Unidrive m100
Unidrive m100
Unidrive m100
Unidrive M100/101
Issue Number: 1
Drive Firmware: 01.04.03 onwards
For patent and intellectual property related information please go to: www.ctpatents.info.
How to use this guide
This guide is intended to be used in conjunction with the appropriate Power Installation Guide. The Power Installation
Guide gives information necessary to physically install the drive. This guide gives information on drive configuration,
operation and optimization.
NOTE
There are specific safety warnings throughout this guide, located in the relevant sections. In addition, Chapter 1 Safety
information on page 6 contains general safety information. It is essential that the warnings are observed and the
information considered when working with or designing a system using the drive.
This map of the user guide helps to find the right sections for the task you wish to complete, but for specific information,
refer to Contents on page 4:
1 Safety information
2 Product information
3 Mechanical installation
4 Electrical installation
5 Getting started
6 Basic parameters
8 Optimization
10 Advanced parameters
11 Diagnostics
12 UL listing information
Contents
1 Safety information .................................6 8 Optimization ........................................ 35
1.1 Warnings, Cautions and Notes .............................6 8.1 Motor map parameters ....................................... 35
1.2 Electrical safety - general warning ........................6 8.2 Maximum motor rated current ............................ 38
1.3 System design and safety of personnel ................6 8.3 Current limits ...................................................... 38
1.4 Environmental limits ..............................................6 8.4 Motor thermal protection .................................... 38
1.5 Access ...................................................................6 8.5 Switching frequency ........................................... 38
1.6 Fire protection .......................................................6
1.7 Compliance with regulations .................................6 9 NV Media Card .................................... 40
1.8 Motor .....................................................................6 9.1 Introduction ........................................................ 40
1.9 Adjusting parameters ............................................6 9.2 SD card support ................................................. 40
1.10 Electrical installation ..............................................6 9.3 NV Media Card parameters ............................... 42
1.11 Hazard ...................................................................6 9.4 NV Media Card trips ........................................... 43
9.5 Data block header information ........................... 43
2 Product information ..............................7
2.1 Introduction ...........................................................7 10 Advanced parameters ........................ 44
2.2 Model number .......................................................7 10.1 Parameter ranges and Variable minimum/
2.3 Ratings ..................................................................8 maximums: ......................................................... 47
2.4 Operating modes ...................................................9 10.2 Menu 1: Frequency reference ............................ 52
2.5 Keypad and display ...............................................9 10.3 Menu 2: Ramps .................................................. 56
2.6 Nameplate description ........................................10 10.4 Menu 3: Frequency control ................................ 59
2.7 Options ................................................................11 10.5 Menu 4: Torque and current control ................... 61
10.6 Menu 5: Motor control ........................................ 63
3 Mechanical installation .......................12 10.7 Menu 6: Sequencer and clock ............................ 65
3.1 Installing / removing option .................................12 10.8 Menu 7: Analog I/O ............................................ 68
10.9 Menu 8: Digital I/O ............................................. 70
4 Electrical installation ...........................13 10.10 Menu 10: Status and trips .................................. 74
4.1 24 Vdc supply ......................................................13 10.11 Menu 11: General drive set-up ........................... 76
4.2 Control connections ............................................13 10.12 Menu 22: Additional Menu 0 set-up ................... 78
This declaration is issued under the sole responsibility of the manufacturer. The object of the declaration is in conformity with the relevant Union
harmonization legislation. The declaration applies to the variable speed drive products shown below:
EN 61800-5-1:2007 Adjustable speed electrical power drive systems - Part 5-1: Safety requirements - Electrical, thermal and energy
EN 61800-3: 2004+A1:2012 Adjustable speed electrical power drive systems - Part 3: EMC requirements and specific test methods
EN 61000-6-2:2005 Electromagnetic compatibility (EMC) - Part 6-2: Generic standards - Immunity for industrial environments
Electromagnetic compatibility (EMC) - Part 6-4: Generic standards - Emission standard for industrial
EN 61000-6-4: 2007+ A1:2011
environments
Electromagnetic compatibility (EMC) - Part 3-2: Limits for harmonic current emissions (equipment input current
EN 61000-3-2:2014
≤16 A per phase)
Electromagnetic compatibility (EMC) - Part 3-3: Limitation of voltage changes, voltage fluctuations and flicker in
EN 61000-3-3:2013 public, low voltage supply systems, for equipment with rated current ≤16 A per phase and not subject to
conditional connection
EN 61000-3-2:2014 Applicable where input current < 16 A. No limits apply for professional equipment where input power ≥1 kW.
These products comply with the Restriction of Hazardous Substances Directive (2011/65/EU), the Low Voltage Directive (2014/35/EU) and the
Electromagnetic Compatibility Directive (2014/30/EU).
G Williams
Vice President, Technology
Date: 17th March 2016
These electronic drive products are intended to be used with appropriate motors, controllers, electrical protection components and other
equipment to form complete end products or systems. Compliance with safety and EMC regulations depends upon installing and
configuring drives correctly, including using the specified input filters.
The drives must be installed only by professional installers who are familiar with requirements for safety and EMC. Refer to the Product
Documentation. An EMC data sheet is available giving detailed information. The assembler is responsible for ensuring that the end product
or system complies with all the relevant laws in the country where it is to be used.
A Warning contains information which is essential for 1.7 Compliance with regulations
avoiding a safety hazard. The installer is responsible for complying with all relevant regulations,
WARNING such as national wiring regulations, accident prevention regulations and
electromagnetic compatibility (EMC) regulations. Particular attention
must be given to the cross-sectional areas of conductors, the selection
A Caution contains information which is necessary for of fuses or other protection, and protective ground (earth) connections.
avoiding a risk of damage to the product or other equipment. The Power Installation Guide contains instruction for achieving
CAUTION compliance with specific EMC standards.
Within the European Union, all machinery in which this product is used
NOTE must comply with the following directives:
A Note contains information which helps to ensure correct operation of 2006/42/EC Safety of machinery.
the product. 2014/30/EU: Electromagnetic Compatibility Directive.
Specific warnings are given at the relevant places in this Control User Standard squirrel cage induction motors are designed for single speed
Guide. operation. If it is intended to use the capability of the drive to run a motor
at speeds above its designed maximum, it is strongly recommended that
1.3 System design and safety of the manufacturer is consulted first.
Low speeds may cause the motor to overheat because the cooling fan
personnel becomes less effective. The motor should be installed with a protection
The drive is intended as a component for professional incorporation into thermistor. If necessary, an electric forced vent fan should be used.
complete equipment or a system. If installed incorrectly, the drive may
The values of the motor parameters set in the drive affect the protection
present a safety hazard.
of the motor. The default values in the drive should not be relied upon.
The drive uses high voltages and currents, carries a high level of stored
It is essential that the correct value is entered in Pr 00.006 motor rated
electrical energy, and is used to control equipment which can cause
current. This affects the thermal protection of the motor.
injury.
Close attention is required to the electrical installation and the system 1.9 Adjusting parameters
design to avoid hazards either in normal operation or in the event of
Some parameters have a profound effect on the operation of the drive.
equipment malfunction. System design, installation, commissioning/
They must not be altered without careful consideration of the impact on
start-up and maintenance must be carried out by personnel who have
the controlled system. Measures must be taken to prevent unwanted
the necessary training and experience. They must read this safety
changes due to error or tampering.
information and this Control User Guide carefully.
The STOP functions of the drive do not isolate dangerous voltages from 1.10 Electrical installation
the output of the drive or from any external option unit. The supply must
be disconnected by an approved electrical isolation device before 1.10.1 Electric shock risk
gaining access to the electrical connections. The voltages present in the following locations can cause severe electric
shock and may be lethal:
None of the drive functions must be used to ensure safety of
personnel, i.e. they must not be used for safety-related functions. AC supply cables and connections
Careful consideration must be given to the functions of the drive which Output cables and connections
might result in a hazard, either through their intended behavior or Many internal parts of the drive, and external option units
through incorrect operation due to a fault. In any application where a
Unless otherwise indicated, control terminals are single insulated and
malfunction of the drive or its control system could lead to or allow
must not be touched.
damage, loss or injury, a risk analysis must be carried out, and where
necessary, further measures taken to reduce the risk - for example, an 1.10.2 Stored charge
over-speed protection device in case of failure of the speed control, or a The drive contains capacitors that remain charged to a potentially lethal
fail-safe mechanical brake in case of loss of motor braking. voltage after the AC supply has been disconnected. If the drive has been
energized, the AC supply must be isolated at least ten minutes before
1.4 Environmental limits work may continue.
Instructions in the Power Installation Guide regarding transport, storage,
installation and use of the drive must be complied with, including the
1.11 Hazard
specified environmental limits. Drives must not be subjected to 1.11.1 Falling hazard
excessive physical force. The drive presents a falling or toppling hazard. This can cause injury to
personnel and therefore should be handled with care.
1.5 Access
Drive access must be restricted to authorized personnel only. Safety
regulations which apply at the place of use must be complied with.
2 Product information
2.1 Introduction
Open loop AC drive
Unidrive M100 and Unidrive M101 deliver maximum machine performance with open loop vector and V/Hz induction motor control, for dynamic and
efficient machine operation.
Features
• Value drive with quality and performance for open loop applications
• NV Media Card for parameter copying and data storage
• 24 Vdc backup supply (optional)
Identification Label
Derivative Electrical Specifications Reserved Documentation Customer Code Optional Build
M100 - 03 4 00073 A 1 0 1 01 A B 1 0 0
Cooling:
Current Rating: A = Air
Heavy Duty current rating x 10
Customer Code:
00 = 50 Hz
Drive Format: 01 = 60 Hz
A - AC in AC out
Documentation:
0 - Supplied separately
1 - English
2 - French
3 - Italian
4 - German
5 - Spanish
2.3 Ratings
The drive is single rated.
Available output
The rating is compatible with motors designed to IEC60034. current Overload limit -
The graph on the right illustrates Heavy Duty with respect to continuous Heavy Duty
current rating and short term overload limits.
Maximum
continuous
current -
Heavy Duty
Motor rated
current set
Heavy Duty - with high in the drive
overload capability
Heavy Duty
For constant torque applications or applications which require a high overload capability, or full torque is required at low speeds (e.g. winders,
hoists).
The thermal protection is set to protect force ventilated induction motors by default.
NOTE N
If the application uses a self ventilated (TENV/TEFC) induction motor and increased thermal protection is required for speeds below 50 % base
speed, then this can be enabled by setting Low Speed Thermal Protection Mode (04.025) = 1.
Operation of motor I2t protection
Motor I2t protection is fixed as shown below and is compatible with: Motor I2t protection defaults to be compatible with:
• Self ventilated (TENV/TEFC) induction motors • Forced ventilation induction motors
100% 100%
70% 70%
Max. permissible Max. permissible
continuous continuous
current current
Pr 04.025 = 0 Pr 04.025 = 0
Pr 04.025 = 1 Pr 04.025 = 1
8
V A Hz rpm %
9 V A Hz rpm %
10
11
6 1
1
5 2 7
4 3
(1) The Enter button is used to enter parameter view or edit mode, or to accept a parameter edit.
