Orion Italia: Vpr-A
Orion Italia: Vpr-A
INSTRUCTION MANUAL
VPR-A
Voltage protection relay
1. Check that the installation room (spaces, segregation and environmental conditions) are suitable
for the electrical and electronic apparatus and in particular that:
• the room conditions are in compliance with the information contained in SPECIFICATION;
• the ratings of the unit (voltages, frequencies, etc.) are coherent with the features of the electric
system.
2. Make sure that the Standard and Legal requirements are followed during installation, service and
maintenance, in order to construct installations according to good technical and safety working
practices.
The unit must be used EXCLUSIVELY for the purposes described in the Chapter GENERAL
INFORMATION.
Disconnect the unit before carrying out any hipot testing on the installation.
Do not carry out any installation/maintenance operations requiring the disassembling and the removal
of the unit from the panel on which it is mounted when the unit is live: make sure it has been
disconnected.
TEL.: ++39 0523 591161 FAX: ++39 0523 593898 INTERNET: www.orionitalia.com
Pay particular ATTENTION to the parts indicated by this symbol: they are live.
It indicates a DANGER, a situation or operation requiring the MAXIMUM ATTENTION: any actions not in
compliance with what is indicated could provoke really serious damages to objects and even mortal injuries
to people.
2. INSTALLING ............................................................................................................................2.1
2.1 Identification...................................................................................................................................................... 2.1
2.2 Unpacking.......................................................................................................................................................... 2.1
2.3 Mounting ............................................................................................................................................................ 2.1
2.4 Wiring – output relay and digital inputs .................................................................................................. 2.2
2.5 Communications ............................................................................................................................................. 2.4
2.6 Control power ................................................................................................................................................... 2.5
2.7 System grounding........................................................................................................................................... 2.5
2.8 Hipot testing ...................................................................................................................................................... 2.5
1. General information
1.1 DESCRIPTION
The VPR-A voltage protection relay measures frequency, system line, phase and homopolar RMS voltages and
can perform protection functions according to ANSI or IEC standards.
1.2 APPLICATIONS
• Protection of generators, motors and transformers against adverse system voltage conditions.
• Supervision of automatic transfer switching schemes.
Information
The following information concerns the use of the Actual values and the Setpoints.
VOLTAGE PROTECTION RELAY - VPR-A 1.1 Manual P/N: VPR-A GBM 06/11/2006
Chapter 1: General information
1.6 COMMUNICATION
• Remote communication using a PC or a PLC by 2 RS485 ports and 1 RS232 port
• Local and remote setting of the relay protections and features
• Fault and event recorder for statistical analysis
• Self-explicative program requiring no additional programming
• Remote opening or closing of the circuit breaker or disconnector
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Chapter 1: General information
FRAME MOUNTING
Auto-extinguishing ABS with frontal in polycarbonate (IP54). The relay has to be jointed to the structure fixing it by stirrup
with screws.
WEIGHT APPLICABILITY
1.5 Kg Mono-phase and 3 or 4-wire Three-phase system
Frequency: 50 and 60 Hz;
Voltage: max. 650 kV
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Chapter 1: General information
VOLTAGE PROTECTION RELAY - VPR-A 1.4 Manual P/N: VPR-A GBM 06/11/2006
Chapter 1: General information
VPR – A X
MODEL:
1: Standard
X: Special version
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Chapter 2: Installing
2. Installing
2.1 IDENTIFICATION
On the plate on the rear side of the VPR-A you can find the following information:
2.2 UNPACKING
The shipping container includes:
As soon as you receive the unit, inspect it and inform ORION ITALIA of any damage.
If reshipment is required, the original container and packing should be used.
2.3 MOUNTING
The mounting should be carried out as follows:
1. Install the relay in a place where the humidity and temperature are those for which it has been designed [Æ §
1.7 – “Technical Specification”] and away from current conductors and sources of strong magnetic fields.
