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EPCUBEInstallation Manual

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0% found this document useful (0 votes)
86 views36 pages

EPCUBEInstallation Manual

Uploaded by

Lester Recinos
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 36

Installation Manual V1.

www.eternalplanetenergy.com
Contents
Introduction............................................................................................................................................................................... 4

1. Warranty Registration................................................................................................................................................... 4

2. Disclaimer.......................................................................................................................................................................... 4

3. Copyright............................................................................................................................................................................ 4

4. Abbreviated Terms........................................................................................................................................................... 5

5. Customer Services Contact.............................. ......................................................................................................... 5

THE EP CUBE SYSTEM.............................................................................................................................................................6

1. Standard Components......................... ....................................................................................................................... 6

A. Hybrid.............................................................................................................................................................................. 6

B. Smart Gateway.......................................................................................................................................................... 7

2. Optional Accessories .................................................................................................................................................. 7

A. Circuit Breaker Kit............................. ....................................................................................................................... 8

B. CT-Kit............................................................................................................................................................................ 8

C. Wall Mounted Kit ..................................................................................................................................................... 8

3. System Scenarios........................................................................................................................................................... 9

A. Whole Home Backup..............................................................................................................................................9

B. Partial Home Backup............................................................................................................................................... 9

EP CUBE INSTALLATION .................................................................................................................................................... 10

1. Site Survey.................................................................................................................................................................... 10

2. On-site Installation...................................................................................................................................................... 10

3. Installation of Hybrid................................................................................................................................................... 10

A. Preparation :............................................................................................................................................................ 10

B. Start Installation :. ................................................................................................................................................ 12

4. Installation of Smart gateway................................................................................................................................ 17

A. Preparation :............................................................................................................................................................ 17

B. Start Installation:........ ......................................................................................................................................... 18

Page.2
Wiring & Commissioning............................................................................................................................................21

1. EP Cube system wiring................................................................................................................................21

A. Wiring from solar panel to Hybrid................................................................................................ 22

B. Wiring from Hybrid to Smart gateway ....................................................................................................23

C. Wiring of Grid and Load .......................................................................................................................... 25

D. Wiring of others.................................................................................................................................................29

E. Wiring of emergency stop.............................................................................................................................29

F. Wiring of Hybrid inverter mating connector …………………....................................................................30

2. EP Cube system commissioning ........................................................................................................... 30

A. EP Cube startup ........................................................................................................................................... 30

B. Registration and finish................................................................................................................................ 31

IMPORTANT SAFETY INSTRUCTIONS .............................................................................................................. 32

1. Safety Notice......................................................................................................................................................... 32

2. Personal Protective Equipment(PPE) ....................................................................................................... 33

Appendix...........................................................................................................................................................................34

1. Torque Values.................................................................................................................................................34

A. Torque values for fasteners........................................................................................................................34

B. Torque values for wires. ...........................................................................................................................34

Page.3
Introduction
This manual describes the installation process and provides a set of guidelines for EP Cube system
installers. Please thoroughly read this manual before installation and follow the instructions during
the entire installation process. If you have any further queries regarding the product, please contact
the EP Cube service team. For more information about the EP Cube products, please refer to the
product-specific User Manual and Data Sheet. The safety warnings found in the above-mentioned
documents also apply to this manual.
This manual is only valid for the EP Cube series.

WARNING: EP Cube products can only be installed, repaired, replaced and maintained by the EP
authorized personnel for safety and warranty purposes.

1.Warranty Registration
PRODUCT WARRANTY REGISTRATION IS A VERY IMPORTANT PART OF INSTALLATION. BE SURE
TO COMPLETE THE COMMISSIONING PROCESS AND WARRANTY REGISTRATION.
For the detailed warranty policy, please refer to EP Cube LIMITED WARRANTY.
Document link: www.eternalplanetenergy.com
Login to the EP CRM APP to register and ensure system owner information is accurate to complete
warranty registration.
Mobile APP download: www.eternalplanetenergy.com

2.Disclaimer
This document has gone thru rigorous technical review before being published to provide accurate
information. However, EP believes in striving for continuous improvement of our products and
specifications may change without prior notice. Thus, it will be revised regularly and any
modifications and amendments will be included in subsequent issues. The illustrations and images
in this manual are for demonstration purposes only. The responsibility of a safe and quality
installation is of the qualified and licensed installation professional. Actual product details may vary in
appearance on the installation site.

