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Mtap2 - User Manual

The document provides installation instructions for the MTAP2 module, which allows for energized testing of AC electric motors and generators without opening switchgear doors. It includes: - An overview of the installation process in 9 steps, from following safety standards to confirming installation. - Recommended tools, materials, and installation planning considerations. - Detailed instructions on mounting the circuit board and connecting voltage and current transformer wiring based on the motor configuration. - Settings for the MCEMAX tester and WinVis software for different motor voltages.

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577 views18 pages

Mtap2 - User Manual

The document provides installation instructions for the MTAP2 module, which allows for energized testing of AC electric motors and generators without opening switchgear doors. It includes: - An overview of the installation process in 9 steps, from following safety standards to confirming installation. - Recommended tools, materials, and installation planning considerations. - Detailed instructions on mounting the circuit board and connecting voltage and current transformer wiring based on the motor configuration. - Settings for the MCEMAX tester and WinVis software for different motor voltages.

Uploaded by

toilalong
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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MTAP2

Installation and User Manual

PdMA Corporation
Tampa, FL, USA
813-621-6463
www.pdma.com
MTAP2 Module

Introduction
The MTAP2 module allows facilities to test energized AC electric motors and generators,
without opening the MCC or switchgear doors. The voltage at the port, where the user
connects the test equipment, is less than 50V to comply with the latest OSHA and NFPA 70E
guidelines for safe electrical work.

MTAP2 modules can be used with any PdMA P-Series or H-Series (black case) EMAX and
MCEMAX portable testers. A custom cable connects the MTAP2 port to the tester.

MTAP2 modules use UL and CSA recognized components, and were designed to meet UL
508, TIL 31 and CSA 22.2 Num. 14-05 standards.

Please review this entire document before installing and testing with the MTAP2 module.

Installation Overview
The following steps provide an overview of the installation process. Detailed installation
information is provided in the remainder of this document.

1. Follow ALL electrical and other safety standards at your facility.


2. Gather all materials and tools needed for installation.
3. De-energize the motor and perform LOCKOUT, TAG-OUT.
4. Determine mounting location for MTAP2 port and module.
5. Mount MTAP2 circuit board inside switchgear.
6. Mount MTAP2 port to front of switchgear door and connect to MTAP2 module.
7. Connect 3 phases of voltage and ground to MTAP2 module.
8. Install CT’s and connect the CT lead wires to the MTAP2 module terminal strip.
9. Follow plant safety procedures and restart the motor.
10. Connect the EMAX tester to the MTAP2 port, and run an EMAX Power test to confirm
installation.

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Installation Planning Guide
Before You Begin:
Remember to follow all safety precautions.
De-energize motor and starter cabinet before installation.
Have the following recommended tools and materials available.

Recommended Tools:
Metal hole punch or saw to produce a 1.5-inch outside diameter hole
Drill
Drill bits
Size 31 bit for circular connector
Plus appropriate bit for DIN rail
Screwdrivers
3/16 inch flathead, to connect wires from CT to circuit board.
1/8 inch flathead, to connect DB15 connector on cable to circuit board.
Phillips screwdrivers, #1 to #2, to connect nameplate to MCC door, and circular
connector to nameplate.
Wrench or nut driver, ¼ inch, to mount nameplate and circular connector.
Pliers
Wire cutters/stripping tool
Wire crimping tool
Hack Saw, to cut DIN rail if necessary.
Camera (optional), to document installation.

