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MQC Report New 1

This report summarizes measurements taken of features on a motorcycle chain using a vernier caliper. Five students each took five measurements of five features: length of pin, diameter of pin, outer diameter of eye, thickness of eye, and outer diameter of spacer. The features were the length of pin (mean 20.864 mm), diameter of pin (mean 4.764 mm), outer diameter of eye (mean 12.542 mm), thickness of eye (mean 1.984 mm), and outer diameter of spacer (mean 9.836 mm). Alternative advanced tools suggested for measuring the features included a micrometer and outside spring caliper. Graphs including bar charts and pie charts were created from the measurement data in Excel.

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Ghansham Rajaram Avhad.
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61 views11 pages

MQC Report New 1

This report summarizes measurements taken of features on a motorcycle chain using a vernier caliper. Five students each took five measurements of five features: length of pin, diameter of pin, outer diameter of eye, thickness of eye, and outer diameter of spacer. The features were the length of pin (mean 20.864 mm), diameter of pin (mean 4.764 mm), outer diameter of eye (mean 12.542 mm), thickness of eye (mean 1.984 mm), and outer diameter of spacer (mean 9.836 mm). Alternative advanced tools suggested for measuring the features included a micrometer and outside spring caliper. Graphs including bar charts and pie charts were created from the measurement data in Excel.

Uploaded by

Ghansham Rajaram Avhad.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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The Continuous Internal Assessment Report

of

“Metrology and Quality Control”


Submitted to the
Savitribai Phule Pune University
In partial fulfilment for the award of the Degree of
Bachelor of Technology
in
Mechanical Engineering

By
Sr. Group Roll
Class Name Sign
no. no. no.
1 11 Mr. Autade Sanket N.
2 12 Mr. Avhad Akshay C.
3 3 T.Y.(A) 13 Mr. Avhad Darshan S.
4 14 Mr. Bagale Samartha V.
5 15 Mr. Bankar Jayesh N.

Under the guidance of


Prof. H. P. Varade

Department of Mechanical Engineering


Sanjivani Rural Education Society’s
Sanjivani College of Engineering, Kopargaon – 423601
(An Autonomous Institute Affiliated to Savitribai Phule Pune University, Pune)

2022 – 23
Content

Sr. No. Topic Page No.


1. Introduction 3
2. Problem Statement 3
3. Theory 3
4. Methodology 4-5
5. 3D Model 6
6. Details of feature 7-10
7. Reference 11
Introduction
Metrology is a science of measurement. Metrology may be divided
depending upon the quantity under consideration into: metrology of length,
metrology of time etc. Depending upon the field of application it is divided
into industrial metrology, medical metrology etc. Engineering metrology is
restricted to the measurement of length, angles and other quantities which are
expressed in linear or angular terms.

Problem Statement
Select a component from the project lab of our college and identify any of
its 5 potential features. Identify the instrument to measure the feature with LC
calculation. Every student must measure every feature,5 times. Prepare an excel
sheet of the data. Also suggest an alternate advanced tool to measure the same
features. Use the above data and draw the bra- chart and pie- chart using excel.
Prepare the report and presentation.

Theory Component Selected - Motor Cycle Chain


Motorcycles are high-speed applications that operate in tough
conditions—rain, dirt, sand, and high shock loads. These specially developed
chains are used as the part of the drive train to transmit the motor power to the
back wheel

Potential Features

1. Length of pin.
2. Diameter of pin.
3. Outer diameter of eye
4. Thickness of eye
5. Outer
Methodology

A) Vernier Caliper:

Vernier caliper, instrument for making very accurate linear measurements


introduced in 1631 by Pierre Vernier of France. It uses two graduated scales: a
main scale similar to that on a ruler and an especially graduated auxiliary scale,
the vernier, that slides parallel to the main scale and enables readings to be
made to a fraction of a division on the main scale. Vernier calipers are widely
used in scientific laboratories and in manufacturing for quality control
measurements.
A vernier caliper is defined as, a measuring device that is used for the
measurement of linear dimensions. It is also used for the measurement of
diameters of round objects with the help of the measuring jaws.

Least count of vernier caliper=Least division on main scale/Total no of division


on vernier scale

Least count of vernier calliper = 0.02mm

Total Reading=Main scale reading + (Least Count *Matching Vernier scale)

Fig. Vernier Caliper


B) Steel Rule:

A steel rule is exactly what it sounds like a rule manufactured from either
spring or stainless steel that feature either meter imperial (or both) scales along
its length. One end is usually flat whilst the other end (frequently including a
hole for usually round.
Steel rules can come in either flexible or rigid forms and in a variety of
thicknesses and lengths. The most commonly purchase lengths are 150mm
(15cm), 300mm (30cm), 600mm (60cm) and 1,000mm. However, whilst we
might not advertise them our website, we can also source professional quality
rulers right up to 6m in length.

Fig: Steel Rule


3D Models
1. Diameter of pin
Dimensions are measured as below
4.8 mm
4.74 mm
4.78 mm
4.74 mm
4.76 mm
Mean: 4.764 mm

Alternate methods to measure the dimension –


micrometer, steel rule, outside spring caliper.

4.82
Dia meter of pin Diameter of pin
4.8
4.78
4.76
4.74
4.72
4.7
1 2 3 4 5 6

2. Length of pin:
Dimensions are measured as below
20.88 mm
20.86 mm
20.88 mm
20.86 mm
20.84 mm
Mean: 20.864 mm

Alternate methods to measure the dimension –


micrometer, steel rule, outside spring caliper.
LENGTH OF PIN
LENGTH OF PIN
20.9

20.88

20.86

20.84

20.82
1 2 3 4 5 6 1 2 3 4 5 6

3. Outer Diameter of eye:


Dimensions are measured as below
12.5 mm
12.56 mm
12.54 mm
12.57 mm
12.54 mm
Mean: 12.542 mm

Alternate methods to measure the dimension –


micrometer, steel rule, outside spring caliper.

OUTER DIAMETER OF EYE


OUTER DIAMETER OF EYE
12.58
12.56
12.54
12.52
12.5
12.48
12.46
1 2 3 4 5
1 2 3 4 5
4. Thickness of eye.
Dimensions are measured as below
2 mm
1.96 mm
1.98 mm
2 mm
1.98 mm
Mean: 1.984 mm

Alternate methods to measure the dimension –


micrometer, steel rule, outside spring caliper.

Thickness of Eye Thickness of Eye


2.01
2
1.99
1.98
1.97
1.96
1.95
1.94
1 2 3 4 5

5. Outer Diameter of spacer


Dimensions are measured as below
9.82 mm
9.84 mm
9.84 mm
9.86 mm
9.82 mm
Mean: 9.836 mm
Alternate methods to measure the dimension – micrometer, steel rule,
outside spring caliper.
OUTER DIAMETER OF SPACER
OUTER DIAMETER OF SPACER

9.85

9.84

9.83

9.82

9.81
1 2 3 4 5 1 2 3 4 5
Reference:
1. Metrology and measurements by anand kbewoor and Kulkarni.
2. Design thinking by V. P. Bhandari
3. ResearchGate.com

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