User Manual: LT8/9 Thyrister CCR Air-Cooled, 1-30 KW, 6.6A

LT8/9 Thyrister CCR
Air-Cooled, 1-30 kW, 6.6A
User Manual
96A0483, Rev. E, 2020/08/12
A.0 Disclaimer / Standard Warranty
CE certification
The equipment listed as CE certified means that the product complies with the essential requirements concerning safety and
hygiene. The European directives that have been taken into consideration in the design are available on written request to
ADB SAFEGATE.
ETL certification
The equipment listed as ETL certified means that the product complies with the essential requirements concerning safety and
FAA Airfield regulations. The FAA directives that have been taken into consideration in the design are available on written
request to ADB SAFEGATE.
All Products Guarantee
ADB SAFEGATE will correct by repair or replacement per the applicable guarantee above, at its option, equipment or parts
which fail because of mechanical, electrical or physical defects, provided that the goods have been properly handled and
stored prior to installation, properly installed and properly operated after installation, and provided further that Buyer gives
ADB SAFEGATE written notice of such defects after delivery of the goods to Buyer. Refer to the Safety section for more
information on Material Handling Precautions and Storage precautions that must be followed.
ADB SAFEGATE reserves the right to examine goods upon which a claim is made. Said goods must be presented in the same
condition as when the defect therein was discovered. ADB SAFEGATE furthers reserves the right to require the return of such
goods to establish any claim.
ADB SAFEGATE's obligation under this guarantee is limited to making repair or replacement within a reasonable time after
receipt of such written notice and does not include any other costs such as the cost of removal of defective part, installation
of repaired product, labor or consequential damages of any kind, the exclusive remedy being to require such new parts to be
furnished.
ADB SAFEGATE's liability under no circumstances will exceed the contract price of goods claimed to be defective. Any returns
under this guarantee are to be on a transportation charges prepaid basis. For products not manufactured by, but sold by ADB
SAFEGATE, warranty is limited to that extended by the original manufacturer. This is ADB SAFEGATE's sole guarantee and
warranty with respect to the goods; there are no express warranties or warranties of fitness for any particular purpose or any
implied warranties of fitness for any particular purpose or any implied warranties other than those made expressly herein. All
such warranties being expressly disclaimed.
Standard Products Guarantee
Products of ADB SAFEGATE manufacture are guaranteed against mechanical, electrical, and physical defects (excluding lamps)
which may occur during proper and normal use for a period of two years from the date of ex-works delivery, and are
guaranteed to be merchantable and fit for the ordinary purposes for which such products are made.
Note
See your sales order contract for a complete warranty description.
FAA Certified product installed in the United States and purchased or funded with monies through the
Airport Improvement Program (AIP) installations guarantee
ADB SAFEGATE L858 Airfield Guidance Signs are warranted against mechanical and physical defects in design or manufacture
for a period of 2 years from date of installation, per FAA AC 150/5345-44 (applicable edition).
ADB SAFEGATE L858(L) Airfield Guidance Signs are warranted against electrical defects in design or manufacture of the LED or
LED specific circuitry for a period of 4 years from date of installation, per FAA EB67 (applicable edition).
ADB SAFEGATE LED light fixtures (with the exception of obstruction lighting) are warranted against electrical defects in design
or manufacture of the LED or LED specific circuitry for a period of 4 years from date of installation, per FAA EB67 (applicable
edition). .
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Copyright © ADB Safegate, All Rights Reserved
LT8/9 Thyrister CCR
Note
See your sales order contract for a complete warranty description.
Liability
WARNING
Use of the equipment in ways other than described in the catalog leaflet and the manual may result in personal injury,
death, or property and equipment damage. Use this equipment only as described in the manual.
ADB SAFEGATE cannot be held responsible for injuries or damages resulting from non-standard, unintended uses of its
equipment. The equipment is designed and intended only for the purpose described in the manual. Uses not described in the
manual are considered unintended uses and may result in serious personal injury, death or property damage.
Unintended uses, includes the following actions:
• Making changes to equipment that have not been recommended or described in this manual or using parts that are not
genuine ADB SAFEGATE replacement parts or accessories.
• Failing to make sure that auxiliary equipment complies with approval agency requirements, local codes, and all applicable
safety standards if not in contradiction with the general rules.
• Using materials or auxiliary equipment that are inappropriate or incompatible with your ADB SAFEGATE equipment.
• Allowing unskilled personnel to perform any task on or with the equipment.
© ADB SAFEGATE BV
This manual or parts thereof may not be reproduced, stored in a retrieval system, or transmitted, in any form or by any means,
electronic, mechanical, photocopying, recording, nor otherwise, without ADB SAFEGATE BV's prior written consent.
This manual could contain technical inaccuracies or typographical errors. ADB SAFEGATE BV reserves the right to revise this
manual from time to time in the contents thereof without obligation of ADB SAFEGATE BV to notify any person of such
revision or change. Details and values given in this manual are average values and have been compiled with care. They are not
binding, however, and ADB SAFEGATE BV disclaims any liability for damages or detriments suffered as a result of reliance on
the information given herein or the use of products, processes or equipment to which this manual refers. No warranty is made
that the use of the information or of the products, processes or equipment to which this manual refers will not infringe any
third party's patents or rights. The information given does not release the buyer from making their own experiments and
tests.
iv
TABLE OF CONTENTS
1.0 Safety ....................................................................................................................................................................................... 1

1.1 Safety Messages ........................................................................................................................................................................................................ 1
1.1.1 Introduction to Safety ................................................................................................................................................................................. 2
1.1.2 Intended Use .................................................................................................................................................................................................. 2
1.1.3 Material Handling Precautions: Storage .............................................................................................................................................. 3
1.1.4 Material Handling: Heavy Equipment .................................................................................................................................................. 3
1.1.5 Operation Safety ........................................................................................................................................................................................... 3
1.1.6 Maintenance Safety ..................................................................................................................................................................................... 4
1.1.7 Material Handling Precautions, ESD ..................................................................................................................................................... 4
1.1.8 Arc Flash and Electric Shock Hazard ..................................................................................................................................................... 5
2.0 Constant Current Regulator .................................................................................................................................................. 7
2.1 About this manual .................................................................................................................................................................................................... 7
2.1.1 Introduction .................................................................................................................................................................................................... 7
2.1.2 How to work with the manual ................................................................................................................................................................. 7
3.0 CCR Introduction .................................................................................................................................................................... 9
3.1 Constant Current Regulator .................................................................................................................................................................................. 9
3.2 Human Interface ........................................................................................................................................................................................................ 9
3.2.1 Control Capabilities: .................................................................................................................................................................................... 9
3.2.2 Monitoring Capabilities: ............................................................................................................................................................................ 9
3.2.3 Communication Capabilities ................................................................................................................................................................. 10
3.3 Theory of Operation .............................................................................................................................................................................................. 10
4.0 Installation ............................................................................................................................................................................ 11
4.1 Storage ....................................................................................................................................................................................................................... 11
4.2 Unpacking and Material Inspection ................................................................................................................................................................ 11
4.3 Caster Kit (94A0733) Installation ...................................................................................................................................................................... 11
4.4 Installation Procedures ......................................................................................................................................................................................... 12
4.5 Input Power Connections .................................................................................................................................................................................... 12
4.5.1 Field Circuit Connections ........................................................................................................................................................................ 12
4.5.2 Control Wiring ............................................................................................................................................................................................. 14
4.5.3 Network and 24VDC Wiring .................................................................................................................................................................. 15
4.6 Input Power Breaker Sizing ................................................................................................................................................................................. 16
4.7 Input Wire Size ........................................................................................................................................................................................................ 17
4.8 Component Operation ......................................................................................................................................................................................... 17
4.8.1 DCMU ............................................................................................................................................................................................................. 17
4.8.2 DCMU Motherboard ................................................................................................................................................................................. 19
4.8.3 DCMU Power Supply Card ..................................................................................................................................................................... 20
4.8.4 DCMU Input Card ...................................................................................................................................................................................... 20
4.8.5 DCMU Output Card .................................................................................................................................................................................. 20
4.8.6 DCMU Communication Cards ............................................................................................................................................................... 20
4.8.7 Operator Interface ..................................................................................................................................................................................... 20
4.8.8 SCR Firing Card ........................................................................................................................................................................................... 21
4.8.9 Megger Power Supply Card ................................................................................................................................................................... 22
4.8.10 Megger Resistor Assembly .................................................................................................................................................................. 22
4.8.11 Voltage Measurements ......................................................................................................................................................................... 23
4.8.12 Current Measurements ......................................................................................................................................................................... 23
4.8.13 Control Transformer ............................................................................................................................................................................... 23
4.8.14 Incoming Breaker and Contactor ...................................................................................................................................................... 23
4.8.15 Lightning Arrestors ................................................................................................................................................................................. 23
5.0 Operation .............................................................................................................................................................................. 25
5.1 Button Operation .................................................................................................................................................................................................... 25
5.1.1 Remote Button ............................................................................................................................................................................................ 25
5.1.2 Local Control Buttons ............................................................................................................................................................................... 25
5.1.3 Fault and Warning Buttons .................................................................................................................................................................... 26
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5.1.4 Config Button .............................................................................................................................................................................................. 26

