The Structural Engineer July 2022
The Structural Engineer July 2022
Designing The
Londoner hotel
Taking
inspiration
from the past
What lessons are there for today’s
climate-conscious engineers in the
materially efficient experimental
designs of yesteryear?
Our five options offer various levels of targeting and visibility. These include:
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RAPID RESPONSE
“
We managed to fill all the posts we advertised with
the IStructE, and wish to thank you for the support
and advice you provided during the process. I was
really pleased with the spread and quality of
responses we received — and have even managed to
find a suitable candidate for a European office as
”
well as filling the UK roles.
Features
13 Kenneth Severn Award 2022
Professional
guidance 42
16 Construction products: changes to
certification rules in the UK
18 CROSS Safety Report: Rotting plywood
decking on grandstand
Industry CPD
22 Structural thermal breaks: design
considerations and certification
Project focus
26 Digging deep: design and construction of
The Londoner hotel
Opinion
8
36 Comment and reply: Time to be lean
38 Verulam
At the back
TENSILE STEEL LATTICE SHELL BY VLADIMIR SHUKHOV © ALAMY
40 Diary dates
42 Spotlight on Structures
44 Library update
Volume 100 │ Issue 7 │July 2022
22 26
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thestructuralengineer.org | July 2022
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DESIGN
SENIOR DESIGNER
Nicholas Daley
PRODUCTION JUNE SAW ANOTHER step towards a post-Covid structural thermal breaks (page 22), an update on
PRODUCTION DIRECTOR
Jane Easterman
‘normal’ with the return of the Institution’s People product certification in the UK (page 16), a CROSS
and Papers Awards ceremony to its usual position report on rotting plywood decking on a grandstand
EDITORIAL ADVISORY GROUP
Will Arnold MIStructE
in the calendar following postponements in the (page 18), as well as our usual Verulam (page 38),
Premma Makanji MIStructE past two years. The annual lunch is a celebration Diary dates (page 40) and Spotlight on Structures
Allan Mann FIStructE
Chris O’Regan FIStructE of the various ways in which members – and non- (page 42) pages. We also bring you a Library
Angus Palmer MIStructE
Simon Pitchers FIStructE
members – contribute to the Institution’s activities, update on seismic design (page 44) and the latest
Eleana Savvidi MIStructE recognising achievers both at the beginning of their winners of The Drawing Board (page 46).
Subscription prices careers and with a lifetime’s work behind them, both I hope you enjoy the issue.
Institutional: £479
Personal (print only): £110
in the UK and internationally. Find out who won
Personal (online only): £110 what this year on page 8. Corrections
Personal (Student Member): £45
Among the annual prizes is the Kenneth Severn 1) ‘Proposed changes to the Institution Bye-
Single copies: £25 (incl. p&p) Award – an essay competition in which young Laws: a summary for members’, June 2022
Printed by engineers respond to a question set by the In Figure 1 of the above article, the grade
Warners Midlands plc
The Maltings, Manor Lane Bourne,
President. This year’s winner, Andrew Blackie, ‘Associate-Member (AMIStructE)’ was incorrectly
Lincolnshire PE10 9PH considers how construction can reduce its carbon presented as ‘Associate (AMIStructE)’. A
United Kingdom
footprint by learning from the past with a new corrected version of the article is available online.
© The Institution of Structural Engineers.
The Structural Engineer (ISSN 1466-5123) is approach to materials, efficiency
published by IStructE Ltd, a wholly owned
subsidiary of The Institution of Structural
and reuse, underpinned by data 2) ‘Concrete-encased
Engineers. It is available both in print and online. collection and an understanding steel frames, 1900–70:
Contributions published in The Structural of statistics (page 13). I hope
you find Andrew’s ideas as
CONSTRUCTION considerations in
their assessment and
CAN REDUCE
Engineer are published on the understanding
that the author/s is/are solely responsible for the
statements made, for the opinions expressed interesting as our judging refurbishment’, May 2022
and/or for the accuracy of the contents.
Publication does not imply that any statement or panel did. ITS CARBON A production error led to
opinion expressed by the author/s reflects the
views of the Institution of Structural Engineers’
Elsewhere in the issue, our
project case study is of The
FOOTPRINT the wrong diagram being
published as Figure 4 in the
BY LEARNING
Board; Council; committees; members
or employees. No liability is accepted by such
persons or by the Institution for any loss or Londoner hotel development above article. A corrected
damage, whether caused through reliance on
any statement, opinion or omission (textual
or otherwise) in The Structural Engineer, or
in the capital’s West End. The
article illustrates the considerable
FROM THE PAST version of the article is
available online.
otherwise.
technical challenges the project
The Institution of Structural Engineers
International HQ
team overcame in designing and constructing a
47–58 Bastwick Street basement over 30m deep on a city-centre site, but ut
London EC1V 3PS
United Kingdom also highlights the embodied carbon of this type
t: +44 (0)20 7235 4535
e: [email protected]
of development and the extent to which this is
influenced by the brief (page 26).
The Institution of Structural Engineers
Incorporated by Royal Charter For those of you grappling with the challenge off
Charity Registered in England and Wales number
233392 and in Scotland number SC038263
working towards lower-carbon designs, I’d like to
draw your attention to the new sustainability report rt
template developed by the Sustainability Panel and d
Climate Emergency Task Group to complement the he
Structural Plan of Work. Find out more on page 12. 2.
Other content includes a CPD module on
5
thestructuralengineer.org | July 2022
IIndustry news
N
New framework
aims to improve
a
construction site
c
productivity
p
The Construction Productivity Taskforce – a
UK industry initiative bringing together clients,
contractors, supply chain and consultants – has
published a practical seven-step framework to
improve construction site productivity.
Measuring Construction Site Productivity: A
seven-step framework for success has been
produced to help businesses within the sector
collect the relevant data and measure productivity,
in order to increase efficiency and improve
performance on sites. The framework has
been designed to support the work of all major David receives the
contributors to the construction industry, including 2015 President’s
clients, contractors, designers and those within the Award from Tim Ibell
supply chain.
The methodology behind the framework draws Industry news
on the learnings and good practice gained from the training courses he runs to develop graduates’
two live UK pilot project sites: Landsec’s The Forge
Institution Fellow recognised in
understanding of structural behaviour. David
in Southwark and Norton Folgate, British Land’s Queen’s Birthday Honours
devised his ‘Brohn Method’ for the development
Blossom Street development. The document Dr David Brohn FIStructE has been made an of a sound, reliable and effective basis of an
offers two highly detailed and practical case MBE for services to structural engineering in the understanding of structural behaviour in the 1970s
studies per site, clearly demonstrating how the Queen’s Birthday Honours. following testing of graduate engineers at Arup.
seven-step framework proposed by the taskforce David is the founder of E-Training Systems David was previously awarded the IStructE
can be implemented. Ltd and is well known to many members as the President’s Award in 2015 in recognition of his
Findings from the pilot sites suggest that author of Understanding structural analysis and for teaching methods in structural engineering.
productivity can be significantly enhanced via
increased automation, use of digital technologies,
improved management, upskilling and reduced
Industry news
waste, among others. Penny Gowler wins WICE award for work on sustainability
Congratulations to Penny Gowler MIStructE, who has won the Award
Download the framework document at for Best Woman in Environment and Sustainability at the Women In
https://media.bethebusiness.com/ Construction & Engineering (WICE) Awards.
documents/BtB_Measuring_Construction_ Penny is a Director and Head of Sustainability at Elliott Wood, and was
Productivity.pdf. recognised for work that includes developing the IStructE’s Structural
Carbon Tool in partnership with Elliott Wood, and spearheading the Full
Circle to Reuse guide developed by Elliott Wood and Grosvenor.
