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Ringfeder: Locking Assemblies

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0% found this document useful (0 votes)
203 views32 pages

Ringfeder: Locking Assemblies

Uploaded by

Tran Duc
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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E

12
®
RINGFEDER Locking Assemblies
00
Catalogue

RfN 7012

For highly-stressed shaft-hub


connections and high machi-
ning tolerances

RINGFEDER Products are available from MARYLAND METRICS


P.O. Box 261 Owings Mills, MD 21117 USA email: [email protected] web: http://mdmetric.com
phones: (410)358-3130 (800)638-1830 faxes: (410)358-3142 (800)872-9329

Locking Connections
RINGFEDER® Locking Assemblies RfN 7012

Please note that our guarantee refers to our pro- This publication may not be reproduced, either part-
ducts only. Because of the unlimited number of ap- ly or wholly, without the source being quoted.
plications and all different types of machines, it is
not possible for our engineers to know all factors We reserve the right to modify design by way of
that may affect or change the technical data or our technical improvement.
products.

Locking Connections
Certified by DIN EN ISO 9001 and VDA 6.1

RINGFEDER Products are available from MARYLAND METRICS


P.O. Box 261 Owings Mills, MD 21117 USA email: [email protected] web: http://mdmetric.com
phones: (410)358-3130 (800)638-1830 faxes: (410)358-3142 (800)872-9329
Index

Page
Characteristics ..........................................................................................4
Dimension table for Locking Assemblies RfN 7012 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Hub outside diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Calculations: Locking Assemblies RfN 7012 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Hollow shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Fitting and removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Hints on construction – Typical constructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
The ABC of the Locking Assemblies RfN 7012 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Torque wrenches and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Strength values: Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Cast steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
ISO-Table of tolerances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Mounting suggestions, required data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

3
RINGFEDER® Locking Assemblies RfN 7012

For highly-stressed shaft-hub connections

The shrink fit is unsurpassable. No other shaft-hub connections


can offer anywhere near the same performance regarding
fatigue strength under alternating torsional stresses. These fits
are nevertheless rare, as they call for involved calculations,
extremely close machining tolerances, cause considerable
trouble when fitting and removing the parts in question, and
give rise to problems during repair work (exchangeability,
adjustments, centering, etc.).

The locking Assembly RINGFEDER Connections is a shrink fit


- a shrink fit of special kind.

CHARACTERISTICS Fig. 1 · Locking Assembly RINGFEDER® RfN 7012

TRANSMISSION OF HIGH PERIPHERAL FORCES Several Locking Assemblies RfN 7012 can be used in series.
The transmissible torques and axial loads are added
(see page 7)

OPTIMUM DEPENDABILITY We guarantee the torque/axial load transmission values as given


in this publication, regardless of whether the connection is sub-
jected to static, dynamic or impact loads. However, the values
given in this catalogue must not be exceeded.

SIMPLIFIED MANUFACTURES Locking Assemblies RfN 7012 can bridge large clearances
between k 11 and h 11 resp. N 11 and H 11 are possible (cf.
Page 7).

EASY EXCHANGEABILITY Locking Assemblies RfN 7012 bridge large clearances and need
no stops or other mechanical devices of this type. In contrast
to all other shafthub connections, close machining tolerances
are unnecessary.

EASY MOUNTING The temperature difference between shaft and hub for shrinkage
fits is eliminated. Locking Assemblies RfN 7012 are tightened
using standard screws and standard tools. Machining or fitting
work is not required.

EASY REMOVAL Release the locking screws, and the Locking Assembly RfN
7012 can be removed. The steep angle of the double tapers
(approx. 28∞) prevents selflocking and ensures that the
Locking Assembly can be released without difficulty.

4
RINGFEDER® Locking Assemblies RfN 7012

LOW SUSCEPTIBILITY TO CONTAMINATION When the locking screws are tightened down, the contact
(functional) surfaces are pressed firmly together, so preventing
the ingress of dirt and moisture.

UNLIMITED APPLICATION RANGE Locking Assemblies RfN 7012 are most suitable for securing all
types of bosses and hubs on shafts and axles. They efficiently
replace shrink fits, key and polygon connections, splined shafts,
etc. These Locking Assemblies are used for the connection of
gearwheels, chain sprockets, levers, cams, cam plates, belt
pulleys, brake drums, flywheels, couplings and clutches, shaft-
mounted gearings, flanges, rope sheaves, track wheels,
impellers, ship and aircraft propellers, etc. and are giving every
satisfaction in these and countless other applications.

EASY ADJUSTABILITY Locking Assemblies RfN 7012 need no stops. Bosses and hubs
can therefore be located and locked at any point of the shaft.

PERFECT TRUE RUNNING Forming a frictional lock connention, Locking Assemblies RfN
7012 have absolutely no play.

FREEDOM FROM WEAR Having no moving parts, Locking Assemblies RfN 7012 can be
tightened and released as often as required. The locking screws
are standard items and thus readily available.

HIGH FATIGUE STRENGTH UNDER ALTERNA- Neither shaft nor hub have keyways. Thus, notch effect is
TING TORSIONAL STRESSES minimized and a high polar section modulus is at the disposal
of the designer.

OVERLOAD PROTECTION EFFECT When the permissible load is exceeded, Locking Assemblies
RfN 7012 will slip. In this way, they can safeguard valuable
machine components against damage. However, the Locking
Assembly connection is subject to the same laws as all other
frictional lock connections, and is not suitable for use as
slipping clutches.

EASY CALCULATIONS This catalogue lists all interesting data in the form of quick-
reference tables.

5
RINGFEDER® Locking Assemblies RfN 7012
Locking Assembly designation for shaft diameter = 70 mm: Locking Assembly RINGFEDER® 70 x 110 RfN 7012

Surface pressures Locking screws


Locking Assembly dimensions Transmissible between Locking DIN EN ISO 4762 Hilfs- Weigh
torques axial Assembly and (DIN 912) – 12.9 gewinde t
forces shaft hub Thread
Ident-No. dxD L I L1 T or Fax p p´ Qty. dG TA dD ≈
mm mm Nm kN N/mm2 Nm kg

