Model 8830 Control Console

Operator’s Manual

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Section 6
Parts List

6.1 Pneumatic Diagram Arc Spray System

Figure 6-1 - Drawing No: 0200-B-401-00 Rev A

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Drawing No: 0200-B-401-00 Rev A

Item # P/N Description Quantity
1 4100010 Lubricator, 1/3 pt. 1.0
Regulator, 1/4 NPT, w/o Gauge including Panel Mtg. Nut
2 600113 1.0
18-025-002
3 410017 Solenoid Valve 120 VAC 1.0
4 600114 Pressure gauge, 2" 1/8 CBM, Dual scale psi & bar 2.0
5 410018 Model 260 pressure switch 1.0
6 210046 Adapter, 3/8" tube x 3/8" Male NPT, straight 1.0
7 210047 Adapter, 1/4" tube x 3/8" Male NPT, straight 1.0
8 600112 Regulator, 3/8 NPT, w/o gauge, including Panel Mtg. Nut 1.0
9 630012 3/8" NPT bulkhead - black 2.0
9 210048 3/8" NPT bulkhead (Solenoid) 1.0
10 210049 Adapter, 3/8" tube x 1/2" Male NPT, Elbow 2.0
11 210050 Adapter, 1/2 tube x 3/8" Male NPT, Elbow 3.0
12 210051 Adapter, 1/4" tube x 1/8" Male NPT, Elbow 1.0
13 210052 Adapter, 3/8" tube x 1/4" Male NPT, Elbow 2.0
14 210053 Adapter, 3/8" tube x 3/8" Male NPT, Elbow 1.0
15 210054 Adapter, 1/2" x 3/8" Male NPT, Straight 1.0
16 210055 Adapter, 1/4" tube x 1/4" Male NPT, Elbow 1.0
17 210064 Adapter, 1/4" tube x 1/8" Female NPT, Elbow 2.0
18 210056 Adapter, 3/8" tube x 3/8" Male NPT, Straight 1.0
19 210057 Release button, 1/4" 4.0
20 210058 Release button, 3/8" 6.0
21 210059 Release button, 1/2" 4.0
22 220020 3/8" tube x 14 1/2" long 1.0
23 220021 1/4" tube x 10" long (must specify) 1.0
24 220020 3/8" tube x 16 1/2" long length 1.0
25 610005 Control Cable Assy. - long 1.0
26 600162 Roller Cover (not shown) 2.0
27 240001 Control Cable Connector - Female 1.0
28 240002 Control Cable Connector - Male 1.0
29 210060 Close Nipple, 3/8" Male NPT 1.0
30 620042 Machined Tee, 3/8" Female NPT 1.0
31 410011 90° Bracket Set 1.0
32 410012 Sleeve 2.0
33 600123 Filter-Regulator w/5514-06 Mtg. Brkt., 18-013-209 Pressure 1.0
Gauge & 5226-89 Nut
34 210074 Adapter, 5/8" Tube x 3/4" Male NPT, Elbow 2.0
35 210075 Adapter, 5/8" Tube x 3/8" Male NPT, Straight 1.0
36 600137 Hose, w/(2) 4797-10B Fittings x 32" Lg. (200 Amp Unit) 1.0

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Item # P/N Description Quantity

600155 Hose, w/(2) 4797-10B Fittings x 22" Lg. (350 Amp Unit) 1.0

Hose, w(2) 4797-10B Fittings x 40" Lg. (350 Amp Unit 1.0
w/wire reel extension)
37 600046 Hose, w/(2) 4797-10B Fittings x 20' Lg. 1.0

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Operator’s Manual

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6.2 Console Front Panel Assembly

Figure 6-2

1 10

4
3

9
4

8
5
7

Item # Part # Description Quantity

1 600112 Spray Air Regulator 1 ea
2 400006 Run Time Meter for 60 Hz Power 1 ea
400005 Run Time Meter for 50 Hz Power 1 ea
3 250122 Toggle Switch, Air Supply On/OFF 1 ea
4 600114 Pressure Gauge 2 ea
5 210046 Adapter, Spray Air 1 ea
6 210047 Adapter, Wire Feed Air 1 ea
7 610020 Assy., Gun Receptacle 1 ea
8 610022 Assy., Pilot Light 1 ea
9 250123 Toggle Switch, Arc Power ON/OFF 1 ea
10 600113 Regulator, Wire Feed 1 ea

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Operator’s Manual

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6.3 Electrical Schematic

Figure 6-3

Item Locator Part # Description Quantity

S1 250122 Toggle Switch, Air Supply to Gun, ON/OFF 1 ea
S2 250123 Toggle Switch, Arc Power, ON/OFF 1 ea
L1 610022 Assy, Pilot Lamp 1 ea
TB1 240067 Terminal Strip 1 ea
T1 610025 Transformer 1 ea
CR1 250121 Control Relay 1 ea
SOL1* 410017 Solenoid 1 ea
PS1* 410018 Pressure Switch 1 ea
*SOL1 and PS1 are also available as an assembly with part number 600109

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6.4 Wire Spool Mount Assembly

Figure 6-4

Item # Part # Description Quantity

1 450365 Wire Guide, Safety 2 ea
2 600107 Spindle Assembly 2 ea
3 450170 Wire Conduit Holder 2 ea
4 200071 Screw, BHSCS 4 ea
5 600171 Thumb Screw Assembly 2 ea
7 200209 Screw, BHSCS 2 ea
8 200210 Nut, Hex 2 ea
9 200211 Washer, Flat 2 ea
10 200026 Screw BHSCS 6 ea

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6.5 Retrofit Kit Console Power Supply

Figure 6-5 - Drawing No: 8835-143-000 Rev A

Item # Part # Description Quantity

1 451639 Panel, Control, ESAB Pwrsu Cntrl Pnl 1 ea
2 540217 Panel, Control, ESAB Pwrsu Front 1 ea
3 400010 Label, Control Panel, ESAB Pwrsu 1 ea
4 400080 Meter, Amp, 0-400 Amp 1 ea
5 610253 Assy, Cable, Control, Volt Control Pot 1 ea
Pigtail

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Operator’s Manual

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Notes

Issued: 10/02 Page 58