3.Copyright
All rights reserved. The disclosure, duplication, distribution, and editing of this document, or utilization
and communication of the content are not permitted unless authorized in writing. All rights, including
rights created by patent grant or registration of a utility model or a design, are reserved.

Page.4
4. Abbreviated Terms
ABBR Description

A Ampere

AC Alternating Current

CT Current Transducer

COMM Commissioning

DC Direct Current

EV Electric Vehicle

kW Kilowatt

L (L1 L2) Phase (1,2)

LED Light-emitting Diode

LRA Locked Rotor Amps

N Neutral

RSD Rapid Shutdown Device

PN Part Number

PV Photovoltaic

V Voltage

5. Customer Services Contact


Contact EP via email below:
Email address: [email protected]

Page.5
THE EP CUBE SYSTEM
The EP Cube system consists of two standard components: the Hybrid and Smart Gateway. In
addition to these components, users have a wide range of optional accessories available to
choose from according to site and customer-specific needs.

1.System Scenarios
A. Whole-Home Backup
All home appliances can be powered by the EP Cube when a grid power outage occurs in the
whole-home backup topology. With a whole home backup installation, the Smart gateway is
installed between the meter and main loads panel.

(Utility meter with MCB*)

NOTE:* The main circuit breaker (MCB) is mandatory between Grid and Smart Gateway. If the
utility meter doesn't have a circuit breaker (CB) or power panel between the Grid and Smart
gateway, an MCB or power panel must be installed at the site.
B. Partial-Home Backup
In this type of system layout, the EP Cube manages and optimizes the power supply for part of the
property owner's loads. Only the backup loads will be powered when a grid power outage occurs in
partial- home backup topology.

Page.6
2.Standard Components
A. Hybrid
Hybrid is an integrated battery storage product that includes both Battery Modules and
Hybrid Inverter. (Refer to US Specification for more details)
Reference Model:
Standard Hybrid + additional Battery modules*3Pcs

Hybrid Inverter

Power Button
PV Input/AC Output
Inverter Panel Latch
Inverter Bracket D

Battery Modules Battery Bracket F

Mounting Bracket B

Base
Base Bracket G

Page.7
B. Smart gateway
The Smart gateway works for home power generation and consumption management by
connecting with the utility grid, PV Inverter, EP Cube Hybrid, and home appliances. (Ref. to US
Specification for more details)
Note: Smart gateway includes a preinstalled circuit breaker for the Hybrid and the control
kits for Generator input or AC coupled PV array.

Antenna Port Panel Latch

Panel Cover

Vent

Power COMS Cable Entry


Bracket A Button Port Port

3. Optional Accessories
EP Cube optional accessories models

Description Part Number Model Name Note

Circuit Breaker Kit 1005-00011-00 MCBs Kit - NA40ASG


Optional for Smart
gateway
CT-Kit 1005-00016-00 CT Kit - NA200SG

Wall-mount Kit 1005-00023-00 Wall mounted Kit Optional for Hybrid

A. Circuit Breaker Kit


Optional circuit breakers may be added to the DIN rail for additional EP Cube Hybrid units. These
should only be used when more than one Hybrid system is installed on a site, with a smart gateway.
Specification:Max Current : 40A.

Page.8
B. CT-Kit
The optional consumption CT kit is for partial- home backup systems to monitor any non-
backed up loads.

Specification:
• Max Current : 200 A
• Length : 32.8’
• Accuracy: 1% of reading

CT-kit

C. Wall-mounted Kit
Optional for Hybrid, used for holding Hybrid and the base mounted to the Wall.

Wall Mounted Kit

Page.9
EP CUBE INSTALLATION
EP Cube can be mounted on a floor or wall, and comes with floor mounting brackets. For different
wall- mounted installations an optional mounting kit should be ordered.

1.Site Survey
Complete site information by gathering data through a site survey.
CAUTION: For EP Cube installation on exterior walls or near to the openings (doors,
windows), Please refer to applicable local codes and UL 9540 23.2.
For EP Cube indoor installation, Please refer to applicable local codes and UL 9540 42.6.
EP Cube’s maximum load start capability is 118A LRA. Authorized installers should analyze and
ensure the customer site satisfies this requirement.
Note that the EP Cube Hybrid assembly is heavy! Installers should refer to the specifications for
Hybrid weight details and check with local regulations to confirm the wall mounting is viable.