6 996 124 19 x 47 20 17 27,5 255 27 220 90 8 M 6 x 18 14 M 8 0,24


990 930 20 x 47 20 17 27,5 270 27 210 90 8 M 6 x 18 14 M 8 0,24
990 957 22 x 47 20 17 27,5 300 27 195 90 8 M 6 x 18 14 M 8 0,23
990 985 24 x 50 20 17 27,5 360 30 195 95 9 M 6 x 18 14 M 8 0,26
990 937 25 x 50 20 17 27,5 380 30 190 95 9 M 6 x 18 14 M 8 0,25
990 981 28 x 55 20 17 27,5 470 33 185 95 9 M 6 x 18 14 M 8 0,3
990 981 30 x 55 20 17 27,5 500 33 175 95 9 M 6 x 18 14 M 8 0,29
7 990 332 32 x 60 20 17 27,5 630 40 192 105 12 M 6 x 18 14 M 8 0,34
991 007 35 x 60 20 17 27,5 700 40 180 105 12 M 6 x 18 14 M 8 0,32
5 996 236 38 x 65 20 17 27,5 870 46 188 110 15 M 6 x 18 14 M 8 0,36
991 015 40 x 65 20 17 27,5 920 46 180 110 15 M 6 x 18 14 M 8 0,34
7 990 359 42 x 75 24 20 33,5 1500 72 226 125 12 M 8 x 22 35 M 10 0,6
991 023 45 x 75 24 20 33,5 1610 72 210 125 12 M 8 x 22 35 M 10 0,57
7 990 367 48 x 80 24 20 33,5 1700 71 196 115 12 M 8 x 22 35 M 10 0,62
991 031 50 x 80 24 20 33,5 1770 71 190 115 12 M 8 x 22 35 M 10 0,6
991 040 55 x 85 24 20 33,5 2270 83 200 130 14 M 8 x 22 35 M 10 0,63
991 058 60 x 90 24 20 33,5 2470 83 180 120 14 M 8 x 22 35 M 10 0,69
991 066 65 x 95 24 20 33,5 3040 93 190 130 16 M 8 x 22 35 M 10 0,73
991 074 70 x 110 28 24 39,5 4600 132 210 130 14 M 10 x 25 70 M 12 1,26
991 082 75 x 115 28 24 39,5 4900 131 195 125 14 M 10 x 25 70 M 12 1,33
991 090 80 x 120 28 24 39,5 5200 131 180 120 14 M 10 x 25 70 M 12 1,4
991 104 85 x 125 28 24 39,5 6300 148 195 130 16 M 10 x 25 70 M 12 1,49
991 112 90 x 130 28 24 39,5 6600 147 180 125 16 M 10 x 25 70 M 12 1,53
991 120 95 x 135 28 24 39,5 7900 167 195 135 18 M 10 x 25 70 M 12 1,62
991 139 100 x 145 33 26 47 9600 192 195 135 14 M 12 x 30 125 M 14 2,01
991 147 110 x 155 33 26 47 10500 191 180 125 14 M 12 x 30 125 M 14 2,15
991 155 120 x 165 33 26 47 13100 218 185 135 16 M 12 x 30 125 M 14 2,35
991 163 130 x 180 38 34 52 17600 272 165 115 20 M 12 x 35 125 M 14 3,51
991 171 140 x 190 38 34 52 20900 298 165 125 22 M 12 x 35 125 M 14 3,85
991 180 150 x 200 38 34 52 24200 324 170 125 24 M 12 x 35 125 M 14 4,07
991 198 160 x 210 38 34 52 28000 350 170 130 26 M 12 x 35 125 M 14 4,3
991 201 170 x 225 44 38 60 32800 386 160 120 22 M 14 x 40 190 M 16 5,78
991 210 180 x 235 44 38 60 37800 420 165 125 24 M 14 x 40 190 M 16 6,05
991 228 190 x 250 52 46 68 46500 490 150 115 28 M 14 x 45 190 M 16 8,25
991 236 200 x 260 52 46 68 52500 525 150 115 30 M 14 x 45 190 M 16 8,65
991 244 220 x 285 56 50 74 68000 620 150 115 26 M 16 x 50 295 M 20 11,22
991 252 240 x 305 56 50 74 85500 715 160 125 30 M 16 x 50 295 M 20 12,2
991 260 260 x 325 56 50 74 104000 800 165 130 34 M 16 x 50 295 M 20 13,2
991 279 280 x 355 66 60 86,5 128000 915 145 115 32 M 18 x 60 405 M 22 19,2
991 287 300 x 375 66 60 86,5 153000 1020 150 120 36 M 18 x 60 405 M 22 20,5
991 295 320 x 405 78 72 100,5 210000 1310 150 120 36 M 20 x 70 580 M 24 29,6
991 309 340 x 425 78 72 100,5 224000 1310 145 115 36 M 20 x 70 580 M 24 31,1
991 317 360 x 455 90 84 116 294000 1630 145 115 36 M 22 x 80 780 M 27 42,2
991 325 380 x 475 90 84 116 308000 1620 135 110 36 M 22 x 80 780 M 27 44
991 333 400 x 495 90 84 116 322000 1610 130 105 36 M 22 x 80 780 M 27 46
991 341 420 x 515 90 84 116 374000 1780 135 110 40 M 22 x 80 780 M 27 50
991 350 440 x 545 102 96 130 455000 2060 130 105 40 M 24 x 90 1000 M 30 64,6
991 368 460 x 565 102 96 130 470000 2040 125 100 40 M 24 x 90 1000 M 30 67,4
991 376 480 x 585 102 96 130 515000 2160 125 100 42 M 24 x 90 1000 M 30 71
991 384 500 x 605 102 96 130 560000 2240 125 100 44 M 24 x 90 1000 M 30 72,6
991 392 520 x 630 102 96 130 600000 2320 125 100 45 M 24 x 90 1000 M 30 80
991 406 540 x 650 102 96 130 630000 2340 120 100 45 M 24 x 90 1000 M 30 82
991 414 560 x 670 102 96 130 680000 2440 120 100 48 M 24 x 90 1000 M 30 85
991 422 580 x 690 102 96 130 735000 2540 120 100 50 M 24 x 90 1000 M 30 88
991 430 600 x 710 102 96 130 775000 2580 120 100 50 M 24 x 90 1000 M 30 91
991 449 620 x 730 102 96 130 825000 2660 120 100 52 M 24 x 90 1000 M 30 93
991 457 640 x 750 102 96 130 865000 2700 115 100 54 M 24 x 90 1000 M 30 96
991 465 660 x 770 102 96 130 925000 2800 120 100 56 M 24 x 90 1000 M 30 99
991 473 680 x 790 102 96 130 965000 2840 115 100 56 M 24 x 90 1000 M 30 102
991 481 700 x 810 102 96 130 1030000 2960 115 100 60 M 24 x 90 1000 M 30 104
991 490 720 x 830 102 96 130 1070000 2980 115 100 60 M 24 x 90 1000 M 30 107
740 x 850 102 96 130 1140000 3080 115 100 62 M 24 x 90 1000 M 30 110
991 511 760 x 870 102 96 130 1210000 3180 115 100 64 M 24 x 90 1000 M 30 113
991 520 780 x 890 102 96 130 1250000 3220 115 100 65 M 24 x 90 1000 M 30 116
800 x 910 102 96 130 1300000 3260 115 100 66 M 24 x 90 1000 M 30 118
820 x 930 102 96 130 1370000 3340 115 100 68 M 24 x 90 1000 M 30 121
840 x 950 102 96 130 1450000 3460 115 100 70 M 24 x 90 1000 M 30 124
860 x 970 102 96 130 1520000 3540 115 100 72 M 24 x 90 1000 M 30 127
880 x 990 102 96 130 1590000 3620 115 100 74 M 24 x 90 1000 M 30 129
900 x 1010 102 96 130 1650000 3680 115 100 75 M 24 x 90 1000 M 30 132
920 x 1030 102 96 130 1710000 3720 110 100 76 M 24 x 90 1000 M 30 135
940 x 1050 102 96 130 1790000 3820 110 100 78 M 24 x 90 1000 M 30 138
960 x 1070 102 96 130 1870000 3900 115 100 80 M 24 x 90 1000 M 30 140
980 x 1090 102 96 130 1940000 3960 110 100 81 M 24 x 90 1000 M 30 143
1000 x 1110 102 96 130 2000000 4000 110 100 82 M 24 x 90 1000 M 30 146
Bold printed types are standard
6
Explanations to the opposite table

Locking Assemblies RINGFEDER® RfN 7012 are not selfcente-


ring. Consequently, the true running of hubs mounted with
these Locking Assemblies is governed by the efficiency of the
shaft centering action is governed by the play between the
remaining boss or hub bore and the shaft, as well as by the
mating length between hub and shaft

Fitting Locking Assemblies:


The values for T, Fax, p and p´ apply to Locking Assemblies that
are lightly oiled prior to being fitted (µ = 0,12).
Fig. 2 · Locking Assembly RINGFEDER® RfN 7012
For more details see page 12.

d x D, L, l, L1 = Basic dimensions, Locking Assembly not Surfaces finishes:


tightened
For shafts and hub bores:
T = Transmissible torque Ra  3,2 µm
Corresponds to RMS < 125 micro-inches.
Fax = Transmissible axial force
p = Approx. Surface pressure between Locking Assembly Tolerances:
and shaft
Locking Assemblies RfN 7012 can bridge large deviations from
p´ = Approx. Surface pressure between Locking Assembly nominal sizes without any torque losses.
and hub
We do not stipulate any particular clearances. The following
TA = Required tightening torque per locking screw (tighten may be taken as guide values:
with torque wrench)
dD = Auxiliary thread in the front thrust ring. The screws at Shaft: all fits between k11 and h 11.
these points are special marked for easy indentificati- Hub: all fits between N 11 and H 11.
on.
The Locking Assembly should be located as symmetrically as
Typical application: possible between shaft and hub bore in order to avoid exces-
sive deformations of the relatively thickwalled thrust rings. If the
shaft is smaller than nominal d, the bore should exceed nomi-
nal D to the same extent and vice versa. The difference between
both deviations of the nominal dimensions should not exceed
IT 9 (with regard to d).

Location of several Locking Assemblies RfN 7012:


If several Locking Assemblies are to be installed the transmis-
sion values of the opposite table can be added in case the
Locking Assemblies are located within a distance of 4  L1.

Change of screw tightening torques:


The Locking Assemblies are generally equipped with screws of
the quality 12.9. If required, the transmission values can be in-
creased by increasing the tightening torques of the screws (for
quality 12.9 see page 10). A reduction of the surface pressures
and the transmission values by diminished tightening of the
screws also is possible. The admissible lower limit results from
the multiplication of theTA-values of the opposite table by 0,6.