5.1.5 Scroll and Select Buttons ........................................................................................................................................................................ 26
5.1.6 Default Display ............................................................................................................................................................................................ 26
5.1.7 Warning and Fault Messages ................................................................................................................................................................ 27
5.1.8 Diagnostic Displays ................................................................................................................................................................................... 27
5.1.9 Operations Display .................................................................................................................................................................................... 27
5.1.10 Fault Log ..................................................................................................................................................................................................... 27
5.1.11 Warning Log .............................................................................................................................................................................................. 27
5.1.12 Command Log .......................................................................................................................................................................................... 27
5.1.13 Communications Diagnostics (Port A / B) ..................................................................................................................................... 28
5.1.14 Raw Values ................................................................................................................................................................................................. 28
5.1.15 Firing Parameters ..................................................................................................................................................................................... 29
5.1.16 Display Diagnostics ................................................................................................................................................................................ 29
5.1.17 Calibration Values .................................................................................................................................................................................... 29
5.1.18 Auto Megger Control Display ............................................................................................................................................................ 29
5.1.19 CSS Control Display ................................................................................................................................................................................ 30
5.1.20 Power Save Mode .................................................................................................................................................................................... 30
5.2 Configuration ........................................................................................................................................................................................................... 30
5.2.1 Navigating the Menus ............................................................................................................................................................................. 30
5.2.2 Config Password ......................................................................................................................................................................................... 31
5.2.3 Saving Changes .......................................................................................................................................................................................... 31
5.2.4 Explanation of CCR Critical Settings ................................................................................................................................................... 31
5.2.5 CCR Types ..................................................................................................................................................................................................... 32
5.2.6 Min Delay ...................................................................................................................................................................................................... 32
5.2.7 Max Delay ..................................................................................................................................................................................................... 32
5.2.8 Low Tap Delay ............................................................................................................................................................................................. 32
5.2.9 Picket Width ................................................................................................................................................................................................. 32
5.2.10 Damping ..................................................................................................................................................................................................... 32
5.2.11 Contactor Delay ....................................................................................................................................................................................... 32
5.2.12 Soft Start Feature ..................................................................................................................................................................................... 33
5.3 CCR Config Menu ................................................................................................................................................................................................... 33
5.4 Monitoring Config Menu .................................................................................................................................................................................... 34
5.5 Comms Config Menu ............................................................................................................................................................................................ 35
5.6 CSS Config Menu .................................................................................................................................................................................................... 35
5.7 System Commands Menu ................................................................................................................................................................................... 36
5.8 Current and Voltage Calibrations ..................................................................................................................................................................... 37
5.8.1 Current and Voltage Calibrations ........................................................................................................................................................ 37
5.8.2 Zeros ............................................................................................................................................................................................................... 37
5.8.3 Output Current ........................................................................................................................................................................................... 38
5.8.4 Output Voltage ........................................................................................................................................................................................... 38
5.8.5 Input Current ............................................................................................................................................................................................... 38
5.8.6 Input Voltage ............................................................................................................................................................................................... 38
5.8.7 Output Voltage Span ................................................................................................................................................................................ 38
5.8.8 Lamp Outage & VA Calibration ............................................................................................................................................................ 39
5.8.9 Lamp Outage Adjustment ...................................................................................................................................................................... 39
5.8.10 Lamp Outage Optimization ................................................................................................................................................................. 39
5.8.11 Calibration from the VA Changes Menu ........................................................................................................................................ 40
5.8.12 Automatic Megger Calibration .......................................................................................................................................................... 40
5.8.13 Calibrate for an Open ............................................................................................................................................................................ 40
5.8.14 Calibrate for a Short ............................................................................................................................................................................... 40
5.8.15 Calibration Values .................................................................................................................................................................................... 40
5.9 Messages, Warnings & Faults ............................................................................................................................................................................ 40
5.9.1 Brightness Step & Command Source ................................................................................................................................................ 41
5.9.2 Actual vs Commanded Brightness ...................................................................................................................................................... 41
5.9.3 Warning Messages .................................................................................................................................................................................... 42
5.9.4 Monitoring System Warnings ............................................................................................................................................................... 42
5.9.5 Communication Warnings ...................................................................................................................................................................... 42
5.9.6 Circuit Selector Warnings ....................................................................................................................................................................... 43
5.9.7 Hardware Warnings .................................................................................................................................................................................. 43
5.9.8 Fault Messages Overview ....................................................................................................................................................................... 44
5.9.9 Fault Messages ........................................................................................................................................................................................... 45
vi
6.0 Maintenance ......................................................................................................................................................................... 47
6.1 Testing & Verification ............................................................................................................................................................................................ 47
6.1.1 Testing ............................................................................................................................................................................................................ 47
6.2 Troubleshooting ...................................................................................................................................................................................................... 47
7.0 LT8/9 CCR Parts .................................................................................................................................................................... 51
7.1 CCR Kits ...................................................................................................................................................................................................................... 51
7.2 Parts Diagrams ........................................................................................................................................................................................................ 52
7.3 Spare Parts ................................................................................................................................................................................................................ 55
A.0 SUPPORT .............................................................................................................................................................................. 57
A.1 ADB SAFEGATE Website ...................................................................................................................................................................................... 57
A.2 Recycling .................................................................................................................................................................................................................... 58
A.2.1 Local Authority Recycling ....................................................................................................................................................................... 58
A.2.2 ADB SAFEGATE Recycling ....................................................................................................................................................................... 58
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viii
List of Figures
Figure 1: Caster Kit Illustration ........................................................................................................................................................................................... 11