2. Put the relay inside a panel and place it so that the keypad is easily accessible and the display is visible.
3. Make a cutout in the panelboard of 137 x 137 mm [Æ Fig. 2.1] and fix the relay by using the fixing elements
provided with the relay.
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Chapter 2: Installing
Before carrying out the installation of the unit, it is necessary to read and understand the
indications provided by the Constructor.
All the installation operations must be carried out by qualified personnel with adequate
knowledge of the functioning of the unit and of the content of this manual.
Terminal blocks in the rear side of the unit make the electrical connections.
DIGITAL INPUT 1 17 – 18
DIGITAL INPUT 2 19 – 20
DIGITAL INPUT 3 21 – 22
DIGITAL INPUT 4 23 – 24
• In Fig. 2.3 the relays contacts are represented in condition of no power supply.
• The service contact is failsafe: it is energized during normal functioning and it de-energizes when in stand-by position in
case of control power drop or of internal fault of the unit. The contact is N.C. Connect the SERVICE relay to an external
alarm system. For configuring AUX6 relay as a service relay: Æ "Setpoint Page 2 - OUT OF SERVICE ON AUX6".
The digital inputs must be connected only to dry-contact circuits so as to avoid damaging the VPR-A.
No external voltage should be applied to the corresponding terminals as they are internally energized from the VPR-A
and opto-coupled to the sensing circuitry.
Digital outputs should be isolated from each other for correct operation. The maximum input impedance to these
digital outputs is 2 kΩ.
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Chapter 2: Installing
SERVICE
AUX. 2
AUX. 3
AUX. 4
AUX. 5
AUX. 6
39
40
SAFETY FILTER
GROUND GROUND
31 32 33 34
1
2
3
5
6
7
8
4
SBARRE DI TERRA
QUADRO ELETTRICO 24 - 240 Vac/Vdc
SWITCHGEAR ALIMENTAZIONE MODELLO UNIVERSALE
GROUND BUS CONTROL POWER UNIVERSAL TYPE
COLLEGAMENTO DEI TV
VT WIRING DIAGRAM
STELLA - STELLA TRIANGOLO APERTO V
WYE - WYE OPEN DELTA
A Va (25) A Va (25)
B
B Vb (26)
C Vc (27)
C Vc (27) Vb (26)
N Vn (28) Vn (28)
B Vb (26) B Vb (26)
C Vc (27) C Vc (27)
Vn (28)
Vn (28)
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Chapter 2: Installing
2.5 COMMUNICATIONS
Thanks to the serial ports, a PC or PLC can make the monitoring and controlling of the relay.
Two-wire RS485 port ⇒ 1 conductors pair transmitting and receiving alternatively is used for the data TX and
RX.
For the RS-485 port use shielded, twisted-pair connecting wires to minimize communications errors
from noise.
A suitable type of wire is:
BELDEN#9841 AWG 24 shielded and with an impedance of 120 Ω.
Ground the shield at one point only [Æ Fig. 2.3] to avoid ground loops.
The connections are cascade-type and end on the converter. Avoid star or loop connections.
A maximum of 32 relays can be daisy-chained together in parallel mode on a communication channel for a
MAXIMUM DISTANCE OF 1000 METERS.
For increasing the number of relays on a single channel to more than 32 refer to ORION ITALIA.
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Chapter 2: Installing
No internal or external adjustments are required to use any of the voltages included in the two
indicated intervals.
For the external protection, VPR-A has no internal fuses.
• Internal metal chassis parts and external shield safety ground terminal ...................................................................31
For reliable operation both grounds must be connected directly to the ground bus bars of the switchgear. Do not
connect the ground connection to the switchgear metal frame because low impedance to ground cannot be
guaranteed.
Disconnect the communication terminals and filter ground during dielectric strength testing (hipot) or
damages to the internal surge protection devices may occur.