(2 / 5) The Navigation button can be used to select individual parameters or to edit parameter values.
(3) The Stop / Reset button is used to stop and reset the drive in keypad mode. It can also be used to reset the drive in terminal mode.
(4) The Start button is used to start the drive in keypad mode.
(6) The Escape button is used to exit from the parameter edit / view mode.
(7) The Speed Reference Potentiometer is used to control the speed reference in keypad mode (only on Unidrive M101).
(8) Units.
(9) Run forward indicator.
(10) Run reverse indicator.
(11) Keypad reference indicator.
Key to approvals
Model number
CE approval Europe
Patents: www.ctpatents.info
Manuals: www.ctmanuals.info
Output Approvals
frequency
Refer to Figure 2-1 Model number on page 7 for further information relating to the labels.
NOTE
Date code format
The date code is split into two sections: a letter followed by a number. The letter indicates the year, and the number indicates the week number (within
the year) in which the drive was built.The letters go in alphabetical order, starting with A in 1991 (B in 1992, C in 1993 etc).
Example:
A date code of W28 would correspond to week 28 of year 2013.
2.7 Options
Figure 2-5 Options available with the drive
1. AI-Backup Adaptor
3 Mechanical installation
3.1 Installing / removing option
Figure 3-1 Installing the AI-Backup adaptor
1 2
1. Identify the two plastic fingers on the underside of the AI-Backup adaptor (1) - then insert the two fingers into the corresponding slots in the
spring-loaded sliding cover on the top of the drive.
2. Hold the adaptor firmly and push the spring loaded protective cover towards the back of the drive to expose the connector block (2) below.
3. Press the adaptor downwards (3) until the adaptor connector locates into the drive connection below.
• To remove the AI-Backup adaptor, pull it up away from the drive in the direction shown (1)
The control circuits are isolated from the power circuits in the
drive by basic insulation (single insulation) only. The installer
must ensure that the external control circuits are insulated
from human contact by at least one layer of insulation
WARNING (supplementary insulation) rated for use at the AC supply
voltage.
NOTE N
Any signal cables which are carried inside the motor cable (i.e. motor
thermistor, motor brake) will pick up large pulse currents via the cable
capacitance. The shield of these signal cables must be connected to
ground close to the point of exit of the motor cable, to avoid this noise
current spreading through the control system.
1 14 41 42
0V common
1
Analog
frequency 2
reference 1
4
+10 V
+24 V
9
At zero frequency 10
Drive enable 11
Run forward 12
Run reverse 13
41 Relay
Drive OK (over-voltage
42 category II)
2 Analog input 1
Default function Frequency reference
Type of input Unipolar single-ended analog voltage or unipolar current
Mode controlled by… Pr 07.007
Operating in voltage mode (default)
Full scale voltage range 0V to +10 V ±3 %
Maximum offset ±30 mV
Absolute maximum voltage range -18 V to +30 V relative to 0V
Input resistance 100 kΩ
Operating in current mode
0 to 20 mA ±5 %, 20 to 0 mA ±5 %,
Current ranges
4 to 20 mA ±5 %, 20 to 4 mA ±5 %
Maximum offset 250 µA
Absolute maximum voltage (reverse bias) -18 V to +30 V relative to 0V
Absolute maximum current 25 mA
Equivalent input resistance 165 Ω
Common to all modes
Resolution 11 bits
Sample rate 4 ms
10 Digital I/O 1
Default function AT ZERO FREQUENCY output
Positive logic digital input, positive logic voltage source output.
Type
PWM or frequency output modes can be selected.
Input / output mode controlled by … Pr 08.031
Operating as in input
Absolute maximum applied voltage range -8 V to +30 V relative to 0V
Impedance 6.8 kΩ
Input threshold 10 V ±0.8 V (IEC 61131-2)
Operating as an output
Nominal maximum output current 50 mA
Maximum output current 100 mA (total including +24 Vout)
Common to all modes
Voltage range 0V to +24 V
Sample rate 1 ms when routed to destinations Pr 06.035 or Pr 06.036, otherwise 4 ms
11 Digital Input 2
12 Digital Input 3
13 Digital Input 4
Terminal 11 default function DRIVE ENABLE input
Terminal 12 default function RUN FORWARD input
Terminal 13 default function RUN REVERSE input
Type Positive logic only digital inputs
Voltage range 0V to +24 V
Absolute maximum applied voltage range -18 V to +30 V relative to 0V
Impedance 6.8 kΩ
Input threshold 10 V ±0.8 V (IEC 61131-2)
Sample rate 1 ms when routed to destinations Pr 06.035 or Pr 06.036, otherwise 4 ms.
41
Relay contacts
42
Default function Drive OK indicator
Contact voltage rating 240 Vac, Installation over-voltage category II
2 A AC 240 V
Contact maximum current rating 4 A DC 30 V resistive load
0.5 A DC 30 V inductive load (L/R = 40 ms)
Contact minimum recommended rating 12 V 100 mA
Contact type Normally open
Default contact condition Closed when power applied and drive OK
Update rate 1 ms
To prevent the risk of a fire hazard in the event of a fault, a fuse or other over-current protection must be installed in the relay circuit.
WARNING
5 Getting started The parameter value is correctly displayed on the keypad display as
shown in Table 5-3 below.
This chapter introduces the user interfaces, menu structure and security Table 5-3 Keypad display formats
levels of the drive. Display formats Value
5.1 Understanding the display Standard 100.99
Date 31.12.11 or 12.31.11
5.1.1 Keypad
The keypad display consists of a 6 digit LED display. The display shows Time 12.34.56
the drive status or the menu and parameter number currently being Character ABCDEF
edited. Binary 5
The mm.ppp signifies the menu parameter number of the drive’s menus Version number 01.23.45
and parameter.
The display also includes LED indicators showing units and status as
shown in Figure 5-1. 5.2 Keypad operation
When the drive is powered up, the display will show the power up
parameter defined by Parameter Displayed At Power-Up (11.022). 5.2.1 Control buttons
The keypad consists of:
NOTE
• Up and down button - Used to navigate the parameter structure and
The values in the Status Mode Parameters (11.018 and 11.019) shown
change parameter values.
on the display when the drive is running, can be toggled by using the • Enter button - Used to change between parameter edit and view
escape button.
mode, as well as entering data.
Figure 5-1 Unidrive M100 keypad detail • Escape button - Used to exit from parameter edit or view mode. In
parameter edit mode, if parameter values are edited and the escape
V A Hz rpm % button pressed, the parameter value will be restored to the value it
had on entry to edit mode.
• Start button - Used to provide a 'Run' command if keypad mode is
selected.
• Stop / Reset button - Used to reset the drive. In keypad mode can be
6 1 used for 'Stop'.
5 2
4 3
9 V A Hz rpm %
10
11
1
7
NOTE
Status
If Drive Status (Pr 10.101) = 4 (Run)
Show value only
If Drive Status (Pr 10.101) <> 4
Show status only
Go to Status if no
option installed
Slot select
(Only if option installed)
or
Press or to select _ or 1
Parameter select
Edit
NOTE
When changing the values of parameters, make a note of the new
values in case they need to be entered again.
NOTE
New parameter values must be saved to ensure that the new values
apply after the drive has been power cycled. Refer to section 5.6 Saving
parameters on page 19.
Drive
String Description output
stage
5.6 Saving parameters
The drive is inhibited and cannot be run. When changing a parameter in Menu 0, the new value is saved when
The Drive Enable signal is not applied to
the drive enable terminal or Pr 06.015 is pressing the Enter button to return to parameter view mode
inh Disabled
set to 0. The other conditions that can from parameter edit mode.
prevent the drive from enabling are shown If parameters have been changed in the advanced menus, then the
as bits in Enable Conditions (06.010) change will not be saved automatically. A save function must be carried
The drive is ready to run. The drive enable out.
rdy is active, but the drive inverter is not active Disabled Procedure
because the final drive run is not active 1. Select ‘Save' in Pr mm.000 (alternatively enter a value of 1001 in
StoP The drive is stopped / holding zero speed. Enabled Pr mm.000)
S.Loss Supply loss condition has been detected Enabled • Press the red reset button
dc inj The drive is applying dc injection braking Enabled
The drive has tripped and no longer
Er controlling the motor. The trip code Disabled
appears on the display.
The drive is in the under voltage state
5.7 Restoring parameter defaults
UV Disabled Restoring parameter defaults by this method saves the default values in
either in low voltage or high voltage mode.
the drives memory. User security status (00.010) and User security code
HEAt The motor pre-heat function is active. Enabled
(00.025) are not affected by this procedure).
Procedure
1. Ensure the drive is not enabled, i.e. drive is in inhibit or under
voltage state.
2. Select 'Def.50’ or 'Def.60' in Pr mm.000. (alternatively, enter 1233
(50 Hz settings) or 1244 (60 Hz settings) in Pr mm.000).
• Press the red reset button
5.8 Parameter access level and security 5.8.2 Changing the User Security Level /Access
Level
The parameter access level determines whether the user has access to
The security level is determined by the setting of Pr 00.010 or Pr 11.044.
Menu 0 only or to all the advanced menus (Menus 1 to 22) in addition to
The Security Level can be changed through the keypad even if the User
Menu 0.
Security Code has been set.
The User Security determines whether the access to the user is read
only or read write. 5.8.3 User Security Code
The User Security Code, when set, prevents write access to any of the
Both the User Security and Parameter Access Level can operate
parameters in any menu.
independently of each other as shown in Table 5-7.
Setting User Security Code
Table 5-7 Parameter access level and security
Enter a value between 1 and 9999 in Pr 00.025 and press the
User button; the security code has now been set to this value. In order to
User
security Menu 0 Advanced activate the security, the Security level must be set to desired level in
Access level security
status status menu status Pr 00.010. When the drive is reset, the security code will have been
(00.025)
(00.010) activated and the drive returns to Menu 0. The value of Pr 00.025 will
return to 0 in order to hide the security code.
0 Menu 0 None RW Not visible Unlocking User Security Code
Select a parameter that need to be edited and press the button,
1 All Menus None RW RW the display will now show ‘Co’. Use the arrow buttons to set the security
code and press the button. With the correct security code
Read-only Open RW Not visible entered, the display will revert to the parameter selected in edit mode.
2
Menu 0 Closed RO Not visible If an incorrect security code is entered, the following message ‘Co.Err’ is
Open RW RW displayed, and the display will revert to parameter view mode.
3 Read-only
Closed RO RO Disabling User Security
Open RW RW Unlock the previously set security code as detailed above. Set Pr 00.025
4 Status only
Closed Not visible Not visible to 0 and press the button. The User Security has now been
Open RW RW disabled, and will not have to be unlocked each time the drive is
5 No access
Closed Not visible Not visible powered up to allow read / write access to the parameters.