Figure 2: 120 Vac External/Internal Control .................................................................................................................................................................. 12
Figure 3: 4-15 kW Wiring Diagram .................................................................................................................................................................................. 13
Figure 4: 30 kW Wiring Diagram ....................................................................................................................................................................................... 14
Figure 5: DCMU Connections Control and Display .................................................................................................................................................... 15
Figure 6: DCMU Connections for Network and Remote ......................................................................................................................................... 15
Figure 7: DCMU Connections for Alarm and Safety .................................................................................................................................................. 16
Figure 8: DCMU Front Panel, RS485 Communication and Bottom View ........................................................................................................... 18
Figure 9: DCMU Left Terminal Connections Right and Left Side .......................................................................................................................... 19
Figure 10: SCR Firing Card ................................................................................................................................................................................................... 22
Figure 11: Operator Interface Display ............................................................................................................................................................................. 25
Figure 12: Displays - Additional Data Shown By Scrolling Down ......................................................................................................................... 27
Figure 13: Display showing Door Open Trip ................................................................................................................................................................. 27
Figure 14: Diagnostic Display Screens ............................................................................................................................................................................ 28
Figure 15: Auto Megger Control Screen ........................................................................................................................................................................ 29
Figure 16: CSS Control Screen ........................................................................................................................................................................................... 29
Figure 17: Fig. 27 Configuration Menu - Scroll for More Options ....................................................................................................................... 31
Figure 18: Fig. 26 Enter Password Display ..................................................................................................................................................................... 31
Figure 19: Typical Warning Message - No Input Voltage ........................................................................................................................................ 44
Figure 20: Typical Fault Message - Door Open Trip ................................................................................................................................................... 44
Figure 21: 1 - 30 kW terminal block parts ..................................................................................................................................................................... 52
Figure 22: 1 - 7.5 Component Plate ................................................................................................................................................................................. 53
Figure 23: 10 - 15 kW Component Plate ........................................................................................................................................................................ 54
Figure 24: 20 kW Component Plate ................................................................................................................................................................................. 54
Figure 25: 30 kW Component Plate ................................................................................................................................................................................. 55
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List of Figures
x
List of Tables
Table 1: CCR Input Voltage and Current for the CCR Power Ratings .................................................................................................................. 16
Table 2: Recommended Input Wiring Rating ............................................................................................................................................................... 17
Table 3: SCR Firing Card Terminals ................................................................................................................................................................................... 21
Table 4: Output Voltage Values and Lightning Arrestor Sizes ............................................................................................................................... 23
Table 5: Default Display Information ............................................................................................................................................................................... 26
Table 6: CCR Config Menu ................................................................................................................................................................................................... 33
Table 7: Monitoring Config Menu .................................................................................................................................................................................... 34
Table 8: Comms Config Menu ............................................................................................................................................................................................ 35
Table 9: CSS Config Menu .................................................................................................................................................................................................... 36
Table 10: System Commands Menu ................................................................................................................................................................................. 36
Table 11: Regulator Control Sources ............................................................................................................................................................................... 41
Table 12: Monitoring System Warnings .......................................................................................................................................................................... 42
Table 13: Communication Warnings ................................................................................................................................................................................ 42
Table 14: Circuit Selector Warnings .................................................................................................................................................................................. 43
Table 15: Hardware Warnings ............................................................................................................................................................................................. 43
Table 16: Faults ......................................................................................................................................................................................................................... 45
Table 17: Troubleshooting Guide ...................................................................................................................................................................................... 48
Table 18: Spare Parts .............................................................................................................................................................................................................. 55
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List of Tables
xii
1.0 Safety
Introduction to Safety
This section contains general safety instructions for installing and using ADB SAFEGATE equipment. Some safety instructions
may not apply to the equipment in this manual. Task- and equipment-specific warnings are included in other sections of this
manual where appropriate.
1.1 Safety Messages
HAZARD Icons used in the manual
For all HAZARD symbols in use, see the Safety section. All symbols must comply with ISO and ANSI standards.
Carefully read and observe all safety instructions in this manual, which alert you to safety hazards and conditions that may
result in personal injury, death or property and equipment damage and are accompanied by the symbol shown below.
WARNING
Failure to observe a warning may result in personal injury, death or equipment damage.
DANGER - Risk of electrical shock or ARC FLASH

Disconnect equipment from line voltage. Failure to observe this warning may result in personal injury, death, or
equipment damage. ARC Flash may cause blindness, severe burns or death.
WARNING - Wear personal protective equipment

Failure to observe may result in serious injury.
WARNING - Do not touch

Failure to observe this warning may result in personal injury, death, or equipment damage.
CAUTION
Failure to observe a caution may result in equipment damage.
Qualified Personnel
Important Information
The term qualified personnel is defined here as individuals who thoroughly understand the equipment and its safe
operation, maintenance and repair. Qualified personnel are physically capable of performing the required tasks, familiar
with all relevant safety rules and regulations and have been trained to safely install, operate, maintain and repair the
equipment. It is the responsibility of the company operating this equipment to ensure that its personnel meet these
requirements.
Always use required personal protective equipment (PPE) and follow safe electrical work practice.
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Safety
1.1.1 Introduction to Safety
CAUTION
Unsafe Equipment Use
This equipment may contain electrostatic devices, hazardous voltages and sharp edges on components
• Read installation instructions in their entirety before starting installation.
• Become familiar with the general safety instructions in this section of the manual before installing,
operating, maintaining or repairing this equipment.
• Read and carefully follow the instructions throughout this manual for performing specific tasks and
working with specific equipment.
• Make this manual available to personnel installing, operating, maintaining or repairing this
equipment.
• Follow all applicable safety procedures required by your company, industry standards and
government or other regulatory agencies.
• Install all electrical connections to local code.
• Use only electrical wire of sufficient gauge and insulation to handle the rated current demand. All
wiring must meet local codes.
• Route electrical wiring along a protected path. Make sure they will not be damaged by moving
equipment.
• Protect components from damage, wear, and harsh environment conditions.
• Allow ample room for maintenance, panel accessibility, and cover removal.
• Protect equipment with safety devices as specified by applicable safety regulations
• If safety devices must be removed for installation, install them immediately after the work is
completed and check them for proper functioning prior to returning power to the circuit.
Failure to follow this instruction can result in serious injury or equipment damage
Additional Reference Materials
Important Information
• IEC - International Standards and Conformity Assessment for all electrical, electronic and related technologies.
• IEC 60364 - Electrical Installations in Buildings.
• FAA Advisory: AC 150/5340-26 (current edition), Maintenance of Airport Visual Aid Facilities.
• Maintenance personnel must refer to the maintenance procedure described in the ICAO Airport Services Manual,
Part 9.
• ANSI/NFPA 79, Electrical Standards for Metalworking Machine Tools.
• National and local electrical codes and standards.
1.1.2 Intended Use
CAUTION
Use this equipment as intended by the manufacturer
This equipment is designed to perform a specific function, do not use this equipment for other purposes
• Using this equipment in ways other than described in this manual may result in personal injury, death
or property and equipment damage. Use this equipment only as described in this manual.
Failure to follow this instruction can result in serious injury or equipment damage
2
1.1.3 Material Handling Precautions: Storage
CAUTION
Improper Storage
Store this equipment properly
• If equipment is to be stored prior to installation, it must be protected from the weather and kept free
of condensation and dust.
Failure to follow this instruction can result in equipment damage
1.1.4 Material Handling: Heavy Equipment
DANGER
Unstable load
Use caution when moving heavy equipment
• Use extreme care when moving heavy equipment.

• Verify that the moving equipment is rated to handle the weight.
• When removing equipment from a shipping pallet, carefully balance and secure it using a safety
strap.
Failure to follow this instruction can result in death, serious injury, or equipment damage
1.1.5 Operation Safety
CAUTION
Improper Operation
Do Not Operate this equipment other than as specified by the manufacturer
• Only qualified personnel, physically capable of operating the equipment and with no impairments in
their judgment or reaction times, should operate this equipment.
• Read all system component manuals before operating this equipment. A thorough understanding of
system components and their operation will help you operate the system safely and efficiently.
• Before starting this equipment, check all safety interlocks, fire-detection systems, and protective
devices such as panels and covers. Make sure all devices are fully functional. Do not operate the
system if these devices are not working properly. Do not deactivate or bypass automatic safety
interlocks or locked-out electrical disconnects or pneumatic valves.
• Protect equipment with safety devices as specified by applicable safety regulations.
• If safety devices must be removed for installation, install them immediately after the work is
completed and check them for proper functioning.
• Route electrical wiring along a protected path. Make sure they will not be damaged by moving
equipment.
• Never operate equipment with a known malfunction.
• Do not attempt to operate or service electrical equipment if standing water is present.
• Use this equipment only in the environments for which it is rated. Do not operate this equipment in
humid, flammable, or explosive environments unless it has been rated for safe operation in these
environments.
• Never touch exposed electrical connections on equipment while the power is ON.
Failure to follow these instructions can result in equipment damage
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Safety
1.1.6 Maintenance Safety
DANGER
Electric Shock Hazard
This equipment may contain electrostatic devices
• Do not operate a system that contains malfunctioning components. If a component malfunctions,
turn the system OFF immediately.
• Disconnect and lock out electrical power.
• Allow only qualified personnel to make repairs. Repair or replace the malfunctioning component
according to instructions provided in its manual.
Failure to follow these instructions can result in death or equipment damage
1.1.7 Material Handling Precautions, ESD
CAUTION
Electrostatic Sensitive Devices
This equipment may contain electrostatic devices
• Protect from electrostatic discharge.