There is an approximate linear relationship between TA, T,


Fax, p and p´ (Hub and hollow shaft calculation according to
the equations on page 11)!
Fig. 3 · Hub mounted with Locking Assembly RfN 7012

DN = Diameter of the hub above the Locking Assembly, see pa-


ges 8, 9 and 10 (radial load).
b  L1; L1 table on page 6

7
RINGFEDER® Locking Assemblies RfN 7012
Required hub outside diameter DN when using one Locking Assembly RfN 7012 depending on the yield point of the hub material

The values in the table for DN apply to:

The use of one Locking Assembly RfN 7012

Width of the hub B2l


Depth of the bore b  L1

Hub section unweakened


(see hub calculation page 11)

Cast hubs should be of perfect quality (flawless).

Locking Assembly Required min. hub outside diameter DN (mm) for:


RfN 7012
tightening
torque- yield point Rp0,2 ( N/mm2)
per
dimension screw 150 180 200 220 250 270 300 350 400

dxD TA DN
mm Nm mm

19 x 47 14 69 65 62 61 59 58 57 55 54
20 x 47 14 69 65 62 61 59 58 57 55 54
22 x 47 14 69 65 62 61 59 58 57 55 54
24 x 50 14 75 70 67 66 63 62 61 59 58
25 x 50 14 75 70 67 66 63 62 61 59 58
28 x 55 14 82 77 74 72 69 68 67 65 64
30 x 55 14 82 77 74 72 69 68 67 65 64
32 x 60 14 96 87 84 81 78 76 74 72 71
35 x 60 14 96 87 84 81 78 76 74 72 71
38 x 65 14 105 96 92 89 85 84 81 79 77
40 x 65 14 105 96 92 89 85 84 81 79 77
42 x 75 35 130 117 111 107 103 100 97 93 91
45 x 75 35 130 117 111 107 103 100 97 93 91
48 x 80 35 132 120 114 111 106 104 101 98 95
50 x 80 35 132 120 114 111 106 104 101 98 95
55 x 85 35 151 136 128 123 118 115 111 107 104
60 x 90 35 152 138 131 126 121 118 115 111 108
65 x 95 35 169 152 143 138 132 128 124 120 116
70 x 110 70 196 176 166 160 152 149 144 138 134
75 x 115 70 200 180 171 165 157 153 148 143 139
80 x 120 70 203 184 175 169 161 158 154 148 144
85 x 125 70 223 199 189 181 173 169 164 158 153
90 x 130 70 226 203 193 186 178 173 168 162 157
95 x 135 70 247 219 208 199 189 185 178 172 166
100 x 145 125 265 236 223 214 203 198 192 184 178
110 x 155 125 269 242 230 222 212 206 200 193 187
120 x 165 125 302 268 254 243 231 225 218 209 203
130 x 180 125 297 270 257 250 240 234 228 220 214
140 x 190 125 330 296 282 272 260 252 245 237 230
150 x 200 125 347 312 297 286 273 266 258 249 242
160 x 210 125 374 335 317 304 291 284 275 265 257
170 x 225 190 380 344 328 316 302 296 288 278 270
180 x 235 190 408 366 349 336 321 313 303 292 284
190 x 250 190 413 375 357 346 333 325 316 305 298
200 x 260 190 430 390 372 360 346 338 329 317 310
220 x 285 295 470 428 408 395 379 370 360 348 339
240 x 305 295 530 475 453 436 416 405 394 380 369
260 x 325 295 578 518 490 472 450 440 425 410 396
280 x 355 405 585 533 507 492 472 462 450 433 423
300 x 375 405 642 572 545 526 505 493 480 462 450
320 x 405 580 693 618 590 568 545 533 517 500 486
340 x 425 580 700 636 610 588 564 553 537 519 506
360 x 455 780 748 680 653 630 605 592 575 556 542
380 x 475 780 762 700 670 646 623 610 594 576 562
400 x 495 780 790 715 690 665 640 630 615 595 585
420 x 515 780 828 758 726 705 675 660 650 625 608
440 x 545 1000 853 786 755 732 705 695 675 655 640
460 x 565 1000 865 800 770 750 725 715 695 675 660
480 x 585 1000 895 825 800 775 750 740 715 695 680
500 x 605 1000 925 855 825 805 775 765 740 720 705

8
RINGFEDER® Locking Assemblies RfN 7012
Required hub outside diameter DN when using two or more Locking Assemblies RfN 7012 depending on the yield point of the
hub material
The values in the table for DN apply to:

The use of two or more Locking Assembly RfN 7012

Width
of the hub B L1 · (1+ n)
n = number of Locking Assemblies used

Hub section unweakened


(see hub calculation page 11)

Cast hubs should be of perfect quality (flawless).

Locking Assembly Required min. hub outside diameter DN (mm) for:


RfN 7012
tightening
torque- yield point Rp0,2 ( N/mm2)
per
dimension screw 150 180 200 220 250 270 300 350 400

dxD TA DN
mm Nm mm

19 x 47 17 79 72 69 66 63 62 60 58 56
20 x 47 14 79 72 69 66 63 62 60 58 56
22 x 47 14 79 72 69 66 63 62 60 58 56
24 x 50 14 87 78 75 72 68 67 65 62 61
25 x 50 14 87 78 75 72 68 67 65 62 61
28 x 55 14 96 86 82 79 75 73 71 69 67
30 x 55 14 96 86 82 79 75 73 71 69 67
32 x 60 14 113 99 94 90 85 83 80 77 74
35 x 60 14 113 99 94 90 85 83 80 77 74
38 x 65 14 127 111 104 99 94 91 88 84 81
40 x 65 14 127 111 104 99 94 91 88 84 81
42 x 75 35 168 140 130 122 115 111 106 101 97
45 x 75 35 168 140 130 122 115 111 106 101 97
48 x 80 35 163 141 132 125 118 114 110 105 101
50 x 80 35 163 141 132 125 118 114 110 105 101
55 x 85 35 200 164 151 142 132 128 122 115 111
60 x 90 35 192 163 152 144 135 131 125 119 115
65 x 95 35 223 184 169 159 148 143 136 129 124
70 x 110 70 258 213 196 184 171 165 158 149 144
75 x 115 70 257 215 199 188 176 170 163 154 148
80 x 120 70 256 218 202 192 180 174 167 159 153
85 x 125 70 294 242 222 209 195 188 179 170 163
90 x 130 70 291 243 225 212 199 192 184 174 168
95 x 135 70 335 270 247 231 214 206 197 186 178
100 x 145 125 359 290 265 248 230 221 211 199 191
110 x 155 125 347 290 268 253 237 229 219 208 200
120 x 165 125 409 330 302 282 262 252 241 227 218
130 x 180 125 368 316 296 281 265 257 247 236 227
140 x 190 125 425 355 329 310 290 280 269 255 245
150 x 200 125 447 374 346 327 306 295 283 268 258
160 x 210 125 493 406 374 351 327 315 301 285 274
170 x 225 190 480 408 380 359 337 326 313 298 287
180 x 235 190 525 440 407 384 359 347 332 315 303
190 x 250 190 511 440 411 390 368 357 343 327 316
200 x 260 190 531 457 428 406 383 371 357 340 329
220 x 285 295 582 501 469 445 419 406 391 373 360
240 x 305 295 682 571 528 498 466 450 431 409 394
260 x 325 295 764 628 578 543 506 488 467 442 424
280 x 355 405 725 624 584 554 522 506 487 465 449
300 x 375 405 800 680 633 599 562 544 522 497 479
320 x 405 580 864 734 683 647 607 587 564 537 517
340 x 425 580 868 747 699 664 625 606 583 556 537
360 x 455 780 929 800 748 710 669 649 625 596 575
380 x 475 780 931 811 762 726 686 666 643 614 594
400 x 495 780 932 821 775 740 702 683 660 632 613
420 x 515 780 1009 879 826 787 744 722 697 666 644
440 x 545 1000 1026 904 853 815 773 752 727 696 674
460 x 565 1000 1024 911 863 827 787 767 743 713 692
480 x 585 1000 1060 943 894 856 815 794 769 738 716
500 x 605 1000 1097 976 924 886 843 821 795 763 741

9
RINGFEDER® Locking Assemblies RfN 7012
Calculations

Transmissible torques T Resulting torques TR


Transmissible axial forces Fax When torque and axial force act simultaneously, one has to
check whether the resulting torque TR can be safely transmit-
A connection made with a Locking Assembly RfN 7012 is
ted by the Locking Assemblies.
similar to a shrink fit. In both cases, transmission of peripheral
force Fax or torque T is effected by contact pressures in the

