor, Universal Business Park, Kamani Oil Mills Road, Chandivali Estate, Andheri (East), Mumbai - 400 072. Page 2 of 2, Gu Mumbai Metro Lines 5, 9 & 7A CACAIRAT SYSTRA-CEG-SMCIPL CONSORTIUM COMMENTS RESOLUTION SHEET MMRDA GENERAL CONSULTANTS ‘OVERALL REVIEW CODE ‘A> Reviewed - Work may proceed OVERALL STATUS ‘Transmittal Ret. No. (AFCSS-C8-1999-04-78-2240 {Comments sued on 03-03-2022 ‘submission of CRO - Viaduct - Bearing Layout, Loads and movements of segmental Box Grder Span over Kashell emit ie ry ncumen Tee oom te Rect o-ona0a2 (eed Reviewer ¢ nator iscons eson ce Sucre apr =U teed te econ Pat Org ne MEM conmene foc. | oy contactor Response oy _| review cove | status fase comet Prove beng wicaton pln fr POS RPL es) 1 lence srmaarinoo: ered ode canment ¢ or A fsnoturhe commen RARER Sas ERROR Tear | TERETE aay cE oe at atv Kopp nae ShanarR ode Sa je Ae Shence ae tes Sigh eer etior: cores Enenew (Designation: Dy Project Director |Designation: Project Direcyor |Designation: Pianning Engineer |Designation: Project Manager ee Str Sgn xe UGS " bes a” oer e be Ae bn ber ate: 03-03 Zz Date: 03-03-2022 _ aed [Date: 03-03-2022 i [Date: Date: _ _ v ssimerPemison to roced sal rat constt acestanc or sprovaof ese tas lations, anne, est methods or mae deweaped or set bye Cnvacorand stl etre the Contr ulomponee wth Concur. cist esto cone cen Page 10<<< TO BALKUM STATION <<< _ DIRECTION OF MMILS MOVEMENT ‘TO KASHELI STATION >>> OF PIER CAP/PIER § oF Pe caP/PER ‘ BEARING Sy z OF BEARING BEARING LAYOUT PLAN << TO BALKUM STATION <<< DIRECTION OF ‘TO KASHELI STATION >>> U-GRDER BEARING REFER SEPARATE. DRAWING + ES ne onan 18 en caren te i | sao | urs f 6 ce Bg eg ic 4 eg a BEARING LAYOUT PLAN AT PIER P105 / (SEA 178) BEARING LAYOUT PLAN AT PIER P18 SYMBOLIC REPRESENTATION OF BEARING FUNCTION ESISTS VERTICAL sweat, BEARING TYPE TOD oS oe |ALOWNNG RoTATON| FED Por ves roa + | 7 (UDED SLONG a ~S FOR VERTICAL SETTING OUT OF BOX GIRDER, | REFER DWG. NO. CA28-ST-VIA-1712. 0 as 49 20m SCALE 1:50 2150 OF BEARING OF SEGMENT OF BEARING 1500) 1500 0 LONGTUONAL SLOPE SECTION ‘Cour 150) BEARING REACTION SUMMARY [structure Reference MMILS CA 28 Kasheli Creek-42.23m Box-Girder Bearings Module No| '42.23m BOX-GIRDER BEARINGS [Bearing Identification Mark BI eeu Bearing type. FB GB, Number of bearings required BBnos._|_13nos._ | 13nos. ; MSS MSS Seating Material Ta nae ‘Max. 4876 4876 lVertical|Permanent| 2870 2870 Serviceability Limit State Min 1913 1913 Longitudinal a4 904. Design