Recommended Materials (not included with the product):


Spool of #14 or #12 AWG insulated copper wire
Hardware to terminate #12 or #14 AWG wire
7 Ring tongue connectors/lugs for #12 or #14 AWG, at voltage input, plus ground
DIN rail (10 inches recommended, 8 inches minimum)
Screws, bolts, washers, and related hardware to mount DIN rail
Flex tubing, approx. 10 feet, if MTAP2 circuit board is mounted on switchgear door.
Wire tie wraps (bag of 50)
Adhesive tie holders (bag of 15)

Materials Provided With Product:


MTAP2 circuit board
Cable with DB15 connector and 18-pin circular connector
Panel connector hardware kit (includes nameplate, connector cap, and mounting hardware)
MTAP2 circuit board mounting hardware (2 DIN rail brackets provided)
If mounting directly to MCC wall or door is desired, then order 4 “Z” feet separately.
3 CT’s per motor starter
One for each phase
CT’s may not be included depending on model.

3
MTAP2 Module

EMAX – Motor Test Port Installation Instructions

Please carefully read all of the instructions before attempting to install the MTAP2.

WARNINGS:
1. Compare the input voltage rating on the MTAP2 circuit board to the system voltage on
the input of the MTAP2. Depending on the MTAP2 configuration, the specific input
voltage should be the following: 120V, 240V, 480V, or 600V at 50/60 Hz.
2. Verify that all circuits are de-energized before installing this device.
3. Follow your facility’s safety procedures when working with electrical circuits.
4. Remember, the MTAP2 shall NOT be used for offline testing. When performing
offline testing, be sure to disconnect the MTAP2 test cable from the tester and follow
the IEEE 43-2000 standard.
5. If the MTAP2 module is used or installed in a manner not specified by PdMA, the
protection provided by the equipment may be impaired.
6. MTAP2: Temperature Rating: 80° C
Relative Humidity: 90 % non-condensing
7. Primary Fuse Ratings: Fast-Acting 1/10 TO 30A, 600Vac (or less), Interrupting
Rating: 100,000A RMS

Mounting the Circular Connector to the MCC Door:


The nameplate containing the circular connector mounts to the MCC door and requires a 1.5-
inch outside diameter hole and four 0.120-inch diameter holes (#31 drill bit).
Instructions:
1. Identify a suitable location on the MCC to install the Motor Test Port. Refer to the
following pages for mounting constraints.
2. Use the template on page 7 to locate the center hole and four mounting holes.
3. Drill or punch a 1.5-inch outside diameter hole where shown.
4. Attach the circular connector to the back of the nameplate using the supplied machine
screws and nuts.
5. Pass the DB15 end of the cable through the 1.5-inch hole from the front of the MCC
and use the nameplate as a template to check the location of the four mounting holes.
6. Use a #31 drill bit to drill the four mounting holes.
7. Use the supplied machine screws and nuts to attach the nameplate to the MCC door.
Mounting the Circuit Board:
The circuit board is designed to be DIN rail mounted (optionally mounted using ‘Z’ feet).

DIN Mount:
1. Use the six supplied thread lock screws to attach the DIN rail mounts to the circuit
board.
2. Snap the circuit board assembly onto the DIN rail (not supplied).

Wiring:
Use the appropriate wiring diagram from pages 8-11 that coincides with your system
configuration.

4
NOTE:
1. MTAP2 Voltage Input should be connected
upstream of the contactor and below the
motor branch circuit fuses or circuit
breaker.
2. CT orientation: point arrow towards load.

5
MTAP2
Motor Test Port

<50 VAC MAX OUTPUT

www.pdma.com

6
7
3 Phase – 2 PT

8
3 Phase – 3 PT ∆-∆
∆

9
3 Phase – 3 PT Y- Y

10
3 Phase – 3 PT ∆-Y

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MTAP2 Module

Current Transformer (CT) Notes


 The MTAP2 current input terminal strip accepts a 0-3VAC RMS signal to represent
current. CT’s supplied by PdMA have the appropriate burden resistor to work with the
PdMA tester.
 For safety considerations, a CT must never be open-circuited while in operation.
 Donut style and split-core style CT’s supplied by PdMA have built-in burden resistors
that are encapsulated, thus preventing an accidental open circuit.
 If the CT’s you are using have burden resistors connected to external terminals, then
take appropriate steps to minimize the possibility of an accidental open-circuit.
 When installing any CT’s, be aware that CT accuracy can be affected by nearby
magnetic fields. Mount the CT’s to minimize interference from nearby devices
containing coils, such as contactors, relays, and transformers.