2 6)
T + (F · )
joints between inner ring and shaft and outer ring and hub. In d 2
TR = g g
the case of shrink fits, the pressure is generated by contraction 2
or expansion (after heating the hub or chilling the shaft), and in
Where:
the case of the Locking Assembly RfN 7012 by radial deforma-
Tg = max. torque to be transmitted
tion of the inner and outer rings following axial displacement of
Fg = max. axial force to be transmitted
two double tapers.
d = shaft diameter
Formulae 1 and 2 are generally applicable.
Radial load Fr
d 1) If the Locking Assemblies RfN 7012 are subject to radial forces,
T = FN ·  ·
2 the surface pressure prad generated by them (table on page 6)
must be higher than the surface pressure prad resulting from
Fax = FN ·  2) the radial load Fr.
Fr
Formulae 3 to 5 give due consideration to the special shape of prad =
the Locking Assembly (cf. Fig. 4). In formula 3, k is a safety d·l 7)
factor governed by the size of the Locking Assembly.
Where d = shaft diameter and I the load-bearing width of the
Locking Assembly. The admissible pressure prad is limited. We
d
T = FN ·  · ·k 3) like to be of assistance.
2
The composed surface pressure(p + prad) must be borne in
mind when calculating the hub and the hollow shaft (page 11)

Fax = 2 · T 4) Screws, technical data


d
The formulae given above clearly show that the obtainable
frictional connection is directly proportional to the sum of screw
F F pre-tension forces Fv. For this reason, the locking screws must
FN = = 5)
tan ( + ) 0,381 always be tightened down using a torque wrench.
Information about the torque wrench on page 26.
tan  = 0,25
The following table contain the most important data on common
tan  =  = 0,12
screw sizes and grades.

In the Locking Assemblies RfN 7012 the clamping force F is


obtained by screws. F corresponds to the sum of initial
clamping forces Fv. Regular thread 1 (metric)

8.8 10.9 12.9


dG TA Fv TA Fv TA Fv

M 4 2,9 3900 4,1 5450 4,9 6550


M 5 6,0 6350 8,5 8950 10 10700
M 6 10 9000 14 12600 17 15100
(M 7) 16 13200 23 18500 28 22200
M 8 25 16500 35 23200 41 27900
(M 9) 36 22000 51 30900 61 37100
M 10 49 26200 69 36900 83 44300
M 12 86 38300 120 54000 145 64500
M 14 135 52500 190 74000 230 88500
M 16 210 73000 295 102000 355 123000
M 18 290 88000 405 124000 485 148000
M 20 410 114000 580 160000 690 192000
M 22 550 141000 780 199000 930 239000
M 24 710 164000 1000 230000 1200 276000
M 27 1050 215000 1500 302000 1800 363000
M 30 1450 262000 2000 368000 2400 442000

1) According to Bauer & Schaurte


TA = Tightening torque (Nm)
Fv = Initial clamping force (N)
Fig. 4 · Forces acting on the plane Locking Assembly profile. (Screws oiled, µtotal = 0,14)

10
RINGFEDER® Locking Assemblies RfN 7012
Hub and hollow shaft calculation

Equations for thick-walled cylinders give good service in the because of the differing hub and hollow shaft configurations.
estimation of the tangential (tension) stresses occuring in the Constructions in which Locking Assemblies are intended to be
hub and hollow shaft. Exact determination of the true stresses arranged under or above bearings should therefore be avoided
and deformations (expanding, contraction) is very difficult in as far as possible, or be more closely investigated (e.g. test
view of the wide scatter of the coefficients of friction and clamping).

Hub calculation Shaft calculation

 p· d
d
1) p´ 1) aW =
D dB

DN aW2
2) aN = 2) tiW  2 · p · C3 ·
D aW2 – 1

p´(aN2 + 1) aW2 + 1
3) tiN = ; B=l 3) taW  p · C3 ·
aN2 – 1 aW2 – 1


2 · p´ Rp0,2W – 2 · p · C3
4) taN = ; B=l 4) dB  d· a)
aN2 – 1 R p0,2W

C3 · p´(aN2 + 1)

Rp0,2W – 2 · p · C3
5) tiN = ; B 2l 5) dB  d· – dG b)
aN2 – 1 R p0,2W

C3 · p´· 2 dB · tiW
6) taN = ; B 2l 6)
dB 
aN2 – 1 EW


Rp0,2N + C3 · p´ p · d · (m – 1)
7) DN  D· a) 7)
d  c)
R C · p´ p0,2N – 3 EW · m


Rp0,2N + C3 · p´
8) DN  D· + dG b) 8) Rp0,2W p c)
R C · p´ p0,2N – 3

 d 
dB 2
DN · taN Rp0,2W 1 –
9)
DN  c) 9) pzul.  a)
EN
C3 · 2
Rp0,2N DN2 – D2
10) p´zul.  · a)
C3 DN2 + D2

a) cross section of the hub above the Locking Assembly, unweakened. a) cross section of the hollow shaft below the Locking Assembly, unweakened and
C3 = 0,6 for one Locking Assembly and B  2 l hollow shaft longer than 2 l (generally the case. Hollow shafts 2 l are very rare).
C3 = 0,8 for two or more Locking Assemblies and C3 = 0,6 for one Locking Assembly
B  L1 · (1 + n); n = number of Locking Assemblies C3 = 0,8 for two or more Locking Assemblies
C3 = 1 for one or more Locking Assemblies and
B = l bzw. B = L1 · n b) if bores or threads (dG) in the hollow shaft.
C3 = 0,8
b) if bores or threads(dG) in the hub.
C3 = 0,8 if B  2 l or B  L1 · (1 + n) c) for solid shafts
C3 = 1 if B = l or B = L1 · n
for steel:
c) approximated value. A higher scatter range is possible, as the value depends E = 210000 N/mm2
on the actual coefficient of friction and the shape of the hub. m = 10/3

Fig. 5 Sketch for hub and hollow shaft calculation

11
RINGFEDER® Locking Assemblies RfN 7012
Installation and removal instructions*
Installation Removal

Since the force is transmitted by contact pressure and friction Locking Assemblies RINGFEDER® RfN 7012 are not self-
between functional surfaces, condition of contact surfaces and locking. The taper of the individual rings is such that the inner
proper tightening of the locking screws are of great importance and outer rings spring apart. On the last screw being loosened.
(see point 1).
The washers under the special marked screws protect the
1. All contact surfaces, including screw threads and screw head auxiliary (removal) threads against damage; these washers
bearing surfaces, must be clean and slightly oiled. In this must be replaced after having been used several times.
condition, the shaft, hub and Locking Assemblies are to be
assembled. (Do not use Molybdenum Disulphide!) If relatively high forces are needed to to extract a Locking
Assembly that has already been loosened (e.g. if the Locking
2. Tighten locking screws lightly and align hub. Assembly has to be pushed against the weight of a heavy boss
or hub), any type of removal device may be used, but the screws
3. Tighten screws evenly in diametrically opposite sequence and must only be slackened and not screwed out too far. As long as
do this in two or three stages up to the indicated tightening this instruction is followed, there is no objection against the use
torque TA. of a removal device, provided the forces applied are kept low.

4. Re-check tightening torque by applying it to all screws all the


way around. When no screw will turn any more, the assembly The auxiliary threads have only abour 3-5 effective courses
is completed. and are not cut right through.
Do not use these holes for jack screws.
Information about the torque wrench on page 26.

Dirty or used Locking Assemblies must be disassembled and


cleaned before fitting. For reassembly the sequence as per fig.
6 is recommended.
The special marked screws are fitted with washers in order to
protect the auxiliary threads in the front thrust ring. In all other
respects they have the same function as the other screws and
serve only to identify the position of the auxiliary threads.

Fig. 7 If the rear thrust ring is not automatically released, the screws have to be
turned out by a few threads. Light tapping against the screw heads causes the rear
thrust ring to spring backwards.

1 rear thrust ring


2 outer ring
3 inner ring
4 front thrust ring
5 washer
6 locking screw Fig. 8 Should the front thrust ring jam, it is released in a similar way. The special
marked screws are removed to expose the auxiliary threads of the front thrust ring.
The front thrust ring can be released and a Locking Assembly which is located
deeply in the hub bore can be removed by corresponding screws.
Fig. 6 ·Locking Assembly RINGFEDER® RfN 7012. Designation of components.