• Electronic modules and components should be touched only when this is unavoidable e.g. soldering,
replacement.
• Before touching any component of the cabinet you shall bring your body to the same potential as the
cabinet by touching a conductive earthed part of the cabinet.
• Electronic modules or components must not be brought in contact with highly insulating materials
such as plastic sheets, synthetic fiber clothing. They must be laid down on conductive surfaces.
• The tip of the soldering iron must be grounded.
• Electronic modules and components must be stored and transported in conductive packing.
Failure to follow this instruction can result in equipment damage
4
1.1.8 Arc Flash and Electric Shock Hazard
DANGER
Series Circuits have Hazardous Voltages
This equipment produces high voltages to maintain the specified current - Do NOT Disconnect while
energized.
• Allow only qualified personnel to perform maintenance, troubleshooting, and repair tasks.
• Only persons who are properly trained and familiar with ADB SAFEGATE equipment are permitted to
service this equipment.
• An open airfield current circuit is capable of generating >5000 Vac and may appear OFF to a meter.
• Never unplug a device from a constant current circuit while it is operating; Arc flash may result.
• Disconnect and lock out electrical power.
• Always use safety devices when working on this equipment.
• Follow the recommended maintenance procedures in the product manuals.
• Do not service or adjust any equipment unless another person trained in first aid and CPR is present.
• Connect all disconnected equipment ground cables and wires after servicing equipment. Ground all
conductive equipment.
• Use only approved ADB SAFEGATE replacement parts. Using unapproved parts or making
unapproved modifications to equipment may void agency approvals and create safety hazards.
• Check the interlock systems periodically to ensure their effectiveness.
• Do not attempt to service electrical equipment if standing water is present. Use caution when
servicing electrical equipment in a high-humidity environment.
• Use tools with insulated handles when working with airfield electrical equipment.
Failure to follow these instructions can result in death or equipment damage
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Safety
6
2.0 Constant Current Regulator
The CCR provides a constant current output (6.6A) to power airfield lighting series circuits used for runways, taxiways and
approach lighting systems. The CCR has built-in monitoring and failsafe capabilities and meets the requirements of FAA L-828
and L-829 specifications. The CCR utilizes a distributed architecture and can be provided with redundant Ethernet or serial
communication to an Airfield Lighting Control and Monitoring System (ALCMS). This instruction manual provides the
information necessary to install, operate and maintain the CCR. If Integral L-847 Circuit Selector Switch Options 52 or 53 are
provided, refer to The ADB SAFEGATE Product Center for additional information.
2.1 About this manual
2.1.1 Introduction
This manual is based on the menus and features that are included in equipment specifications. There may be some minor
differences in various versions, however the manual will generally be applicable.
2.1.2 How to work with the manual

• Become familiar with the structure and content.
• Carry out the actions completely and in the given sequence.
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Constant Current Regulator
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3.0 CCR Introduction
The LT8/LT9 Thyristor Constant Current Regulator (CCR) was designed to provide an economical solution for powering airfield
lighting series circuits at General Aviation and commercial airports. With powerful control and monitoring capabilities, it is
also ideally suited for airports operating in CAT II or III conditions.
Thyristor (also known as SCR) type regulators are the most common type of CCR installed around the world, largely due to
the low cost, high reliability and years of field-proven experience.
Note: Thyristor CCRs can be used on any airfield circuit, however ferroresonant CCRs are recommended for circuits with
oscillating loads.
3.1 Constant Current Regulator
Compliance with Standards
FAA: L-828/L-829 AC 150/5345-10 (Current Edition).
ICAO: Aerodrome Design Manual Part 5, para. 3.2.1.4 to 3.2.1.6.
T/C: Transport Canada CCR Specification K290-2. Canadian Department of National Defence Standards.
Uses
Supplies three or five precision output levels to power series lighting circuits on airport runways and taxiways.
3.2 Human Interface
3.2.1 Control Capabilities:

• Operated locally from keypad or from remote source (airfield lighting control system).
• Five brightness step control of CCR plus non- illuminating brightness step for SMGCS applications or PAPI warming (frost
prevention).
• Support for 24VDC, 48VDC or 120VAC control supplied internally (CCR) or externally (control system).
• Programmable failsafe capabilities allows last state (latching) or preset brightness selection upon failure of control system
or DCMU.
3.2.2 Monitoring Capabilities:

• Current status including commanded and actual brightness, warning and fault conditions (door interlock, primary power,
remote switch position, over-current and open circuit trips).
• Analog monitoring of input and output current, voltage, VA, power, power factor, efficiency, brightness within
specifications, number of failed lamps per circuit including warning and alarm indication.
• Insulation resistance to ground (automatic megger) and ground fault alarm indications.
• Elapsed time at each brightness and total operations.
• Monitoring and alarming of each DCMU power supply and communication channel.
• Redundant 24VDC power inputs for backup power allows monitoring and indication even on power failure to the CCR.
Range is 18VDC to 30VDC.
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3.2.3 Communication Capabilities

• Available in standard and redundant versions using 100MB Ethernet networks with Modbus/TCP or Ethernet/IP Protocols.
• Available in standard and redundant versions using RS485 networks with Modbus or DF1 Protocols
3.3 Theory of Operation
The SCR type regulator is designed to maintain a constant current output into airfield lighting circuits. Power is connected to
the line side of the main contactor. When the contactor is energized, power is supplied to a pair of thyristors (also called
SCRs) which are connected to the primary winding of the output transformer. The airfield lighting circuit is connected to the
high voltage secondary terminals of the output transformer.
An SCR functions as a controlled diode, and is a one- way switch. When used with AC circuits, a pair of SCRs are needed, and
are installed back-to-back. With this arrangement, one SCR of the pair will conduct on the AC sine wave positive half of the
applied waveform, the other SCR on the negative half. In the off state, with AC voltage applied across anode and cathode, the
thyristor will not conduct. When the applied voltage on the anode is positive with respect to the cathode, and the SCR is
turned on with a gate signal the SCR will start to conduct.
Once the thyristor starts conducting, it continues to conduct for the rest of the AC half-cycle. It will automatically stop
conducting when the current reaches zero, and will not start conducting again until another gate pulse is applied during the
next positive half-cycle. The amount of power that will ?ow to the load through the SCRs is controlled by turning on the SCR
pair with the gate pulse earlier or later each half-cycle.
The SCR type CCR will have excellent regulation, and will not be affected by changes to the supply power or to the output
circuit. and the output increases.
10
4.0 Installation
Provides the detailed procedures required to safely and correctly install, integrate, calibrate, align, and confirm (i.e. checkout)
performance of the product.
4.1 Storage
Procedures for proper storage of the product on a shelf or in a warehouse. Solar products require unpacking prior to storage.
4.2 Unpacking and Material Inspection
The regulator is tested and carefully packed before being shipped. Unpack the regulator, open the enclosure doors and
inspect for any damage that has occurred in shipment.
If there is any damage to the enclosure or internal components, notify the shipping company immediately.
4.3 Caster Kit (94A0733) Installation
Figure 1: Caster Kit Illustration

RAILS SHOWN FOR REF.
THESE ARE WELDED TO
ENCLOSURE - THEY ARE
NOT PART OF THIS KIT
5/16-18 HEX NUT

65A0015/26
BACK 5/16 SPLIT LOCKWASHER
RAIL O 66A0026/26
F CCR E
FRON NCLOSU
T RAIL RE
OF CC 5/16 FLATWASHER
R ENCLO 66A0015/26
SURE
LTXN SERIES CASTER KIT BRACKET

L910
5/16-18 X 1 HEX HD
64A0076-16
5/16 FLATWASHER
66A0015/26
CASTOR, RIGID, 3" X 1-1/4" WHEEL, 210LB
L633
CASTOR, SWIVEL, 3" X 1-1/4" WHEEL, 210LB