2.On-site Installation
WARNING :
EP Cube can only be installed, repaired, replaced, and maintained by the EP authorized personnel
for safety and warranty purposes. It is prohibited to install any third-party component or devices
inside the EP Cube without prior approval from the EP service team.
For personal protection and property safety, please read the safety chapter and ensure complete
compliance during the entire installation process.
Please ensure to avoid the installation of the EP Cube in environments where it is exposed to
excessive rain, direct sunlight, dust, flooding, or accumulating snow.
NOTE: Wall mounting bolts for brackets A and C need to be provided by the installer and ensure
complete compliance with the regional building codes. EP Cube doesn’t provide these fasteners.

3. Installation of Hybrid
This section introduces the Hybrid assembly and installation process in sequence.

A. Preparation :
If the system design requires accessory items or kits, please review each associated instruction
set.
Make sure all necessary tools and materials are available before starting the installation process
to avoid any inconvenience on site.

Page.10
Table 1. Tools

Examine and ensure that the following quantities are correct per placed order, and that no parts were
broken or damaged during transportation. You may check off the unpacking inspection guide provided
below.
Table 2. Unpacking view
- Hybrid Inverter Box:

Hybrid bracket C* 1 Pcs

Hybrid Inverter*1 Pcs Side cover A*1 set


Bracket B1* 2 Pcs

M5*0.47” Bolt*4 Pcs M6*0.63” Bolt*8 Pcs Bracket D*2 Pcs Bracket B2*2 Pcs

Page.11
Table 2. Unpacking view
- Battery Module Box:

Hybrid bracket C* 1 Pcs

Battery Module*1 Pcs Side cover B * 1 set


Bracket B1* 2 Pcs

M5*0.47” Bolt*4 Pcs M6*0.63” Bolt*8 Pcs Bracket F*2 Pcs


Bracket B2*2 Pcs

- Base Box:

Hybrid Inverter*1 Pcs

Side cover C*1 set Bracket G* 2 Pcs

M6*0.63” Bolt*4 Pcs


Hybrid Drill template*1 Pcs

Page.12
- Optional Bracket Box :

Hybrid bracket C* 1 Pcs

- Wall mounted kit

M6*0.63” Bolt*4 Pcs

Bracket E2

Bracket E1* 2 Pcs M8*0.63” Bolt*4 Pcs

B. Start Installation :
➢ STEP1 place the drill template on the wall
a. Mark a “start line” by using a tape measure,
level tool, and pencil on the wall.
b. Cut the extra piece of drill template
Cut the extra
c. Place the drill template and align it with the
“start line”.

CAUTION: Please keep a safe distance


between the Hybrid and other objects.
NOTE:
There should be a minimum of 11” clearance
from the Hybrid right and top sides. All other
sides should have enough clearance for safe Cut the extra
operation and installation and meet the National
Electrical Code (NEC) 110.26 requirements.

Cut and place the drill template

Page.13
➢ STEP2 Locating the mounting holes
Using a pencil, mark the mounting holes on the
20 inch
wall as indicated by the drill template.
16 inch
12 inch
NOTE:
Each bracket C needs 2 holes to be installed
on the wall. The distance between these 2
holes should be either 12 or 16 or 20 inches.
The wall-mounted installation requires one
additional bracket C than the floor-mounted
installation.

Mark the mounting holes

➢ STEP3 Install the Bracket C on the wall


a. Remove the drill template.
b. Use Bracket C to ensure the holes’
positions are correctly matched.
c. Select anchor bolts or wood screws with
Bracket C
washers, and a minimum length of 1-1/2
inches to install Bracket C on the Wall. Mounting holes

d. Use a level tool to ensure bracket C is level,


Tighten the anchor's nut to the specified values.
(Ref. to Appendix-Torque Values)

NOTE: Select the suitable M8 (or similar)


bolt/screw to mount the Bracket C depending
on the type of wall.
e.g. for concrete walls use a minimum length
of M8*3-inch anchor bolts. For wooden walls
use a minimum thread length of 1-1/2” wood
screws. Install bracket C on wall

Page.14
➢ STEP3 Floor mounted - Install the
Base with mounting Bracket G:
a. Place the Base on the floor with a
minimum distance of 4.13” between
the wall and base, or locate the place
with the drill template.