The default settings of the drive are Parameter Access Level Menu 0
and user Security Open i.e. read / write access to Menu 0 with the
advanced menus not visible. 5.9 Displaying parameters with non-
5.8.1 User Security Level / Access Level default values only
The drive provides a number of different levels of security that can be set By selecting 'diff.d' in Pr mm.000 (Alternatively, enter 12000 in
by the user via User Security Status (00.010); these are shown in the Pr mm.000), the only parameters that will be visible to the user will be
table below. those containing a non-default value. This function does not require a
drive reset to become active. In order to deactivate this function, return
User Security to Pr mm.000 and select 'none' (alternatively enter a value of 0). Please
Status Description note that this function can be affected by the access level enabled, refer
(Pr 00.010) to section 5.8 Parameter access level and security on page 20 for
further information regarding access level.
All writable parameters are available to be edited but
LEVEL.0 (0)
only parameters in Menu 0 are visible
All parameters are visible and all writable parameters
ALL (1)
are available to be edited 5.10 Displaying destination parameters only
Access is limited to Menu 0 parameters only. All By selecting 'dest' in Pr mm.000 (Alternatively enter 12001 in
r.only.0 (2) Pr mm.000), the only parameters that will be visible to the user will be
parameters are read-only
All parameters are read-only however all menus and destination parameters. This function does not require a drive reset to
r.only.A (3) become active. In order to deactivate this function, return to Pr mm.000
parameters are visible
and select 'none' (alternatively enter a value of 0).
The keypad remains in status mode and no
Status (4) Please note that this function can be affected by the access level
parameters can be viewed or edited
enabled, refer to section 5.8 Parameter access level and security on
The keypad remains in status mode and no
no.acc (5) page 20 for further information regarding access level.
parameters can be viewed or edited.
6 Basic parameters
Menu 0 is used to bring together various commonly used parameters for basic easy set up of the drive. All the parameters in Menu 0 appear in other
menus in the drive (denoted by {…}). Menu 22 can be used to configure the parameters in Menu 0.
For more information please see section 10.1 Parameter ranges and Variable minimum/maximums: on page 47.
Analog reference
2 00.016
Analog input 1 Analog input
1 mode
Key
RUN RUN
FORWARD REVERSE AT ZERO FREQUENCY
12 13 10
Digital output
Maximum
Reference
Clamp
00.002
Minimum
Reference
Clamp
00.033
00.001
Ramps
Motor parameters
00.006 ~ 00.009
Power Factor
x(-1)
Rated Voltage
Rated Speed
00.003 Rated Current
Acceleration
Rate 1
00.004
Deceleration L1 L2 L3 Drive
Rate 1
00.028
Ramp Mode Low
Select
Frequency
Voltage _ +
Boost
Power stage _ +
00.037 Maximum Switching
Frequency
05.001 Output Frequency
Current
Torque Magnitude
Producing 04.002 04.001
_
Current U V W + BR
Magnetising
Current
Resistor
optional
0 0 None No action
6001 2 LOAd.1 Load the data from file 1 on a non-volatile media card into the drive provided it is a
parameter file
4001 3 SAVE.1 Store the drive parameters in file 1 on a non-volatile media card
6002 4 LOAd.2 Load the data from file 2 on a non-volatile media card into the drive provided it is a
parameter file
4002 5 SAVE.2 Store the drive parameters in file 2 on a non-volatile media card
6003 6 LOAd.3 Load the data from file 3 on a non-volatile media card into the drive provided it is a
parameter file
4003 7 SAVE.3 Store the drive parameters in file 3 on a non-volatile media card
12000 8 diff.d Only display parameters that are different from their default value
12001 9 dest Only display parameters that are used to set-up destinations
Action will only occur if the drive is inactive and no User Actions are running. Otherwise, the parameter will return to its pre altered value on exit from
edit mode. All parameters are saved if this parameter changes.
Figure 6-2 Pr 00.005 = AV (50 Hz)
1 0V
4 + 10 V output
9 + 24 V output
Digital output
10
(zero frequency)
11 Drive enable
12 Run forward
13 Run reverse
1 0V
4 + 10 V output
9 + 24 V output
Digital output
10
(zero frequency)
11 Not stop
12 Run
13 Jog forward
1 0V
4 + 10 V output
9 + 24 V output
Digital output
10
(zero frequency)
11 Drive enable
12 Run forward
13 Run reverse
1 0V
4 + 10 V output
9 + 24 V output
Digital output
10
(zero frequency)
11 Not stop
12 Run
13 Jog forward
1 0V
12 Run forward
13 Reference select
1 0V
4 + 10 V output
Terminal 10 Terminal 13 Reference selected
9 + 24 V output 0 0 Analog reference 1*
0 1 Preset speed 2*
10 Reference select 1 0 Preset speed 3*
1 1 Preset speed 4*
11 Not stop
12 Run
13 Reference select
1 0V
12 Run forward
13 Reference select
1 0V
4 + 10 V output
Terminal 10 Terminal 13 Reference selected
9 + 24 V output 0 0 Analog reference 1*
0 1 Preset speed 2*
10 Reference select
1 0 Preset speed 3*
11 Not stop 1 1 Preset speed 4*
12 Run
13 Reference select
1 0V
Voltage speed
2
reference input (AI 1)
4 + 10 V output
Terminal 10 Terminal 13 Reference selected
9 + 24 V output
0 0 Preset speed 1*
12 Run forward
13 Reference select
1 0V
Voltage speed
2
reference input (AI 1)
4 + 10 V output
Terminal 10 Terminal 13 Reference selected
9 + 24 V output
0 0 Preset speed 1*
10 Reference select 0 1 Preset speed 2*
1 0 Preset speed 3*
11 Not stop
1 1 Preset speed 4*
12 Run
13 Reference select
1 0V
Voltage speed
2
reference input (AI 1)
4 + 10 V output
9 + 24 V output
Digital output
10
(zero frequency)
11 Drive enable
12 Run forward
13 Run reverse
1 0V
Voltage speed
2
reference input (AI 1)
4 + 10 V output
9 + 24 V output
Digital output
10
(zero frequency)
11 Drive enable
12 Run forward
13 Run reverse
1 0V
4 + 10 V output
11 Drive enable
12 Run forward
1 0V
4 + 10 V output
9 + 24 V output
When torque mode is selected and the drive is connected to
Digital output an unloaded motor, the motor speed may increase rapidly to
10 (zero frequency) WARNING the maximum speed (Pr 00.002 +10 %)
11 Not stop
12 Run
13 Torque mode
select
If the drive is started using the keypad it will run to the speed
defined by the keypad reference (Pr 01.017). This may not
be acceptable depending on the application. The user must
check in Pr 01.017 and ensure that the keypad reference
CAUTION has been set to 0.
Figure 7-1 Minimum connections to get the motor running in any operating mode
0V
1 Frequency
2 Reference
4
+10 V input
9 24 V
10
11 Drive enable T
12 Run FWD e
13 Run REV K r
e m
y i
p n
a a
d l
M M
o o
+ BR d d
L1 L2 L3 U V W
e e
Braking 1
resistor
(optional)
Induction motor
L1 L2 L3
Ensure:
• The drive enable signal is not given (terminal 11)
Before power-up
• Run signal is not given
• Motor is connected
Ensure:
Power-up the drive • Drive displays ‘inh’
If the drive trips, see Chapter 11 Diagnostics on page 80.
Enter:
• Motor rated frequency in Pr 00.039 (Hz) Mot X XXXXXXXXX
Enter motor • Motor rated current in Pr 00.006 (A)
No XXXXXXXXXX kg
IP55 I.cl F °C 40 s S1
nameplate details • Motor rated speed in Pr 00.007 (rpm) V
-1
Hz min kW cosφ A
230 50 1445 2.20 0.80 8.50
• Motor rated voltage in Pr 00.008 (V) - check if or connection 400
CN = 14.5Nm
4.90
I.E.C 34 1(87)
240 50 1445 2.20 0.76 8.50
415 4.90
CN = 14.4Nm
CTP- VEN 1PHASE 1=0,46A P=110W R.F 32MN
0.02
Set maximum Enter:
frequency • Maximum frequency in Pr 00.002 (Hz)
Enter:
100Hz
• Acceleration rate in Pr 00.003 (s/100 Hz)
Set acceleration /
• Deceleration rate in Pr 00.004 (s/100 Hz) (If braking resistor is installed, set Pr 00.028 = FAST. Also
deceleration rates
ensure Pr 10.030 and Pr 10.031 and Pr 10.061 are set correctly, otherwise premature ‘It.br’ trips
may be seen).
t
0.03 0.04
The drive is able to perform either a stationary or a rotating autotune. The motor must be at a standstill
before an autotune is enabled. A rotating autotune should be used whenever possible so the measured
value of power factor of the motor is used by the drive.
A rotating autotune will cause the motor to accelerate up to 2/3 base speed in the direction
selected regardless of the reference provided. Once complete the motor will coast to a
stop. The enable signal must be removed before the drive can be made to run at the
required reference.
WARNING The drive can be stopped at any time by removing the run signal or removing the drive
cos ∅
enable.
• A stationary autotune can be used when the motor is loaded and it is not possible to uncouple the
load from the motor shaft. A stationary autotune measures the stator resistance of the motor and
Autotune the dead time compensation for the drive. These are required for good performance in vector
control modes. A stationary autotune does not measure the power factor of the motor so the value
on the motor nameplate must be entered into Pr 00.009. RS
• A rotating autotune should only be used if the motor is uncoupled. A rotating autotune first performs σLS
a stationary autotune before rotating the motor at 2/3 base speed in the direction selected. The
rotating autotune measures the power factor of the motor.
To perform an autotune:
• Set Pr 00.038 = 1 for a stationary autotune or set Pr 00.038 = 2 for a rotating autotune
• Close the Drive Enable signal (apply +24 V to terminal 11). The drive will display ’rdy’.
• Close the run signal (apply +24 V to terminal 12 or 13). The display will flash ’tuning’ while the drive
is performing the autotune.
• Wait for the drive to display ‘inh’ and for the motor to come to a standstill.
If the drive trips, see Chapter 11 Diagnostics on page 80.
• Remove the drive enable and run signal from the drive.
Select 'Save' in Pr mm.000 (alternatively enter a value of 1001 in Pr mm.000) and press the
Save parameters
red reset button.
8 Optimization
This chapter takes the user through methods of optimizing the drive set-up and maximize the performance. The auto-tuning features of the drive
simplify the optimization tasks.
Pr 00.008
Pr 00.008 / 2
Pr 00.007 {05.008} Motor Rated Speed Defines the full load rated speed of the motor
Pr 00.040 {05.011} Number of Motor Poles Defines the number of motor poles
The motor rated speed and the number of poles are used with the motor rated frequency to calculate the rated slip of induction machines in Hz.
