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    Repair Manual EX25-2 EX30-2 EX35-2 EX40-2 EX45-2: Hitachi

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    adychin
    The document is a repair manual for Hitachi excavators that provides information on specifications, components, systems, operation, maintenance, troubleshooting, and repair procedures. It contains detailed sections on the excavator's general specifications and components, hydraulic and electrical systems, operation tests, troubleshooting, and repair/replacement of parts for the upper structure, undercarriage, front attachment, engine, and other systems. The manual is intended to guide repair and maintenance technicians in servicing Hitachi excavator models EX12-2 through EX45-2.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Repair Manual EX25-2 EX30-2 EX35-2 EX40-2 EX45-2: Hitachi

    Uploaded by

    adychin
    1K views15 pages
    The document is a repair manual for Hitachi excavators that provides information on specifications, components, systems, operation, maintenance, troubleshooting, and repair procedures. It contains detailed sections on the excavator's general specifications and components, hydraulic and electrical systems, operation tests, troubleshooting, and repair/replacement of parts for the upper structure, undercarriage, front attachment, engine, and other systems. The manual is intended to guide repair and maintenance technicians in servicing Hitachi excavator models EX12-2 through EX45-2.

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    The document is a repair manual for Hitachi excavators that provides information on specifications, components, systems, operation, maintenance, troubleshooting, and repair procedures. It contains detailed sections on the excavator's general specifications and components, hydraulic and electrical systems, operation tests, troubleshooting, and repair/replacement of parts for the upper structure, undercarriage, front attachment, engine, and other systems. The manual is intended to guide repair and maintenance technicians in servicing Hitachi excavator models EX12-2 through EX45-2.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    1K views15 pages

    Repair Manual EX25-2 EX30-2 EX35-2 EX40-2 EX45-2: Hitachi

    Uploaded by

    adychin
    The document is a repair manual for Hitachi excavators that provides information on specifications, components, systems, operation, maintenance, troubleshooting, and repair procedures. It contains detailed sections on the excavator's general specifications and components, hydraulic and electrical systems, operation tests, troubleshooting, and repair/replacement of parts for the upper structure, undercarriage, front attachment, engine, and other systems. The manual is intended to guide repair and maintenance technicians in servicing Hitachi excavator models EX12-2 through EX45-2.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 15

    Hitachi

    Repair Manual

    EX25-2

    EX30-2 EX35-2

    EX40-2 EX45-2
    Contents

    TECHNICAL MANUAL EX12-2 to EX45-2

    INTRODUCTION

    SECTION 1 GENERAL

    Specifications

    Specifications

    Working Range-Transportation

    Engine Specification

    Interchangeability

    Component Layout

    Main Components

    Electrical System (Overall System)

    Electrical System (Relays)

    Electrical System (Monitor and Switches)

    SECTION 2 SYSTEM

    Hydraulic System

    Outline

    Main Circuit
    Pilot Circuit

    SECTION 3 COMPONENOPERATION

    Pump Device

    Outline

    Main Pump

    Pilot Pump

    Swing Device

    Outline

    Swing Motor

    Parking Brake Changeover Valve

    Valve Unit

    Swing Reduction Gear

    Control Valve

    Outline

    Hydraulic Circuit

    Flow Combiner Valve

    Main Relief Valve

    Overload Relief Valve

    Make-up Valve

    Pilot Valve

    Outline

    Operation

    Travel Device
    Outline

    Travel Motor

    Travel Brake Valve

    Travel Reduction Gear

    Others (Upper structure)

    Pilot Shut-Off Valve

    Solenoid Valve

    Others (Undercarriage)

    Swing Bearing

    Center Joint

    Track Adjuster

    SECTION 4 OPERATIONAL PERFORMANCE TEST

    Introduction

    Operational Performance Test

    Preparation for Performance Tests

    Engine Test

    Engine Speed

    Engine Compression Pressure

    Valve Clearance

    Nozzle Check

    Injection Timing

    Excavator Test

    Travel Speed
    Track Revolution Speed

    Mist rack Check

    Travel Motor Leakage

    Swing Speed

    Swing Function Drift Check

    Swing Motor Leakage

    Maximum Swing able Slant Angle

    Swing Bearing Play

    Hydraulic Cylinder Cycle Time

    Dig Function Drift

    Control Lever Operating Force

    Control Lever and Pedal Stroke

    Combined Boom Raise / Swing Function Ch

    Component Test

    Primary Pilot Pressure

    Secondary Pilot Pressure

    Main Relief Valve Set Pressure

    Overload Relief Valve Set Pressure

    Swing Motor Relief Valve Set Pressure

    Swing Motor Drainage

    Travel Motor Drainage

    Standard

    Operational Performance Standard


    SECTION 5 TROUBLESHOOTING

    Diagnosing Procedure

    Introduction

    Diagnosing Procedure

    Troubleshooting A

    Troubleshooting A Procedure

    Engine system Troubleshooting

    Actuator Operating System Troubleshooting

    Front Attachment System Troubleshooting

    Swing System Troubleshooting

    Travel System Troubleshooting

    Blade System Troubleshooting

    Troubleshooting B

    Troubleshooting Procedure

    Malfunction of Coolant Temperature Gauge

    Malfunction of Fuel Gauge

    Malfunction of Alternator Indicator

    Malfunction of Engine Oil Pressure Indicator

    Malfunction of Overheat Indicator

    Malfunction of Fuel Level Indicator

    Malfunction of Air Filter Restriction Indicator

    Malfunction of Buzzer

    Malfunction of Hour Meter

    Electrical System Inspection


    Precautions For Inspection And Maintenance

    Fuse Continuity Test

    Batter Voltage Check

    Voltage Check

    Continuity Check

    ATTACHED DIAGRAM LIST

    EX12-2 EX15-2 EX18-2 Electrical Circuit (Type A)