12
RINGFEDER® Locking Assemblies RfN 7012
Constructions hints

Fig. 9 · Locking Assembly RINGFEDER®. Connection. Design, designations Fig. 10 · Locking Assembly RINGFEDER® RfN 7012

Fig. 11 · Track wheel mounted using one Locking Assembly RfN 7012. Fig. 12 · Coupling half mounted with one Locking Assembly RfN 7012.
The Locking Assembly must transmit above all the torque. The minor bore of the In this arrangement, the shaft is stepped to permit the largest possible hub cross-
hub should be as long as possible and have close clearances in order to improve section.
true running and to absorb stresses resulting from the axial force acting off-centre
on the rim.

13
RINGFEDER® Locking Assemblies RfN 7012
Constructions hints

Fig. 13 · Connection of two shafts using one Locking Assembly RfN 7012 per Fig. 14 · Lever mounted using one Locking Assembly RfN 7012.
shaft. The hub bore need not be stepped; if a through-bore hub is used, it is Frictional-connection Locking Assembly permits stepless movement of the lever
recommended that a centering ring be fitted to improve trueness of running. to any degree of accuracy required.

Fig. 15 · Flywheel mounted using one Locking Assembly RfN 7012. Fig. 16 · Bevel gear mounted using one Locking Assembly RfN 7012.
In this case the Locking Assembly transmits both the torque and the tooth
pressure axial component.

14
RINGFEDER® Locking Assemblies RfN 7012
Constructions hints

Fig. 17 · Shaft-mounted gearing secured using 3 Locking Assemblies RfN 7012.


Belt drum mounted using 2 Locking Assemblies RfN 7012.

Fig. 18 · Belt drum mounted with Locking Assemblies RfN 7012. 1/2000
to 1/3000 as related to the bearing spacing (recommended empirical value as
With this and similar constructions, it must be ensured that the shaft deflections quoted by the relevant industry). The drum-shaft connection on the drive side
are kept within permissible limits. For practical purposes, the shaft deflection of must be calculated for the full torque to be transmitted.

15
RINGFEDER® Locking Assemblies RfN 7012
Constructions examples

Fig. 19 · Cable drum of a 400 kN foundry crane. Fig. 20 · Ossberger turbine


The drum is mountedusing Locking Assemblies RfN 7012 The rotor is mounted using 2 Locking Assemblies RfN 7012.
Messrs. Koninklijke Nederlandsche Grofsmederij, Leiden, Netherlands, Messrs. Ossberger Turbinenfabrik, Weissenburg, works photograph
works photograph

Fig. 21 · Precision stamping press. Fig. 22 · Primary crusher, Type 2 -1001.


Gearwheels mounted using Locking Assemblies RfN 7012. Vee-belt pulley and disc-type flywheel mounted with Locking Assemblies RfN 7012.
Messrs. Osterwalder AG, Lyss/Switzerland, works photograph Messrs. A. M¸ller, Rottweil, works photograph

16
RINGFEDER® Locking Assemblies RfN 7012
Constructions examples

Fig. 23 · ANKER (R) Screw-type automatic injection moulding machine. Fig. 24 · Details of the injection moulding machine shown in Fig. 23, with the
Locking Assemblies RfN 7012 are used for securing the cranks actuating cranks, Locking Assemblies RfN 7012, and plate.
the clamping plate. Messrs. Ankerwerk Gebr. Goller, N¸rnberg, works photograph
Messrs. Ankerwerk Gebr. Goller, N¸rnberg, works photograph

Fig. 25 · Crank press. Fig. 26 · Bucket wheel excavator.


Gearwheel mounted with Locking Assemblies RfN 7012. Locking Assemblies RfN 7012 used in bucket wheel, the bucket wheel drive,
Messrs. Hatebur, works photograph travelling gear drive, the belt drums, etc.
Messrs. Krupp, works photograph

17
RINGFEDER® Locking Assemblies RfN 7012
Constructions examples

Fig. 27 · Bucket-wheel excavator. Fig. 28 · Shaft couplings.


Locking Assemblies RfN 7012 used in the bucket-wheel, slewing and travelling Fitted with Locking Assemblies RfN 7012.
drives. Messrs. B. Willy Lein, Hilden, works photograph
Messrs. DEMAG-Lauchhammer, works photograph

Fig. 29 · Automatic thread rolling machine. Fig. 30 · Single-column eccentric press.


Cam disc mounted using one Locking Assembly RfN 7012. Gearwheels mounted on the crankshaft with Locking Assemblies RfN 7012.
Messrs. Reed Rolled Thread Die Co., Holden/USA, works photograph Messrs. A. Richter, Kassel-Lohfelden, works photograph

18
RINGFEDER® Locking Assemblies RfN 7012
Constructions hints

Fig. 31 · Ship propeller. Fig. 32 · Ship propeller being fitted-fig. 31.


Mounted with 2 Locking Assemblies RfN 7012. Deutsche Werft, works photograph

Fig. 33 · Cam actuator. Fig. 34 · Lever mountings.


For the Ossberger turbine, cams mounted using Locking Assemblies RfN 7012. These levers are used in a hydraulic welding press; they are mounted using
Messrs. Ossberger Turbinenfabrik, Weissenburg, works photograph Locking Assemblies RfN 7012.
Messrs. Keller & Knappich GmbH, Augsburg, works photograph

19
RINGFEDER® Locking Assemblies RfN 7012
Constructions examples

Fig. 35 · Bogiflex Drive TSP. Fig. 36 · Conveying belt drums.


Locking Assemblies RfN 7012 in the pinion support. Mounted on the drum shaft using Locking Assemblies RfN 7012.
Messrs. Tool Steel Gear & Pinion Co., Cincinnati/USA Messrs. Italsider Co./Italy

Fig. 37 · Textile machine. Fig. 38 · Medical betatron ray machine for cancer treatment.
A Locking Assembly 55 x 85 RfN 7012 is used for mounting the cam. Positioning for radial guide with Locking Assemblies 70 x 110 RfN 7012.
Messrs. Tsudakoma Industrial Co., Ltd., Kanazawa/Japan Messrs. Shimazu Seisakusho, Kyoto/Japan
SACAM, Mulhouse / France

20
RINGFEDER® Locking Assemblies RfN 7012
Constructions examples

Fig. 39 · DEMAG standard-gauge Diesel-driven crane. Fig. 40 · Ore transporter.


Bevel gears mounted with Locking Assemblies RfN 7012. Locking Assemblies RfN 7012 used in belt drums and shaft mounted gearings.
Waggonfabrik Uerdingen AG, works photograph Pohlig-Heckel-Bleichert AG, Rohrbach, works photograph

Fig. 41 · Saw frame. Fig. 42 · Pipe cutting mill.


Connecting rod mounted with Locking Assembly RfN 7012. Locking Assemblies RfN 7012 used in vee-belt pulleys.
Esterer AG, Altˆtting, works photograph Messrs. Pallman, Zweibrücken

21
RINGFEDER® Locking Assemblies RfN 7012
Constructions examples

Fig. 43 · Winder machine. Fig. 44 · Bolt forming machine.


Lever mounted with Locking Assemblies 300 x 375 RfN 7012. Pinion mounted with Locking Assembly 120 x 165 RfN 7012.
Messrs. Nishimura Co. Ltd., Japan Messrs. Sakamura Machine Mfg. Co. Ltd., Japan

Fig. 45 · Bolt forming machine. Fig. 46 · Chain conveyor.


