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TOPIC : FAILURE CRITERIA

COURS : CIV 529 ADVANCED STRENGTH OF MATERIALS

DEPARTMENT OF CIVIL ENGINEERING

FULL NAME : MERLIN LOTENGO OTEMAKUMI

STUDENT NUMBER : 20223810

SUPERVISIOR : Assos.Prof. dr. Rifat Reşatoğlu

SEMESTER FALL 2022


CONTENT

 Definition of failure

 Failure by yielding

 Creep

 Definition of fracture

 Types of fracture
1. Definition

- Significant and temporary decrease in physical strength.


- Weakness, inability.

Note : A failure criterion is needed to predict the safety limits of a material's use under
combined stresses.

Figure 1 : Theorie of faillure

Figure 1 : Theorie of faillure

Failure occurs when ̅ , where is the failure strength of the material. Failure is
not expected if ̅ is less than

1.1. Failure criteria

 Cinematic criteria
 Strength criteria :
- Sudden static failure (brittle elastic behavior)
- Excess plastic deformation
- Fatigue failure
- Creep
- Collapse
- etc ...
1.2. Failure mode

- Corrosion : pitting, stress, cavitation, chemical attacks, erosion, galvanic.


- Shrinkage : fatigue, wear, corrosion
- Buckling : thermal, high cycle, low cycle, surface
- Brinelling, spalling
- Wear : impact, adhesive, shrinkage, ...
- Fragile
- Combined fatigue and buckling
- Thermal shock
- Thermal relaxation
- Corrosion stress
- Elastic deformation
- Combined temperature stress
- Radiation
- Acoustic fatigue

Figure 2 : Typical failure modes of the SCS beam element.

1.3. Causes of failure


The usual causes of failure are :

- Improper selection and processing of materials


- Inadequate design of the component
- Improper use of the component.
In summary

Figure 3 : the organizational chart

2. Failure by yielding
2.1. Use of fracture mechanics in design
Two approaches are used for the design of structures. The first one, the most classical
one, is based on the material yield strength σ_E, while the second one is based on the
concept of toughness from linear fracture mechanics.

In the first case, structures are sized so that the applied stresses σ remain below the
yield strength (σ < σ_E). A safety factor is usually introduced to prevent any risk of
brittle failure : (σ < α σ_E, with α <1).

2.2. Energy criterion


The energy approach is based on the following postulate: the extension of a crack that
leads to failure occurs when the energy supplied is sufficient to overcome the strength of
the material.

With
G : energy restitution rate
E : Young's modulus
a : length
: means the critical value of the energy obtained for the
applied stress
: the critical defect length at which the rupture occurs
2.3. Criteria to consider for the design of a structure
The 3 most common modes of failure encountered in the design of a structure by means
of admissible stresses are :

2.3.1. Static failure in tension / shear


When the level of tensile and shear stress locally exceeds a certain level, depending on
the state of stress and the nature of the material, a tear is observed whose appearance is
variable (ductile fractures, brittle fractures ...). If the neighbouring elements cannot take
up the loads that the broken element can no longer transmit, there is a total rupture of
the structure.
TRESCA CRITERIA
The Tresca criterion evaluates the maximum shear stress.

Plastic flow when τmax > τadm

For a uniaxial test : σ1 > 0, σ2 = σ3 = 0 → τadm. = σY/ 2

For a biaxial test (σ planes) :

(a) σ1 ≥ 0, σ3 = 0 → τadm. = σ1/2; Plasticization when σ1 = σY

(b) σ1 ≥ 0, σ3 ≤ 0 → τadm. = (σ1- σ3)/2; plasticization when σ1 - σ3 > σY

(c) σ1 = 0, σ3 ≤ 0 → τadm. = σ3/2; plasticization when |σ3| = Σy

 An example of this

Von Mises criterion


The Von Mises criterion evaluates the maximum distortion energy

Plastic flow when the distortion energy reaches the critical value

Distortion energy : ̅

Maximum distortion energy : ̅̅̅̅̅̅

Von Mises equivalent stress :


 An example of this

σ1 = 208 MPa

σ2 = 200 MPa

σ3 = −108 MPa

σY = 270 MPa

Maximum Normal Stress Theory (for Brittle Materials)


The MNS theory predicts that failure will occur when any of the three principal stresses
equals or exceeds the ultimate strength obtained from tensile or compressive test.