L634
1. Lift the CCT onto blocks or use a forklift to hold the CCR at least 8-inches (203mm) above the ground.
2. Align the CASTER MTG BRACKET holes with the holes at the base of the CCR.
3. Slide in the CASTER.
4. Use the casters on the front of the assembly and the rigid casters on the back of the assembly.
5. Place the (15 mm) 5/16” SPLIT LOCKWASHER, and the (13mm) 5/16”-18 HX NUT onto the Caster Stem and tighten. Torque
to 491 in-lbs. (55.5 N•m) minimum.
96A0483, Rev. E, 2020/08/12 11

LT8/9 Thyrister CCR
Installation
4.4 Installation Procedures
Follow all local and national electrical codes for installation and mounting of electrical equipment.
Install the CCR in a suitable location within the electrical vault. CCRs can be placed on the floor, on mounting channels or on a
raised concrete pad. CCRs rated from 1KW to 7.5KW can also be mounted on the wall. Anchor to the floor if required to meet
local or seismic requirements.
If desired, regulators rated up to 15KW can be stacked three units high using the floor mounting / stacking C-channels.
Regulators rated from 20KW to 30KW can be stacked two units high.
4.5 Input Power Connections
Regulators are designed to be individually fed from circuit breakers located in a panel board in the electrical vault.
Select and remove the desired knock-out on the side or top of the regulator. Install conduit between the regulator and the
panel board, sized to meet applicable electrical codes.
Using properly sized wire meeting applicable electrical codes, connect the breaker in the panel board to the line side of the
contactor or internal breaker (if provided) as indicated on drawings. Connect a ground wire to the ground lug provided within
the enclosure.
Figure 2: 120 Vac External/Internal Control
120 VAC EXTERNAL CONTROL 120 VAC INTERNAL CONTROL
STANDARD STANDARD
TERMINALS LOCATED CONTROL TERMINALS LOCATED CONTROL
IN CCR SYSTEM IN CCR SYSTEM
FA5 (120V) FA5 (120V) INSTALL

CUSTOMER
EXTERNAL
GND SUPPLIED GND
JUMPER
120 VAC
120N 120N
N N INSTALL
N L SUPPLIED SPARE
24N 24N JUMPER BAR
+24 +24
NOTE: SEE
CCI NOTE CCI
REMOVE JUMPER BARS BETWEEN CC CC
TERMINALS 'CC' & 'B1/B10' IF CC CC
SEPARATE 'B1' SIGNAL IS PROVIDED B1 B1
B1/B10 B1/B10
BY THE CONTROL SYSTEM
B2 B2
B2/B30 B2/B30
B3 B3
B3/B100 B3/B100
B4 B4
B4 B4
B5 B5
B5 B5
CONTROL SYSTEM CONTROL SYSTEM

OUTPUT RELAYS OR OUTPUT RELAYS OR
CONTROL SWITCHES CONTROL SWITCHES
ADB SAFEGATE - COLUMBUS - OHIO

SPIRIT SERIES - THYRISTOR TYPE CONSTANT CURRENT REGULATOR (CCR)
WIRING DIAGRAM - CONTROL CONNECTIONS
THE INFORMATION CONTAINED HEREON IS THE PROPERTY OF

DRAWN: SGS NOV. 28/16 DIMS: N/A
ADB SAFEGATE AND MUST BE MAINTAINED IN
FILE: ADBS-WD-004D.dwg SIZE:
CONFIDENCE. NO PORTION OF THIS DRAWING MAY BE REPRODUCED
OR USED, WITHOUT THE EXPRESS PERMISSION OF THE COMPANY.
SCALE: APRV'D:
ADBS-WD-004
4.5.1 Field Circuit Connections

Select and remove the desired knock-out on the side or bottom of the regulator.
Using #8 AWG Airfield Lighting cable (#6 AWG for 20A circuits), connect the field circuit to the output of the regulator. This
will be to an integral field circuit isolator (S1 Cutout) or directly to the output lightning arrestors if an S1 is not provided.
12
R
SCR 1-2 W
L2 SCR BLOCK
INCOMING SUPPLY K 7 6 G
220V, 240V & 480V - 60Hz S1 CUTOUT
FIELD ISOLATOR DISCONNECT
CONNECT DIRECT TO CONTACTOR CONTACTOR K G (MANUALLY OPERATED)
L1 T2
SNUBBER H1 X1 S1
1L1 1L1 3L2
3 RA
1 2
COPPER LA1
2T1 4T2 GND FIELD CABLES
K BAR TRANSFORMER CONNECT DIRECT
GN
G FLYING LEADS CT2
96A0483, Rev. E, 2020/08/12

H1A K 5 4 G OUTPUT CT TO S1 CUTOUT
BK LA2
3L2 SEE NOTE 1
H2 H2 RB
1L1 3L2 K1
G
K
120N H1 X1
FA1 SS1 FA2 32V H3
5A INPUT SURGE 5A K2 120N
K H4 X2
ARRESTOR
BK
BK
W
W
MOV
R
W
standoffs, one pair per field circuit.
BK
W
BK
BK
Figure 3: 4-15 kW Wiring Diagram
DISPLAY MOUNTED R1
GND
ON DOOR 2Mohm
H1 H2 12.5W, 1%
MEGGER

DIGITAL T1 ASSEMBLY
DISPLAY
15V Y1 Y2 X1 X2 120V
R
R
W
W
FA4
2.5A
FA3
5A
DIGITAL CONTROL
MONITORING UNIT
(DCMU) J11 J10
K K
LEFT SIDE BOTTOM RIGHT SIDE GN GROUND 2 R R 2
G G
1 W W 1
GND
DB25F J5
TB3 K2 2 K2 R
11 CONNECT TO K1 1 K1 R
TB8 TB1 TB7 LIGHTNING ARRESTOR
10 J9
IiN(-) 5 B5 B COM 4 EARTH 5 GROUND STUD M1 H3
9 DSW1 F1 V2 6 W
IiN(+) 4 B4 B 24V 3 AUX GND 4 MEGGER SCR FIRING CARD H4
8 (DOOR SWITCH) CARD V1 5 W
EARTH 3 B3/B100 A COM 2 AUX +24 3
7 DSW1 CT1B 4
ViN(-) 2 B2/B30 A 24V 1 2
6 DSW2 CT1A 3
ViN(+) 1 B1/B10 1 CT2B
5 GND TB2 CT2B 2 BK
CC GN 3 TB6 CT2A
4 15VAC #18, AWG CT2A 1 W
+24V R 2 NC ALARM 2 2 CONDUCTOR
PS/2F 3
N W 15N 1 NC ALARM 1
2 DB25F
24N
1
500V
500 VDC
GND
120N
N
24N
+24V
CC
B1/B10
B2/B30
B3/B100
B4
B5
NOTES:
CUSTOMER CONTROL
N
CC
B5
B4
CONNECTIONS
CCI
24N
GND
120N
+24V
1 - OUTPUT CT TO HAVE 6 TURNS FOR 6.6A,
FA5-1A
B1/B10
B2/B30
B3/B100
(SEE PAGE 4)
WOUND COUNTER-CLOCKWISE LOOKING FROM
THE TOP OF THE CT.
SEE NOTE 2
2 - SPARE JUMPERS CAN BE USED FOR INTERNAL
CONTROL CONNECTIONS (SEE PAGE 4)

SPIRIT SERIES - 4 TO 15KW THYRISTOR TYPE CONSTANT CURRENT REGULATOR (CCR)
WIRING DIAGRAM - POWER AND CONTROL WIRING
THE INFORMATION CONTAINED HEREON IS THE PROPERTY OF DRAWN: SGS NOV. 28/16 DIMS: N/A PAGE 1 OF 4
ADB SAFEGATE AND MUST BE MAINTAINED IN FILE: ADBS-WD-004A.dwg SIZE: 'B' SIZE
CONFIDENCE. NO PORTION OF THIS DRAWING MAY BE REPRODUCED ADBS-WD-004
OR USED, WITHOUT THE EXPRESS PERMISSION OF THE COMPANY. SCALE: N.T.S. APRV'D:
If Integral L-847 Circuit Selector Switch Options 52 or 53 are provided, the field cables will connect to high voltage insulated
13
14
R
W
SCR 1-2
Installation
SCR BLOCK
INCOMING SUPPLY L2
220V - 60Hz K 7 6 G
S1 CUTOUT
CONNECT DIRECT FIELD ISOLATOR DISCONNECT
TO CONTACTOR CONTACTOR K G (MANUALLY OPERATED)
L1
T2
SNUBBER H1 X1 S1
1L1 1L1 5L3
LT8/9 Thyrister CCR
3 RA
1 2
COPPER LA1
2T1 6T3 GND FIELD CABLES
K BAR TRANSFORMER
G CT2 CONNECT DIRECT
GN
H1A FLYING LEADS TO S1 CUTOUT
BK K 4 5 G OUTPUT CT LA2
3L2 SEE NOTE 1
4.5.2 Control Wiring

H2 H2 RB
1L1 3L2 K1
G
K
indicated on the drawings.