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MTAP2 Settings for the MCEMAX Tester and WinVis Software
(For MCEGold software see page15.)

MCEMAX or EMAX Tester


Set the voltage configuration switch on the tester to the COMMON position (not
PHASE2).

On Your PC
Copy the new EmaxCal.mdb file from the disk into the same folder where WinVis is installed. If the facility
already has the calibration file, then a new one is not included.

WinVis Main Page


1. Select the Motor.
2. Select Test.

WinVis Test Selection Window


1. Select EMAX Testing from the Motor Section.
2. Select Power from the Test List.
3. Select CT’s and PT’s from the Test Location.
4. Set phase configuration to Line to Neutral and 120 degree.

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5. Select the probes from the pull-down menu.
Examples:
CT5 (0.333V/5A)
CT100 (0.333V/100A)
CT400 (0.333V/400A)

6. Enter the Current Transformer Scale.


For motors rated 600V or less, use 1.0.
For motors above 600V, use the CT scale of the existing metering CT.
7. Enter the Potential Transformer Scale.
Use the table below to fill-in the proper PT scale.
AC Motor Metering PT MTAP2 Input MTAP2 Output PT Ratio to Enter in
Voltage Required WinVis Software
120 No 120V 30V 4
240 No 240V 30V 8
480 No 480V 30V 16
575 No 600V 30V 20
690V and up Yes 120V 30V Existing PT ratio x 4

8. Click Save to save the Test Setup Settings.

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Installation Confirmation
1. Click OK to run an EMAX Power Test to confirm that the installation and settings are
correct.
2. Check Power Test results page for correct current values.

MTAP2 Settings for the MCEMAX Tester with MCEGold Software


(For WinVis software see page 13.)

MCEMAX or EMAX Tester


Set the voltage configuration switch on the tester to the COMMON position (not
PHASE2).

On Your PC
Copy the new EmaxCal.xml file from the disk into the folder location of the MCEGold
Emax module software folder (Program Files> PdMA> MCEGold> Emax). If your
facility already has the calibration file, a new one is not included.

MCEGold Main Page


1. Select the motor.
2. Select the Test Selection icon on the tool bar.

MCEGold Test Selection Window


1. Select EMAX tab.
2. Select Power from the test list.
3. Select CT’s and PT’s from the test location.

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4. Select Probes from the pull-down menu.

5. Enter Current Transformer Scale.


For motors rated 600V or less, use 1.0.
For motors above 600V, use the CT ratio of the existing metering CT.
6. Set Phase configuration to Line to Neutral.
7. Set Phase Angle to 120 degrees.
8. Enter Potential Transformer Scale.
Use table below to fill-in the proper PT scale.

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AC Motor Metering PT MTAP2 Input MTAP2 Output PT Ratio to Enter in
Voltage Required MCEGold Software
120 No 120V 30V 4
240 No 240V 30V 8
480 No 480V 30V 16
575 No 600V 30V 20
690V and up Yes 120V 30V Existing PT ratio x 4

9. Click Save to save the Test Setup Settings.

Installation Confirmation
1. Click Test to run an EMAX Power Test to confirm that the installation and settings are
correct.
2. Check Power Test results page for correct values of current.

17
MTAP2 Product Certification Information
The cCSAus mark on a product means that CSA International certifies the
product for both the U.S. and Canada, to applicable U.S. and Canadian standards.
The cCSAus mark on the MTAP2 appears in the upper left section of the MTAP2
circuit board.

More information about the certification mark can be found at:


http://www.csa-international.org/certification_marks/

The MTAP2 module was designed to meet the following USA and Canadian
standards:

UL50, UL508, UL347, CSA 22.2 Num. 14

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