load (kN) ‘Transverse 960. UR. vertical 6678 6678 Min, 2665 2665. Ustimate Limit state engined am aa Transverse 1320) uR Longitudinal S : Serviceability Transverse 5 2 Limit state Longitudinal zi : Transverse : Zz Displacement (rm) aa naaiRal 2 ultimate Limit] Transverse = 2 state Longitudinal : 5 Transverse 2 a Longitudinal 0.008 (0.008, ‘Rotation _| Serviceability Transverse 0.001 (0.001. (Rad) Limit State Longitudinal (0,002 (0.002. Transverse (0,001 0.001 Longitudinal 00, 800 Bearing Dimension Transverse 700. 700) Restrictions Longitudinal 700, 700, (if any) mm Transverse 700) 700 300 300 WeDGe FOR 500. F=pisplacement and Rotation values to be further increased for design as per clause 5.1.7 and 5.1.9 of IRC-83 (Part Il)-2018 LONGTUDNAL [FB : Fixed Bearing (POT) |Ta8 :Transversally Guidede Bearing (POT-CUM-PTFE) LGB -Longitudinally Guidede Bearing (POT-CUN-PTFE} FRB :Free Bearing (POT-CUM-PTFE) Necessary Analysis, if required shall be carried out by supplier as per Clause 5.3.1 of IRC-83(PartI!)-2018 ‘SECTION AT EXPANSION JOINT LOCATION [REFERENCE DRAWINGS TENDER ORAS, GAQB=ST-WTIOO! ~ALGAMENT DRAINS. (A28-ST-WA=1101_~GENERAL ARRANGEMENT PLAN (A28-ST=WA=1121_-SPRN ARRANGEMENT DRAINS, “SROSEING OVER WASHEL! CREE GROW? AT KASHEL CREEK. PSC BOK SEDER (Cana aa ep ESTAR THN Sa Comnaat GH SYSTRA-CEG (IV ca (NECESSARY ANALYSIS FOR FOLLOWING BEARING REACTIONS DURING CONSTRUCTION STAGE / LAUNCHING OF SEGMENTS SHALL BE CARRIED OUT BY VENDOR ULS VERTICAL LOAD ON EACH BEARING = 7600KN 'SLS VERTICAL LOAD ON EACH BEARING = 6100KN Z Ee aa TAL DIMENSIONS ARE IN mm & LEVELS ARE IN m. UNLESS OTHERWISE SPECIFIED. [ALL DENSONS ARE TO GE READ AND NOT TO BE MEASURED. ALL OMENSIONS ARE TO BE READ AND NOT TO BE MEASURED. DETALED METHODOLOGY FOR FABRICATON AND FING. SHALL BE SUBMITTED BY THE CONTRACTOR “FOR THE APPROVAL TO THE ENGNEER-IN-CHERGE. AND THE WORK WAL BE CARRED OUT AS SIRICTLY AS PER. THE. APPROVED _WETHOD STATEMENT. DETALED | METHODOLOGY FOR REPLACEMENT OF BEARINGS IN FUTURE DATE SHALL BE PART OF TH DOCUMENT. 4,THE WORK OF BEARINGS INCLUDE DESIGN OF SEARINGS BASED ON THE LOAD PARAUETERS GWEN INTHE DRAWINGS AND. AS DIRECTED GY ENGNEER-IN-CHARGE, CETING THE DESIGN APPROVED BY VENGNEER-IN-CHARGE, THEIR FABRICATION, SUPPLYING AND FRING IN POSTION iN IRCCORDANCE WH! DETALS’ SHOWN ON DRAWNGS. DESIGN OF BEARINGS WIL ALSO INCLUDE THE DESIGN OF ALL COMPONENTS NOVOUALLY. THE WORK S TO BE CARRED OUT MEETNG THE REQUIRED SPEOIICATIONS, “CODES AND. STANDARDS QUOTED THEREN AND AS ORECTED BY ENGINEER-IN-CHARGE. 