00.040 00.007
Rated slip (Hz) = Motor rated frequency - (Number of pole pairs x [Motor rated speed / 60]) = 00.039 = ⎛ ------------------ × ------------------⎞
⎝ 2 60 ⎠
If Pr 00.007 is set to 0 or to synchronous speed, slip compensation is disabled. If slip compensation is required this parameter should be set to the
nameplate value, which should give the correct rpm for a hot machine. Sometimes it will be necessary to adjust this when the drive is commissioned
because the nameplate value may be inaccurate. Slip compensation will operate correctly both below base speed and within the field-weakening
region. Slip compensation is normally used to correct for the motor speed to prevent speed variation with load. The rated load rpm can be set higher
than synchronous speed to deliberately introduce speed droop. This can be useful to aid load sharing with mechanically coupled motors.
Pr 00.040 is also used in the calculation of the motor speed display by the drive for a given output frequency. When Pr 00.040 is set to ‘Auto’, the
number of motor poles is automatically calculated from the rated frequency Pr 00.039, and the motor rated speed Pr 00.007.
Number of poles = 120 x (Rated Frequency (00.039) / Rated Speed (00.007)) rounded to the nearest even number.
Pr 00.043 {05.010} Motor Rated Power Factor Defines the angle between the motor voltage and current
The power factor is the true power factor of the motor, i.e. the angle between the motor voltage and current. The power factor is used in conjunction
with the Motor Rated Current (00.006), to calculate the rated active current and magnetising current of the motor. The rated active current is used
extensively to control the drive, and the magnetising current is used in vector mode stator resistance compensation. It is important that this
parameter is set up correctly. The drive can measure the motor rated power factor by performing a rotating autotune (see Autotune (Pr 00.038),
below).
• A stationary autotune can be used when the motor is loaded and it is not possible to remove the load from the motor shaft. The stationary test
measures the Stator Resistance (05.017), Transient Inductance (05.024), Maximum Deadtime Compensation (05.059) and Current At
Maximum Deadtime Compensation (05.060) which are required for good performance in vector control modes (see Control Mode later in this
table). The stationary autotune does not measure the power factor of the motor so the value on the motor nameplate must be entered into
Pr 00.009. To perform a Stationary autotune, set Pr 00.038 to 1, and provide the drive with both an enable signal (on terminal 11) and a run
signal (on terminals 12 or 13).
• A rotating autotune should only be used if the motor is unloaded. A rotating autotune first performs a stationary autotune, as above, then a
rotating test is performed in which the motor is accelerated with currently selected ramps up to a frequency of Motor Rated Frequency (00.039)
x 2/3, and the frequency is maintained at that level for 4 seconds. Stator Inductance (05.025) is measured and this value is used in conjunction
with other motor parameters to calculate Motor Rated Power Factor (00.009). To perform a Rotating autotune, set Pr 00.038 to 2, and provide
the drive with both an enable signal (on terminal 11) and a run signal (on terminals 12 or 13).
Following the completion of an autotune test the drive will go into the inhibit state. The drive must be placed into a controlled disable condition
before the drive can be made to run at the required reference. The drive can be put in to a controlled disable condition by removing the signal from
terminal 11, setting the Drive Enable (06.015) to OFF (0).
(4) Ur I = The stator resistance is measured when the drive is first made to run after each power-up. This test can only be done with a stationary
motor. Therefore this mode should only be used if the motor is guaranteed to be stationary the first time the drive is made to run after each
power-up. The new value of stator resistance is not automatically saved to the drive's EEPROM.
(1) Ur = The stator resistance and voltage offset are not measured. The user can enter the motor and cabling resistance into the Stator
Resistance (05.017). However this will not include resistance effects within the drive inverter. Therefore if this mode is to be used, it is best to
use an autotune test initially to measure the stator resistance.
(3) Ur_Auto= The stator resistance is measured once, the first time the drive is made to run. After the test has been completed successfully the
Control Mode (00.041) is changed to Ur mode. The Stator Resistance (05.017) parameter is written to, and along with the Control Mode
(00.041), are saved in the drive's EEPROM. If the test fails, the voltage mode will stay set to Ur Auto and the test will be repeated next time the
drive is made to run.
Fixed boost
The stator resistance is not used in the control of the motor, instead a fixed characteristic with low frequency voltage boost as defined by Pr 00.042,
is used. Fixed boost mode should be used when the drive is controlling multiple motors. There are three settings of fixed boost available:
(2) Fixed = This mode provides the motor with a linear voltage characteristic from 0 Hz to Motor Rated Frequency (00.039), and then a constant
voltage above rated frequency.
(5) Square = This mode provides the motor with a square law voltage characteristic from 0 Hz to Motor Rated Frequency (00.039), and then a
constant voltage above rated frequency. This mode is suitable for variable torque applications like fans and pumps where the load is
proportional to the square of the speed of the motor shaft. This mode should not be used if a high starting torque is required.
(6) Fixed Tapered = This mode provides the motor with a linear voltage characteristic with a tapered slip limit.
For mode 2 and 5, at low frequencies (from 0 Hz to ½ x Pr 00.039) a voltage boost is applied as defined by Pr 00.042 as shown below:
Output
Output voltage characteristic Voltage
Output
voltage
(Fd)
Pr 00.008
Pr 00.008 2
Pr 00.042 + [(freq/Pr 00.039) x (Pr 00.008 - Pr 00.039)]
Pr 00.008 / 2
Voltage
Voltage boost Boost
Pr 00.042
Pr 00.042
Pr 00.039 / 2 Pr 00.039 Output
Output
frequency Pr 00.039
Frequency
Shaft speed
Load
In order to prevent the speed droop shown above slip compensation should be enabled. To enable slip compensation Pr 05.027 must be set to a
100 % (this is the default setting), and the motor rated speed must be entered in Pr 00.007 (Pr 05.008).
The motor rated speed parameter should be set to the synchronous speed of the motor minus the slip speed. This is normally displayed on the
motor nameplate, i.e. for a typical 18.5 kW, 50 Hz, 4 pole motor, the motor rated speed would be approximately 1465 rpm. The synchronous speed
for a 50 Hz, 4 pole motor is 1500 rpm, so therefore the slip speed would be 35 rpm. If the synchronous speed is entered in Pr 00.007, slip
compensation will be disabled. If too small a value is entered in Pr 00.007, the motor will run faster than the demanded frequency. The synchronous
speeds for 50 Hz motors with different numbers of poles are as follows:
2 pole = 3000 rpm, 4 pole = 1500 rpm, 6pole =1000 rpm, 8 pole = 750 rpm
8.2 Maximum motor rated current When the estimated temperature in Pr 04.019 reaches 100 % the drive
takes some action depending on the setting of Pr 04.016. If Pr 04.016 is
The maximum motor rated current is the Maximum Heavy Duty Current 0, the drive trips when Pr 04.019 reaches 100 %. If Pr 04.016 is 1, the
Rating (00.077). current limit is reduced to (K - 0.05) x 100 % when Pr 04.019 reaches
The values for the Heavy Duty rating can be found in the Power 100 %.
Installation Guide. The current limit is set back to the user defined level when Pr 04.019
falls below 95 %. The thermal model temperature accumulator
accumulates the temperature of the motor while the drive remains
8.3 Current limits powered-up. By default, the accumulator is set to the power down value
at power up. If the rated current defined by Pr 00.006 is altered, the
The default setting for the current limit parameters for size 1 to 4 is:
accumulator is reset to zero.
• 165 % x motor rated torque producing current for open loop mode
The default setting of the thermal time constant (Pr 04.015) is 179 s
There are three parameters which control the current limits: which is equivalent to an overload of 150 % for 120 s from cold.
• Motoring current limit: power flowing from the drive to the motor
• Regen current limit: power flowing from the motor to the drive
• Symmetrical current limit: current limit for both motoring and regen 8.5 Switching frequency
operation
The lowest of either the motoring and regen current limit, or the The default switching frequency is 3 kHz, however this can be increased
symmetrical current limit applies. up to a maximum of 16 kHz by Pr 00.037.
The maximum setting of these parameters depends on the values of If switching frequency is increased from 3 kHz the following apply:
motor rated current, drive rated current and the power factor. 1. Increased heat loss in the drive, which means that derating to the
The drive can be oversized to permit a higher current limit setting to output current must be applied.
provide higher accelerating torque as required up to a maximum of See the derating tables for switching frequency and ambient
1000 %. temperature in the Power Installation Guide.
2. Reduced heating of the motor - due to improved output waveform
quality.
3. Reduced acoustic noise generated by the motor.
8.4 Motor thermal protection 4. Increased sample rate on the speed and current controllers. A trade
A time constant thermal model is provided to estimate the motor off must be made between motor heating, drive heating and the
temperature as a percentage of its maximum allowed temperature. demands of the application with respect to the sample time required.
The motor thermal protection is modelled using losses in the motor. The Table 8-1 Sample rates for various control tasks at each
losses in the motor are calculated as a percentage value, so that under switching frequency
these conditions the Motor Protection Accumulator (04.019) would
eventually reach 100 %. 0.667, 3, 6, 12 2, 4, 8, 16
Open loop
1 kHz kHz kHz
Percentage losses = 100 % x [Load related losses]
2 kHz = 250 μs
Where:
4 kHz = 125 μs
Level 1 250 μs 167 μs Peak limit
Load related losses = [I / (K1 x IRated)]2 8 kHz = 125 μs
16 kHz = 125 μs
Where:
Current limit and
I = Current Magnitude (04.001) Level 2 250 μs
ramps
IRated = Motor Rated Current (00.006) Level 3 1 ms Voltage controller
If Motor Rated Current (00.006) ≤ Maximum Heavy Duty Current Time critical user
Level 4 4 ms
(00.077) interface
Figure 8-1 Motor thermal protection (Heavy Duty) Non-time critical user
Background
interface
1.05
1.00
8.5.1 Field weakening (constant power) operation
0.70 Pr 04.025 = 0 The drive can be used to run an induction machine above synchronous
Pr 04.025 = 1 speed into the constant power region. The speed continues to increase
K
and the available shaft torque reduces. The characteristics below show
the torque and output voltage characteristics as the speed is increased
above the rated value.
0.00
Torque
Speed
Rated
voltage
These files can be created on a card by the drive and then transferred to
any other drive including derivatives. If the Drive Derivative (11.028) is
different between the source and target drives then the data is
transferred but a {C.Pr} trip is initiated.
It is possible for other data to be stored on the card, but this should not
be stored in the <MCDF> folder and it will not be visible via the drive
parameter interface.
9.2.3 Different current ratings 9.2.7 Reading from the NV Media Card
If any of the current rating parameters (Maximum Heavy Duty Rating 6yyy - Reading from NV Media Card
(00.077), Maximum Rated Current (11.060) or Full Scale Current Kc When the data is transferred back to the drive, using 6yyy in Pr mm.000,
(11.061)) are different between the source and target then all parameters
are still written to the target drive, but some may be limited by their it is transferred to the drive RAM and the EEPROM. A parameter save is
allowed range. To give similar performance in the target compared to the not required to retain the data after-power down.
source drive the current controller gains are modified as shown below. If the data is being transferred to the drive with different voltage or
Note that this does not apply if the file identification number is larger than current rating a
500.