120N H3 H1 X1
FA1 FA2 32V
5A SS1 5A
INPUT SURGE K2 120N H4 X2
ARRESTOR K
BK
BK
R
W
W
W
MOV
W
BK
W
BK
BK
GND
DISPLAY MOUNTED R1
Figure 4: 30 kW Wiring Diagram
ON DOOR 2Mohm
12.5W, 1%
H1 H2 MEGGER
DIGITAL ASSEMBLY
T1
DISPLAY
15V Y1 Y2 X1 X2 120V

R
R
W
W
FA4
5A
FA3
5A
DIGITAL CONTROL
MONITORING UNIT
(DCMU) J11 J10
K K
LEFT SIDE BOTTOM RIGHT SIDE GN GROUND 2 R
G R G 2
1 W W 1
GND
DB25F J5 K2
TB3 K2 2 R
CONNECT TO K1
11 K1 1 R
TB8 TB1 TB7 LIGHTNING ARRESTOR
10 J9
IiN(-) 5 B5 9 B COM 4 EARTH 5 GROUND STUD M1 H3
DSW1 F1 V2 6 W
IiN(+) 4 B4 8 B 24V 3 AUX GND 4 MEGGER SCR FIRING CARD H4
EARTH 3 (DOOR SWITCH) CARD V1 5 W
B3/B100 7 A COM 2 AUX +24 3
DSW1 CT1B 4
ViN(-) 2 B2/B30 6 A 24V 1 2
DSW2 CT1A 3
ViN(+) 1 B1/B10 5 GND TB2 1 CT2B
CT2B 2 BK
CC 4 GN 3 TB6 CT2A
15VAC #18, AWG CT2A 1 W
R 2 NC ALARM 2 2 CONDUCTOR
PS/2F +24V 3
N 2 W 15N 1 NC ALARM 1
DB25F
24N 1
500V
500 VDC
conduit as required between the regulator and the control system panel.
GND
120N
N
24N
+24V
CC
B1/B10
B2/B30
B3/B100
B4
B5
NOTES:
CUSTOMER CONTROL
1 - OUTPUT CT TO HAVE 6 TURNS FOR 6.6A,
N
CONNECTIONS
CC
B5
B4
CCI
24N
GND
120N
+24V
FA5-1A
B1/B10
B2/B30
WOUND COUNTER-CLOCKWISE LOOKING FROM
B3/B100
(See: External/Internal Control)
THE TOP OF THE CT.
2 - SPARE JUMPERS CAN BE USED FOR INTERNAL
SEE NOTE 2
CONTROL CONNECTIONS (SEE PAGE 4)

SPIRIT SERIES - 30KW THYRISTOR TYPE CONSTANT CURRENT REGULATOR (CCR)
WIRING DIAGRAM - POWER AND CONTROL WIRING
THE INFORMATION CONTAINED HEREON IS THE PROPERTY OF DRAWN: SGS NOV. 28/16 DIMS: N/A PAGE 2 OF 4
ADB SAFEGATE AND MUST BE MAINTAINED IN FILE: ADBS-WD-004B.dwg SIZE: 'B' SIZE
CONFIDENCE. NO PORTION OF THIS DRAWING MAY BE REPRODUCED ADBS-WD-004
OR USED, WITHOUT THE EXPRESS PERMISSION OF THE COMPANY. SCALE: N.T.S. APRV'D:
If the control system will be providing parallel output wires to turn on the regulator and change brightness steps, install
Using multi-conductor control cable, #18 to #22 AWG, route the cable through the conduit (as applicable) and terminate as
If Integral L-847 Circuit Selector Switch Options 52 or 53 are provided, refer to Instruction Manual LAS-IB- 014 for additional
information.
Figure 5: DCMU Connections Control and Display
DIGITAL CONTROL MONITORING UNIT (DCMU)

LEFT SIDE ELEVATION
TB8
ANALOG INPUT
IiN (-) 5
IiN (+) 4
EARTH 3
ViN (-) 2
ViN (+) 1
DB25F
25 PIN CONNECTOR
TO CCR FIRING CARD
PS/2F DB25F TB8 PS/2F
CONNECTOR TO 12345
DIGITAL DISPLAY
ADBS-WD-004
4.5.3 Network and 24VDC Wiring

If the control system will be using a communication network to turn on the regulator and change brightness steps, install
conduit as required between the regulator and the control system panel.
Install communication wiring and 24VDC backup power wiring back to the Airfield Lighting Control System. 24VDC and RS485
communication wiring can be daisy-chained from one DCMU to the next. Ethernet CAT5e cables must be run back to a central
Ethernet switch. Refer to project specific drawings for details.
Figure 6: DCMU Connections for Network and Remote
BOTTOM ELEVATION
ETHERNET
TB3 CHANNEL 'B'
INPUT CARD TB1
BACKUP 24 VDC
INPUT 8 NOT USED 11
TB1 EXT-B GND 4
INPUT 7 REM 10
TB3 4 EXT-B +24V 3
INPUT 6 B5 9 11 3
10 2 EXT-A GND 2
INPUT 5 B4 8
9 ETHERNET 1 EXT-A +24V 1
INPUT 4 B3/B100 7 8 CHANNEL 'A'
B2/B30 7
INPUT 3 6 TB2
6 TB2
INPUT 2 B1/B10 5 5 3
POWER SUPPLY CARD
4 2
INPUT 1 CC 4 3 1 EARTH 3
+24V 3 2 15VAC 2
1
N 2 15N 1
24N 1
ADBS-WD-004
96A0483, Rev. E, 2020/08/12 15

LT8/9 Thyrister CCR
Installation
Figure 7: DCMU Connections for Alarm and Safety

RIGHT SIDE ELEVATION
TB6
ALARM CONTACT
N/C ALARM 2
N/C ALARM 1
TB7
EARTH 5
AUX GND 4
AUX +24VDC 3
DOOR SW 2
DOOR SW 1
DB9M DB9M TB6 TB7

1 2 12345
PROGRAMMING PORT
(RS232 CROSSOVER)
ADBS-WD-004
4.6 Input Power Breaker Sizing
It is recommended that the circuit breaker on the input power supply lines have a rating of 125% of the CCR’s input current,
as given in Table 1, unless local codes require a different rating technique. Refer to the CCR’s nameplate for the kW rating and
input voltage to determine the actual input current from Table 1. If no standard-size circuit breaker exists at the 125% value,
use the next larger standard-size circuit breaker.
Note
The currents listed in Table 1 represent actual input currents assuming the worst case limits of AC 150/5345-10 for
power factor, efficiency, and number of required lamps out. Worst case occurs when 30% of the isolation transformer
secondaries are in an open circuit.
Table 1: CCR Input Voltage and Current for the CCR Power Ratings
SIZE 208 V 220 V 230 V 240 V 347 V 380 V 400 V 480 V 600 V
2.5 kW 17 A 16 A 15 A 15 A 10 A 10 A 9A 8A 6A
4 kW 27 A 26 A 24 A 23 A 16 A 15 A 14 A 12 A 10 A
5 kW 34 A 32 A 30 A 29 A 20 A 19 A 18 A 15 A 12 A
7.5 kW 50 A 47 A 45 A 43 A 30 A 28 A 26 A 22 A 18 A
10 kW 67 A 63 A 60 A 58 A 40 A 37 A 35 A 29 A 23 A
15 kW 100 A 94 A 90 A 86 A 60 A 55 A 52 A 43 A 35 A
20 kW 133 A 125 A 120 A 115 A 80 A 73 A 69 A 58 A 46 A
25 kW 166 A 157 A 150 A 144 A 100 A 91 A 86 A 72 A 58 A
30 kW 195 A 185 A 177 A 169 A 117 A 107 A 102 A 85 A 68 A
16
4.7 Input Wire Size
Table 2 refers to recommended input power supply wire size for each regulator power rating dependent on the input voltage.
This recommendation is based on 75°C rated copper wire per NEC Table 310.16.
Table 2: Recommended Input Wiring Rating