Industry news
Updated Tata Steel app and
design guide examples highlight Read more about Penny’s commitment to sustainability and
the circular economy in a profile published in the June issue
carbon emissions of The Structural Engineer: https://istructe.info/profile-penny-
Tata Steel’s hollow sections business has gowler.
launched an updated app and set of design
examples that helps engineers to minimise
embodied carbon when using its Celsius hot
finished hollow sections. Industry news
The Celsius design app has been updated
Modular construction can cut carbon emission by up to 45%,
to include data on carbon emissions for each
section, to demonstrate the carbon benefits of
study finds
section choice. The new design guide examples Research by academics at the University of Street, Croydon, UK, found that the modular
show the use of high-strength S460 steel in Cambridge and Edinburgh Napier University schemes saved a combined total of
some simple designs giving benefits against the has found that factory-produced homes can 28 000t of carbon compared with traditional
standard S355 grade. emit up to 45% less carbon than traditional construction methods, with the emissions
Using the app, engineers can see how they methods of residential construction. reductions a result of units being completed
can save 20% of the emissions from the steel The researchers studied two modular off site in a controlled assembly line
sections they might otherwise have chosen in the housing schemes designed by HTA Design, environment and taken to site in one delivery.
standard grade. The design guide examples also consisting of a total of nearly 900 homes: The research was carried out by Dr
show the same benefit by increasing the strength Ten Degrees in Croydon – a pair of 44- and Tim Forman, senior research associate at
grade to S460NH. 38-storey towers, and The Valentine, a University of Cambridge, and Professor
10-storey student accommodation block in Francesco Pomponi and Dr Ruth Saint
Find out more at Redbridge. of Edinburgh Napier University. The study
www.tatasteeleurope.com/celsius. The report, Life Cycle Assessments of was managed by HTA Design for Tide
The Valentine, Gants Hill, UK and George Construction and Vision Modular Systems.
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July 2022 | thestructuralengineer.org
350
structural engineering vacancies.
posted on
jobs average
every month
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July 2022 | thestructuralengineer.org
People and Paper awards_TSE July 2022_The Structural Engineer.indd 8 22/06/2022 16:52
People and Papers Awards Upfront
Jess Foster collected a Clancy Prize on behalf of her The Kenneth Severn Award essay competition for Kamil Riedel took first place in the presentation
colleague, Claire Young young engineers was won by Andrew Blackie category at the Young Researchers Conference
Rossella Nicolin received a Lewis Kent Award for her Phillip Nelson collected a Lewis Kent Award for his Peter Finnegan was the recipient of a Service Award
dedicated service to the Institution dedicated service to the Institution for his support of the Republic of Ireland Regional Group
Angelo Manesero was given a Service Award for his Peter Oborn was made an Honorary Fellow in recognition An Honorary Fellowship was bestowed on Neil Gibbins
support of the United Arab Emirates Regional Group of his key role in the creation of the UK Built Environment in recognition of his work in championing fire safety in
Advisory Group engineering
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thestructuralengineer.org | July 2022
People and Paper awards_TSE July 2022_The Structural Engineer.indd 9 22/06/2022 16:55
Upfront Research update
Research update
In the first instalment of a new feature in collaboration with the IStructE Research Panel, we
discover how graphene is being used to enhance concrete at the University of Manchester,
and learn about a new approach to the documentation and assessment of masonry structures
using geometric digital twins which has been developed at the University of Leeds.
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materials has inverted. With this change FIGURE 3: Block Research Group’s funicular vault slab3 key component of material science
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thestructuralengineer.org | July 2022
Construction products:
On the face of it, there is very little
variance between the processes,
and the harmonised standards and
changes to certification
assessment documents are, as yet,
unchanged.
However, there is a risk that not
rules in the UK
all products currently used in the UK
will have a UKCA mark by 1 January
2023. The implementation of the new
process requires the UK approved
Richard Lankshear and Andy Jackson provide an update on the UK’s bodies to be registered and listed
on a database; they must carry out
new certification regime for construction products following Brexit.
the assessment of all products that
require the UKCA mark.
Introduction EU Construction Products Regulation Furthermore, manufacturers that
Following the UK’s exit from the as transposed into UK law (with supply to both Europe and the UK
EU, a number of changes have amendments). These are similar to now require both a CE mark and a
been made to replace EU legislation the previous arrangements, but the UKCA mark. This may influence a
that no longer applies in the UK. key difference is that UK bodies must decision on whether to supply to
This includes replacement of the carry out the assessment in line with both markets.
existing EU Construction Products UK standards. The differences are
Regulation and replacement of the summarised in Table 1. Find out more
CE mark with a new UKCA mark, or The UK government is currently
UKNI mark for Northern Ireland. The new UKNI mark running a series of webinars on the
Although the UKCA/UKNI In Northern Ireland, assessment of UK regulatory regime for construction
approach is similar to that of the ‘qualifying’ products for placement products, available at: www.gov.uk/
CE mark, some important changes on the local market will need to be guidance/webinars-for-using-the-
have been made to the terminology undertaken in accordance with EU ukca-marking-and-placing-goods-
and process. This note provides a regulations, although marking of on-the-market-in-great-britain-and-
summary of the key changes. products will depend on the body that northern-ireland#webinars-for-great-
The new marking came into effect undertakes the AVCP. britain-england-scotland-and-wales.
on 1 January 2021. However, to Where the AVCP is undertaken by
allow businesses time to adjust to UK bodies, the product can be placed This update has been prepared
the new requirements, use of CE on the market with a ‘UKNI & CE’ by Richard Lankshear CEng,
marking is permitted until 1 January mark. Where the AVCP is undertaken MIStructE and Andy Jackson
2023 in most cases. by a European notified body, this will CEng, MIStructE of NHBC on
lead to a ‘CE’ mark and the product behalf of the IStructE Business
Existing CE mark can be placed on the Northern Ireland Practice and Regulatory Control
The regulations require market. Committee.
manufacturers to provide a
declaration of performance for
products that are covered by a Table 1: Differences between EU and UK assessment processes
harmonised standard following
an assessment and verification EU term UK (GB) term Notes
of consistency of performance A declaration of performance is needed for products on the
(AVCP). Depending on the AVCP Declaration of performance
GB market
system, certain tasks are required
to be undertaken by a notified body Harmonised Designated Designated standards are listed by the UK government. At
– this is specified by the relevant Standard Standard present, EU harmonised standards have been adopted
harmonised standard. Assessment and verification of A system defining how to assess products and control the
Most structural products are consistency of performance constancy of the assessment results
covered by a harmonised standard,
but those that are not can still An approved body is one that can undertake AVCP on
Notified body Approved body
be placed on the market with a products for the UK market
CE mark following a European
European Technical UK Technical The UK Technical Assessment uses a UK Assessment
Technical Assessment by a Technical
Assessment Assessment Document developed by UK TABs
Assessment Body in accordance
with a European Assessment Only UK TABs can undertake assessments or develop
Technical Assessment Bodies (TABs)
Document. assessment documents for the UK
Assessment Documents are used where no standard
New UKCA mark European
UK Assessment exists for determination of AVCP. Allowance is made for
In England, Wales and Scotland, Assessment
Document UK TABs to use EU documents for assessment where
assessment of products is to be Document
permission is given
undertaken in accordance with the
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July 2022 | thestructuralengineer.org
Rotting plywood
decking on grandstand
As the summer event season gets under way in the UK, we present a safety report highlighting the
need for robust inspections of temporary demountable structures.
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Sponsored by
Getting anchor
installation
right to BS 8539
Sometimes the smallest of changes can have much which would be beneficial for an application such
larger unintended consequences, and this is true as a facade frame where tens of thousands of
for post-installed anchors and the anchor points anchors may need to be installed.
they are used for. To illustrate this, let’s consider For this example, the specifying engineer
a concrete slab face to which anchor points for a was not notified by site of the need for 20mm
facade frame have been installed. The contractor of packing, so the installation team has installed
responsible has requested the anchor manufacturer the originally specified anchor. This means the
carries out proof installation testing to check the anchors may have been installed at a depth
anchors have all been installed correctly. However, 20mm shallower than the design, which would
it is noted that 20mm of metal shims have been significantly reduce the total loadbearing capacity
installed between the fixture and the slab on one of the anchors. If the utilisation of that design
of the concrete faces. As this is a deviation from anchor capacity was already high, then it is likely
the original anchor point design provided to the that with the reduced depth would mean the
anchor tester, which didn’t include any packing, it is anchors would be overloaded and not safe for use
flagged as a potential issue. over their working life.