b. Use the drill set to drill φ 3/8” * 3” holes


marked on the floor for Bracket G. Then
use a hammer to lightly insert the hex
sleeve anchors bolts (M8*3“) into the holes.
• Use the socket wrench to remove the
nut and washers. Then place the
Bracket G on the floor through hex
sleeve anchor bolts.
• Put the nuts and washers back and
manually tighten.
b. Attach the base and Bracket G oval
holes using bolts (M6* 0.63” ).
c. Measure to ensure that the Base is level M8
using the level tool, then tighten the
anchors’ nuts to specified torque values.
(Ref. to Appendix-Torque Values).
3”

Page.15
➢ STEP3 Wall mounted - Install the Base
with mount Bracket G and E:
a. Assemble the Wall-Mounted Kit ( Bracket
E ) and check that the mounting holes may
match with Bracket C at the same position.
b. Attach Bracket E1 to the Bracket E2 from
the left and right sides with the bolts (M6*
0.63”). Tighten the bolts (M6* 0.63” ) by using
the socket wrench. Assemble bracket E

c. Attach the Bracket E to the Bracket C


with bolts (M8*0.79”), check that it is level
using the level tool, and then tighten it with
the socket wrench.

Attach bracket E to the bracket C

d. Attach the Bracket G oval hole and Base


with bolts (M6*0.63” ), put it on Bracket E,
and attach the Bracket G round holes and
Bracket E with Bolts( M6*0.63” ). Verify that
the Base is level using the level tool.

Page.16
Bracket B
➢ STEP4 Install the Battery module with
brackets B and F
a. Carefully place the battery on top of the base
and connect the sockets well.
CAUTION: The battery module is heavy, Please
use lifting tools or multiple people to lift for your
own safety. Make sure that the bracket C top
screws hole matches with Bracket B1 mounting
hole.
b. For Each Battery Module(1-20) :
• Attach Bracket B2 and protruding brace on the
back of the battery module using bolts (M6*
0.63”), and manually tighten.
• Attach Bracket B1 to Bracket C with bolts
(M6*0.63” ), and manually tighten.
• Attach Brackets B1 and B2 with (M6*0.63” )
bolts.
• Tighten all bolts and nuts to specified torque
values. (Ref. to Appendix-Torque Values).
c. Repeat steps “a and b” to stack the required
number of battery modules on top of the base
according to the configuration.
d. Install and tighten bracket F :
• Attach Bracket F and all battery modules, on
both the left and right sides with the bolts (M5*
0.47”).
• Connect and tighten the base and Battery Bracket F
Module one-by-one.
e. Tighten all the bolts to specified torque values.
(Ref. Appendix- Torque Values).

Page.17
➢ STEP5 Install the Hybrid Inverter with brackets B & D
a. Repeat Steps “4. a to 4. b” to stack the Hybrid
Invert and install with Bracket B. Bracket D
• Use a level tool to ensure that the Hybrid inverter is
level.
b. Install and tighten bracket D :
• Attach the Bracket D and Hybrid inverter using bolts Bracket F
(M5* 0.47”), both on the left and right sides.
c. Tighten all the bolts to specified torque
values. (Ref. to Appendix-Torque Values).

4. Installation of Smart Gateway


This section introduces the Smart gateway installation process in sequence.
A. Preparation :
• Check if there are optional accessories that need to be installed. If so, please install the
accessories first.
• Make sure all necessary tools and materials are available before starting installation.

Table 1. Tools

Hammer Torque Wrench Level Tool

Drill Set (with 3/8” drill bit) Tape Measure Socket Wrench Set

Page.18
Table 2. Unpacking view

Examine and ensure that the following quantities are correct as per placed order, and that no
parts were broken or damaged during transportation. You may check off the unpacking view
provided below.

- Smart Gateway Box:

Smart Gateway bracket A2: 2 PCS Smart Gateway bracket A1: 2 PCS

Bolts: (M5* 0.55 “)* 8 PCS Bolts: (M8* 0.63 “)* 4 PCS Warranty Letter

Reference for different type of wall Smart Gateway drill template: 1 PCS User/Installation Manual

B. Start Installation :

➢ STEP1 Locating the mounting holes


a. Mark a “start line” on the installation area by
using a tape measure, level tool, and pencil. Align
the Smart gateway drill template with the “start
line”, Then using a pencil, mark the mounting
holes on the wall indicated by the Smart gateway
drill template.

CAUTION: Please keep enough clearance


between the smart gateway and other objects.
e.g. On all sides of the smart gateway, the
minimum clearance should satisfy ample space
for safe operation and installation.