    EX12-2 EX15-2 EX18-2 Electrical Circuit (Type B)

    EX22-2 EX25-2 EX30-2 EX35-2 EX40-2 EX45-2 Electrical Circuit (Type A)

    EX22-2 EX25-2 EX30-2 EX35-2 EX40-2 EX45-2 Electrical Circuit (Type B)

    WORKSHOP MANUAL EX12-2 to EX45-2

    INTRODUCTION

    SAFETY

    SECTION 1 GENERAL INFORMATION

    Precautions for Disassembling and Assembling

    Precautions for Disassembling and Assembling

    Tightening
    Tightening Torque Specifications

    Torque Circuit

    Piping Joint

    SECTION 2 UPPERSTRUCTURE

    Canopy

    Remove and Install Canopy

    Counterweight

    Remove and Install Counterweight

    Pump Device

    Remove and Install Pump Device

    Disassemble and Assemble Pump Device

    Maintenance Standard

    Control Valve

    Remove and Install Control Valve

    Disassemble and Assemble Control Valve

    Swing Device

    Remove and Install Swing Device

    Disassemble and Assemble Swing Reduction Gear

    Disassemble and Assemble Swing Motor

    Maintenance Standard

    Pilot Valve

    Remove and Install pilot Valve

    Disassemble and Assemble Pilot Valve


    Solenoid Valve

    Disassemble and Assemble Travel Speed Change Solenoid Vavle

    SECTION 3 UNDERCARRIAGE

    Swing Bearing

    Remove and Install Swing Bearing

    Travel Device

    Remove and Install Travel Device

    Disassemble and Assemble Travel Device

    Maintenance Standards

    Center Joint

    Remove and Install Center Joint

    Disassemble and Assemble Center Joint

    Track Adjuster

    Remove and Install Track Adjuster

    Front Idler

    Remove and Install Front Idler

    Maintenance Standards

    Upper and Lower Rollers

    Remove and Install Upper Roller

    Remove and Install Lower Roller

    Maintenance Standards

    Track

    Remove and Install Rubber Track


    Maintenance Standard

    SECTION 4 FRONATTACHMENT

    Front Attachment

    Remove and Install Front Attachment

    Maintain Standards

    Cylinders

    Remove and Install Cylinders

    Disassemble and Assemble Cylinders

    SECTION 5 ENGINE EEX25-2 EX30-2 EX35-2 EX40-2 EX45-2

    Introduction

    Specifications

    Performance Curves

    Dimensions

    M. MECHANISM

    F. FEATURE

    1. Engine Body

    [1] Cylinder Block

    [2] Cylinder Head

    [3] Crankshaft

    [4] Piston and Piston Rings

    [5] Connecting Rod

    [6] Camshaft
    [7] Flywheel

    [8] Rocker Arm

    2. Lubrication System

    [1] General

    [2] Oil Pump

    [3] Relief Valve

    [4] Oil Filter Cartridge

    [5] Oil Pressure Switch

    3. Cooling System

    [1] General

    [2] Water Pump

    [3] Thermostat

    [4] Radiator

    [5] Radiator Cap

    4. Intake/Exhaust System

    [1] Air Cleaner

    [2] Muffler

    5. Fuel System

    [1] General

    [2] Injection Pump

    [3] Injection Nozzle

    [4] Fuel Filter

    [5] Governor

    [6] Automatic Advance Timer


    6. Electrical System

    [1] Charging System

    S. DISASSEMBLING AND SERVICING

    G. GENERAL

    [1] Engine Identification

    [2] General Precautions

    [3] Tightening Torques

    [4] Troubleshooting

    [5] Servicing Specifications

    [6] Maintenance Check List

    [7] Check and Maintenance

    [8] Special Tools

    1. Engine Body

    Checking and Adjusting's

    Disassembling and Assembling

    [1] Draining Water and Oil

    [2] External Components

    [3] Cylinder Head and Valves

    [4] Gear Case

    [5] Piston and Connecting Rod

    [6] Flywheel and Crankshaft

    Servicing

    [1] Cylinder Head

    [2] Timing Gear and Camshaft


    [3] Piston and Connecting Rod

    [4] Crankshaft

    [5] Cylinder

    2. Lubricating System

    Checking

    Servicing

    [1] Oil Pump

    3. Cooling System

    H Checking

    [1] Fat Belt

    [2] Radiator

    Disassembling and Assembling

    4. Fuel System

    H Checking and Adjusting

    [1] Injection Pump

    [2] Injection Nozzle

    H Disassembling and Assembling

    [1] Injection Pump

    [2] Injection Nozzle

    5. Electrical System

    Checking

    [1] Starter

    [2] Glow Plug

    Disassembling and Assembling


    [1] Starter

    [2] Alternator

    Servicing

    [1] Starter

    [2] Alternator

    Download Links:
    Hitachi EX25-2 EX30-2 EX35-2 EX40-2 EX45-2 Repair Manual [Excavator]

    https://youfixthis.com/hitachi-ex25-2-ex30-2-ex35-2-ex40-2-ex45-2-repair-manual-
    excavator
    Download Links:
    Hitachi EX25-2 EX30-2 EX35-2 EX40-2 EX45-2 Repair Manual [Excavator]

    https://youfixthis.com/hitachi-ex25-2-ex30-2-ex35-2-ex40-2-ex45-2-repair-manual-
    excavator

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