Upon investigation it turns out the slab face was Another issue with a reduced embedment depth
outside of the allowable tolerance of 10mm, by is that the depth these anchors are now installed
an additional 10mm. This information, however, at may be less than what approvals may allow. As lever arm can cause over-utilisation of the steel
was not communicated back to the engineer per the recommendation of British Standard 8539: capacity of an anchor over its working life.
responsible for the anchor point design, which Code of practice for selection and installation of In all the seemingly innocuous addition of 20mm
was issued prior to the slab being in place on site. post-installed anchor, if the application is deemed of packing has not only reduced the loadbearing
Unfortunately the specifying engineer also didn’t safety critical then anchors with a relevant European capacity of the anchor in the concrete, but also
take into consideration tolerances of the slab for the Technical Assessment (ETA) approval should be greatly increased the requirement on the steel
anchor point design, something that is commonly used. All ETA approved anchors have a minimum capacity of the anchor. Also, by taking the decision
overlooked, as the assumption was that packers allowable embedment depth. So, if an anchor is to deviate from the original design, the installation
could be used without further consideration. Also, installed at a depth less than these minimum values team has unknowingly taken over engineering
the main contractor did not then the approval and the responsibility for the anchor points where the
provide tolerance information characteristic data provided by packing has been used.
when passing over information it for design is no longer valid. This hypothetical example of the additional
on the concrete slab to The reduced embedment packing we’ve discussed in this article has been
the engineer specifying the depth is not the only issue, drawn from many projects where Fischer site
anchors. however. As the anchor points support have witnessed the issue over the years.
So, would 20mm of are installed on the face of the Examples include use of packing when none were
packing really make that big slab then a shear load would considered in the design, shallow embedment
a difference? In the world of be acting upon them. Adding of anchors due to rebar strikes, installers lacking
anchor design then yes, quite a 20mm non-loadbearing layer the correct installation equipment and many more
a lot actually. A good anchor between the fixture and the issues are for more common than most would
point design would see the substrate would mean there’d think. This indicates that rather than being a
safe working capacity of the now be a lever arm effect on collection of isolated issues there is a more endemic
anchors utilised as much as the anchors which would need issue when it comes to anchors in the industry.
possible in order to minimise to be considered. This is often That issue is communication, communication
the required embedment depth a much bigger problem for between involved parties, between contractors
of the anchor. This would be an anchor point as even an and installers, between those on site and those in
to minimise installation time, introduction of a relatively small the design office. The lack of communication isn’t
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July 2022 | thestructuralengineer.org
8539. While there are a number of stakeholders anchor points to ensure any changes to loading
identified within the standard, we work closest due to the new locations of the anchor points are
with designers, contractors, and installers. accounted for.
Working with our clients we can use our in-depth As you can see neither option when it comes
technical and on-site knowledge to help identify to remedial work is ideal and both can potentially
solutions for potential problems at any stage of delay a project significantly. This highlights the
the process from design to installation. While BS importance of ensuring that all possible issues with
8539 provides non-discipline specific general an installation are considered within the design
advice, our years of experience of working with a and instruction is prepared for the event of them.
wide variety of disciplines within the construction For our packing example, in accordance with the
industry allows us to provide tailored advice for Eurocode 2 Part 4 design method, you are allowed
many within it. a packing thickness of up to half the diameter of
To revisit the packing issue one final time, we’ve the anchor specified before a lever arm must be
identified the issues adding 20mm packing has considered, in addition to other requirements that
caused, so how now to rectify them? First step must be satisfied for this to be held true. So, if you
would be to update the original anchor point know that the tolerance of the concrete is greater
design for the changes made on site, the easiest than this value, then specifiers should include
way to do this would be to utilise Fischer’s C-Fix packing in the anchor point design.
anchor point design suite. However, it is likely for Another important thing that it highlights is how
the reasons discussed that the updated design crucial getting the anchor installation right the first
with the original specified anchor will now be time around is. Often installers are not provided
over-utilised and not safe for use. This means that with all required information for the installation,
remedial actions will have to be looked at, and then and instruction of what to do if they encounter
the most suitable undertaken. a problem. Too often they are left to make
Ideally, we’d want to keep the anchor point in decisions about the installation which are not their
place and carry out in-situ actions, as opposed to responsibility. Instead, they must be made aware
the framing already installed being taken down so by the contractor responsible that if they come
something that is done intentionally, more a product the anchor points could be replaced or moved. across an issue which means they cannot install
of an unfortunate fact that anchors simply aren’t This presents its own challenges, mostly due to the the anchor point as per the provided design and
given the full consideration they need. fact for the majority of anchor types once they’re instruction, then they are to flag it to the relevant
In the grand scheme of a project, anchors are installed, they have to be diamond core drilled out. parties for assistance.
a relatively small part of a much larger puzzle. There are exceptions such as such as the FBS II These are topics covered extensively within
As a result, they are overlooked at times as the concrete screws which can be removed with an BS 8539 and something Fischer can support our
challenges of the applications they’re used with impact driver, but these exceptions are very much clients with. Whether that’s with support with the
are usually far greater than the anchors keeping a minority. First issue is whether there is sufficient initial anchor point design, or the planning of the
the applications in place. However, the amount of space on the baseplate to do this and then installation and providing free installation training
effort that goes into resolving some of the trickiest secondly, having to ensure the anchor that replaces on site to the installer teams. We are also providing
applications will all be for noting if anchor the it has an ETA approval for diamond core holes. further online support via the Fischer Professional
anchors holding in place aren’t given their due These anchors are in far fewer numbers than those App and our training portal which is available to our
consideration. which have approval for standard drilling, reducing clients. If remedial actions are required, then Fischer
The easiest way to work out how you can ensure the choice available. Also, the majority of core is also on hand to support with both analysis of
that this can be done is to first understand the drilled hole anchor installations require the drill hole the issue and recommendations for what actions
recommendations within British Standard 8539. to be washed out with water before being blown can be taken. Again, this is all part of ourselves
The focus of the standard is to provide guidance out, increasing installation time. at Fischer adhering to BS 8539 and fulfilling our
on how to ensure that anchors can be selected, If an in-situ fix isn’t possible then unfortunately responsibilities set out within it.
designed, and installed correctly. The key message the anchor point must be replaced, which usually Hopefully this article has highlighted the
of it is that all stakeholders must be aware of their means it has to be moved as well. This in turn importance of both giving anchors and anchor
roles and responsibilities in the selection, design, usually requires the removal of the application points the due consideration they require, the
and installation of anchors, as well as being aware that is reliant on the affected anchor points, to importance of getting the installation right first time
of the responsibilities of the other stakeholders. allow the remedial actions to be carried out. So, and understanding your roles and responsibilities
As an anchor manufacturer, we at Fischer in our example this would be any element of the under BS 8539. Fischer will always be on hand to
have a responsibility to all stakeholders to provide facade frame reliant on the anchor points on the provide support and guidance to help anyone who
them with the necessary support to help them level affected by the packing. This will also likely would like to learn more about BS 8539 and the
adhere to the recommendations set out within BS mean a redesign of both the application and the best practices it recommends.
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thestructuralengineer.org | July 2022
Supplied and
sponsored by Industry CPD
Structural thermal
breaks: design
considerations and
certification
This CPD module, sponsored Continuing professional development (CPD) ensures you
by Farrat, examines the realities remain competent in your profession. Chartered, Associate and
of designing for the competing Technician members of the Institution must complete a specified
requirements of structural, amount each year. All CPD undertaken must be reported to the
thermal and fire performance Institution annually. Reading and reflecting on this article by
through the lens of structural correctly answering the questions at the end is advocated to be:
thermal breaks.
1 hour of verifiable CPD
Introduction the use of structural thermal breaks. Structural Alongside energy loss, thermal bridges in a
In construction, thermal breaks prevent or reduce thermal breaks are a solution to avoid thermal building fabric can result in condensation and
the flow of thermal energy between elements of bridges in building details that pass between mould growth. This is where the temperature
a building. Structural thermal breaks help prevent spaces of differential temperature, specifically of a room’s internal surfaces is sufficiently low
thermal bridges in structurally loaded building where the thermal break material needs to for moisture laden air to reach a dew point
details that pass between spaces of differential perform both in transmitting structural loads as temperature and condensate and, in some cases,
temperature. The two primary reasons for avoiding well as preventing thermal movement across the for the propagation of mould spores to occur.
thermal bridges are to reduce energy loss and connection.
mitigate risk of condensation. The choice of The impact of poor detailing resulting in Applications
thermal break material can significantly affect a thermal bridges occurring in building envelopes Structural thermal breaks can be incorporated
building’s overall performance. is well documented. The resultant energy loss into any detail where there is a calculated or
This CPD will examine the realities of designing can impact severely on the overall performance perceived risk of a thermal bridge occurring.
for the competing requirements of structural, of a building in respect of the amount of energy This is typically in details that occur in building
thermal and fire performance and meeting the required to heat or cool a space and the cost of envelopes (Figures 1 and 2) or where significant
ever-increasing demand for construction product that energy both monetarily and environmentally. temperature difference is likely to occur between
safety and certification through the lens of Building regulations typically guide the designer compartments, such as highly controlled
structural thermal breaks. in understanding the minimum requirements atmospheric environments (plant or server rooms)
in thermal performance of building elements or warm high humidity environments, such a
Why use thermal breaks? to achieve satisfactory thermal performance in brewery or swimming pool.