Page.19
➢ STEP2 Install the Smart gateway bracket A2

NOTE: Select the suitable M8 (or similar)


bolt/screw to mount the Bracket A2 on different
types of walls.
e.g. minimum length M8*3” anchor bolts are
used for concrete walls and minimum thread
length 1-1/2” bolt/screws are used for wooden
walls.

a. Remove the Smart gateway drill template.


b. Use the socket wrench to remove washers
and nuts and install the bracket A2 with M8 bolts
or 1-1/2” wood screws with washers on the Wall.
c. Use the level tool to measure bracket A2 to
measure its level and tighten the anchor nuts to
specified values. (Ref. to Appendix-Torque
Values)
Install bracket A2 on wall

➢ STEP3 Install the Smart gateway bracket A1


a. Attach the bracket A1 on the back side of the
smart gateway, and tighten it with Bolts (M5*0.55” ).

Page.20
➢STEP4 Final installation step for the Smart gateway
a. Carefully hang Bracket A1 on the Bracket A2 hooks.
b. Fasten the Brackets A1 and A2 with bolts (M8* 0.63” ).
c. Check with the level tool to make sure the Smart
gateway is leveled, adjust it if it is not level. After that,
tighten all the bolts to the specified torque values. (Ref.
to Appendix-Torque Values).
Left Right
view view

Left Right

Tighten and check bracket A installations

Page.21
WIRING & COMMISSIONING
This section introduces the EP Cube system wiring connections and commissioning steps.

WARNING :
The EP Cube does not require any annual maintenance. If a malfunction or hidden error
occurs, the products may only be installed, repaired, or replaced by the EP authorized personnel
for safety and warranty purposes.
For personal protection and property safety, please read the safety chapter and ensure
complete compliance during the entire installation process.

1. EP Cube System wiring


This section introduces the EP Cube system wiring process.
Preparation
According to the formulated EP Cube system configuration and wiring scheme:
• Prepare the appropriate quantity and dimensions of electrical and installation materials.
• Prepare the appropriate auxiliary tools and equipment.

Tools & Materials

Drill Set (with 3/8” drill bit) Tape Measure Socket Wrench Set

Wire Stripper Multimeter Pipe Cuter

Power circuit wire Control wire Ground wire

Page.22
Start wiring & connection
CAUTION: Please ensure all circuit breakers are turned off. Wear the appropriate PPE before
beginning.

A. Wiring from the solar panels to the Hybrid


➢STEP1 Open the Hybrid inverter for wiring
a. Remove the Hybrid inverter panel covers:
• Open the two Hybrid panel latches and remove the
inverter cover.
• Use the socket wrench to remove the nuts and
inverter dead front cover.
• Use the socket wrench to remove the two port caps
on the left side of the Hybrid for the conduit.

➢STEP2 Connect PV wiring cables to Hybrid inverter


a. Prepare the conduit for PV wiring connections with the
Hybrid.
• Install a threaded adapter or cable gland to tighten
up the conduit to Hybrid. (Adapter OD thread must
be NPT 3/4” ).
NOTE: Each set of PV cables, PV+ and PV-, must
connect to the correct terminal of the Hybrid.
b. Pass the PV cables through the conduit and connect
to the designated terminal blocks in the Hybrid inverter.
(Ref. Picture 1)
• Use a flat-head screwdriver to press the PV- and PV+
terminal blocks to open and insert cables and then
release to terminate the PV wires in place.

Page.23
B. Wiring from the Hybrid to Smart Gateway
➢ STEP1 Open the Smart gateway for wiring
a. Remove the Smart gateway panel covers:
• Open the four smart gateway panel latches and
remove the cover.
• Use the socket wrench to remove nuts and
remove the smart gateway dead front cover.

➢ STEP2 Connect Hybrid wires to Smart Gateway

a. Prepare the conduit for the hybrid power cables


to the Smart gateway hybrid breaker and other
terminals.
b. Pass the Hybrid cables through the conduit to
connect to the Smart gateway hybrid breaker:(
Ref. Picture 3)

• Follow the local standards to select different


colors for AWG 6 cable for L1, N, L2, and ground
between hybrid and the smart gateway.
Hybrid to Smart gateway breaker AC wiring
• Strip the wire ends using a wire stripper, use a
flat-head screwdriver to unscrew the breaker
terminals, then insert the cables and fasten the
screws.
• Refer to picture 2 for wiring the AC output L1, N,
L2, and ground cable between the Hybrid and
Smart gateway breaker.