If hipot testing is to be performed on an installed relay for insulation verification, all remaining terminals except for:
VOLTAGE PROTECTION RELAY - VPR-A 2.5 Manual P/N: VPR-A GBM 06/11/2006
Chapter 3: How to use the menu
Press PROG key instead of: ENTER ACCESS CODE + STORE Key
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Chapter 3: How to use the menu
PAGE: these two keys allow going from one PAGE to the next one [▲] or to the previous one [▼].
LINE: this key allows to go from one LINE to the next inside the same PAGE. At the last LINE of the PAGE, it
allows to go to the next PAGE.
VALUE: these two keys allow to select range values, decreasing [▼] or increasing [▲], or to select two or more
options [for example NO and YES].
STORE: this key allows to store the data and to enter the access code.
Any modifying not confirmed by STORE will be ignored.
Next to each Setpoint, on the right side of the display, “RANGE:” will be displayed and followed by digits or
options separated by the following symbols:
Symbol Meaning
You can select only among the elements of the list that are all clearly listed and separated by the
; “semi-colon”.
÷ You can select among all values included in the limits indicated.
FOR EXAMPLE:
In the SETPOINT Pages (except for PAGE 1), the value indicated in this manual in the 2nd line of the
display has been set by the Manufacturer of the relay.
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Chapter 3: How to use the menu
SET
9 POINTS
⇒ It allows programming the relay by setting the parameters and the electrical variables values.
ACTUAL
9 VALUES
⇒ This menu allows displaying or clearing some of the parameters monitored or calculated by the relay.
Before reading the map, study carefully the information in the previous paragraphs: 3.1; 3.2; 3.3; 3.4; 3.5
and 3.6.
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Chapter 3: How to use the menu
SET
SETPOINT PAGE 1
SETPOINT ACCESS
9 POINTS
▼ PAGE ▲
SETPOINT PAGE 2
SYSTEM SETUP
▼ PAGE ▲
ACTUAL
SETPOINT PAGE 3
UNDERVOLTAGE
9 VALUES
ACTUAL VALUES 1
VOLTAGE / FREQ.
▼ PAGE ▲ ▼ PAGE ▲
SETPOINT PAGE 4 ACTUAL VALUES 2
OVERVOLTAGE EVENTS
▼ PAGE ▲ ▼ PAGE ▲
SETPOINT PAGE 5 END OF
UNBALANCE ACTUAL VALUES
▼ PAGE ▲
SETPOINT PAGE 6
FREQUENCY
▼ PAGE ▲
SETPOINT PAGE 7
OUTPUT RELAYS
▼ PAGE ▲
SETPOINT PAGE 8
DIGITAL INPUTS
▼ PAGE ▲
SETPOINT PAGE 9
EVENT RECORDER
▼ PAGE ▲
SETPOINT PAGE 10
DATE & TIME
▼ PAGE ▲
SETPOINT PAGE 11
COMMUNICATIONS
▼ PAGE ▲
SETPOINT PAGE 12
CALIBRATION MODE
▼ PAGE ▲
END OF
SETPOINTS
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Chapter 3: How to use the menu
SETPOINT PAGE 1
SETPOINT ACCESS
SETPOINT ACCESS
ENABLED
9 LINE
LINE
9
FIRMWARE:
VPR-A – vX.XX
9 LINE
END OF PAGE
(*) If YES has been selected, by pressing STORE key, all the nine keys on the front panelboard modify
their functions and allow to enter the digits from 1 to 9, according to the correspondence represented
in the diagram.
VOLTAGE PROTECTION RELAY - VPR-A 3.5 Manual P/N: VPR-A GBM 06/11/2006
Chapter 4: "SETPOINTS" Menu
4. "SETPOINTS" menu
Before carrying out the programming of the unit, it is necessary to read and understand the indications
provided by the Manufacturer. All the programming must be carried out by qualified personnel with adequate
knowledge of the functioning of the unit and of the content of this manual.
ENTER ACCESS Enter the THREE-DIGIT access code using the digits from1 to 9.
CODE: X X X [→ § 3.8 - ]. Manufacturer code: 111.