Modern building design and regulation recognise respect of energy loss or gain. In England and Examples are:
the importance of energy conservation and Wales, approved Document L gives detailed | facade system connections to the primary
occupier comfort in all aspects of construction guidelines for calculating Target Emissions Rates frame
detailing. Developments in material science and and Target Fabric Energy Efficiency and minimum | brise solei and canopies
advanced manufacturing techniques have led to values to satisfy these requirements. | roof plant room columns
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July 2022 | thestructuralengineer.org
FIGURE 1: Farrat structural thermal break in typical Table 1: Critical temperature factors
concrete-to-steel connection
23
thestructuralengineer.org | July 2022
used to specify materials that will meet design FIGURE 5: TBF thermal break connected between sections assumption of complete loss of the thermal
requirements. break material in the accidental condition. For
The Building Research Establishment (BRE) accidental conditions, excessive deformations
has produced indicative details available online are acceptable provided that the stability of the
to assist in the specification of solid-state thermal structure is maintained.
breaks, which can be relied upon in the absence
of a full 3D model analysis. Rules for fire protection are formulated in
The scheme database includes both BRE relation to time and the safety afforded to persons
Certified Thermal Details and Products and exiting the building and firefighters attending the
Government Accredited Details and this provides blaze. A large part of this is the propensity of
a freely accessible and independently assessed materials used to either contribute to the fire load
and certified resource for users. The third- and ease of ignition or continue to burn, causing
party BRE global certification can distinguish the fire to spread.
products and services from their competitors and
give customers confidence about the thermal FIGURE 6: TBF sections before fire test Fire testing
performance of the products. The database has Investigation and analysis of events such as the
been developed to enable details to be linked Grenfell fire has revealed that failure of even the
directly into SAP 2016 and is also featured within smallest simple detail in a safety critical area of a
the BRE Home Quality Mark standard. facade can lead to catastrophic failure, resulting
A number of typical connection details have in uncontrolled failure of systems designed to
been analysed under the scheme to assist prevent loss of life in the event of fire. To limit the
designers when specific modelling of their details possibility of these types of failures, specification
is not undertaken. All details assessed (Ref of the correctly tested and certified materials is
600063 to 600068) had a temperature factor critical.
above 0.80, meaning mitigation against risk of Components such as structural thermal breaks
surface condensation (Table 1). can play a pivotal role in maintaining structural
After determining the thermal performance integrity in the event of a fire. Testing of these
of the construction detail, either through components in realistic details in combination
modelling or using exemplar details for the with other safety critical components is
smallest cross-sectional area of penetration/ essential to fully understand the implications of
connection, the thickest thermal break plate able However, while strengthened regulations are specification choice (Figures 5 and 6).
to be accommodated with the lowest thermal evolving to ensure that disasters such as the Full-scale fire testing and post-test analysis
conductivity must be selected to ensure optimum Grenfell fire cannot happen in the future, some allow the correct specification choices to be
performance. designers are already recognising the direction of made and give the designer the confidence to
travel and choosing to go beyond the regulations. create details without fear of unforeseen failure.
Recommendations Driven by several factors, particularly client and Clear, transparent publishing of test
Carry out a full analysis of the cold bridge – heat insurance insistence on future-proofing, they are results allows others to question and assess
loss/condensation risk in conjunction with codified pushing up the minimum standard when it comes performance in new and amended details,
methodology to determine the thermal break to fire performance. as well as direct unambiguous questioning of
requirements (Figure 4). Structural thermal breaks, like most building manufacturers and suppliers as to the probity of
The best thermal performance will be materials, can be produced with different grades results.
obtained by: of flammability and performance under fire Supplementary and complementary testing of
1) developing the smallest cross-sectional area loading. Where fire sits high up the order of risk, material designed to continue to perform in the
of penetration/end connections using the alongside structural and thermal performance, event of prolonged exposure to fire also serves
smallest cross-sectional area of bolts through designers should look to choose a certified fire- to reassure owners and occupants alike that
the connection resistant material. their safety has been forefront in the mind of the
2) using the thickest thermal break plate The decision on specification of structural building designers.
3) using materials with a low thermal conductivity thermal breaks, by nature of their dual role, can Ultimately, peer-reviewed and independently
value, k come from a number of sources. It is crucial tested construction products give building
4) locating the thermal break connection within that the essential criteria for performance are designers the confidence to propose fully safe
the insulated layer of the building facade/roof understood by all parties and that the final working details.
construction. product supplied is correct by specifically naming In the case of structural thermal breaks, there
manufacturers by name and product. are some simple checks that can be carried out
Design – fire performance Generally, thermal breaks are used in locations to ensure that the best product choices are made
In the majority of applications, there are no that do not require fire protection. Where the where fire performance is a key component of the
requirements to meet any fire regulations (outside connection requires a fire rating: design process.
the fire compartmentation). High-rise buildings (over | a board fire protection system can be applied | Ensure materials are independently certified to
18m/six storeys) now have stricter requirements | sprayed fire protection can be applied. The EN 13501-1 – A2,s1,d0 as a minimum.
for building envelopes following the Grenfell Tower compatibility of the applied fire protection | Choose a material with independent
fire. Structural thermal breaks are excluded from material should be checked with the thermal verification of performance at high
the new Document B requirements but are a key break material temperatures, up to 700°C to EN 604.
component in high-rise building facades. | the connection may be designed on the | Choose a material that is compatible and
24
July 2022 | thestructuralengineer.org
Materials testing
Questions
The provision of manufacturing standards
allows specifiers to compare performance
of different materials as well as warranting
product performance via independent testing.
As with all construction products, physical
properties and levels of performance can be 1) What are the two primary reasons for avoiding thermal bridges?
verified by testing against relevant standards Reducing energy loss
for specific product groups. As new products Mitigating risk of condensation
are developed, standards are created to assess Enhancing aesthetic quality
them. In the case of solid-state structural Improving connection strength
thermal break plates, it is now possible to hold
a European Technical Assessment (ETA) based 2) What thickness of Farrat structural thermal break would typically be the
on European Assessment Document 041877- optimum without having to consider increasing the size of the bolt?
00-0301 certified by the European Organisation 20mm
for Technical Assessment (EOTA). Therefore, 25mm
it is crucial with these critical components
30mm
that independent verification of figures and
35mm
performance is sought via accreditations such
as ETAs or BBA certification.
3) Which two items should be considered when assessing bolt shear resistance
Materials testing takes many forms and is
often tailored towards a specific end use. Where when incorporating a structural thermal break?
there are multiple ways of testing similar Thread direction
physical properties, it is important that the Packs
right test is carried out to suit the situation Large grip lengths
in which the material is used. To this end, Bolt head type
material properties that can vary depending
on variable use factors – such as compressive 4) What is the minimum reaction to fire rating to EN 13501-1 that can be
strength and thermal transmittance in relation to considered where use of non-combustible materials is required?
temperature – need to be assessed correctly. A2-s1,d1
Materials which appear to have similar values A2-s3,d0
can ultimately perform very differently in real-life A2-s1,d0
conditions. A2-s2,d0
CCPI 5) Which two of the following are independent sources for product certification of
One way is to look to the new Code for structural thermal breaks?
