Tutorial Keys & Couplings

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Department of Mechanical & Industrial Engineering

MIN-302 Machine Design

Tutorial- : Design of Keys & Couplings


(Not for submission)

1. A shaft 30 mm diameter is transmitting power at a maximum shear stress of 80 MPa.


If a pulley is connected to the shaft by means of a key, find the dimensions of the
key so that the stress in the key is not to exceed 50 MPa and length of the key is 4
times the width.
2. A steel shaft has a diameter of 25 mm. The shaft rotates at a speed of 600 rpm and
transmits 30 kW through a gear. The tensile and yield strength of the material of
shaft are 650 MPa and 353 MPa respectively. Taking a factor of safety 3, select a
suitable key for the gear. Assume that the key and shaft are made of the same
material.
3. A driving shaft is joined with coaxial driven shaft through a muff coupling. The
shaft transmits 60 kW of power at 150 rpm. Design the shaft, key and muff. Assume
a factor of safety of 5 with following ultimate strength values.
Ultimate shear strength for shaft = 300 N/mm2
Ultimate shear strength for key = 200 N/mm2
Ultimate shear strength for muff = 50 N/mm2
Ultimate compressive strength for key = 500 N/mm2
4. A shaft transmitting 150 kW is to be connected to a coaxial shaft through cast iron
flange coupling. The shaft runs at 120 rpm. The key and shaft are to be made of
same material for which permissible shearing stress is 60 N/mm2 and compressive
strength is 120 N/mm2. The steel bolts may be subjected to maximum shearing stress
of 26 N/mm2. Design protected type flange coupling.
5. An universal coupling is used to connect two mild steel shafts transmitting a torque
of 6000 N-m. Assuming that the shafts are subjected to torsion only, find the
diameter of the shaft and the pin. The allowable shear stresses for the shaft and pin
may be taken as 55 MPa and 30 MPa respectively.

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