5./TT SHALL BE ENSURED THAT THE BOTTOMS OF THE GIRDER TO BE RECENED ON THE BEARINGS ARE PLANE AND HORIZONTAL AT THE LOCATION OF BEARINGS. 6 THE INSTALLATION OF BEARINGS SHALL BE CARRIED OUT UNDER THE SUPERVISION OF THE MANUFACTURER OF THE BEARINGS & AS PER WANUTACTURER SPECICATION 7. MOCEPUANCE, CERTACATION AND MARKING OF BEARINGS SHALL BE AS PER IRBS(PART“i)—2018. 8 NECESSARY TEST CERTIACATES FOR ALL THE RAW MATERALS SHALL BE FURNISHED BY MANUFACTURER. TEST SPECFIED IN IS: 1030 (1998) FOR CAST STEEL SHALL BE PERFORWED. CASTING SHALL BE ULTRASONCALY GOT TESTED BY APPROVED TESTING AGENCY. MANUFACTURING TOLERANCE SHALL BE AS. PER IRCAS(PART-—)=2018, EVERY BEARING SHALL HAVE THE PROJECT IDENTIFICATION NUMBER, LOT. NUMBER, AND INDWOUAL BEARING NUMER INDELELY MARKED WITH INK ON A SIDE THAT WILL BE VISBLE AFTER ERECTION. 10. AFTER ASSEMBLY BEARING COMPONENTS SHALL BE HELD TOGETHER WITH STEEL STRAPPING, OR Ome NEARS, TO. PREVENT DISASSEMBLY UNTIL THE TIME OF INSTALLATION. PACKAGING SHALL BE MOEOUATE TO PREVENT DAMAGE FROM IMPACT AS WELL AS. FROM DUST AND MOISTURE CONTAMINATION DURING TRANSPORTATON AND STORAGE. {Ue PERMISSIBLE BEARNG STRESS TO SE CALCULATED AS GWEN IN IRC-112~2020. 12. FOR CHECKING BEARING STRESS ON PIER LOAD DISTRIBUTION TO BE TAKEN FROW THE INSIDE OF BASE OF POT ONLY. 15. BEARING SUPPUER TO SUBMIT OA PROGRAMME AND DETALED TESTING PROGRAMME FOR APPROVAL 14, ALL BEARING MUST BE REPLACEABLE WITH OUT DAMAGING THE STRUCTURE. 15. GACH BEARING SHALL BE INDELIBLY MARKED WTH THE BEARING IDENTIFICATION MARK. OIRECTON OF MOVEMENT OF EACH BEARING SHALL BE IDENTIFIED ON THE TOP OF THE SEARING. A SCALE SHALL BE FINED ON THE BEARING FOR ASSESSING MOVEMENTS. +16 BEARING SUPPLIER SHALL SUBMIT DESIGN AND DRAWING OF BEARINGS FOR APPROVAL. 17. THE POT BEARING SHALL BE CAST STEEL & CONARM TO THE LATEST IRC:83(PART ORTAH SPECFIATIONS, 18! FOR DESIGN OF POT BEARING HORIZONTAL FORGES TO BE CONSIDERED SHALL BE 10% OF DESIGN VERTICAL LOAD OR AS GWEN’ I TABLE WHICH EVER IS GREATER, 19 THE AUGNMENT OF BEARING SHALL BE IN THE UNE JONG A PARTICULAR BEARING AND FIKED BEARNG. ‘2d. UNFACTORED LOAD_TO BE USED FOR THE DESGN OF PIFE/ELASTOMER AS PER IRO-BS(PART-)~2018 ai, S15 & ULS LOADS TO BE USED FOR THE DESIGN OF STEEL COMPONENTS AS PER RC=21~2010 2% CONCRETE STRESSES AS PER RO~112-2020. 22, ALL WATERALS SHALL CONFORM WH IRCB3(PABT=I!)~2018, 23, CERTIFICATE FOR ACCEPTANCE TEST ON BEARINGS SHALL BE FURNISHED. 