 For general state of stress (𝜎1 ≥ 𝜎2 ≥ 𝜎3 ), according to MNS theory ,failure


occurs whenever : 𝜎1 ≥ 𝑆𝑢𝑡 𝑜𝑟 𝜎3 ≤ −𝑆𝑢𝑐

 For plane stress (𝜎𝐴 & 𝜎𝐵) :

- 𝜎𝐴 ≥ 𝜎𝐵  𝜎𝐴 ≥ 𝑆𝑢𝑡 𝑜𝑟 𝜎𝐵 ≤ −𝑆𝑢𝑐
- 𝜎𝐴 ≤ 𝜎𝐵  𝜎𝐴 ≤ −𝑆𝑢𝑐 𝑜𝑟 𝜎𝐵 ≥ 𝑆𝑢t

Coulomb-Mohr Theory and Modifications (for Brittle Materials)


The same Coulomb-Mohr theory used for ductile materials is also used for brittle
materials but instead of using the yield strength, the ultimate strength is used to define
failure.
 Brittle-Coulomb-Mohr : (Plane Stress) 𝜎𝐴 & 𝜎B

3. Creep
 Stages of creep failure in materials
Creep failure occurs in three different stages in materials when they are subjected to
their creep temperature. In these creep stages, the material gradually loses its strength
and forms creep voids. These creep voids under additional load will propagate into
creep-induced cracks.

- Primary creep : a rapid increase in length where the rate of creep decreases as
the metal work hardens.
- Secondary creep (steady state) : Secondary stage creep is also called steady
state on the creep curve. The creep rate here is almost flat. The secondary creep
stage is the longest on the time graph to occur compared to the other creep
stages.
- Tertiary Creep : This occurs when the creep life is nearly exhausted, voids have
formed in the material and the effective cross-sectional area has been reduced.
The rate of creep accelerates as the stress per unit area increases until the
specimen eventually fails.

Figure 5 : Schematic creep curve


4. Définition of fracture
Fracture is defined as the separation of a part into two or more pieces.

4.1. FRACTURE MODES

4.2. Type of fracture


There are two categories of structural failure :

- That resulting from negligence in the design, construction or use of the structure,
- That related to the use of a new material or a new process, which can cause an
unexpected failure.

For a test under monotonic loading of a single tensile specimen, different types of failure
modes can be distinguished :

a. Elastic - brittle failure


b. Quasi-brittle failure
c. Plastic fracture - brittle.
d. Ductile fracture
e. Creep failure
f. Fatigue failure
g. Polymer fracture

In short : the failures are also made according to the materials as for example the fragile
materials, plastics, elastoplastics, viscoplastics, etc...
4.3. Diagnosis

 Risk
Risk = probability of failure × consequences

Unacceptable risk : Can only be justified under exceptional circumstances.

Tolerable risk : Tolerable if the cost of reducing the risk is disproportionate.

Negligible risk : There is no need to reduce the risk further.

Individual risk : The reference is usually the annual probability of accidental death or
injury.

Societal risk : The reference is usually the expected average number of deaths per year.

- Acceptable individual risk (RI)

Pf = 1 - reliability; this is the probability that the failure function Z will become negative
or zero during a reference period chosen for estimation.

β : Reliability index; β = φ -1 (1 - Pf) = - φ -1(Pf)

 Probability of failure
Si R S ; survival

Si R S ; failure

FS = R/S

 Failure rate (λ)

λ=

 Repair rate (µ)

µ=
 Probabilité de risque (q)

q= et MDT =

Avec :

MTBF : Mean Time Between Failures

MDT : Mean Down Time

MTTF : Mean Time To Failure

MTTR : Mean Time To Repair

 Example
An equipment in operation for a total time TT = 2083 days, has been subject to P = 5
failures causing it to be taken out of service for repair for a total repair time TRT = 3
days.
THANK YOU EVERYONE
Reference List :
1. Lecture Notes AEE 361, Demirkan ÇÖKER), 2009, “Static Failure Theories”

2. Static Failure theories, Ansel C. UGURAL & Saul K. Fenster, 2007, “Advanced
Strength and Applied Elasticity”, fourth edition.

3. J. M. Vance, F. Y. Zeidan et B. Murphy, Mac hi nery vibration and rotordynamics:


John Wiley & Sons, 2010.

4. J. I. Taylor, The vibration analysis handbook: Vibration Consultants, 1994.

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