Hybrid to Smart gateway Ground wiring

Page.24
c. Pass the Hybrid signal wires through the conduit to connect to the Smart gateway CAN &
RESS terminal:(Ref. Picture 2 & 3)
• Select at least a 5-in-1 sheathed shielded signal cable for the Hybrid and Smart gateway signal
wiring.
• Strip the wire ends with a wire stripper, and use a flat-head screwdriver to press the terminal
to insert and lock the signal wires.
• Refer to picture 2 for wiring the L2, H2, GND, PWM, and HJA terminals between the Hybrid and
Smart gateway.

18 - 12 AWG
18 - 12 AWG
18 - 12 AWG
18 - 12 AWG
18 - 12 AWG

Picture 2.
Smart gateway to Hybrid communication wiring

d. Open the Smart gateway COMS and the Hybrid port to mount conduits:(Ref. Picture 3)
• Drill into the Smart gateway bottom “COMS port” and “HYBRID port” with a hole saw for
cable gland installation.
• Install the cable gland and tighten up the conduit to the Smart gateway.
• Install a threaded adapter or cable gland to tighten up the conduit to the Hybrid.(Adapter OD
thread must be NPT 3/4” ).
• Affix the conduit onto the wall with the proper distance between clamps.

Page.25
NOTE:
• Knockout for Hybrid at the bottom of the smart gateway can be used to install a cable gland
with a maximum diameter of 2-1/4” or less.
• Knockout for COMS at the bottom of the smart gateway can be used to install a cable gland
with a maximum diameter of 1-1/2” or less.

Picture 3.

C. Wiring of Grid and Load Side connections


CAUTION:
• Ensure all circuit breakers are turned off, and PPE is properly worn before getting started.
• Ensure that the property main breaker for the Grid connection is turned off and protected with
Lockout/Tagout.
• For partial home backup, between the backup loads and the Smart gateway load terminal,
there must be a power panel to combine all load connections, then this panel can connect to
the Smart gateway load terminal.
• All cables between equipment need to be wired through conduits, The conduits must be
affixed to the wall with clamps at the appropriate distance.

For whole home backup configuration :

Picture 4.

Page.26
➢ STEP1 Wiring Connection of Grid
a. Prepare the conduit for the Grid power
cable connection between the Grid power
panel or the main breaker and Smart
gateway, and install a cable gland to
install the conduit to the smart gateway:
• Select a drill with an appropriate hole saw,
and drill the knockout for Grid on the bottom
of the Smart gateway to install the cable
gland. (Ref. to Picture 3.)
• Install the cable gland and tighten up the
conduit to the Smart gateway.
NOTE: Knockout for the grid at the bottom
of the Smart gateway can be used to install a
cable gland with a maximum diameter of 2-3/4” Picture 5.
or less.
b. Pass the Grid power cable through the
conduit and connect it to the Smart gateway
Grid terminal. (Ref. to Picture 5.)

➢ STEP2 Wiring Connection of Load

a. Prepare the conduit for the Load power cable


connection between the backed up loads power
panel and the smart gateway, then install a cable
gland to tighten the conduit to the smart gateway:
• Select a drill with an appropriate hole saw and drill
the knockout for the load on the bottom of the
Smart gateway to install the cable gland. (Ref. to
Picture 3.)
• Install the cable gland and tighten the conduit to
the smart gateway.
NOTE:
• Knockout for the load at the bottom of the Smart
gateway can be used to install a cable gland with
a maximum diameter of 2-3/4” or less.
• Please ensure the load power cable is well
Picture 6.
protected when combined with the grid power
cable in one conduit.

Page.27
c. Pass the load power cable through the conduit and connect it to the smart gateway load
terminal. (Ref. to Picture 6.)
b. Connect the load power cable and the backup load appliances on the backup load power panel.

For partial home backup configuration:


NOTE: In this configuration the “CT-Kit” is optional.