'C.rtg' trip will occur.
Gains Multiplier
The following drive rating dependant parameters (RA coding bit set) will
Current Controller Kp Gain (04.013) [Source Full Scale Current Kc
not be transferred to the destination drive by a NV Media Card when the
Current Controller Ki Gain (04.014) (11.061)] /
voltage rating of the destination drive is different from the source drive
[Target Full Scale Current Kc
(11.061)] and the file is a parameter file.
However, drive rating dependent parameters will be transferred if only
9.2.4 Different variable maximums the current rating is different. If drive rating dependant parameters are
It should be noted that if ratings of the source and target drives are
not transferred to the destination drive they will contain their default
different, it is possible that some parameters with variable maximums
may be limited and not have the same values as in the source drive. values.
9.2.6 Writing to the NV Media Card All NV Media Card trips apply. Once the parameters are successfully
4yyy - Writes defaults differences to the NV Media Card copied this parameter is automatically reset to NonE (0). Parameters are
The data block only contains the parameter differences from the last saved to the drive EEPROM after this action is complete.
time default settings were loaded.
All parameters except those with the NC (Not copied) coding bit set are 9.2.8 Auto saving parameter changes (Pr 00.030 =
transferred to the NV Media Card. Auto (3))
This setting causes the drive to automatically save any changes made to
Writing a parameter set to the NV Media Card (Pr 00.030 = menu 0 parameters on the drive to the NV Media Card. The latest menu
Prog (2)) 0 parameter set in the drive is therefore always backed up on the NV
Setting Pr 00.030 to Prog (2) and resetting the drive will save the Media Card. Changing Pr 00.030 to Auto (3) and resetting the drive will
parameters to the NV Media Card, i.e. this is equivalent to writing 4001 immediately save the complete parameter set from the drive to the card,
to Pr mm.000. All NV Media Card trips apply. If the data block already i.e. all parameters except parameters with the NC coding bit set. Once
exists it is automatically overwritten. When the action is complete this the whole parameter set is stored only the individual modified menu 0
parameter is automatically reset to NonE (0). parameter setting is updated.
Advanced parameter changes are only saved to the NV Media Card
when Pr mm.000 is set to 'SAVE' or a 1001 and the drive
This parameter shows the number of the data block last transferred from
an SD card to the drive. If defaults are subsequently reloaded this
9.2.10 Booting up from the NV Media Card on every
parameter is set to 0.
power up (Pr mm.000 = 2001)
It is possible to create a bootable parameter data block by setting
11.037 NV Media Card File Number
Pr mm.000 to 2001 and initiating a drive reset. This data block is created
RW Num
in one operation and is not updated when further parameter changes are
Ú 0 to 999 Ö 0
made.
Setting Pr mm.000 to 2001 will overwrite the data block 1 on the card if it This parameter should have the data block number which the user would
like the information displayed in Pr 11.038, Pr 11.039.
already exists.
Maximum current 2
Definition ------------------------------------------------------- + ( PF ) 2 – 1
Motor rated current
MOTOR1_CURRENT_LIMIT_MAX = -------------------------------------------------------------------------------------------------------- × 100%
PF
Where:
Motor rated current is given by Pr 05.007
PF is motor rated power factor given by Pr 05.010
The Maximum current is (1.5 x Rated drive current) when the rated current set by Pr 05.007 is less than or equal to
the Maximum Heavy Duty current rating specified in Pr 11.032.
For example, with a motor of the same rating as the drive and a power factor of 0.85, the maximum current limit is
165.2%.
The rated active and rated magnetising currents are calculated from the power factor (Pr 05.010) and motor rated
current (Pr 05.007) as:
rated active current = power factor x motor rated current
rated magnetising current = √(1 - power factor2) x motor rated current
VM_SPEED_FREQ_REF[MIN] = -VM_SPEED_FREQ_REF[MAX].
Negative
Bipolar Reference
Reference Clamp VM_SPEED_FREQ_USER_REFS[MIN]
Definition Enable (01.010)
Enable (01.008)
0 0 Minimum Reference Clamp (01.007)
0 1 -VM_SPEED_FREQ_REF[MAX]
1 0 0.00
1 1 -VM_SPEED_FREQ_REF[MAX]
VM_USER_CURRENT Range applied to torque reference and percentage load parameters with one decimal place
Units %
Range of [MIN] -1000.0 to 0.0
Range of [MAX] 0.0 to 1000.0
VM_USER_CURRENT[MAX] = User Current Maximum Scaling (04.024)
VM_USER_CURRENT[MIN] = -VM_USER_CURRENT[MAX]
User Current Maximum Scaling (04.024) defines the variable maximum/minimums VM_USER_CURRENT which is
applied to Percentage Load (04.020) and Torque Reference (04.008). This is useful when routing these parameters to
Definition
an analog output as it allows the full scale output value to be defined by the user. This maximum is subject to a limit of
MOTOR1_CURRENT_LIMIT. The maximum value (VM_TORQUE_CURRENT_UNIPOLAR [MAX]) varies between
drive sizes with default parameters loaded. For some drive sizes the default value may be reduced below the value
given by the parameter range limiting.
Analog Reference
Analog Input 1 Analog
Reference 1
Menu 7 01.036
Reference Select
01.042
Flag 2
Preset Reference
Reference Select
Preset Selector 01.015 01.043 Flag 3
9
Scan Timer Percentage
01.038 01.001
1.20 Trim
Preset
Pr 01.050 set Reference
Selected 01.050
to greater than 1 01.004 Selected
01.016 Indicator
Reference
Preset Selector Offset
Timer
Max O/P
frequency
01.048
Pr 01.049 Pr 01.050 Reference being used x (% trim / 100)
Preset Selector 1 1 Analog Reference 1
Timer Reset 1 >1 Preset Reference defined by Pr 01.050
2 >1 Preset Reference defined by Pr 01.050 Reference
3 x Preset Reference defined by Pr 01.050 Offset Select
4 x Keypad Control Mode Reference (01.017)
5 x Reserved
Power-Up Keypad 6 x Keypad Control Mode Reference (01.017)
Control Mode
Reference ** Contolled by drive configuration (Pr 11.034)
01.051 01.017
Keypad Control
Mode Reference
Key
Reserved
Input Read-write (RW)
terminals mm.ppp
parameter
Menu 8
Menu 6
Sequencer
Sequencer (Menu 6)
Bipolar Maximum
reference 01.010 Reference
enable Clamp
01.006
Negative
Reverse Minimum
select Reference
01.007 Reference
Clamp
Enable Clamp
Clamped Alternative
01.008 [01.006] reference
reference
[01.007] enable
01.070
[01.007]
[01.006] 01.072
x(-1)
Alternative
reference
[01.006] 01.071
Reference
in rpm
01.005
[01.006]
Jog
01.069
reference
[01.006] Reference In
01.035
Rejection Zone
Pre-skip
Filter Reference
[01.007]
Menu 2
01.057
Reference
Force
On
Reference
01.011 Direction
1 1 1 02.010
02.018 Acceleration Rate 8
Acceleration rates 1 ~ 8
Jog Acceleration
02.019
1 02.011 Acceleration Rate 1 Rate
Acceleration
Ramp Control
Maximum Rate Of Change
02.003 Ramp Hold 02.042
Of Acceleration 1
Maximum Rate Of Change
Pre-Ramp 02.004 Ramp Mode Select 02.043
01.003 Of Acceleration 2
Reference
02.008 Standard Ramp Voltage
Deceleration Fail
02.009
Detection Disable
02.039 Ramp Rate Units
Deceleration Rates 1 ~ 8
Preset
01.050 Selected
Indicator
Deceleration Post-Ramp
_ Reference
Ramp Control
+
02.006 S-Ramp Enable Maximum Rate Of 02.001
02.044
Max Rate Of Change Of Acceleration 3
02.007 Change Of Maximum Rate Of
Acceleration 02.045
Change Of Acceleration 4
02.040 S-Ramp Percentage
RW Read / Write RO Read only Num Number parameter Bit Bit parameter Txt Text string Bin Binary parameter FI Filtered
ND No default value NC Not copied PT Protected parameter RA Rating dependent US User save PS Power-down save DE Destination
Date Date parameter Time Time parameter
Hard Frrequency 1 0
Reference
03.023 Slip
Select
compensation
1 0 Menu 5
Reference
on 01.011 Final Demand Output
Post Ramp Reference Frequency
+ +
Reference
+ +
Menu 2 02.001 03.001 05.001
Over 03.008 1
Frequency
Threshold
03.008>0
At Frequency
Lower Limit Below Set-Frequency
03.006 +
10.005
_
Pre Ramp At Frequency
Reference _ 1
+ NOR 10.006
01.003 0
+
10.007 Key
_
03.009 03.007
At Frequency Input Read-write (RW)
Absolute Above Set-Frequency terminals mm.ppp
Upper Limit parameter
At-Speed
Select
Output mm.ppp Read-only (RO)
terminals parameter
Key
RW Read / Write RO Read only Num Number parameter Bit Bit parameter Txt Text string Bin Binary parameter FI Filtered
ND No default value NC Not copied PT Protected parameter RA Rating dependent US User save PS Power-down save DE Destination
Date Date parameter Time Time parameter
+ 02.001
2.01 Motor map 05.001
10.009
Current
Limit
Active Current Controller
04.013 P Gain
Torque Torque to
04.003 current 04.004
Reference 04.008
conversion
Overload detection
Key
RW Read / Write RO Read only Num Number parameter Bit Bit parameter Txt Text string Bin Binary parameter FI Filtered
ND No default value NC Not copied PT Protected parameter RA Rating dependent US User save PS Power-down save DE Destination
Date Date parameter Time Time parameter
Key
RW Read / Write RO Read only Num Number parameter Bit Bit parameter Txt Text string Bin Binary parameter FI Filtered
ND No default value NC Not copied PT Protected parameter RA Rating dependent US User save PS Power-down save DE Destination
Date Date parameter Time Time parameter
Logic 1
Open loop only
0 1
01.049 Pr 01.049 = 4 06.006 Injection
Braking Level
Reference 06.007 Injection
Mains/Phase Loss Selected Braking Time
Detection System Indicator 06.012
06.047
Input Phase Loss Enable Stop Supply
Detection Mode Key Loss
Supply Loss
06.048 10.015
Detection Level
Clock control
Hold Supply
06.051
Loss Active
06.024 Reset Energy Meter 06.023 Time Before Filter
Change Due
06.019 Date/Time
06.016 Date Selector 06.021 Time Between Filter
Changes
0 Set
06.017 Time 1 Po.up Filter Change
2 Run 06.022 Required / Change 06.028 Running Cost
Day Of 3 Acc.po Done
06.018 Week
Energy Cost
06.027
Per kWh
06.020 Date Format 06.025
Output Energy Meter
06.026
Output
06.084 UTC Offset Power 05.003
Key
RW Read / Write RO Read only Num Number parameter Bit Bit parameter Txt Text string Bin Binary parameter FI Filtered
ND No default value NC Not copied PT Protected parameter RA Rating dependent US User save PS Power-down save DE Destination
Date Date parameter Time Time parameter
Key
RW Read / Write RO Read only Num Number parameter Bit Bit parameter Txt Text string Bin Binary parameter FI Filtered
ND No default value NC Not copied PT Protected parameter RA Rating dependent US User save PS Power-down save DE Destination
Date Date parameter Time Time parameter
08.121
x(-1) ??.???