SETPOINT ACCESS It indicates that the entered code is correct and that the SETPOINT values can be
ENABLED modified.
SETPOINT ACCESS It indicates that the entered code is incorrect and that the SETPOINT values can only be
ONLY VIEW read.
ENTER NEW ACCESS Enter the THREE-DIGIT access code using the digits from1 to 9.
CODE: X X X [→ § 3.8 - ]. Manufacturer code: 111.
NEW ACCESS CODE It indicates that the new access code has been stored.
STORED = X X X
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Chapter 4: "SETPOINTS" Menu
In the following pages the output relays must be selected for each protection function. Carry out the following
procedure for selection:
(For explaining purposes reference is made to the function: UNDERVOLTAGE)
UNDERVOLTAGE 1 The 6 symbols "– – – – – –" are displayed and by VALUE and VALUE keys
st
RELAY: – – – – – – the 1 symbol can be changed in 1 = AUX1
nd
the 2 symbol can be changed in 2 = AUX2
rd
the 3 symbol can be changed in 3 = AUX3
th
the 4 symbol can be changed in 4 = AUX4
th
the 5 symbol can be changed in 5 = AUX5
th
the 6 symbol can be changed in 6 = AUX6
PROCEDURE
1. As soon as the selection of the outputs is required, the first symbol available starts blinking.
st
2. Commutation of the 1 symbol:
Press VALUE or VALUE and confirm by STORE + ACCESS CODE (if required). The cursor will blink in
st
correspondence of the 1 symbol. Modify the selection, if necessary, or press LINE to pass to the second symbol.
nd st
Passage to the 2 symbol without commuting the 1 one
Press LINE.
UNDERVOLTAGE 1 The first cursor blinks ⇒ Press VALUE and 1 will be displayed.
RELAY: * – – – – – Press STORE + ACCESS CODE (if required) ⇒ 1 is confirmed and 1 will blink.
Press LINE to pass to the third cursor that will start blinking: press VALUE and 3 will be
UNDERVOLTAGE 1
displayed. Press STORE + ACCESS CODE (if required) ⇒ 3 is confirmed and 1 will blink.
RELAY: 1 – * – – –
UNDERVOLTAGE 1 Press LINE for 3 times ⇒ the fourth cursor will blink.
RELAY: 1 – 3 * – –
UNDERVOLTAGE 1 Press LINE: the selection 1 – 3 – – – has been completed and you pass to the following Line
of the active Setpoint.
RELAY: 1 – 3 – – –
VOLTAGE PROTECTION RELAY - VPR-A 4.2 Manual P/N: VPR-A GBM 06/11/2006
Chapter 4: "SETPOINTS" Menu
SETPOINTS PAGE 2 This page allows entering the VPR-A parameter values for the system in which it will
SYSTEM SETUP operate.
END OF PAGE
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Chapter 4: "SETPOINTS" Menu
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Chapter 4: "SETPOINTS" Menu
PHASES FOR U/V 2 RANGE: ...................................................... ANY ONE; ANY TWO; ALL THREE
OPER.: ANY ONE Select the min. number of phases on which the faulty condition has to occur for
UNDERVOLTAGE 2 intervention.
If at least one relay
has been selected in
"UNDERVOLTAGE 2 RELAYS"
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Chapter 4: "SETPOINTS" Menu
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Chapter 4: "SETPOINTS" Menu
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Chapter 4: "SETPOINTS" Menu
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Chapter 4: "SETPOINTS" Menu
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Chapter 4: "SETPOINTS" Menu
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Chapter 4: "SETPOINTS" Menu
• LATCHED operation:
In case of fault condition due to which the related output must activate, this output will
be energized for an indefinite time. The output relay will de-energize only when the fault
condition is no more present and the unit is RESET.
• AUTORESET OPERATION:
The relay is energized for the whole duration of the faulty condition; as soon as the
faulty condition is solved, the relay is energized for a period of time corresponding to
AUX1 RESET TIME, then it de-energizes.