➢ STEP1 Wiring of Grid


a. Prepare the conduit for the Grid power cable connection between the Grid power panel or
main breaker and the smart gateway. Install a cable gland to tighten the conduit to the smart
gateway:
• Select a drill with an appropriate hole saw, and drill the knockout for Grid on the bottom of
the Smart gateway to install the cable gland. (Ref. to Picture 3.).
• Install the cable gland and tighten the conduit to the Smart gateway.
NOTE: Knockout for the grid at the bottom of the Smart gateway can be used to install a
cable gland with a maximum diameter of 2-3/4” or less.
b. Pass the Grid power cable through the conduit and connect it to the Smart gateway Grid
terminal. (Ref. Picture 5.)

Page.28
➢ STEP2 Wiring of Load
a. Prepare the conduit for the backup load power cable connection between the backup load power
panel and the Smart gateway. Install a cable gland to tighten the conduit to the Smart gateway:
• Select a drill with an appropriate hole saw, and drill the knockout for the load on the bottom of the
Smart gateway to install the cable gland. (Ref. to Picture 3.)
• Install the cable gland and tighten the conduit to the Smart gateway.

NOTE:
• Knockout for the load at the bottom of the Smart gateway can be used to install a cable gland
with a maximum diameter of 2-3/4” or less.
• Ensure the load power cable is well protected when both the grid power cable and the backup
load cable share the same conduit.
• Pass the load power cable through the conduit and connect it to the smart gateway load
terminal. (Ref. to Picture 5.)
• Connect the load power cable and backup load appliances to the backup load power panel.

Page.29
Wiring of other components
CAUTION:
• Please ensure all circuit breakers are turned off and PPE is properly worn before getting started.
• Please ensure that the property main breaker of the Grid is turned off and protected with
Lockout/Tagout.

D. Wiring of emergency stop(Optional)


a. Remove the press-fit jumper on the smart gateway PCB board connector “CON8e” between
terminals 1+ & 1-

Smart gateway PCB board

b. Connect emergency stop wires to terminals 1+ & 1- . Do the running test at least once during the
system commissioning and debugging.

Page.30
E. Wiring of “ CT-Kit ” ( Optional )

NOTE: The CT’s direction shall be from grid to MCB ( k → L ), otherwise the system will not
work correctly.

a. If needed, pass the “CT-Kit” signal wires through the Grid power cable conduit and connect it
to the Smart gateway CT terminal. (Ref. to Picture 7.)

Picture 7

F. Wiring of Hybrid inverter Mating connector


CAUTION:
• Do not dock the mating connector when the battery fuse is still connected to prevent electric
shock.
a. Pull down to open the Battery fuse to disconnect the internal connection of the battery fuse.

Dock the Hybrid Inverter Mating Connector

Page.31
b. Dock the Hybrid inverter mating connector as picture shows.
c. Push back to close the Battery fuse.

2. EP Cube System commissioning


This section introduces the EP Cube system’s
initial commissioning and operating process.
A. EP Cube Startup
CAUTION:
• Please ensure PPE is properly worn before
getting started.
Press to
• For the initial startup, the smart gateway must
On-Off Hybrid
have AC electrical power supply, otherwise
there will be no start-up signal generated by the
smart gateway to the Hybrid system.
• EP Cube commissioning can only select a
working module, no other decommissioning or
functions are needed for on-site services.

a. Install all equipment covers and ensure no live


electrical components will be exposed during
operation.
b. Turn on the smart gateway circuit breakers and
make sure there are no errors. Press to On-Off EP Cube Smart
c. Switch on the smart gateway and the EP Cube gateway
Hybrid via the power button as shown in the
pictures. Ensure equipment and load output is
normal.

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CAUTION: EP Cube’s maximum starting load capability is 118A LRA. Authorized
installers should analyze and ensure the site is compliant with this requirement.

Status LED Indicator Message

Normal Solid Normal Operation

Alarm Flash per 2s Low Power Alarm

Fault Quick flash per 0.5s Malfunction or Waring

c. Open the EP Cube app and connect with EP Cube via Bluetooth connection. Connect to
the internet,download, and update the latest system firmware version.
d. Select the operation mode, then turn on the Grid power control. Verify in the app and ensure
that EP Cube is operating without error.
e. Turn on the PV input and verify in the app that the whole EP Cube system is operating well
with all energy sources - PV, Grid, Generator, and other brand inverters or household
appliances if any.
f. Cover and lock the Hybrid and Smart gateway dead-front covers, panel covers, and side
covers.
B. Registration and finish
g. Assist the property owner with downloading the EP Cube app and:
• Register an account and connect to the EP Cube System.
• Give the user an introduction to the EP Cube product usage and app operation settings.
h. Clean the site and perform a final inspection to ensure all tasks are completed.
i. Complete the user confirmation and upload photos to close the work order according to
the service process requirements.