Any bit
parameter
T10 Digital I/O 1
0 or 1
08.011 T10 Digital
I/O 1 Invert Any
unprotected
2 or 3 bit parameter
??.???
Frequency or
PWM output
x(-1) ??.???
Key
T12 DI 03
T12 DI3 Control 08.083 Destination B
08.123
08.124
Relay 1
control
08.098
Relay 1
08.128
source B
0V
RW Read / Write RO Read only Num Number parameter Bit Bit parameter Txt Text string Bin Binary parameter FI Filtered
ND No default value NC Not copied PT Protected parameter RA Rating dependent US User save PS Power-down save DE Destination
Date Date parameter Time Time parameter
RW Read / Write RO Read only Num Number parameter Bit Bit parameter Txt Text string Bin Binary parameter FI Filtered
ND No default value NC Not copied PT Protected parameter RA Rating dependent US User save PS Power-down save DE Destination
Date Date parameter Time Time parameter
Range(Ú) Default(Ö)
Parameter Type
OL OL
22.055 Parameter 00.055 Set-up 0.000 to 30.999 0.000 RW Num PT US
22.056 Parameter 00.056 Set-up 0.000 to 30.999 0.000 RW Num PT US
22.057 Parameter 00.057 Set-up 0.000 to 30.999 0.000 RW Num PT US
22.058 Parameter 00.058 Set-up 0.000 to 30.999 0.000 RW Num PT US
22.059 Parameter 00.059 Set-up 0.000 to 30.999 0.000 RW Num PT US
22.060 Parameter 00.060 Set-up 0.000 to 30.999 0.000 RW Num PT US
22.061 Parameter 00.061 Set-up 0.000 to 30.999 0.000 RW Num PT US
22.062 Parameter 00.062 Set-up 0.000 to 30.999 0.000 RW Num PT US
22.063 Parameter 00.063 Set-up 0.000 to 30.999 0.000 RW Num PT US
22.064 Parameter 00.064 Set-up 0.000 to 30.999 0.000 RW Num PT US
22.065 Parameter 00.065 Set-up 0.000 to 30.999 0.000 RW Num PT US
22.066 Parameter 00.066 Set-up 0.000 to 30.999 0.000 RW Num PT US
22.067 Parameter 00.067 Set-up 0.000 to 30.999 0.000 RW Num PT US
22.068 Parameter 00.068 Set-up 0.000 to 30.999 0.000 RW Num PT US
22.069 Parameter 00.069 Set-up 0.000 to 30.999 5.040 RW Num PT US
22.070 Parameter 00.070 Set-up 0.000 to 30.999 0.000 RW Num PT US
22.071 Parameter 00.071 Set-up 0.000 to 30.999 0.000 RW Num PT US
22.072 Parameter 00.072 Set-up 0.000 to 30.999 0.000 RW Num PT US
22.073 Parameter 00.073 Set-up 0.000 to 30.999 0.000 RW Num PT US
22.074 Parameter 00.074 Set-up 0.000 to 30.999 0.000 RW Num PT US
22.075 Parameter 00.075 Set-up 0.000 to 30.999 0.000 RW Num PT US
22.076 Parameter 00.076 Set-up 0.000 to 30.999 10.037 RW Num PT US
22.077 Parameter 00.077 Set-up 0.000 to 30.999 11.032 RW Num PT US
22.078 Parameter 00.078 Set-up 0.000 to 30.999 11.029 RW Num PT US
22.079 Parameter 00.079 Set-up 0.000 to 30.999 11.031 RW Num PT US
22.080 Parameter 00.080 Set-up 0.000 to 30.999 0.000 RW Num PT US
RW Read / Write RO Read only Num Number parameter Bit Bit parameter Txt Text string Bin Binary parameter FI Filtered
ND No default value NC Not copied PT Protected parameter RA Rating dependent US User save PS Power-down save DE Destination
Date Date parameter Time Time parameter
1 The digits xx are 00 for a trip generated by the control system. For a
drive, if the trip is related to the power system then xx will have a value of
01, when displayed the leading zeros are suppressed.
For a control system trip (xx is zero), the y digit where relevant is defined
for each trip. If not relevant, the y digit will have a value of zero.
The zz digits give the reason for the trip and are defined in each trip
description.
Figure 11-2 Key to sub-trip number
2
x x y z z
00 - Generated by the control module
01
. - Reason for the trip
.
07
1 Drive OK status
2 Trip status
3 Alarm status
Trips are listed alphabetically in Table 11-2 based on the trip indication
shown on the drive display.
Recommended actions:
• Erase all the data block and re-attempt the process
• Ensure the card is located correctly
• Replace the NV Media Card
C.FuL NV Media Card full
The C.FuL trip indicates that an attempt has been made to create a data block on a NV Media Card, but there is not enough
space left on the card. No data is transferred.
184 Recommended actions:
• Delete a data block or the entire NV Media Card to create space
• Use a different NV Media Card
Trip Diagnosis
C.Pr NV Media Card data blocks are not compatible with the drive derivative
The C.Pr trip is initiated either at power-up or when the card is accessed, If Drive Derivative (11.028) or Product Type
(11.063) are different between the source and target drives. This trip can be reset and data can be transferred in either
direction between the drive and the card.
Sub-trip Reason
If Drive Derivative (11.028) is different between the source and target drives. This trip is initiated either
1 at power-up or when the SD card is accessed. This trip can be reset and data can be transferred in
either direction between the drive and the card.
175 If Product Type (11.063) is different between the source and target drives or the file is corrupted or
2 incompatible. This trip is initiated either at power-up or when the SD card is accessed. This trip can be
reset but no data are transferred in either direction between the drive and the card.
Recommended actions:
• Use a different NV Media Card
• This trip can be suppressed by setting Pr mm.000 to 9666 and resetting the drive
• Choose a file compatible between the source and target drives, if sub-trip 2.
C.rdo NV Media Card has the Read Only bit set
The C.rdo trip indicates that an attempt has been made to modify data on a read-only NV Media Card or to modify a read-
only data block. A NV Media Card is read-only if the read-only flag has been set.
181 Recommended actions:
• Clear the read only flag by setting Pr mm.000 to 9777 and reset the drive. This will clear the read-only flag for all data
blocks in the NV Media Card
C.rtg NV Media Card Trip; The voltage and / or current rating of the source and destination drives are different
The C.rtg trip indicates that parameter data is being transferred from the NV Media Card to the drive, but the current and /
or voltage ratings are different between source and destination drives. This trip also applies if a compare (using Pr mm.000
set to 8yyy) is performed between the data block on a NV Media Card and the drive. The C.rtg trip does not stop the data
transfer but is a warning that rating specific parameters with the RA attribute may not be transferred to the destination
186 drive.
Recommended actions:
• Reset the drive to clear the trip
• Ensure that the drive rating dependent parameters have transferred correctly
• This trip can be suppressed by setting Pr mm.000 to 9666 and resetting the drive.
C.tyP NV Media Card parameter set not compatible with current drive mode
The C.tyP trip is produced during a compare if the drive mode in the data block on the NV Media Card is different from the
current drive mode. This trip is also produced if an attempt is made to transfer parameters from a NV Media Card to the
drive if the operating mode in the data block is outside the allowed range of operating modes, for the target drive.
187 Recommended actions:
• Ensure the destination drive supports the drive operating mode in the parameter file.
• Clear the value in Pr mm.000 and reset the drive
• Ensure destination drive operating mode is the same as the source parameter file
cL.A1 Analog input 1 current loss
The cL.A1 trip indicates that a current loss was detected in current mode on Analog input 1 (Terminal 2). In 4-20 mA and
20-4 mA modes loss of input is detected if the current falls below 3 mA.
Recommended actions:
28 • Check control wiring is correct
• Check control wiring is undamaged
• Check the Analog Input 1 Mode (07.007)
• Current signal is present and greater than 3 mA
Cur.c Current calibration range
Current calibration range error.
231 Recommended actions:
• Hardware fault - contact the supplier of the drive.
Cur.O Current feedback offset error
The Cur.O trip indicates that the current offset is too large to be trimmed.
Recommended actions:
225
• Ensure that there is no possibility of current flowing in the output phases of the drive when the drive is not enabled
• Hardware fault – contact the supplier of the drive
Trip Diagnosis
d.Ch Drive parameters are being changed
A user action or a file system write is active that is changing the drive parameters and the drive has been commanded to
enable, i.e. Drive Active (10.002) = 1.
97
Recommended actions:
• Ensure the drive is not enabled when defaults are being loaded
dEr.E Derivative file error
Derivative file error with sub-trips:
Recommended actions:
• Contact the supplier of the drive.
Trip Diagnosis
dEr.I Derivative product image error
The dEr.I trip indicates that an error has been detected in the derivative product image. The reason for the trip can be
identified by the sub-trip number.
Sub-trip Reason Comments
1 Divide by zero
2 Undefined trip
80 Image is not compatible with the control board Initiated from within the image code
Recommended actions:
• Contact the supplier of the drive
dESt Two or more parameters are writing to the same destination parameter
The dESt trip indicates that destination parameters of two or more functions (Menus 7 and 8) within the drive are writing to
the same parameter.
199
Recommended actions:
• Set Pr mm.000 to ‘dest’ or 12001 and check all visible parameters in all menus for parameter write conflicts
dr.CF Drive configuration
The hardware ID does not match the user software ID.
Sub-trip Reason
1 Reserved
232 2 Invalid hardware ID
3 The hardware ID does not match the user software ID (Size 1-4)
Recommended actions:
Hardware fault – contact the supplier of the drive
Trip Diagnosis
EEF Default parameters have been loaded
The EEF trip indicates that default parameters have been loaded. The exact cause/reason of the trip can be identified from
the sub-trip number.
Sub-trip Reason
1 The most significant digit of the internal parameter database version number has changed
The CRC's applied to the parameter data stored in internal non-volatile memory indicate that a valid set
2
of parameters cannot be loaded
The drive mode restored from internal non-volatile memory is outside the allowed range for the product
3
or the derivative image does not allow the previous drive mode
4 The drive derivative image has changed
5 The power stage hardware has changed
6 Reserved
7 Reserved
8 The control board hardware has changed
31 9 The checksum on the non-parameter area of the EEPROM has failed
The drive holds two banks of user save parameters and two banks of power down save parameters in non-volatile memory.