Construction Product Information (CCPI). BBA
The CCPI was created to promote an urgent
BRE
and positive behaviour change in the way the
SCI
construction product manufacturing industry
EOTA
manages and provides information on their
products. The CCPI was initiated by the
Construction Products Association (CPA) as a 6) Which three of the following design frameworks can be used to exhibit
direct response to Dame Judith Hackitt’s review consideration for environmental performance of chosen construction products?
of building regulations and fire safety set up in BREEAM
the wake of the Grenfell Tower tragedy. CCPI
Continuing the direction of travel in the LEED
development of design frameworks that guide Passive House
positive use of proven materials and set the
standard for good building design, the rise
of environmental performance awards such Supplied and sponsored by
BREEAM, LEED and Passive House gives a
pathway for designers to use that means that
buildings can be measured against a common
standard and independently assessed to assure
best practice and performance.
25
thestructuralengineer.org | July 2022
FIGURE 1:
The Londoner,
viewed from
Leicester Square
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July 2022 | thestructuralengineer.org
Digging deep:
design and construction
of The Londoner hotel
SYNOPSIS
Located in the heart of London’s West End, The Londoner is a major new hotel on the
world-renowned Leicester Square. The development is situated on a constrained site,
bounded on all sides by roads. Planning restrictions limited the height of the building,
leading to the development having one of the deepest habitable-grade basements in the
world. The basement extends to over 30m deep, with six levels, meaning nearly half of the
building’s floor area is located below ground. This article provides an overview of the key
design and construction considerations associated with building such a deep basement
within the heart of London.
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thestructuralengineer.org | July 2022
I INTEND THIS
PROJECT TO BE MY
LEGACY. LONDON
HAS BEEN VERY
GOOD TO ME AND I
WISH TO BUILD AN
AMAZING HOTEL
THAT CONTRIBUTES
TO LEICESTER
SQUARE BY
BECOMING A NEW
DESTINATION AT THE
HEART OF THE WEST
FIGURE 2:
Cross-section of END AND LONDON’S
building, showing
extent of basement CINEMA EXPERIENCE
Jasminder Singh, Chairman, Edwardian Hotels London
Ground conditions
The ground conditions for any proposed
basement are important. The site comprised
5m of made ground and river terrace deposits
overlying 45m of London clay. The London clay
in turn is underlain by Lambeth group, Thanet
sands and chalk.
The site sloped from north to south with a 3m
change in level.
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FIGURE 5: Diagrammatic cross-section of building slab, a drainage layer was provided to stop
Box 1. Overview of basement high water pressures developing beneath the
design slab. A decision was made not to provide
a heave void, as this would have increased
| Pile wall to basement perimeter: secant ground movements around the excavation. The
to 8m depth to provide water cut-off in foundations were therefore designed to resist
river terrace deposits, with contiguous the large heave pressures.
piles for the remaining depth; male piles In principle, a raft alone could have provided
1180mm diameter. sufficient foundation capacity, but the uneven
| Nominal 425mm thick reinforced distribution of load meant that piles were
concrete liner wall, doweled to pile wall needed to control movements and deal with
to resist lateral earth and hydrostatic areas of uplift due to heave. A piled raft analysis
pressures. was carried out, modelling the relative stiffness
| Capping beam to top of pile wall, of the soil and piles and various loading
varying in depth from 1.6m to 3.1m to scenarios.
suit change in level across site. Heave pressures increase over time, so the
| 1500mm thick piled raft to bottom of maximum settlement and pile loads occur when
basement, with local pits for lifts and the building is first complete, in combination
drainage tanks. Raft and piles were with a full suite of imposed loads. However,
designed to resist heave pressures but when the maximum heave pressure is applied in
not hydrostatic pressure, as underside combination with minimum vertical loads, piles
was drained. can go into tension with upwards deflection
| Four levels of 350mm thick reinforced exhibited. These are at a maximum to the north
concrete prop slabs, plus one partial FIGURE 6: Cross-section through building showing of the site where columns are carrying a lower
prop slab, to transfer lateral earth different ground conditions axial load due to transfer structures at the upper
pressures across basement void. levels.
| Six S460 HISTAR transfer trusses,
spanning up to 21m and weighing over Prop slabs
60t each. As well as supporting vertical loads, the basement
| Four levels of temporary steel props, floor slabs resist significant lateral earth pressures.
specially fabricated for the project. A coarse 3D finite element (FE) model of the
basement with each of the prop slabs was created
in Oasys GSA1 to understand how the lateral
Groundwater observations indicated water to loads were transferred between levels through
have been encountered at between 4m and 6m the basement perimeter walls and stability
depth. This suggested a potential for a shallow cores. The model was staged to capture the
aquifer to be present within the river terrace behaviour of the basement as each floor was
gravel perched on top of the London clay. The installed and the subsequent temporary props
Lambeth group and Thanet sands beneath were removed, as well as the transition from
the London clay also contain water-bearing short-term undrained soil pressures to the long-
sand layers which had the potential to cause term drained condition.
construction difficulties.
stiff London clay. However, it was established
Structural design that the foundation piles should remain in the
A cross-section of the building is shown in London clay and not enter the Lambeth group. Box 2. Overview of
Figure 5, with overviews of the basement Piling into the Lambeth group would have superstructure design
design and superstructure presented in required a bentonite slurry to support the pile
Boxes 1 and 2. bores due to the water-bearing sands. This | 260mm thick reinforced concrete floor
would have required a significant amount of slabs.
Basement maximisation plant, for which there was no space on the | Blade columns on a typical 6.5m × 6.5m
With so many uses to squeeze into this constrained site. grid.
constrained site, one of the first engineering As such, the basement depth was typically | Two primary reinforced concrete cores
activities undertaken was to understand the limited to 31.2m, with local increases to 34.5m and three secondary reinforced concrete
maximum feasible extents of the basement, below lift pits and drainage tanks. Typically raft cores, formed from 300mm thick
both on plan and in depth. piles were 18m long and perimeter piles 36m, twinwall from level 2 upwards; traditional
Early in the project, it was identified that there keeping them within the clay. construction below.
was potential to extend the basement footprint | Three local reinforced concrete transfer
to halfway across and below the surrounding Foundations slabs ranging from 1100mm thick to
streets on three sides of the site, such that the The lowest level of the building comprises a 1250mm thick.
building was larger below ground than above. reinforced concrete piled-raft foundation slab. | Nine transfer beams and 24 twinwall
To achieve this, a significant number of service The 1500mm thick slab is designed to support: transfer walls hidden within the
diversions were required, which took over 18 | uplift pressures (heave) due to the excavation partitions between bedrooms, to
months to plan and complete. equating to approx. 200kN/m2 unfactored accommodate changing column
In addition to maximising space on plan, | large column loads, transferring load where positions as the facade steps.
the maximum feasible depth was explored. more than one pile is required for support | 13m × 13m central atrium with three
The ground conditions (Figure 6) played a | stability loads beneath the cores platform levels of cruciform steel
significant part in limiting the basement depth. | lateral propping forces. structure and retractable fabric roof
The site was generally good for excavation, with over.
only 5m of sands and gravels overlaying the In order to prevent further thickening of the
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thestructuralengineer.org | July 2022
FIGURE 7: Prop slab load path river terrace deposits, with contiguous piles
for the remaining depth. The male piles were
1180mm diameter and spanned between the
prop slabs resisting the earth pressures. In front
of this sits a nominal 425mm thick reinforced
concrete liner wall designed to resist hydrostatic
pressures.
Tolerance on the piles was a key issue, as
any lack of verticality had the potential to eat
into the 425mm liner wall and reduce the size
of the basement. For a basement of this depth,
this was fundamental, e.g. a 1:100 verticality
tolerance could result in an approx. 600mm
reduction in basement size. To control tolerance,
a guide wall was used and the piles were cased
for the first 15m. An allowable tolerance of
1:200 was specified for the cased section and
1:75 for the uncased. The specified tolerances
were generally met across the site.
A reinforced concrete capping beam is
provided around the head of the piled wall
along the perimeter of the site. The capping
beam is stepped in three locations to suit the
FIGURE 8: Non-prop slab connection details changing ground levels and the geometry of the
connection to ground-floor slabs and transfer
trusses.
Transfer structures
On the bedroom floors, columns were provided
at regular centres hidden within partition walls,
allowing shallow reinforced concrete floor slabs
to be used. However, below the bedroom levels,
several column-free spaces were required to
allow for open-plan function and reception
spaces. The arrangement led to various transfer
structures throughout the building, the majority
of which are located at ground and first floor.
Incredibly, the building contains only two
columns that extend continuously between the
lowest basement level and roof.
