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Pre-Cast Pre-Stressed Concrate Stractures

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Pre-cast Pre-stressed concrete structures

Pre-cast and pre-stressed concrete products are cast in molds in a factory setting.
These products benefit from superior quality control achievable at a production plant.
Cost savings are realized when shapes are duplicated. Pre-cast products range from
concrete bricks and paving stones to bridge girders, structural components, and panels
for cladding.

Pre-stressed products are girder bridges and hollow core structures. Precast
and pre-stressed concrete structures widely used for: housing, garage parking,
office building, school, hospital, hotel, motel and so on.
We are using the pre-cast and pre-stressed concrete because it provides predictable
quality and structural characteristics because of the factory controlled condition.

Mass production as well as off-site production shortens project timeline and allowing
earlier occupancy. For example, the walls of a building can be manufactured while
on-site foundations are being built. Pre-cast concrete is capable of higher strength
which allows for long clear spans making it especially applicable to structures
requiring large open spaces such as parking garages. It is also provides long service
for high use applications. Pre-cast concrete also can be used in a way to reduce using
so many labors.

Pre-cast and pre-stressed concrete structures have many environmental benefits


during construction such as waste minimization, recycled content and less community
disturbance. Less material is required because precise mixture proportions and tighter
tolerances are achievable. Less concrete waste is created due to tight control of
quantities of constituent materials. Waste materials are more readily recycled because

concrete production is in one location. Sand and acids for finishing surfaces are
reused. Steel forms and other materials are reused. Residual materials such as fly ash,
slag cement, silica fume, and recycled aggregates can be incorporated into concrete,
thereby diverting materials from the landfill and reducing use of virgin materials.
Less dust and waste is created at construction site because only needed pre-cast
concrete elements are delivered; there is no debris from formwork and associated
fasteners.

Fewer trucks and less time are required for construction because concrete is
made offsite; particularly beneficial in urban areas where minimal traffic disruption is
critical. Pre-cast concrete units are normally large components, so greater portions of
the building are completed with each activity, creating less disruption overall. Less
noise at construction sites because concrete is made offsite .
Figure 1. Placement of pre-stressing strands and mild steel [8]

Figure2. Pre-stressing jacks and abutment [8]

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