If the last bank of either set of parameters that was saved is corrupted a U.S or Pd.S trip is produced. If one of these trips
occurs the parameters values that were last saved successfully are used. It can take some time to save parameters when
requested by the user and if the power is removed from the drive during this process it is possible to corrupt the data in the
non-volatile memory.
If both banks of user save parameters or both banks of power down save parameters are corrupted or one of the other
conditions given in the table above occurs EEF.xxx trip is produced. If this trip occurs it is not possible to use the data that
has been saved previously, and so the drive will be loaded with default parameters. The trip can only be reset if Parameter
mm.000 (mm.000) is set to 10, 11, 1233 or 1244 or if Load Defaults (11.043) is set to a non-zero value.
Recommended actions:
• Default the drive and perform a reset
• Allow sufficient time to perform a save before the supply to the drive is removed
• If the trip persists - return drive to supplier
Et An External trip is initiated
An Et trip has occurred. The cause of the trip can be identified from the sub trip number displayed after the trip string. See
table below.
Sub-trip Reason
3 External Trip (10.032) = 1
6
Recommended actions:
• Check the value of Pr 10.032.
• Select ‘dest’ (or enter 12001) in Pr mm.000 and check for a parameter controlling Pr 10.032.
FAn.F Fan fail
This trip cannot be reset until 10s after the trip was initiated.
Recommended actions:
173 • Check that the fan is installed and connected correctly.
• Check that the fan is not obstructed.
• Contact the supplier of the drive to replace the fan.
Fi.Ch File changed
Recommended action:
247
• Power cycle the drive.
FI.In Firmware Incompatibility
The FI.In trip indicates that the user firmware is incompatible with the power firmware.
237 Recommended actions:
• Contact the supplier of the drive.
HF01 Data processing error: CPU hardware fault
The HF01 trip indicates that a CPU address error has occurred. This trip indicates that the control PCB on the drive has
failed.
Recommended actions:
• Hardware fault – Contact the supplier of the drive
Trip Diagnosis
HF02 Data processing error: CPU memory management fault
The HF02 trip indicates that a DMAC address error has occurred. This trip indicates that the control PCB on the drive has
failed.
Recommended actions:
• Hardware fault – Contact the supplier of the drive
HF03 Data processing error: CPU has detected a bus fault
The HF03 trip indicates that a bus fault has occurred. This trip indicates that the control PCB on the drive has failed.
Recommended actions:
• Hardware fault – Contact the supplier of the drive
HF04 Data processing error: CPU has detected a usage fault
The HF04 trip indicates that a usage fault has occurred.This trip indicates that the control PCB on the drive has failed.
Recommended actions:
• Hardware fault – Contact the supplier of the drive
HF05 Reserved
HF06 Reserved
Sub-trip Reason
1 Derivative background stack overflow
2 Derivative timed stack overflow
3 Main system interrupt stack overflow
4 Main system background stack overflow
Recommended actions:
• Hardware fault - Contact the supplier of the drive.
HF13 Reserved
HF14 Reserved
Trip Diagnosis
HF15 Reserved
HF18 Reserved
HF19 Data processing error: CRC check on the firmware has failed
The HF19 trip indicates that the CRC check on the drive firmware has failed.
Recommended actions:
• If this trip occurs - contact the supplier of the drive
HF23 Hardware fault
Recommended actions:
• Hardware fault - Contact the supplier of the drive
It.Ac Output current overload timed out (I2t)
The It.Ac trip indicates a motor thermal overload based on the Motor Rated Current (Pr 05.007) and Motor Thermal Time
Constant (Pr 04.015). Pr 04.019 displays the motor temperature as a percentage of the maximum value. The drive will trip
on It.Ac when Pr 04.019 gets to 100 %.
20 Recommended actions:
• Ensure the load is not jammed / sticking
• Check the load on the motor has not changed
• Ensure the motor rated current is not zero
It.br Braking resistor overload timed out (I2t)
The It.br trip indicates that braking resistor overload has timed out. The value in Braking Resistor Thermal Accumulator
(10.039) is calculated using Braking Resistor Rated Power (10.030), Braking Resistor Thermal Time Constant (10.031) and
Braking Resistor Resistance (10.061). The It.br trip is initiated when the Braking Resistor Thermal Accumulator (10.039)
reaches 100 %.
19 Recommended actions:
• Ensure the values entered in Pr 10.030, Pr 10.031 and Pr 10.061 are correct.
• Check resistor value and power rating.
• If an external thermal protection device is being used and the braking resistor software overload protection is not
required, set Pr 10.030, Pr 10.031 or Pr 10.061 to 0 to disable the trip.
no.PS No power board
No communication between the power and control boards.
236 Recommended actions:
• Hardware fault - Contact the supplier of the drive
O.Ld1 Digital output overload
This trip indicates that the total current drawn from the AI Adaptor 24 V or from the digital output has exceeded the limit.
Sub-trip Reason
1 Digital output or 24 V supply load on control terminal is too high.
2 AI Adaptor 24 V load is too high
26
Recommended actions:
• Check total loads on digital outputs and 24 V
• Check control wiring is correct
• Check output wiring is undamaged
O.SPd Motor frequency has exceeded the over frequency threshold
In open-loop mode, if the Post-ramp Reference (02.001) exceeds the threshold set in the Over Frequency Threshold
(03.008) in either direction, an O.SPd trip is produced. If Pr 03.008 is set to 0.00 the threshold is then equal to 1.2 x the
7 value set in Pr 01.006.
Recommended actions:
• Check that a mechanical load is not driving motor
Trip Diagnosis
Oh.dc DC bus over temperature
The Oh.dc trip indicates a DC bus component over temperature based on a software thermal model. The drive includes a
thermal protection system to protect the DC bus components within the drive. This includes the effects of the output current
and DC bus ripple. The estimated temperature is displayed as a percentage of the trip level in Pr 07.035. If this parameter
reaches 100 % then an Oh.dc trip is initiated. The drive will attempt to stop the motor before tripping. If the motor does not
stop in 10 seconds the drive trips immediately.
Source xx y zz Description
Control system 00 2 00 DC bus thermal model gives trip with sub-trip 0
Recommended actions:
27 • Check the AC supply voltage balance and levels
• Check DC bus ripple level
• Reduce duty cycle
• Reduce motor load
• Check the output current stability. If unstable;
Check the motor map settings with motor nameplate (Pr 05.006, Pr 05.007, Pr 05.008, Pr 05.009, Pr 05.010,
Pr 05.011)
Disable slip compensation (Pr 05.027 = 0)
Disable dynamic V to F operation (Pr 05.013 = 0)
Select fixed boost (Pr 05.014 = Fixed)
Select high stability space vector modulation (Pr 05.019 = 1)
Disconnect the load and complete a rotating autotune (Pr 05.012)
Oht.C Control stage over-temperature
This trip indicates that a control stage over-temperature has been detected if Cooling Fan control (06.045) = 0.
219 Recommended actions:
Increase ventilation by setting Cooling Fan control (06.045) > 0
Oht.I Inverter over temperature based on thermal model
This trip indicates that an IGBT junction over-temperature has been detected based on a software thermal model.The Oht.I
trip is initiated when the temperature based on the thermal model reaches 145 °C. The trip reset temperature is 139 °C.
Source xx y zz Description
Control system 00 1 00 Inverter thermal model gives {Oht.I} trip with sub-trip 100
Recommended actions:
21
• Reduce the selected drive switching frequency
• Ensure Auto-switching Frequency Change Disable (05.035) is set to OFF
• Reduce duty cycle
• Increase acceleration / deceleration rates
• Reduce motor load
• Check DC bus ripple
• Ensure all three input phases are present and balanced
Trip Diagnosis
Oht.P Power stage over temperature
This trip indicates that a power stage over-temperature has been detected. From the sub-trip ‘xxyzz’, the Thermistor
location is identified by ‘zz’.
Source xx y zz Description
Power system 01 0 zz Thermistor location in the drive defined by zz
Recommended actions:
22 • Check enclosure / drive fans are still functioning correctly
• Force the heatsink fans to run at maximum speed
• Check enclosure ventilation paths
• Check enclosure door filters
• Increase ventilation
• Reduce the drive switching frequency
• Reduce duty cycle
• Increase acceleration / deceleration rates
• Use S ramp (Pr 02.006)
• Reduce motor load
• Check the derating tables and confirm the drive is correctly sized for the application.
• Use a drive with larger current / power rating
OI.A1 Analog input 1 over-current
189 Current input on analog input 1 exceeds 24mA.
OI.AC Instantaneous output over current detected
The instantaneous drive output current has exceeded VM_DRIVE_CURRENT_MAX.
This trip cannot be reset until 10s after the trip was initiated.
Recommended actions/checks:
• Increase acceleration/deceleration rate
3
• If seen during autotune reduce the voltage boost
• Check for short circuit on the output cabling
• Check integrity of the motor insulation using an insulation tester
• Is the motor cable length within limits for the frame size?
• Reduce the values in the current loop gain parameters
OI.br Braking IGBT over current detected: short circuit protection for the braking IGBT activated
The OI.br trip indicates that over current has been detected in braking IGBT or braking IGBT protection has been activated.
This trip cannot be reset until 10s after the trip was initiated.
4 Recommended actions:
• Check brake resistor wiring
• Check braking resistor value is greater than or equal to the minimum resistance value
• Check braking resistor insulation
OI.SC Output phase short-circuit
Over-current detected on drive output when enabled. Possible motor ground fault.
Recommended actions:
228 • Check for short circuit on the output cabling
• Check integrity of the motor insulation using an insulation tester
• Is the motor cable length within limits for the frame size?
Trip Diagnosis
Out.P Output phase loss detected
The Out.P trip indicates that phase loss has been detected at the drive output.
Sub-trip Reason
1 U phase detected as disconnected when drive enabled to run.
2 V phase detected as disconnected when drive enabled to run.
3 W phase detected as disconnected when drive enabled to run.
The drive output frequency is above 4 Hz and a phase is disconnected for the time
4
98 specified by Output Phase Loss Detection Time (06.058).
NOTE
If Pr 05.042 = 1, the physical output phases are reversed, and so sub-trip 3 refers to physical output phase V and sub-trip 2
refers to physical output phase W.
Recommended actions:
• Check motor and drive connections
• To disable the trip set Output Phase Loss Detection Enable (06.059) = 0
OV DC bus voltage has exceeded the peak level or maximum continuous level for 15 seconds
The OV trip indicates that the DC bus voltage has exceeded the VM_DC_VOLTAGE[MAX] or
VM_DC_VOLTAGE_SET[MAX] for 15 s. The trip threshold varies depending on voltage rating of the drive as shown below.
Voltage rating VM_DC_VOLTAGE[MAX] VM_DC_VOLTAGE_SET[MAX]
100 510 400
200 510 400
400 870 800
Sub-trip Identification
Source xx y zz
Control 01: Instantaneous trip when the DC bus voltage exceeds
2 00 0
system VM_DC_VOLTAGE[MAX].