74, SUITABLE ERECTION CLAMPS FOR SAFE TRANSPORTATION AND HANDUNG ALONG WITH TEMPLATE FoR ALGNVENT SHALL BE PROWDED SY THE WANUFAGTURER. THESE SHALL BE REMOVED ATER INSTALATION AT AN ABPROPRIATE TIME 25. BEARING SHALL BE INSTALLED AT A TEMPERATURE BETWEEN 15C_AND.35C IF THERE 1S AN “AMRNTION, TOP PLATE OF SUDNG BEARING SHALL BE PRESET AS REQUIRED. 26, EACH BEARING SHALL BE LEGIBLY MARKED WTH THE BEARING IDENNACATION MARK THE TOP FACE (OF THE DIRECTION OF MOVEMENT OF EACH BEARING SHALL BE IDENTIFIABLE 27, MANUFACTURING SHALL. SPECIFY THE PREWSETTNG DETALS & INCLUDING SETTING TEMPERATURE 7 RANGE TN THE SHOP ORANG OF BEARINGS, )-2018 AND DESIGN OF BEARINGS TO BE PROVIDED BY BEARING MANUFACTURER AND OBTAINED NONO FROM CLIENT/ GC. ‘CONTRACTOR TO PROVIDE DETAILED METHODOLOGY OF BEARING INSTALLATION & REPLACEMENT WELL BEFORE START OF CASTING OF THE SUPERSTRUCTURE. Legend : + ~ = T ae 7 T + 1 ' rf nae | i i TONG WM SEGENT 51) ' | \ EDGE (10 8 PRECAST s10%e $2 | | oF serene [atone wma Secuen $1) seen eT It 4 { 5950 GRORMTOSSR >| a = L 25 “| 425 feos a 1 Cre 1 ~ bas os - peau q t Lse ox anos ps 00x GROER 4 Jt s.ore (ve) [N18 store (n) oT-ON-PTFE SEAR | “| [RCOPEST @ s2 CANBE Z | sau oR orreRENT aT |__| ror-com-rre sone eR LOCATION | el ie + Ly = as Py REa 3 oa Taide = a ; res . = ee y * 5 HT OF PEDESTAL . 7 « : TOF PEDESTAL FOR * + - ao adi: < HT OF PEDESTAL FOR 00+4076x0.36%-f49) “1 r lee gover HT OF PEDESTAL aoe 2 Gt hay ue be SLOPE'St a adds ly wae pade | |Sehrea reaemaseraens | * : saa i 2 P Te] | tantoreest a “ - . ei 2 . zs we, * 2 Seo a fee PIER CAP TOC pret oe eerie S ia = oar Ne ; ie op beet es ye" i : weet ie 1B f + Breese PROVIDED IN TH VIEW CORRESPOND TO 25% GRADIENT ONLY. HOWEVER, SOME OF BEARING OF SEGWENT 1500 OF BEARING * VERTICAL SETTING OUT OF KASHELI CREEK PSC BOX GIRDER (soa 3) DETAILS OF WEDGE (VALUE X & Y SHALL BE SAME ALL 4 WEDGES BELOW SPAN BETWEEN ANY 2 PIER) |_ cies aaaLaaenpchan OEM STaNATIROag 7 4 oF aN siore (x) | MUM OF NEDCE | x (om) ¥ (om) THANE <= —= PI05-P108 038 60 5 ~ nN P106-P107 035 950 2 2B suoPe|s2_ | siore|st_ r07—Pt08 038 0 25 ~ ar a 108-P108 035 250 2 = PI08-P110 ox 380 25 28 ; Prio-PItt 038 380 A 2 LONGTUBNAL SLOPE ie cc ire) ee a onetuDna. sioe | p1tt-P112 038 950 25 8 BEING \ POTCWU-PIFE | Ve BEARING PI2-PItS 035 950 B 2B 1:1 SLOPE (TYP) ies | puis-p1i4 038 50 % 28 por-CuV-PIFE | BEARING L PreePnis| oss 950 B 28 PER 8 OF Pris-P118 038 350 2 2 Ae & Prre-P1H7 oz 960 2 a Cora) SECTION % ae Gar 159 & 8 Pui7-pi18 02 360 2 23 ba 2 WEDGE SHALL BE PRECAST WTH SEGMENT St —<—<$<—= ‘ Notes % & 1. AL OMENSONS_ARE.IN mm _& LEVELS a ae ARE Wom, UNLESS OTHERWISE SPEOFID. 