The most noteworthy transfer structures are
located at ground level over the ballroom and
cinema, supporting the entire northern half
of the building superstructure. As the largest
column-free spaces in the hotel, these two
zones were stacked one above the other to
minimise the need for further transfer structures
within the basement.
From this, more refined individual FE models wall was required. The prop slabs are formed The ballroom floor, over the cinema, utilised
of each prop slab were assessed. These models integral to the liner wall with reinforcement tying a series of concrete band beams to achieve
included both the vertical and lateral loads with them together and connecting back to the piled the spans required. Above the ballroom, large
envelope cases of the different load combinations wall behind. This allows the safe transfer of the transfer structures were needed to support
considered to find the most onerous design lateral earth pressures across the basement to the superstructure columns. A series of steel
case. The RCSlab design layer in GSA was used the basement walls (Figure 7). trusses was chosen to provide this transfer,
to generate the reinforcement required. For non-prop slabs, the edge detail was allowing for integration of the significant number
Only four of the six basement slabs were used required to avoid attracting lateral forces while of ventilation ducts and services to the ballroom.
as full prop slabs. To the north of the building are maintaining a vertical support to the slab. This With spans of 21m and structural depth limited
the ballroom and Odeon cinema, both double- was achieved by casting a corbel into the liner to 2.85m, the trusses were fabricated from large
height spaces stacked on top of each either. This wall; the non-prop slab was then cast onto HISTAR 460 steel sections. This design allowed
meant that the slabs at the first (B1) and third (B3) the corbel with elastomeric strip bearings. A the headroom in the ballroom to be maximised,
basement levels only cover half the basement. movement joint between the slab edge and the which was a key requirement for the client.
For B1 it was decided that this slab would not liner wall was formed to allow the basement Due to the earth pressures, the head of
be used as a prop slab. B3, on the other hand, wall to deflect under the earth pressures without the basement wall also needed propping at
is designed as a partial prop slab to the south, making contact and to avoid loading the non- this location. This couldn’t be achieved by the
with the remaining slab in the northeast corner prop slab (Figure 8). ground-floor slab due to a mismatch in levels
designed not to prop the basement. caused by the sloping site. The initial proposal
This variation in slabs that are propping and Basement walls was to use the trusses to prop the head of the
non-propping meant that careful consideration The basement walls consisted of secant piled wall. However, fixing the ends of the trusses
of the connection details to the basement wall to 8m depth to provide water cut-off in the in position would have generated large axial
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July 2022 | thestructuralengineer.org
forces in them under vertical loads, even when load. The two cases are considered separately Six trusses were utilised in total, each
considering a balanced arrangement such that as per the Building Regulations. The upward weighing over 60t.
the support node was at the neutral axis. This vertical load case was demonstrated to not
issue was resolved by releasing the trusses exceed the vertical load from the building above Construction methodology
laterally at one end on directional bearings and therefore does not govern the design. Top-down versus bottom-up
(Figure 9), with propping provided by additional For the horizontal case, it was shown that the When constructing a deep basement, there are
steels that can be seen adjacent to the truss in truss members had sufficient capacity, but this two primary construction methods: top-down
Figure 10. scenario also applied a horizontal load into and bottom-up. The construction method and
The building was classed as Consequence the truss support bearings, which had to be sequence are fundamental to the design of the
Class 2b as per Building Regulations Approved designed to resist this force. basement and must be considered upfront.
Document A. However, the trusses are In addition to the horizontal forces from Top-down construction involves installing
considered to be key elements and are capable a blast load case, the bearings had to be piles and plunge columns from ground level to
of sustaining an accidental design loading designed to accommodate the maximum range basement-formation level, before casting the
of 34kN/m2 applied to the member and any of movement, along the axis of the trusses, that ground-floor slab. The ground-floor slab is then
attached components. This design load is could be experienced in a fire scenario due to undermined, excavating to the next basement
assumed to act simultaneously with the other thermal expansion. This movement is on top slab level, and the first basement level is cast.
design loads on the building, but using an of the horizontal deflection experienced due to The process of excavation and construction of
accidental design combination of actions. movement of the retaining wall. As such, the floors slabs is repeated until formation level is
In the case of a blast above the ballroom, this bearings allow for 280mm of positive movement reached.
applies a downward pressure in addition to the and up to 60mm of negative contraction. One of the major advantages of top-down
vertical load of the building above the trusses. The bearings, weighing nearly 3t each, and construction is that work on the superstructure
This was shown to not exceed the ULS design the supporting capping beam and reinforced can occur simultaneously to construction of
case for the trusses and did not govern the concrete corbels at either end were designed the basement, providing scope for programme
design. to carry the loads of the trusses at the most savings. This method also negates the need for
A blast within the ballroom could generate onerous position. The bearings were also a temporary propping system, as permanent
both a horizontal and vertical upward blast designed for maintenance and replacement. prop slabs are installed as the dig progresses,
also helping to minimise ground movements.
However, these benefits usually come at
FIGURE 9: Articulation of steel truss an increased cost of construction. Another
drawback of this method is that the vertical
tolerance of plunge columns can lead to
large column areas on the lower floors of the
basement.
Bottom-up construction, on the other hand,
involves a phased sequence of excavation
and installation of temporary props as the dig
progresses to the full basement depth. This
allows access to construct the foundations
before installing permanent prop slabs, working
from the bottom up. It also allows the dig to
progress faster than in the top-down method;
however, work on the superstructure cannot
start until after the basement dig is complete.
The positioning of the temporary props also
FIGURE 10:
Installation of needs to be carefully coordinated to ensure the
steel truss basement can be constructed around them.
The choice between bottom-up and
top-down basement construction was not a
straightforward decision on this project. Initially,
the contractors, who the design team engaged
with, preferred a top-down approach. However,
later assessment found this option to be less
favourable for two main reasons:
1) Multiple transfer structures within the building
mean that load is concentrated in a handful
of the columns in the basement. For a top-
down approach, the team explored using
2.4m diameter piles under these heavily
loaded columns. However, these piles were
unable to support the large loads, meaning
additional temporary plunge columns would
have been needed to support the transfer
structures at intermediate points before the
raft slab was cast. Furthermore, the piles
would have penetrated the Lambeth group
and Thanet sands, requiring bentonite plant
to stabilise them during construction.
2) Before the raft slab was cast and plunge
columns encased in concrete, only temporary
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thestructuralengineer.org | July 2022
FIGURE 11: Aerial view of basement excavation spoil every day. The removal of earth was an
amazingly efficient operation, with an 18t lorry
leaving site every four minutes.
Technology played a huge part in enabling
McGee to carry out this exercise so efficiently:
| A bespoke vehicle inspection app was
developed to ensure the fleet of lorries was
fully operational.
| The Locatu manager2 was used to optimise
the routing of vehicles, in combination with
cameras located around the site to flag any
potential vehicles blocking the route, allowing
issues to be resolved quickly and minimise
congestion around the site.
| Weight loading indicators on the vehicles
highlighted when the maximum 18t limit was
reached.
| A bespoke mobile dashboard was developed
to allow everyone in the site team to see
information regarding progress.
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July 2022 | thestructuralengineer.org
to address these concerns, balancing preheat, FIGURE 13: Predicted ground movements Monitoring
heat input and interpass temperatures to A monitoring regime was implemented
achieve reduced hardness levels while throughout the build to record actual
maintaining toughness of the welded material. ground movements. Baseline monitoring
Heat input was restricted during fabrication was carried out before the demolition of the
and this was closely monitored throughout the existing buildings on the site. The predicted
welding process. A high preheat of 125°C was movements from the analysis were then used
used with a maximum interpass temperature of as the basis to set trigger levels for ongoing
228°C; this meant that, on occasions, welding monitoring, with readings taken twice weekly.
had to be stopped to prevent excessive heat To monitor movements, ground-level
build-up. settlement targets, targets for 3D building
Before forming the trusses, a full-scale test movements and inclinometers were installed
weld was undertaken to demonstrate that the on the pile wall. All the data was available via
welds would comply. Samples were taken a web portal (Figure 14) and compared with
before and after the test weld, with Charpy the trigger values, with the construction and
impact tests carried out to ensure that the Arup engineering teams notified of any issues.
toughness of the parent material had not Overall, the observed ground movements
dropped off significantly during the procedure. were generally consistent with the predictions,
The largest FPBWs required up to 300 with 25–30mm of settlement observed close
passes to complete. Analysis to the excavation, reducing with increased
To ensure that all welds met the design Ground movement impact assessments were distance.
specification, a strict non-destructive testing needed to gain approval from various parties.