SIZE 208 V 220 V 230 V 240 V 347 V 380 V 400 V 480 V 600 V
2.5 kW AWG 12 AWG 12 AWG 12* AWG 12* AWG 12 AWG 12* AWG 12* AWG 12 AWG 12
4 kW AWG 12 AWG 12 AWG 12* AWG 12* AWG 12 AWG 12* AWG 12* AWG 12 AWG 12
5 kW AWG 12 AWG 12 AWG 12 AWG 12 AWG 12* AWG 12* AWG 12* AWG 12 AWG 12
7.5 kW AWG 8 AWG 8 AWG 8 AWG 8 AWG 10 AWG 10 AWG 10 AWG 10* AWG 10*
10 kW AWG 8 AWG 8 AWG 8 AWG 8 AWG 8 AWG 8 AWG 8 AWG 8 AWG 8
15 kW AWG 4 AWG 4 AWG 4 AWG 6 AWG 6 AWG 6 AWG 6 AWG 6 AWG 6
20 kW AWG 1/0 AWG 1/0 AWG 1/0 AWG 2 AWG 2 AWG 2 AWG 2 AWG 6 AWG 6
25 kW AWG 1/0 AWG 1/0 AWG 1/0 AWG 2 AWG 2 AWG 2 AWG 2 AWG 6 AWG 6
30 kW AWG 1/0 AWG 1/0 AWG 1/0 AWG 2/0 AWG 2 AWG 2 AWG 2 AWG 6 AWG 6
*Increased 1 wire size to comply with small conductor limits in NEC 240.4(E) through (G)
4.8 Component Operation
Hardware Components
The regulator includes the following main components installed within the regulator enclosure:
• Distributed Control & Monitoring Unit (DCMU).

• Operator interface (display & membrane keypad).
• SCR control card, Dual SCR Module and snubber card.
• Automatic megger power supply card and megger resistor assembly (optional).
• Output transformer, current transformer(s).
• Incoming circuit breaker (optional), contactor
• Step-down control transformer and fuses.
• Input and Output lightning arrestors.
4.8.1 DCMU
The DCMU is made up of a number of printed circuit boards installed in a black metallic enclosure. Each circuit board provides
a different function within the system. Terminal blocks are provided for external connections, and LED indicators provide
status and diagnostic information. The Digital Controller Label on the front of the DCMU indicates the functions that are
provided and depending on your particular application, may be different than shown below.
96A0483, Rev. E, 2020/08/12 17

LT8/9 Thyrister CCR
Installation
The main motherboard contains a Digital Signal Processor (industrial grade microprocessor) and flash memory to store the
firmware configuration and calibration settings.
Figure 8: DCMU Front Panel, RS485 Communication and Bottom View
DIGITAL CONTROL MONITORING UNIT (DCMU) CONNECTIONS

FRONT ELEVATION BOTTOM ELEVATION
ETHERNET
CHANNEL 'B'
485-A RX INT 12V
REMOTE 485-A TX EXT-A 24V
B5 485-B RX EXT-B 24V TB1

B4 485-B TX INT 24V 4
B3 ETH-B CON DC
3
POWER 11 2
B2 ETH-B LINK
10
ETHERNET 1
B1 ETH-A CON B5 9
CHANNEL 'A'
CC ETH-A LINK B4 8
INTERNAL
CCR ETHERNET
B3/B100 7
POWER
INPUTS COMMS
B2/B30 6 EARTH 3
B1/B10 5 15VAC 2
CC 4 15N 1
TB2
+24V 3
N 2
Freedom Series Digital Controller 24N 1
TB3
NP010P03 INPUTS
NOTE:
FOR ITEM NUMBERS REFER TO
Spare Parts ADBS-PA-007
Five additional circuit cards can be plugged into the main motherboard. These include a power supply card, communications
card (either RS485 or Ethernet), 1 or 2 input cards, and 1 or 2 latching relay output cards. The figures below show the cards
and connectors that are most commonly provided for this application.
18
Figure 9: DCMU Left Terminal Connections Right and Left Side
TYPICAL LEFT SIDE ELEVATION TYPICAL RIGHT SIDE ELEVATION
DB25F PS/2F
4
2
3
5
1
WARNING
Do Not Connect or Remove
25 Pin cable with 12VAC or
24VDc Power On
NOTE:
FOR ITEM NUMBERS REFER TO
Spare Parts
25 PIN CONNECTOR
TO CCR FIRING CARD
INTERFACE CONNECTOR
TO DIGITAL DISPLAY
ADBS-PA-007
4.8.2 DCMU Motherboard

The DCMU Motherboard has a number of connectors located on the right and left sides of the DCMU enclosure.
• The DB9M serial connector is a programming port that allows a computer to be connected using a standard RS232
Crossover Cable. A software utility called “Configurator” provides the ability to view the status of the CCR, configure the
DCMU and update the firmware.
• Terminal Block TB6 is a normally closed alarm relay that can be wired to an external monitoring system. The relay can be
programmed to open on faults only, warnings and faults, or warnings, faults, and CCR not in remote.
• Terminal Block TB7 provides an input to monitor the CCR Door Interlock Switch. If the door is not closed, the DCMU will
prevent operation of the regulator. 24VDC Auxiliary power supplied by the DCMU is also available on this terminal block.
• Terminal Block TB8 provides two analog inputs. For this application, the inputs are normally not used.
• The PS2/F connector is used to connect the display keypad to the DCMU.
• The DB25F connector is used to connect the DCMU to the Firing Card. A standard 25 pin serial cable is required. Note: Do
not remove the 25 pin cable while the DCMU is under power. Damage may occur to the DCMU or SCR firing card.
96A0483, Rev. E, 2020/08/12 19

LT8/9 Thyrister CCR
Installation
4.8.3 DCMU Power Supply Card

The DCMU Power Supply Card accepts 12 VAC and two 24VDC backup supplies. Any one of the supplies will power up the
DCMU.
• Terminal Block TB2 provides connections for a 12 VAC source. 12VAC is required in order to operate the regulator. Note: A
ground connection should always be made to this connector even if a 12VAC source is not used.
• Terminal Block TB1 provides (optional) connections for two 24VDC backup supplies (18 to 30VDC). The supplies must not
be isolated and commons for these supplies must be tied together. One or two supplies can be used to provide backup
power for monitoring.
4.8.4 DCMU Input Card

The DCMU supports up to two input cards located in slots TB3 and TB4. Input Cards are available with 8 or 12 discrete inputs.
Standard input range is 10 to 50V AC or DC (optional to 120V). All input signals on a card must be from a common supply
(not isolated).
• For normal regulator operation, terminal Block TB3 provides terminals for connection of standard CC, B1 to B5 parallel
control inputs from a control and monitoring system. In order to use these inputs, you must enable Parallel Inputs in the
Config Menu. Parallel inputs can be configured for standard (6 inputs) or BCD (binary coded decimal - 3 inputs).
• Parallel inputs are not required if the control system interface is via RS485 or Ethernet communications.
• Terminal Block TB4 (optional) provides terminals for connection of current switch and remote switch monitoring signals
from connected circuit selectors .
4.8.5 DCMU Output Card