2 AL DMENSONS 470, BE AZO. NO 0 Ge VEASURED. ALL DMENSIONS ARE TO * PEDESTAL HEIGHT SHALL BE PROVIDED BY AFCONS TO || || THICKNESS OF WEDGE VARIES IN LONGITUDINAL DIRECTION, THICKNESS | Be READ AND NOT TO BE MEASURED. aie \wence (WP) WEDGE PALE SE SE ‘SUIT LONGITUDINAL GRADIENT ATEACH PIER LOCATION. | || OF WEDGE REMAINS CONSTRAINT IN TRANSVERSE DIRECTION. PLAN SHOWING WEDGES BELOW SEGMENTS1 jy acivetn 2 PER SCALE 150 ur 0 [FOR NOTICE OF NO OBJECTION REFERENCE DRAWINGS esl Contin OE SYSTRACEG (WV FS ‘STRACCEG-SMCIPL DETALED DENN CONSULTANT /ENONEEN: Conpenrconasir Ger name eaess —— ‘REFERENCE DRAWINGS ban SORTONT tems cna br tat rine 2 ey hens Pn 1UMBAI METROPOLITAN REGION DEVELOPMENT AUTHORITY Reem IoD: | -ALCAMENT ORAS. Mural oe Murbattrtetro tine TANDON CONSULTANTS PVT. LTD. a trey ne uaa (28-ST-MM-1101- GOEL ANGELO FUL men” 7 SVStrAl {7 RW ROAD PURA ETSI NEW L014 ‘AFCONS INFRASTRUCTURE LIMITED hove: aren eh on reoniousgomacrmcenvensseate, [Drawing We ViabucT 8-ST-WMe1121 -SPAN ARIGEIENT DRAWN. SSE + ctl ndonge com Mee rom ‘cnn ooo (cit aime ete paar oT Propet Tie? MUMBAI METRO LINE 6 (THANE-BHIWANDLKALYAN) TESuimenerscoaseoanasssowsrrrer eso" | VERTICAL SETTING OUT OF KASHEL! CREEK PSC BOX GIRDER re Seem a aSHEL Cree | Paascsaaratanteet CONTRACT CA-28 ‘Shiro ie sree rooeonyen sca aT tmoaxnmnoch: PART SON ANOCORSTRUCTONOF ELEVATED VADUCT(HARAGE eon | HL cot ures eOnicey en OSCE. M it s-cio —mL emga Oem SN = mvoucannrca, uarcesouna coven sr mats ore ct ee | a tut ae ano es ai Tat fan w NZ g eee iiss OHAGAMEARIARA,ANJURPHATA, PUR, FALER ASHE, BALKOMNARA EIGN QUALITY ASSURANCE Rev | Oe Sates 108-ST-- 1503 —DMENGIN DELS OF FER CAP TPE peer all dahl a RAPURGANADIEXCLIDNO ANCHTECTIRAL FISHING AND FRE ENGINEERED STEEL ROOF | earns of aro EE SEATON GAS ee I ete pr conan | na [SSUED AS OFC. a | Rf (MB ReUREAIGIIEGONG MOREE MOP ounerionac aamer_| Zanini ounce ras cancer [o> CC OARB-ST-VIA- 1712-004 B| G Pestana) Se ERE stan rave nrasey nso pO ZN QOO-ST-M-ITIN-BEARNG LAYOUT, HOS AO MOVEMENTS OF age. 3) ore | we | SUED AS CR. Sa TTR] we [Bestonea” SVARORA [checked RAVIMALODE [Approved : WAVNEET GUPTA | fie wrt cesowconuLae HOT ‘pair © racn ro, TrCis oh B eRe ea one seme ven SY | Sten BD ate [Drawn Checked [Approved Scale: AS SHOWN rwini_ NAVEEN ae: storze2e _[Accepiedby:]| SUKESHSWGH [Sion Tui ogee sare marr savparencrs [Ai PLE saE aro