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IMPORTANT SAFETY INSTRUCTIONS
For personal protection and property safety, please read this section carefully and strictly
implement its contents before installing and using the product. EP company is not liable for any
loss caused due to violation of the instructions in this manual.

1. Safety Notice
In the event of any threat to health or safety, always begin with the following two steps before taking
any other precautionary measures:
1. Immediately contact the fire department or other relevant emergency response team.
2. Notify all people who might be affected and ensure that they are able to evacuate this area.

DANGER: Indicates the situation which, if not avoided, will lead to death or serious injury.

CAUTION: Indicates the situation which, attention is necessary to avoid potential injury or
property damage.

DANGER:
• EP Cube products are equipped with a battery that is heavy! Use of lifting equipment is
recommended. Do not stack the unpacked products to avoid irreversible damage.
• It is prohibited to touch the EP Cube internal components when it's running. Ensure that the
power switch and the breaker of EP Cube are always turned off prior to all installation,
replacement, and maintenance processes.
• Do not attempt to open, disassemble, tamper with, or modify the EP Cube without prior written
approval from the EP company.
• Do not squeeze, impact or puncture the battery.
• Do not operate the EP Cube out of the specified conditions and requirements. In addition, do not
stand, lean on or sit on the product.
• Do not place the EP Cube or its components in water or other liquids, or expose EP Cube to
flammable gases, other corrosive substances, and heating sources. Otherwise please refer to
applicable local codes and UL 9540.

CAUTION:
• The transportation, installation, and commissioning of the EP Cube must be carried out under
the specified conditions. Do not expose EP Cube to extreme conditions during these periods.
• EP Cube can only be installed, repaired, replaced, and maintained by the EP authorized personnel
for safety and warranty purposes. PPE must be worn during any operations.
• Do not place foreign objects on top of the product or insert inside the product.
• Ensure there is enough space around EP Cube for ventilation.

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• Be careful to protect the EP Cube from impact when installing it in a garage or near vehicles.
If possible, install the EP Cube on a side wall or above the height of vehicle bumpers.
• The packaged battery modules are forbidden to be stacked more than the specified quantity.
Do not reverse the polarity of the battery during connections.
• High temperatures and heating equipment, or sources of extreme heat, may cause the
battery to go in a thermal runaway, thereby exceeding the ignition point of its material,
risking causing a fire. Please refer to applicable local residential building requirements, and
fire and energy storage system installation codes.
• Do not try reverse engineering, decompile, disassemble, adapt, implant, or perform other
derived operations on the EP Cube firmware.
• Do not study the internal implementation of the product firmware source code and steal
intellectual property rights.

2. Personal Protective Equipment


Wear the following safety equipment properly to perform installations. Installers must meet
the relevant requirements of standards, such as IEC, OSHA, State, and Local laws.

• Safety goggles
• Ear plugs
• Insulated gloves
• Safety gloves
• Safety shoes

Page.35
APPENDIX
1.Torque Values
A. Torque values for fasteners

Torque Values Table • N/m (lbs/inch)

Bolt Dia.(mm) PCB Panel bolts Countersunk bolts Other bolts


M3 0.5 (4.5) - N/A -
M4 1.1 (10) 2.2 (20) - N/A -
M5 4 (35) 6 (55)
M6 7 (60) 9.5 (85)
- N/A -
M8 - N/A - 25 (220)

B. Torque values for wires


Torque Values Table • N/m (lbs/inch)

Slotted head no. 10 and larger Hexagonal head


Slot width –
Wire size 0.047” or less and Slot width – over
Split-bolt
AWG/kcmil 0.047” or slot Other connectors
slot length 1/4” or connectors
less length-over 1/4”
18-10 2.3 (20) 4.0 (35) 9.0 (80) 8.5 (75)
8 2.8 (25) 4.5 (40) 9.0 (80) 8.5 (75)
6-4 4.0 (35) 5.1 (45) 18.6 (165) 12.4 (110)
3 4.0 (35) 5.6 (50) 31.1 (275) 16.9 (150)
2 4.5 (40) 5.6 (50) 31.1 (275) 16.9 (150)
1 - 5.6 (50) 31.1 (275) 16.9 (150)
1/0 – 2/0 - 5.6 (50) 43.5 (385) 20.3 (180)

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