Control 02: Time delayed trip indicating that the DC bus voltage is above
00 0
system VM_DC_VOLTAGE_SET[MAX].
Power 00: Instantaneous trip when the DC bus voltage exceeds
01 0
system VM_DC_VOLTAGE[MAX].
Recommended actions:
• Increase deceleration ramp (Pr 00.004)
• Decrease the braking resistor value (staying above the minimum value)
• Check nominal AC supply level
• Check for supply disturbances which could cause the DC bus to rise
• Check motor insulation using an insulation tester
Trip Diagnosis
P.dAt Power system configuration data error
The P.dAt trip indicates that there is an error in the configuration data stored in the power system. This trip is generated
from within the drive control system or from the power system. The trip is related to the table uploaded from the power
system at power-up.
Source xx y zz Description
Control
00 0 01 No data was obtained from the power board.
system
Control
00 0 02 There is no data table.
system
Control The power system data table is bigger than the space available in
00 0 03
system the control pod to store it.
Control
00 0 04 The size of the table given in the table is incorrect.
system
220 Control
00 0 05 Table CRC error.
system
Control The version number of the generator software that produced the
00 0 06
system table is too low.
Control
0 0 07 The power data table failed to be stored in the power board.
system
Power The power data table used internally by the power module has an
01 0 00
system error.
Power The power data table that is uploaded to the control system on
01 0 01
system power up has an error.
Power The power data table used internally by the power module does
01 0 02
system not match the hardware identification of the power module.
Recommended actions:
• Hardware fault – Contact the supplier of the drive
Pb.bt Power board is in bootloader mode
Power board is in bootloader mode
245 Recommended actions:
• Contact the supplier of the drive.
Pb.Er Communication has been lost / errors detected between control and power processor
The Pb.Er trip is initiated if there is no communications between the control board processor and the power board
processor. The reason for the trip can be identified by the sub-trip number.
Sub-trip Reason
1 PLL operating region out of lock
93 2 Power board lost communication with user board
3 User board lost communication with power board
4 Communication CRC error
Recommended actions:
• Hardware fault – Contact the supplier of the drive
Pb.HF Power board HF
Power processor hardware fault. The sub-trip number is the HF code.
Recommended actions:
235
• Hardware fault - Contact the supplier of the drive
Trip Diagnosis
PH.Lo Supply phase loss
The PH.Lo trip indicates that the drive has detected an input phase loss or large supply imbalance. The drive will attempt to
stop the motor before this trip is initiated. If the motor cannot be stopped in 10 seconds the trip occurs immediately. The
PH.Lo trip works by monitoring the ripple voltage on the DC bus of the drive, if the DC bus ripple exceeds the threshold, the
drive will trip on PH.Lo. Potential causes of the DC bus ripple are input phase loss, Large supply impedance and severe
output current instability.
Source xx y zz
00: Phase loss detected based on control system feedback. The drive
Control
00 0 attempts to stop the drive before tripping unless bit 2 of Action On Trip
system
Detection (10.037) is set to one.
32
Input phase loss detection can be disabled when the drive is required to operate from the DC supply or from a single phase
supply in Input Phase Loss Detection Mode (06.047).
Recommended actions:
• Check the AC supply voltage balance and level at full load
• Check the DC bus ripple level with an isolated oscilloscope
• Check the output current stability
• Check for mechanical resonance with the load
• Reduce the duty cycle
• Reduce the motor load
• Disable the phase loss detection, set Pr 06.047 to 2.
PSU Internal power supply fault
The PSU trip indicates that one or more internal power supply rails are outside limits or overloaded.
Source xx y zz Description
Control
00 0
system
00 Internal power supply overload.
5 Power
01 1
system
Recommended actions:
• There is a hardware fault within the drive – return the drive to the supplier
r.b.ht Hot rectifier/brake
Over-temperature detected on input rectifier or braking IGBT.
250 Recommended action:
• Increase ventilation by setting Cooling Fan Control (06.045) > 0.
Reserved Reserved trips
01 These trip numbers are reserved trip numbers for future use.
09 Trip Number Description
12
14-17 01, 09, 12, 14-17, 23, 29, 38, 39 Reserved resettable trip
23, 29 90, 91, 92, 94-96, 99 Reserved resettable trip
38, 39 101 - 109, 111 Reserved resettable trip
90 - 91, 92, 94 - 96
168-172, 176-177 Reserved resettable trip
99
101 - 109 190 – 198 Reserved resettable trip
111 205-217 Reserved resettable trip
168 - 172 222-224 Reserved non-resettable trip
176 - 177
190 - 198 229-230, 233 Reserved non-resettable trip
205 - 217 238 - 244, 249 Reserved non-resettable trip
222 - 224 251-254 Reserved non-resettable trip
229 - 230, 233
238 - 244
249, 251 - 254
Trip Diagnosis
rS Measured resistance has exceeded the parameter range
The rS trip indicates that the measured stator resistance of the motor during an autotune test has exceeded the maximum
possible value of Stator Resistance (05.017).
If the measured value or a value written to this parameter by the user exceeds (VFS/√2) / Full Scale Current Kc (11.061),
where VFS is the full scale DC bus voltage then this trip is initiated.
The stationary autotune is initiated using the autotune function (Pr 05.012) or in open loop vector mode (Pr 05.014) on the
first run command after power up in mode 4 (Ur_I) or on every run command in modes 0 (Ur_S) or 3 (Ur_Auto). This trip
can occur if the motor is very small in comparison to the rating of the drive.
If the value is the result of a measurement made by the drive then sub-trip 0 is applied, or if it is because the parameter has
been changed by the user then sub-trip 3 is applied. During the stator resistance section of auto-tuning an additional test is
performed to measure the drive inverter characteristics to provide the compensation necessary for dead-times. If the
inverter characteristic measurement fails then sub-trip 2 is applied.
The reason for the trip can be identified by the sub-trip number.
Sub-trip Reason
Stator resistance (5.017) test failed during Autotune or measured stator resistance value is out of
0
range.
33 1 Reserved
Transient inductance (5.024) test failed during Autotune or measured stator resistance value is out
2
of range.
3 The value of Stator Resistance (05.017) is too large when the parameter is edited.
Stator resistance (5.017) test successful during Autotune but Pr 05.017 is too large for this drive
4
current and voltage rating.
Recommended actions:
• Check that a value has not been entered in the stator resistance for the presently selected motor map that exceeds the
allowed range.
• Check the motor cable / connections
• Check the integrity of the motor stator winding using a insulation tester
• Check the motor phase to phase resistance at the drive terminals
• Check the motor phase to phase resistance at the motor terminals
• Ensure the stator resistance of the motor falls within the range of the drive model
• Select fixed boost mode (Pr 05.014 = Fd) and verify the output current waveforms with an oscilloscope
• Replace the motor
So.St Soft start relay failed to close, soft start monitor failed
The So.St trip indicates that the soft start relay in the drive failed to close or the soft start monitoring circuit has failed.
The cause of the trip can be identified by the sub-trip number.
Sub-trip Reason
226 1 Soft-start failure
2 DC bus capacitor failure on 110 V drive
Recommended actions:
• Hardware fault – Contact the supplier of the drive
St.HF Hardware trip has occurred during last power down
The St.HF trip indicates that a hardware trip (HF01 –HF18) has occurred and the drive has been power cycled. The sub-trip
number identifies the HF trip.
221
Recommended actions:
• Enter 1299 in Pr mm.000 and press reset to clear the trip
Sto No Safe Torque Off board fitted
Internal STO board not fitted correctly
234 Recommended actions:
Hardware fault – Contact the supplier of the drive
th.br Brake resistor over temperature
The th.br trip is initiated if the hardware based braking resistor thermal monitoring is connected and the resistor overheats.
If the braking resistor is not used, then this trip must be disabled with bit 3 of Action On Trip Detection (10.037) to prevent
this trip.
10 Recommended actions:
• Check brake resistor wiring
• Check braking resistor value is greater than or equal to the minimum resistance value
• Check braking resistor insulation
Trip Diagnosis
tH.Fb Internal thermistor has failed
The tH.Fb trip indicates that an internal thermistor has failed in the drive (i.e. open circuit or short circuit). The thermistor
location can be identified by the sub-trip number.
Source xx y zz
218 Power system 01 0 Thermistor location defined by zz
Recommended actions:
• Hardware fault – Contact the supplier of the drive
tun.S Autotune test stopped before completion
The drive was prevented from completing an autotune test, because either the drive enable or the drive run were removed.
Recommended actions:
18
• Check the drive enable signal (Terminal 11) was active during the autotune
• Check the run command was active in digtal input 3 or 4 state (Pr 08.003 or Pr 08.004) during the autotune.
tun.1 Required speed could not be reached
The drive has tripped during an autotune. The cause of the trip can be identified from the sub-trip number.
Sub-trip Reason
11 2 The motor did not reach the required speed during rotating autotune.
Recommended actions:
• Ensure the motor is free to turn i.e. mechanical brake is released
U.OI User OI ac
8 The U.OI trip is initiated if the output current of the drive exceeds the trip level set by User Over Current Trip Level (04.041).
U.S User Save error / not completed
The U.S trip indicates that an error has been detected in the user save parameters saved in non-volatile memory. For
example, following a user save command, If the power to the drive was removed when the user parameters were being
saved.
36
Recommended actions:
• Perform a user save in Pr mm.000 to ensure that the trip doesn’t occur the next time the drive is powered up.
• Ensure that the drive has enough time to complete the save before removing the power to the drive.
The trips can be grouped into the following categories. It should be noted that a trip can only occur when the drive is not tripped or is already tripped
but with a trip with a lower priority number.
Table 11-3 Trip categories
Parameter Description
01.001 Frequency reference
01.002 Pre-skip filter reference
01.003 Pre-ramp reference
01.069 Reference in rpm
01.070 Clamped reference
02.001 Post-ramp reference
03.001 Final demand ref
04.001 Current magnitude
04.002 Active current
04.017 Reactive current
05.001 Output frequency
05.002 Output voltage
05.003 Power
05.005 DC bus voltage
07.001 Analog input 1
If the parameters are not required to be frozen then this can be disabled by setting bit 4 of Pr 10.037.
P
Parameter access level ...........................................................20
Parameter ranges ...................................................................45
Parameter security ..................................................................20
Product information ...................................................................7
Q
Quick start commissioning / Start-up ......................................34
Quick start connections ...........................................................32
R
Relay contacts .........................................................................15
S
Safety Information .....................................................................6
Saving parameters ..................................................................19
Single line descriptions ...........................................................21
Square V/F mode ......................................................................9
Status ......................................................................................95
Status Indications ....................................................................95
Switching frequency ................................................................38
U
User Security ...........................................................................20
V
Voltage mode ................................................................... 36, 37
W
Warnings ...................................................................................6