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Chapter 4: "SETPOINTS" Menu
• LATCHED operation:
In case of fault condition due to which the related output must activate, this output will
be energized for an indefinite time. The output relay will de-energize only when the fault
condition is no more present and the unit is RESET.
• AUTORESET OPERATION:
The relay is energized for the whole duration of the faulty condition; as soon as the
faulty condition is solved, the relay is energized for a period of time corresponding to
AUX2 RESET TIME, then it de-energizes.
• LATCHED operation:
In case of fault condition due to which the related output must activate, this output will
be energized for an indefinite time. The output relay will de-energize only when the fault
condition is no more present and the unit is RESET.
• AUTORESET OPERATION:
The relay is energized for the whole duration of the faulty condition; as soon as the
faulty condition is solved, the relay is energized for a period of time corresponding to
AUX3 RESET TIME, then it de-energizes.
VOLTAGE PROTECTION RELAY - VPR-A 4.12 Manual P/N: VPR-A GBM 06/11/2006
Chapter 4: "SETPOINTS" Menu
• LATCHED operation:
In case of fault condition due to which the related output must activate, this output will
be energized for an indefinite time. The output relay will de-energize only when the fault
condition is no more present and the unit is RESET.
• AUTORESET OPERATION:
The relay is energized for the whole duration of the faulty condition; as soon as the
faulty condition is solved, the relay is energized for a period of time corresponding to
AUX4 RESET TIME, then it de-energizes.
• LATCHED operation:
In case of fault condition due to which the related output must activate, this output will
be energized for an indefinite time. The output relay will de-energize only when the fault
condition is no more present and the unit is RESET.
• AUTORESET OPERATION:
The relay is energized for the whole duration of the faulty condition; as soon as the
faulty condition is solved, the relay is energized for a period of time corresponding to
AUX5 RESET TIME; then it de-energizes.
VOLTAGE PROTECTION RELAY - VPR-A 4.13 Manual P/N: VPR-A GBM 06/11/2006
Chapter 4: "SETPOINTS" Menu
The following lines will be displayed only if “NO” has been selected in OUT OF SERVICE ON AUX6, in the
SETPOINT PAGE 2 – SYSTEM SETUP.
• LATCHED operation:
In case of fault condition due to which the related output must activate, this output will
be energized for an indefinite time. The output relay will de-energize only when the fault
condition is no more present and the unit is RESET.
• AUTORESET OPERATION:
The relay is energized for the whole duration of the faulty condition; as soon as the
faulty condition is solved, the relay is energized for a period of time corresponding to
AUX6 RESET TIME; then it de-energizes.
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Chapter 4: "SETPOINTS" Menu
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Chapter 4: "SETPOINTS" Menu
SETPOINT PAGE 9 This PAGE allows to enable/disable the recording of the events, up to 10 max., according
OUTPUT RELAYS to FIFO (First-In, First-Out) mode. Once 10 events are stored, the oldest event is cleared
by the new one occurred.
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Chapter 4: "SETPOINTS" Menu
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Chapter 4: "SETPOINTS" Menu
RELAYS TEST RANGE: ........................... AUX1; AUX2; AUX3; AUX4; AUX5; AUX 6 (Service); ALL
NONE Select the involved output for testing the correct operation of the output relays by using
VALUE and VALUE and press STORE. Press RESET to return to the normal
condition.
END OF
SETPOINTS
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Chapter 5: "ACTUAL VALUES" Menu
AB: 00.0 BC: 00.0 It indicates the RMS value of line voltages.
AC: 00.0 V
AN: 00.0 BN: 00.0 It indicates the RMS value of phase voltages.
CN: 00.0 V
VOLTAGE 3V0 It indicates the RMS value of the 3V0 homopolar voltage.
0.00 V
AB: 00.0 BC: 00.0 It indicates the % unbalance of VAB, VBC and VCA voltages.