(NDT) procedure was implemented as follows: These assessments were undertaken in a UKPN high-voltage power cable
1) A visual inspection of every weld pass was staged approach as follows: Many of the utilities surrounding the basement
undertaken by the welder, checking for 1) A simple 2D retaining wall analysis was were diverted before construction. However,
cracks, pits, and various other aspects of the performed in Frew3. This was used to quickly there was one particular utility within the site
weld. consider the effect of different construction boundary that could not be diverted: a UKPN
2) A hold time, defined as the time after sequences and design options. tunnel, located 14m below the ground and
weld completion before NDT testing may 2) A 2D FE analysis was carried out on a ‘slice’ containing a number of high-voltage cables
commence, of either 24 or 48 hours had through the basement using LS Dyna4. This serving the substation within Leicester Square
to be observed depending on the carbon was more detailed than Stage 1, accounting and subsequently supplying the West End
equivalence of the steel to allow any delayed for sway (due to ground-level variation across of London, which cut across the northwest
cracking to occur. the site) and heave effects, but extrapolation corner of the site.
3) Magnetic particle inspection was used to was required for corner effects. The tunnel impacted the position of the
detect surface and shallow subsurface 3) Once a preferred design and construction basement piles, which were located as close
discontinuities. Undertaken on 100% of all sequence had been determined, a full 3D as possible to the tunnel. This meant there
large butt welds, this involves applying a FE model of the basement construction was was a risk of:
magnetic field to the weld. A wet suspension analysed using LS Dyna. With all stages of | striking the tunnel during the pile
of iron filings is applied to the weld and, if a the construction sequence modelled, the installation
discontinuity is present, magnetic flux leakage model took approx. one week to run (plus | excavation-induced movements damaging
attracts the iron filings. time to review and process the results), so it the tunnel structure.
4) Ultrasonic testing was undertaken on 100% was important to minimise the changes to the
of all large butt welds. This involves projecting basement design where possible. One of the most complex assessments
an ultrasonic sound wave through the weld undertaken was the impact of piling and
at varying angles (0°, 45° and 60° normal to Ground movements adjacent to the excavating adjacent to this asset. Usually,
the steel face). The wave reflections are then excavation throughout the build process construction would need to be at least 2m
measured on a calibrated oscilloscope, with were predicted (Figure 13). The calculated clear from the face of such an asset but, as a
any defects resulting in intermediate peaks on movements were then imposed on the adjacent result of detailed surveying to verify the exact
the display. assets and buildings with the resulting strains position of the tunnel, and providing a detailed
assessed using the Burland scale to determine method statement for the construction and
An independent inspector was employed to the potential damage category. With some detailed ground-movement analysis through
check the welds. revision to the propping scheme, we were LS-DYNA, piles were installed just 0.5m away
With the trusses fabricated off site as able to limit this to ‘very slight’ and within the from the face of the tunnel, maximising the
complete 21m long units, transporting them acceptable and agreed limits. size of the basement.
through central London was a challenge which
required meticulous planning and a rolling
roadblock to bring them to site overnight. To
lift the trusses into position, a 750t mobile
crane was driven onto the ground-floor slab.
To ensure the slab wasn’t over stressed by the
high point loads of the crane outriggers, the slab
was backpropped to the foundation level at the
bottom of the basement.
Ground movements
Ground movements were a critical design
consideration. With the site surrounded by
buildings and utilities, estimating and monitoring of
ground movements had to be carried out in detail. FIGURE 14: Ground movement monitoring portal
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thestructuralengineer.org | July 2022
Conclusion
One of the key considerations with a building
Tiltmeters were installed around the tunnel the significant hydrostatic pressures which such as this is the construction methodology.
circumference, and a tilt-beam array along are transferred to the prop slabs. Second, It is critical this is embedded into the design
the length, to monitor the movements during a drained, ventilated and insulated cavity is from the outset. Understanding the drivers
construction, as well as undertaking manual provided. Any groundwater that gets into the for the design and potential contractor
level and tape extensometer surveys. cavity is allowed to drain to the bottom of the preferences will be key.
basement, where it is collected in a sump before The choice of top-down versus bottom-
Making basement habitable being pumped away to the sewer. up was a key decision on this project and
Depending on their use and desired As well as ensuring the basement remains impacted the predicted ground movements,
performance, basements are categorised from dry, there are several other considerations sizing of structural elements and required
Grade 1 to 3 in accordance with BS 8102. As that are critical to the function of a habitable space for tolerances. At first glance, top-down
the basement of The Londoner is occupied basement space. Vertical transportation, might have seemed a good option for this
by people and contains high-value spaces, escape routes, MEP servicing and ventilation project, with potential programme benefits.
it was crucial that there was no dampness had to be incorporated. The space take of However, upon closer inspection it became
and it, therefore, needed to achieve a Grade these components combined was significant apparent this was not the right approach.
3 environment. This is unlike a carpark or (Figure 16) and it was important to consider With a large number of transfer
plantroom where an agreed level of water each one early in the design process. structures, the load within the basement
penetration is acceptable. was concentrated to a few localised areas,
As such, the basement has two lines Embodied carbon exceeding the capacity of the plunge
of defence against groundwater ingress The embodied carbon of the project has been columns. This would have led to a need to
(Figure 15). First, a thick waterproof concrete calculated using the IStructE’s Structural install additional temporary columns and to
liner wall acts as a barrier to most of the Carbon Tool. A1–A5 embodied carbon for the limit the number of floors over which could
water entering the basement. The liner wall structural frame is calculated at 16 616tCO2e or be constructed, removing the potential
performs this function in addition to resisting 552tCO2e/m2, giving a SCORS rating of G. programme savings traditionally associated
The split of carbon is as follows: with top-down construction.
| excavation: 757tCO2e
FIGURE 16: Circulation and ventilation space | structure below ground: 8718tCO2e REFERENCES
within basement | structure above ground: 7141tCO2e.
The building form was set in 2012 by the 1) Oasys (2022) Oasys GSA [Online] Available
client’s functional space requirements and the at: www.oasys-software.com/products/gsa/
planning requirements limiting its height. These (Accessed: June 2022)
requirements, in particular the need for the deep 2) ACP (2021) Locatu: Bespoke Telematic
basement, have led to a high level of embodied Solutions in Vehicle Asset Management
carbon. The basement is carbon intensive both [Online] Available at: www.acpltd.co.uk/
for the excavation and the permanent structure (Accessed: June 2022)
which restrains the basement walls. 3) Oasys (2022) Frew – Embedded Retaining
A calculation has shown that, without the Wall Analysis Software [Online] Available at:
basement, the project would have still achieved www.oasys-software.com/products/frew/
a SCORS rating of G (410tCO2e/m2). So, (Accessed: June 2022)
although the basement undoubtably adds 4) Livermore Software Technology (2020)
carbon, other structural inefficiencies are also at LS-DYNA [Online] Available at: www.lstc.
play. Many of the uses within the building, such com/products/ls-dyna (Accessed: June 2022)
34
July 2022 | thestructuralengineer.org
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Time to be lean
Jonathan Davis and John Callanan exchange views about efficient design of cellular steel
beams in response to a Viewpoint by John published in the April issue.