Locking Assemblies RfN 7012 used in levers, can discs and vee-belt pulleys. Sprockets mounted with Locking Assemblies 70 x 110 RfN 7012.
Messrs. Sakamura Machine Mfg. Co. Ltd. Japan Messrs. Hitachi Zosen Co. Ltd., Japan

22
The ABC of Locking Assemblies RINGFEDER® RfN 7012

Adjustability Fatigue strength under alternating torsion stresses


The friction-lock connection by means of Locking Assemblies The greatest variable stress component oscillating about the
RfN 7012 is infinitely variable and can be adjusted with a high mean stress zero a specimen can resist an unlimited number of
degree of accuracy. times without fracture or inadmissible deformation (see DIN
50100). This value is influenced by shape and surface finish.
Axial force Fax The ratio between the fatigue strength of the unnotched and
polished specimen is referred to a notch factor  .
The axial thrust that can be transmitted by Locking Assemblies
RfN 7012, regardless of the type of load encountered (static,  varies from material to material and decreases in value as
increasing, alternating or impact). Fax can be calculated by the static tensile strength value increases.
dividing the torque by the shaft radius (Fax = 2 x T/d). In com-
parison with these theoretical values, substantially higher When Locking Assemblies RINGFEDER® RfN 7012 are used,
values have been established in practical operations. (values for both shaft and hung retain their full crosssections, i.e. are not
Fax see table on page 6.) grooved. Consequently, the stress states at the connection point
are virtually identical with those of a smooth shaft, i.e. the ma-
Calculations terial is utilized by almost 100%.
Locking Assemblies RfN 7012: see page 10
Fitting see page 12
Hubs: see page 11
Hollow shafts: see page 11
Fretting / Galling
Centering action Damage to or destruction of shaft, hub bore or Locking As-
Guiding action of the shaft in the minor bore of the hub. The sembly surfaces as a result of overloading followed by → Slip.
clearance between shaft and hub bore and the length of the Fretting can always be avoided by correct dimensioning of the
minor bore have the greatest effect on True running of the connection.
mounted hub.
Fretting corrosion
Corrosion between the contact surfaces of ferrous metals. Even
the smallest relative movements favour and accelerate fretting
corrosion; lubricants can delay the process, but not stop it
altogether. Longterm prevention of fretting corrosion can be
achieved only by designing the connection in such a way that
relative movement is impossible. Locking Assemblies RfN 7012
greatly facilitate the solving of this problem.

Locking screws – securing of


Screws subjected to static loads need not be secured against
slackening (in some cases, lock washers, etc. can even be
Fig. 47 · Locking Assembly RINGFEDER®
Principle sketch.
harmful). The screws used in conjunction with Locking
Assemblies are normally subjected to static loads only; conse-
Clearances see page 7 quently, they need not be secured against loosening. Tightening
down to the specified torque value is quite adequate.
Coefficient of friction
Molykote
The catalogue values (table page 6) apply to  = 0,12. Surfaces
of the Locking Assemblies, shaft and hub bore slightly oiled with Trade name of a lubricant containing molybdenum disulphide
lubricants which do not contain → Molykote. (MoS2). As MoS2 reduces the Coefficient of friction, it is used
for frictional connections between shafts and hubs in exceptio-
Contact pressure p, p’ nal cases only. We urgently recommend that our advice be
sought if it is intended that lubricants containing MoS2 be used
p = contact pressure between inner ring and shaft. in conjunction with Locking Assemblies.
p’ = contact pressure between outer ring and hub
p and p’ – together with the → Coefficient of friction  – deter-
mine the frictional connection value. In order to avoid defor-
mation in the plastic range, the following values must obtain:

p Rp0,2W and
p´ Rp0,2N

Deformations see page 11

Exchangeability see page 4

23
The ABC of Locking Assemblies RINGFEDER® RfN 7012
Continuation

Notch factor k Safety


→ Fatigue strength under alternating torsion stresses. The frictional connection values given in the tables are achieved
or even exceeded if designing is correct and the connection
Notch impact strength figure k properly made. The theoretical values are higher. Frictional
connections of all types – including shrink fits and press fits –
Produkt of the → Shape factor k (governed by material confi-
must be designed in such a way that the load peaks vary so
guration) and the → Notch factor k (governed by material pro- greatly from case to case that we are unable to give any
perties): recommendations as regards specific safety factors.
Locking Assembly connections are insensitive to impact loads
(see fig. 48).
Formel..........
k - 1
k =
k - 1 values for
Approximate k
0,4...0,8 – light metals and c-steels
0,6...1 – heat-treatable steels.

Overload protection see page 5

Play, freedom from


Connections with Locking Assemblies RfN 7012 are absolutely
free of play. Like other frictional connections there is no danger
of lateral oscillation. Fig. 48

Polar section modulus Wp Shape factor k


In the case of circular cross sections, Wp is defined thus: Proportionally factor covering stress conditions at bores, cross-
Wp = d3  /16 section transitions, clamping points, grooves, etc. The following
applies:
The value of Wp is significantly reduced by keyways, grooves
for Woodruff and feather keys, etc. When using Locking
Assemblies RfN 7012, the full cross-section of the shaft is max
Formel...... Höchstspannung
available (see Shape factor k). k = =
n Nennspannung
(use smallest cross-sections and/or resistance moments when
Radial load, admissible determining n).
Locking Assemblies RINGFEDER® RfN 7012 can also absorb For smooth shafts k = 1
radial loads. It must be considered, however, that the surface
pressure resulting from the radial load with respect to the
projected surface of the locking Assembly, is smaller than the
surface pressure generated by the clamping (see also calcula-
tion on page 10).

Releasability
Locking Assemblies RfN 7012 are not self-locking. The angel of
the tapered rings is such that releasability is guaranteed even
after prolonged heavy loading. Extractors are not required.

Removal see page 12

Rust
Because of the relatively high pressures per unit of area, rusting
cannot take place between the effective surfaces of a Locking
Assembly as well as shaft and hub Because of their split inner r
grooved – = 0,5
r
grooved – = 0,2
r
grooved – = 0,1
and outer rings the Locking Assemblies RfN 7012 cannot t t t
hermetically seal the clamping point. In this case we advise to e. g. r = 2,5 mm e. g. r = 1 mm e. g. r = 0,5 mm
use corrosion inhibitors, seals, etc. in order to protect the k = 2,1 k = 3,4 k = 5,4
Locking Assemblies (locking screws) against corrosion. W’p = 6 cm3 W’p = 3,7 cm3 W’p = 2,32 cm3

Fig. · 49 · Influence of the groove shape on shape factor k and thus on the
→Polar moment of resistance; extract from the work of Prof. Thum. 40 mm
(Wp = 12,56 cm3).

For smooth shafts k = 1.

24
Spannsätze RINGFEDER® RfN 7012

Slip
All shrink fits slip on overloading taking place.
→ Fretting of the contact (slipping) surfaces normally
unavoidable. Locking Assemblies subjected to high pressures
per unit of area and rotating at high peripheral speeds can be
completely destroyed. Under normal circumstances, the degree
and type of destruction do not indicate the cause of slipping.

Slipping clutch
Fig. 52 · Due to the relatively close fit between shaft and hub, the heat is dissi-
Locking Assemblies RINGFEDER® RfN 7012 are not suitable for pated readily and no significant difference in temperature occurs. The contact
use as a slipping clutch. With their overload protection effect pressure and thus the transmissible torque remain constant.
they can only safeguard valuable machine components against
damage (see also page 5). Tightening torque TA
Controlled torque per locking screw generated by the torque
Surface finish wrench (see page 6, 7 and 10).
Surface condition of shaft and hub bore. When using Locking
Torque wrench
Assemblies RfN 7012, Rt  16 µm.
(RMS  125 micro-inches). Standard tool indicating the tightening torque exerted on the
screw heads. As the friction lock of the Locking Assemblies
Tangential stresses RINGFEDER® RfN 7012 is proportional to the srew tightening
Tensile stress in the hub bore or compression stress in the bore torque, it is advised to use a torque wrench (see page 26).
of hollow shafts as a result of the
→ Contact pressures between outer locking ring and hub and/or True running
inner locking ring and hollow shaft. See page 11 for calculation. The relatively narrow Locking Assembly RINGFEDER® RfN
7012 serve mainly to transmit high torques and axial forces.
They are not self-centering. True running of the hub/boss is thus
governed by the → Centering action and the care taken during
→ Fitting.

Fig. 50 · Tangential stresses in shrink fits.

Temperature, influence of
Shrink fits – and thus Locking Assembly RfN 7012 connections,
too – give perfect service as long as the contact pressure in the
joint does not drop below a certain minimum value. Conse-
quently, contact pressure in the joint at operating temperature
must be the subject of close attention. Please contact us for
advice.
Fig. 53 · Pre-centering by selection of correct fit between shaft and hub.

Wear see page 5

Fig. 51 · The air cushion between shaft and hub/boss has an insulating effect;
consequently, heat transmission is poor. The result is a difference in temperatu-
re between shaft and hub. If both hub and shaft have the same linear expansion
coefficients, the hub undergoes a higher degree of expansion than the shaft; the
diminishing contact pressure reduces the frictional connection value.

25
Torque Wrenches

For controlled tightening of locking screws of Locking Assem-


blies RINGFEDER®, we offer suitable torque wrenches and
attachments. These tools facilitate the installation of our
Locking Assemblies RfN 7012 particularly on straight through
shafts. They can be used, of course, also for mounting of
Locking Assemblies RINGFEDER® RfN 7013, 7014, 7015 and
Locking Elements RINGFEDER® RfN 8006 and other screwed or
bolted connections.