AC: 00.0 %UNB Each value is calculated by dividing the deviation as to it by the average value.
VOLTAGE AVERAGE It indicates the average of the 3 RMS values of the line voltages.
0.00 V
END OF PAGE Last LINE of PAGE 1. Press LINE or ▲PAGE, to pass to the first line of PAGE 2.
9 LINE ⇒ It displays the 3V0 homopolar voltage (at the event time)
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Chapter 5: "ACTUAL VALUES" Menu
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Chapter 6: Automatic functioning
6. AUTOMATIC FUNCTIONING
6.1 CONDITION OF AUTOMATIC FUNCTIONING
When starting the VPR-A or after 5 minutes from the last operation carried out on the front keyboard, the relay
cyclically displays the following information:
- line voltages
- phase voltages
- 3V0 homopolar voltage.
When supplying the power to the VPR-A, the following message is displayed:
ORION ITALIA
VPR-A RELAY
AB: 00.0 BC: 00.0 It indicates the RMS value of line voltages.
AC: 00.0 V
AN: 00.0 BN: 00.0 It indicates the RMS value of phase voltages.
CN: 00.0 V
VOLTAGE 3V0 It indicates the RMS value of the 3V0 homopolar voltage.
0.00 V
If any fault has caused the protection relay intervention and consequently the device turning off due to
voltage loss, when the power supply is restored the relay will activate and light the MEMORY led. This
indication signals that the device has switched off due to a fault condition.
Press RESET to turn off the signalling.
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Chapter 7: Events recorder
7. Events recorder
Press ACTUAL VALUE and select the page: EVENT [Æ Actual value 2: EVENTS] to display the last
10 events.
All events, up to 10 max., will be stored in a memory buffer operating in FIFO (First-In, First-Out)
mode. Once 10 events are stored, the oldest event is cleared by the new one occurred.
VOLTAGE PROTECTION RELAY - VPR-A 7.1 Manual P/N: VPR-A GBM 06/11/2006
Chapter 8: Troubleshooting
8. Troubleshooting
PROBLEM SOLUTION REFERENCE
The display does not turn on. 1. Check the power supply to the Wiring diagram
auxiliary terminals.
The display is “On” but no message is 1. Check the power supply voltage is Wiring diagram
displayed. the same as the one indicated on
the plate (on the back of the relay).
The outputs appear not to work properly. 1. Verify the settings of modes and
times in “SETPOINT PAGE 7 –
OUTPUT RELAYS” [Æ Chapter 4]
2. Verify the proper working by means
of the functions in “SETPOINT
PAGE 14 – CALIBRATION MODE”
[Æ Chapter 4]
VOLTAGE PROTECTION RELAY - VPR-A 8.1 Manual P/N: VPR-A GBM 06/11/2006
Chapter 9: Warranty
9. Warranty
ORION ITALIA warrants that the materials and the labouring of every relay have no faults with normal
use and working conditions for a period of 12 months starting from the date of shipping from the
manufacturer.
In case of fault included in the warranty conditions, ORION ITALIA takes full responsibility for repairing
or replacing the product without any extra fees for the buyer. The warranty is always considered free-
port to our head office in Piacenza.
This warranty is not valid for any device that has been subject to incorrect use, negligence, accidents,
incorrect installation or that has not been used in accordance with the instructions, or for any device
tampered outside the factory. ORION ITALIA will not be responsible for the consequences of any
damages, even indirect, for the loss of gain or for the eventual costs deriving from any malfunctioning
or from any incorrect use or setting of our devices.
ORION ITALIA reserves the right to modify the device and/or replace what is described in this manual
without any previous notice.
VOLTAGE PROTECTION RELAY - VPR-A 9.1 Manual P/N: VPR-A GBM 06/11/2006
ORION ITALIA srl Via G. Orsi 35, 29100 Piacenza [PC] – Italia
Telefono: ++ 39 0523 591161, Fax: ++ 39 0523 593898, Internet: www.orionitalia.com