JONATHAN DAVIS
Associate Director, Technical Sales, William Hare
(part of the Fabsec Consortium)
36
July 2022 | thestructuralengineer.org
Lean design Opinion
37
thestructuralengineer.org | July 2022
Verulam
Send letters to…
HAVE All contributions to Verulam should be
YOUR submitted via email to: [email protected]
JOHN SVIKIS
Institution Bye- educational equivalent for the Engineering
A GREAT,
PRACTICAL GUIDE
Laws Council’s CEng requirement through the
CM examination route; therefore, the
TO REDUCING
GORDON HARRIS proposal outlined in the article adopts two
EMBODIED I found the article on the proposed educational routes to achieve Chartered
38
July 2022 | thestructuralengineer.org
done unless he/she has been able to advice on this from those who have been Jonathan Haynes and his colleagues
confirm that the relevant tubes are readily down the route of retiring/winding up. prepare students for industry, with IStructE
available in grade S355. Otherwise, for My broker has changed my insurance CM exam-type questions commonly used
safety, the design should be based on company recently due to some pulling out of to prepare and assess students.
grade S235. the market, and the new company has not Further, it is worth noting that both the
I know that European metric open asked about signed collateral warranties, it University of Sheffield and the University of
sections are rolled in steel grades S235, has just taken on the cover based on the Salford have received awards or
S275 and S355, but I do not know which usual forms being completed on the commendations in the IStructE’s
grades stockholders generally hold business. So, I am confused as to why the Excellence in Structural Engineering
supplies of. Therefore, again, engineers potential new employer’s insurance Education Award scheme.
should check availability before deciding company has said this. In addition, while I cannot comment on
which steel strength to assume for design. I would be interested in opinions and all UK universities, as a long-standing
In view of the potential consequences assistance on the PI front as far as member of the IStructE’s Education
confusion on this issue can cause for both retirement and runoff cover is concerned. Committee, I see many other examples of
economy and safety, it would be helpful if As far as warranties are concerned, they very good work being done in the area of
someone ‘in the know’ could prepare a are generally six years or 12 years under teaching structural behaviour.
technical note for publication in The deed of appointment. I understand that if I Hence, I would respectfully suggest that
Structural Engineer summarising the just wound the company up, with no runoff David takes the time to find out what
current supply situation and listing which in place, I could be held personally liable universities are actually doing, as opposed
steel grades are readily available for the should it be proved that I have been to making lazy assumptions, and
section sizes in common use. negligent on a project. Is this correct? There repeatedly criticising them, which is both
seems to be little information available out unhelpful and unfair. Perhaps this explains
Design is not just about preparing there and brokers are not necessarily the why other commentators on the issue do
calculations. In its widest sense, it’s most knowledgeable on the subject, as they not appear to share David’s concerns?
about preparing a package that is tend to be account managers and not Last but by no means least, it is essential
functionally adequate and can be experts. to appreciate that learning about structural
built to cost and programme. Making behaviour does not end when students
sure you can really get the materials After June’s letter on this topic, graduate. Rather, it continually develops
is part of that work. Verulam offered to try and procure throughout an engineer’s career, and both
some advice. The Editor has now done industry and the professional engineering
this and we anticipate one of our institutions have an essential role to play
39
thestructuralengineer.org
thestructuralengineer.org || April
July 2022
2022
Diary dates
is not typically required.
Meetings may be online or in
person.
For Regional Group events,
check the website for the
latest information. Note that more current information may be available from
the Institution website: www.istructe.org/events
40
July 2022 | thestructuralengineer.org
Structural rehabilitation
conference
6 October 2022
Topics will include
• Assessment and diagnostics
• Inspection and monitoring
• Strengthening
Sharing the latest structural engineering
advances in maintaining and strengthening Who should attend?
• Practicing structural engineers primarily
existing bridges and infrastructure. working on bridges and infrastructure projects
Attend in-person or online. Early booking • Asset managers
rates available. • Contractors
41
thestructuralengineer.org | July 2022
42
July 2022 | thestructuralengineer.org
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thestructuralengineer.org | July 2022
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July 2022 | thestructuralengineer.org
Comprehensively revised
references, code amendments and
recently published guidance
Visit:
www.istructe.org/shop/manuals
This month, Ron has selected two winners: Romeo Maciuceanu and Eugénie Sentucq.
Both receive an e-book of their choice from the Institution’s current catalogue.
Eugénie Sentucq
This sketch was drawn at concept stage house would come from the spaces I found the process of refining the design
design just before pre-application. The designed, and not the other way round. through sketching very enlightening; the
building consists of a three-storey timber- When an architect approaches design architect used the sketches to rationalise
framed house. It was issued after a series this way, I always find it very challenging to their structure and got to a stage where
of sketches that were drawn to support the provide a high-quality structural scheme – they seemed very happy about their design.
architect in their aim to simplify the complex by high quality, I mean that the structure I have titled the sketch: ‘Structure
roof envelope. The architect explained to us should be low-carbon, aesthetic and Mindmap’. It is meant to summarise all the
that their approach to the design of this robust. I believe that the only way to key elements of the structure and was
house was to make the envelope fit the achieve that is through good collaboration issued with a set of plans and sections
spaces and programme; the shape of the and communication with the design team. presenting the structural scheme.
To enter, submit a sketch to [email protected] together with a short description to put it into context (150 words). Sketches must be hand drawn (no CAD,
46
July 2022 | thestructuralengineer.org
Ron Slade BSc First Class Honours in Civil A.E. Wynn prize. He was first appointed
BSc(Eng), CEng, FIStructE Engineering at City University, London as a director in 1982.
and became a Chartered Member of the Ron is also the author of Sketching for
Ron Slade is Structural Institution of Structural Engineers in 1971 Engineers and Architects, published by
Director at WSP. Ron received his when he was awarded the Institution’s Routledge.
except for ‘guided freehand’) and from a real project or assignment (i.e. not drawn for the competition). The next deadline is 1 September 2022.
47
thestructuralengineer.org | July 2022
48
July 2022 | thestructuralengineer.org
[email protected]
01273 730956
www.paulbenhams.co.uk
WWWBECACOMWORKINAUSTRALASIA
49
thestructuralengineer.org | July 2022
Director (Glasgow)
Are you ready to drive your career forward by
stepping into a new role as a Director? Are you a Structural Engineer
DCF Design Consultants is a successful Consulting Engineering practice based looking for a new role?
in Glasgow working on a wide range of projects, while specialising in large
commercial building structures. Through continued growth the business has WSP are recruiting and we are looking for Engineers
an exciting opportunity for a Director to join their Glasgow office. at both Senior and Associate Director level based in
North East England.
Core strengths and minimum requirements for the role:
You will have the opportunity to work on some of the
• Chartered (MICE/MIStructE) plus 10 years plus UK consultancy most exciting and high proƮle major multi-disciplinary
experience development projects across the region and world,
• SER Certifier (or willingness to qualify) categorised into wide variety of sectors including UK
• Strong technical ability in structural design capital national infrastructure energy, power and industrial
projects, stations & terminals, High-rise, Airport Buildings,
• Commercial project management experience Commercial & mixed use, Retail, Education, and Healthcare.
• Ability to lead a busy office, with responsibility for project
We have a broad and well-developed client base spanning
management, resourcing and mentoring
across Private and Public sectors and encompassing
• Strong business awareness with the ability to develop new & regional, national, and international clientele.
existing client relationships
This is a fantastic opportunity to join WSP as part of
We are offering a competitive salary with profit share and benefits an expanding team delivering a variety of prestigious
package dependent on experience. projects. The role will be based in our new Stockton
oƱce or Newcastle, dependent upon preference.
If you have the drive and ambition to take this opportunity to Sound interesting?
join our team of experienced professionals in a friendly
working environment, please apply with a CV and supporting Visit https://uk-jobs.wsp.com/ to apply.
letter to [email protected].
50
July 2022 | thestructuralengineer.org
knowledge based
Senior Structural
Engineer
Central London Ref: 52405
Up to £55,000 + Benefits
Premier consultancy requires a Senior
AKT II Structural Engineer to join the expanding WEBB YATES ENGINEERS
London design studio. Candidates will need to
be a near or recently Chartered member of
Associate IStructE and or ICE, be educated to MEng/ Structural Engineers
Designate MSc-level (2:1 min) and will have good – All Levels
design and project-running skills
Central London Ref: 52400 Central London Ref: 52426-36
gained working for another
Up to £60,000 + Benefits Up to £75,000 + Benefits
consultancy on large new-
Niche consultancy requires an Associate build projects. Premier consultancy requires Structural
Designate to join the expanding London LYONS O’NEILL
Engineers from Design Engineer up to
design studio. Candidates will need to be a Associate-Director level to join various teams as it
Chartered member of IStructE and/or ICE and continues to expand its London headquarters.
must have excellent design and project- All candidates will need to be a Graduate
running skills in private exclusive London or Chartered member of IStructE
residential refurbishments/extensions and/or ICE and will have gained
with another premier/niche good structural experience on
London consultancy. large new-build high-rise
developments.
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22/06/2022 14:06
Upcoming CPD
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