The rigid square drives SSD and hex bit sockets exhibit compact
over-all dimensions and can be combined with commercially
available axtensions. The SSD-drives fit with all MCCM torque
handles. Square drives and hex bit sockets drives required for
any given Locking Assembly size are listed in following table.

Locking Assemblies Recommended Tools


RfN 7012
Size Hex bit Square Torque
from to Sockets Drives Wrench
d d Handles

19 40 1/4– 5 MCCM - 20 Nm
SSD– 1/4
42 65 1/4– 6
MCCM - 100 Nm
70 95 3/8– 8
SSD– 3/8
100 160 3/8–10
MCCM - 200 Nm
170 200 1/2–12
SSD– 1/2
220 300 1/2–14 MCCM - 600 Nm

Torque wrenches for larger Locking Assemblies are readily


available

Description and operation

When preset torque is reached, you hear a click and feel the
breakover. No disadvantages are caused by dials and indicators.

Torque setting is achieved by turning the adjustable micrometer


torque habdle. Every setting point is felt by a distinct stop.

Torque setting cannot accidentally change while wrench is in


use. By turning the lock screw located at the end of handle
counter-clockwise (“Lock”), the adjustable handle is locked. By
turning it clockwise (“Unlock”), the handle is unlocked.

Frictionless adjustment mechanism permits high torque


accuracy even after prolonged use.

Slim design and light weight for better accessibility to fasteners


and minimum operator fatigue.

Required attachments slide on easy onto the dovetailed and pin


locked torque handle. For release of attachments, the spring
loaded lock pin can be easily depressed by a pin or screw driver.

26
...and accessories

Torque Wrench Handles

MCCM MCCM MCCM MCCM


Designation
- 20 Nm - 100 Nm - 200Nm - 600 Nm

Calibration in Nm Nm Nm Nm
Torque range 4 – 20 20 – 100 50 – 200 100 - 600
Graduation 0,2 1 1 0,5
Weight kg 0,32 0,5 0,64 3,9
A max. mm 235 330 406 915
A min. mm 216 303 384 903
B mm 78 107 107 254
C mm 51 102 118 660
F mm 25 25 25 51

Square Drives

Designation Square A B C D
Drive size mm

SSD – 4 4" 44 14 19 19
SSD – s s" 46 20 22 25
SSD – 2 2" 48 22 25 28

Hex bit Sockets

Designation Square S L D
Drive size mm

4 –5 4" 5 55 11
4 –6 4" 6 55 11
s –8 s" 8 52 18
s – 10 s" 10 52 18
2 – 12 2" 12 60 24
2 – 14 2" 14 60 24

27
Material standards – selection
Hints for material specifications and according values of yield strength

replaced by aproximate range


DIN DIN EN designation of yield point*
N/mm2

seamless tubes
1629 for 215 up to 355
special requirements

cast steel
1681 for 200 up to 300
common use

Beibl. 1
1691 cast iron 98 up to 228
(0,1 – limit of elongation)

1692 malleable cast iron 200 up to 530

1693 spheroidal graphite cast iron 250 up to 500

copper - tin
1705 and 90 up to 180
copper - tin - zinc - alloys

1725 575 aluminium alloys 70 up to 380

17100 10025 structural and constructural steels 175 up to 365

17200 10083 heat-treatable steel 300 up to 560

17245 ferritic creep resistant cast steel 125 up to 540

17440 stainless steels 185 up to 600

* dependent on quality, kind of product and intended use

28
ISO-tolerances for shafts and bores
Allowances in µm (1 µm = 39.37 µin)

Nominal
diameter
of shaft d 11 e8 e7 f8 f7 g6 h 11 h9 h8 h7
(mm)

above to upper lower upper lower upper lower upper lower upper lower upper lower upper lower upper lower upper lower upper lower

3 6 – 30 – 105 – 20 – 38 – 20 – 32 – 10 – 28 – 10 – 22 – 4 – 12 0 – 75 0 – 30 0 – 18 0 – 12
6 10 – 40 – 130 – 25 – 47 – 25 – 40 – 13 – 35 – 13 – 28 – 5 – 14 0 – 90 0 – 36 0 – 22 0 – 15
10 18 – 50 – 160 – 32 – 59 – 32 – 50 – 16 – 43 – 16 – 34 – 6 – 17 0 – 110 0 – 43 0 – 27 0 – 18

18 30 – 65 – 195 – 40 – 73 – 40 – 61 – 20 – 53 – 20 – 41 – 7 – 20 0 – 130 0 – 52 0 – 33 0 – 21
30 50 – 80 – 240 – 50 – 89 – 50 – 75 – 25 – 64 – 25 – 50 – 9 – 25 0 – 160 0 – 62 0 – 39 0 – 25
50 80 – 100 – 290 – 60 – 106 – 60 – 90 – 30 – 76 – 30 – 60 – 10 – 29 0 – 190 0 – 74 0 – 46 0 – 30
80 120 – 120 – 340 – 72 – 126 – 72 – 107 – 36 – 90 – 36 – 71 – 12 – 34 0 – 220 0 – 87 0 – 54 0 – 35
120 180 – 145 – 395 – 85 – 148 – 85 – 125 – 43 – 106 – 43 – 83 – 14 – 39 0 – 250 0 – 100 0 – 63 0 – 40
180 250 – 170 – 460 – 100 – 172 – 100 – 146 – 50 – 122 – 50 – 96 – 15 – 44 0 – 290 0 – 115 0 – 72 0 – 46

250 315 – 190 – 510 – 110 – 191 – 110 – 162 – 56 – 137 – 56 – 108 – 17 – 49 0 – 320 0 – 130 0 – 81 0 – 52
315 400 – 210 – 570 – 125 – 214 – 125 – 182 – 62 – 151 – 62 – 119 – 18 – 54 0 – 360 0 – 140 0 – 89 0 – 57
400 500 – 230 – 630 – 135 – 232 – 135 – 198 – 68 – 165 – 68 – 131 – 20 – 60 0 – 400 0 – 155 0 – 97 0 – 63

Nominal
diameter
of shaft h6 h5 j6 k6 k5 m6 m5 n6 p6
(mm)

above to upper lower upper lower upper lower upper lower upper lower upper lower upper lower upper lower upper lower

3 6 0 – 8 0 – 5 + 7 – 1 – – – – + 12 + 4 + 9 + 4 + 16 + 8 + 20 + 12
6 10 0 – 9 0 – 6 + 7 – 2 + 10 + 1 + 7 + 1 + 15 + 6 + 12 + 6 + 19 + 10 + 24 + 15
10 18 0 – 11 0 – 8 + 8 – 3 + 12 + 1 + 9 + 1 + 18 + 7 + 15 + 7 + 23 + 12 + 29 + 18

18 30 0 – 13 0 – 9 + 9 – 4 + 15 + 2 + 11 + 2 + 21 + 8 + 17 + 8 + 28 + 15 + 35 + 22
30 50 0 – 16 0 – 11 + 11 – 5 + 18 + 2 + 13 + 2 + 25 + 9 + 20 + 9 + 33 + 17 + 42 + 26
50 80 0 – 19 0 – 13 + 12 – 7 + 21 + 2 + 15 + 2 + 30 + 11 + 24 + 11 + 39 + 20 + 51 + 32

80 120 0 – 22 0 – 15 + 13 – 9 + 25 + 3 + 18 + 3 + 35 + 13 + 28 + 13 + 45 + 23 + 59 + 37
120 180 0 – 25 0 – 18 + 14 – 11 + 28 + 3 + 21 + 3 + 40 + 15 + 33 + 15 + 52 + 27 + 68 + 43
180 250 0 – 29 0 – 20 + 16 – 13 + 33 + 4 + 24 + 4 + 46 + 17 + 37 + 17 + 60 + 31 + 79 + 50

250 315 0 – 32 0 – 23 + 16 – 16 + 36 + 4 + 27 + 4 + 52 + 20 + 43 + 20 + 66 + 34 + 88 + 56
315 400 0 – 36 0 – 25 + 18 – 18 + 40 + 4 + 29 + 4 + 57 + 21 + 46 + 21 + 73 + 37 + 98 + 62
400 500 0 – 40 0 – 27 + 20 – 20 + 45 + 5 + 32 + 5 + 63 + 23 + 50 + 23 + 80 + 40 + 108 + 68

Nominal
diameter
of bore D 11 E8 E7 F8 F7 G7 H 11 H9 H8 H7
(mm)

above to upper lower upper lower upper lower upper lower upper lower upper lower upper lower upper lower upper lower upper lower

3 6 + 105 + 30 + 38 + 20 + 32 + 20 + 28 + 10 + 22 + 10 + 16 + 4 + 75 0 + 30 0 + 18 0 + 12 0
6 10 + 130 + 40 + 47 + 25 + 40 + 25 + 35 + 13 + 28 + 13 + 20 + 5 + 90 0 + 36 0 + 22 0 + 15 0
10 18 + 160 + 50 + 59 + 32 + 50 + 32 + 43 + 16 + 34 + 16 + 24 + 6 + 110 0 + 43 0 + 27 0 + 18 0

18 30 + 195 + 65 + 73 + 40 + 61 + 40 + 53 + 20 + 41 + 20 + 28 + 7 + 130 0 + 52 0 + 33 0 + 21 0
30 50 + 240 + 80 + 89 + 50 + 75 + 50 + 64 + 25 + 50 + 25 + 34 + 9 + 160 0 + 62 0 + 39 0 + 25 0
50 80 + 290 + 100 + 106 + 60 + 90 + 60 + 76 + 30 + 60 + 30 + 40 + 10 + 190 0 + 74 0 + 46 0 + 30 0

80 120 + 340 + 120 + 126 + 72 + 107 + 72 + 90 + 36 + 71 + 36 + 47 + 12 + 220 0 + 87 0 + 54 0 + 35 0


120 180 + 395 + 145 + 148 + 85 + 125 + 85 + 106 + 43 + 83 + 43 + 54 + 14 + 250 0 + 100 0 + 63 0 + 40 0
180 250 + 460 + 170 + 172 + 100 + 146 + 100 + 122 + 50 + 96 + 50 + 61 + 15 + 290 0 + 115 0 + 72 0 + 46 0

250 315 + 510 + 190 + 191 + 110 + 162 + 110 + 137 + 56 + 108 + 56 + 69 + 17 + 320 0 + 130 0 + 81 0 + 52 0
315 400 + 570 + 210 + 214 + 125 + 182 + 125 + 151 + 62 + 119 + 62 + 75 + 18 + 360 0 + 140 0 + 89 0 + 57 0
400 500 + 630 + 230 + 232 + 135 + 198 + 135 + 165 + 68 + 131 + 68 + 83 + 20 + 400 0 + 155 0 + 97 0 + 63 0

Nominal
diameter
of bore H6 J7 J6 K7 K6 M7 M6 N7 N6 P7
(mm)

above to upper lower upper lower upper lower upper lower upper lower upper lower upper lower upper lower upper lower upper lower

3 6 + 8 0 + 5 – 7 + 4 – 4 – – – – 0 – 12 – 1 – 9 – 4 – 16 – 5 – 13 – 8 – 20
6 10 + 9 0 + 8 – 7 + 5 – 4 + 5 – 10 + 2 – 7 0 – 15 – 3 – 12 – 4 – 19 – 7 – 16 – 9 – 24
10 18 + 11 0 + 10 – 8 + 6 – 5 + 6 – 12 + 2 – 9 0 – 18 – 4 – 15 – 5 – 23 – 9 – 20 – 11 – 29

18 30 + 13 0 + 12 – 9 + 8 – 5 + 6 – 15 + 2 – 11 0 – 21 – 4 – 17 – 7 – 28 – 11 – 24 – 14 – 35
30 50 + 16 0 + 14 – 11 + 10 – 6 + 7 – 18 + 3 – 13 0 – 25 – 4 – 20 – 8 – 33 – 12 – 28 – 17 – 42
50 80 + 19 0 + 18 – 12 + 13 – 6 + 9 – 21 + 4 – 15 0 – 30 – 5 – 24 – 9 – 39 – 14 – 33 – 21 – 51

80 120 + 22 0 + 22 – 13 + 16 – 6 + 10 – 25 + 4 – 18 0 – 35 – 6 – 28 – 10 – 45 – 16 – 38 – 24 – 59
120 180 + 25 0 + 26 – 14 + 18 – 7 + 12 – 28 + 4 – 21 0 – 40 – 8 – 33 – 12 – 52 – 20 – 45 – 28 – 68
180 250 + 29 0 + 30 – 16 + 22 – 7 + 13 – 33 + 5 – 24 0 – 46 – 8 – 37 – 14 – 60 – 22 – 51 – 33 – 79

250 315 + 32 0 + 36 – 16 + 25 – 7 + 16 – 36 + 5 – 27 0 – 52 – 9 – 41 – 14 – 66 – 25 – 57 – 36 – 88
315 400 + 36 0 + 39 – 18 + 29 – 7 + 17 – 40 + 7 – 29 0 – 57 – 10 – 46 – 16 – 73 – 26 – 62 – 41 – 98
400 500 + 40 0 + 43 – 20 + 33 – 7 + 18 – 45 + 8 – 32 0 – 63 – 10 – 50 – 17 – 80 – 27 – 67 – 45 – 108

29
Technical service

Based on your technical drawings and data we are ready


to execute installation proposals to solve your specific
problems.
Many years of experience and modern calculation
methods open extraordinary possibilities of assistance.

VDA 6.1
Type approvals by:
Fax enquiry (410)358-3142 (800)872-9329 Maryland Metrics
For technical assistance

To: RINGFEDER VBG GMBH, department KM


From:
Messrs.: .................................................................. address: ................................................................
.................................................................................. ..................................................................................
.................................................................................. ..................................................................................

contact: ................................................................... phone: ..................................................................

department: ............................................................ fax: .........................................................................

To make it easier for our technical staff and to avoid errors or mistakes your enquiry should include the following infor-
mation:

Information for technical service

Expected maximum loads:

Max. torque Tg max. = ……………………… Nm


Max. bending moment Mg max. = ……………………… Nm
Max. axiall load Fg max. = ……………………… kN
Max. radial load Fr max. = ……………………… kN

Dimensionens, materials:

shaft diameter dW = ……………………… mm


In case of hollow shaft, internal diameter dB = ……………………… mm
Speed/revolutions n = ……………………… 1/min
Hub outside diameter DN = ……………………… mm
Hub width B = ……………………… mm
Hub material/yield strength Rp0,2N = ……………………… N/mm2
Shaft material/yield strength Rp0,2W = ……………………… N/mm2
Temperature at the connection Temp. = ……………………… °C

Additional information: .................................................................................


.................................................................................
.................................................................................
.................................................................................

Please send a drawing or sketch together with your enquiry!

RINGFEDER Products are available from MARYLAND METRICS


P.O. Box 261 Owings Mills, MD 21117 USA email: [email protected] web: http://mdmetric.com
phones: (410)358-3130 (800)638-1830 faxes: (410)358-3142 (800)872-9329
For shaft-hub connections we supply:
RINGFEDER® Locking Assemblies RfN 7012 . . . . . . . . . . . . . . . . . for highly stressed shaft-hub connections
and big machining tolerances
RINGFEDER® Locking Assemblies RfN 7012-IN . . . . . . . . . . . . . . . for shafts with inch-dimensions
RINGFEDER® Locking Assemblies RfN 7013 . . . . . . . . . . . . . . . . . for higher demands to concentricity
RINGFEDER® Locking Assemblies RfN 7013-IN . . . . . . . . . . . . . . . for shafts with inch-dimensions
RINGFEDER® Locking Assemblies RfN 7014 . . . . . . . . . . . . . . . . . for extremely stressed shaft-hub connections
RINGFEDER® Locking Assemblies RfN 7015 . . . . . . . . . . . . . . . . . self-centering, for highest transmission values
as well as for the use in belt drums
RINGFEDER® Locking Elements RfN 8006 . . . . . . . . . . . . . . . . . . . adaptable design for special requirements
RINGFEDER® Locking Assemblies RfN 7110 . . . . . . . . . . . . . . . . . compact dimensions, excellent centering ability

RINGFEDER® Shrink Discs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . for external clamping


RfN 4071 / 4091 / 4051 / 4073 / 4171
RINGFEDER® Shaft Couplings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . for an absolutely rigid connection of shafts
and high accuracy of alignment

S. 119.1. 31.1.01
Special designs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . on request

Torque wrenches and accessories . . . . . . . . . . . . . . . . . . . . . . . . . for correct tightening conditions

Locking Connections

RINGFEDER Products are available from MARYLAND METRICS


P.O. Box 261 Owings Mills, MD 21117 USA email: [email protected] web: http://mdmetric.com
phones: (410)358-3130 (800)638-1830 faxes: (410)358-3142 (800)872-9329

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