The DCMU supports up to two output cards (slots TB4 and TB5). The Output Card has 6 mechanically latching relays with
AC/DC contacts rated 1.0A at 30V or 0.5A at 125V.
• For normal regulator control, the DCMU is not provided with an output card.
• If the CCR is provided with internal circuit selector control (optional), one card is installed (TB5). Terminal Block TB5
provides terminals for connection of up to 6 parallel outputs to control 6 circuit selectors.
4.8.6 DCMU Communication Cards

The DCMU supports four different communication cards; RS485, Redundant RS485, Ethernet and Redundant Ethernet. Only
one card can be installed in the slot next to the power supply.
• The RS485 Cards can be connected in a 2 wire or 4 wire configuration with shield. Available protocols are Modbus and
Allen-Bradley DF1. Baud rate is supported up to 115,200 Baud.
• The Ethernet Cards support 10 or 100MB Ethernet networks. Available protocols are Modbus TCP and Ethernet/IP.
4.8.7 Operator Interface

The Operator Interface consists of a membrane keypad, Vacuum Fluorescent Display (VFD) and display interface circuit card.
All functions are displayed, controlled, calibrated and adjusted using the operator interface.
• The VFD consists of a 4 line x 20 character display that operates in temperatures from -40 o C to +55 o C.
• The membrane keypad contains 11 dome pushbuttons with tactile response providing access to all display values and
configuration parameters.
• Four LED indicating lights provide On and Remote status and indication of warning and fault conditions.
• The Operator Interface connects to the DCMU with a special interface cable. The DCMU end uses a standard PS/2
connector.
• Operator Interface
20
4.8.8 SCR Firing Card
The firing card is the control device and wiring interface for the analog signals to be measured. External CTs are installed and
wired to the firing card.
• A 2 pin connector (J5) is the normally open (NO) contact of the control relay used to control the main contactor.
• A 6 pin connector (J9) provides connection points for the analog input signals.
• Two 2 pin connectors (J10, J11) provide the output firing signals to the SCRs.
• The DB25F connector is used to connect the Firing Card to the DCMU. A standard 25 pin serial cable is required. Note: Do
not remove the 25 pin cable while the DCMU is under power. Damage may occur to the DCMU or firing card.
Table 3: SCR Firing Card Terminals

Terminals Pin Label
Input (J9)
Output CT Positive 1 CT2A
Output CT Negative 2 CT2B
Input CT Positive (optional) 3 CT1A
Input CT Negative (optional) 4 CT1B
Output Voltage Line 5 V1
Output Voltage Neutral 6 V2
Output
SCR 1 Gate (J10) 1 J10-G
SCR 1 Cathode (J10) 2 J10-K
Output
SCR 2 Gate (J11) 1 J11-G
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Table 3: SCR Firing Card Terminals (continued)

SCR 2 Cathode (J11) 2 J11-K
Output Relay Contact (J5) 1 K1
Output Relay Contact (J5 2 K2
Figure 10: SCR Firing Card
4.8.9 Megger Power Supply Card

The megger power supply card is part of an optional hardware system that is used to measure the insulation resistance of the
airfield lighting circuit to ground. The megger card plugs into the firing card, and can be supplied with a new regulator, or can
be installed at a later date. Supplied with a precision, high-voltage megger resistor assembly, the system can measure the
resistance of the lighting circuit from zero to 2 Giga-ohm.
• The megger system superimposes a 500 VDC signal on the field cables and measures the leakage current that returns
through the ground. The resulting value is scaled in kilo-Ohms.
• The megger system can be used when the regulator is on or off.
• Fig. 15 Megger Power Supply Card
4.8.10 Megger Resistor Assembly

The megger resistor assembly contains a 1 Megga-ohm precision resistor mounted in an 5KV insulated housing. This is
mounted inside the CCR and connects to one of the output field cable terminals.
The output CT may also be 100 to 0.1 ratio, however with 9 turns through the CT for 6.6A output and 3 turns for 20A output.
A voltage signal is developed with a 110 ohm, 1% resistor connected internally across firing card terminals 1 and 2. With a
6.6A CCR at full output, the signal will be (6.6 A x 9 turns = 59.4 A divided by ratio of 1,000 to 1 = 0.0594 x 110 Ohms = 6.534
VAC. With a 20 A CCR, the maximum output signal at 20 A will be 6.6 VAC. The slight difference between the maximum input
signals is compensated with the calibration of the output current reading
22
4.8.11 Voltage Measurements
Depending on the regulator rating and connected load, the output voltage can be as high as 4,545 VAC. When the regulator
is fully loaded with the airfield lighting circuit, the voltage developed on the secondary (high voltage) side of the output
transformer will also develop full voltage on the 32V control winding. This winding is connected to firing card terminals 5 and
6. By measuring the voltage at the firing card, the percentage of output voltage can be calculated. Refer to Figure 16 for the
actual output voltage values for each CCR rating.
For example, if the output voltage is measured as 22 VAC, and the regulator is a 30 kW, the calculation would be as follows.
The measured voltage divided by the maximum voltage (22 divided by 32) = 0.6875. Multiplying this by the maximum
regulator voltage (4,545 X 0.6875) = 3,125 VAC on the field circuit.
The analog signals to the firing card can only be tested with the regulator in operation and with the door switch defeated.
This must only be done by trained and experienced personnel familiar not only with high voltage power equipment, but with
constant current regulators as well.
4.8.12 Current Measurements

Current transformers are required for measuring the input and output current.
The input CT most commonly used has a 100 to 0.1 ratio. One of the incoming power supply leads is passed once through
the CT. A voltage signal is developed with a 100 ohm, 1% resistor connected internally. The input signal will vary based on the
regulator rating, the input voltage, and the regulator loading. For input currents greater than 100A, an external 100 ohm
resistor is connected in parallel with the internal resistor to reduce the input signal level.
4.8.13 Control Transformer

A control transformer steps down the input voltage to levels required by the regulator control circuits. 120VAC is required for
the contactor coil, as well as for internal 120VAC control power. 12VAC is required by the DCMU.
4.8.14 Incoming Breaker and Contactor

An incoming circuit breaker (optional) provides over-current and overload protection for the regulator as well as a means of
disconnecting the CCR from the incoming power source.
The contactor is used to switch the regulator on and off when commanded from either the control tower or from the local
display on the front of the CCR. The 2 pin connector on the firing card provides the dry contact (relay) output signal.
The contactor also opens and disconnects the input power from the load under various trip conditions including over-current,
open circuit or door interlock trip conditions.
4.8.15 Lightning Arrestors

Lightning arrestors are provided when specified. Output lightning arrestors are supplied at 3KV and 6KV operating voltages
and are connected directly between the output field cables and ground. Input lightning arrestors connect between the
incoming line terminals and ground.
Table 4: Output Voltage Values and Lightning Arrestor Sizes

kW Rating Output Amps Output Voltage Output Lightning Arrestor
1 Class 1 152 3 KV
6.6 A
2.5 379 3 KV
4 606 3 KV
7.5 1136 3 KV
10 1515 3 KV
15 2273 3 KV
20 3030 6 KV
25 3788 6 KV
30 4545 6 KV
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Table 4: Output Voltage Values and Lightning Arrestor Sizes (continued)

kW Rating Output Amps Output Voltage Output Lightning Arrestor
20 Class 2 1000 3 KV
20 A
25 1250 3 KV
30 1500 3 KV
24
5.0 Operation
This section describes how to use the DCMU Operator Interface. Additional information required for modifying configuration
settings or calibration is included in Calibration and Messages & Warnings.
Figure 11: Operator Interface Display
5.1 Button Operation
The button operation allows the operator to control many aspects of the CCR.
5.1.1 Remote Button

The REMOTE button is used to select remote operation (ie. from the Control System), or local operation (from this keypad).
• When the REMOTE button is selected (in remote mode), the Local Control buttons will have no effect.
• A Green LED on the REMOTE button indicates when the DCMU is in Remote mode. Normally the LED should be lit,
indicating that the Control Tower has control of the regulator.
5.1.2 Local Control Buttons

The buttons labeled ON and LOCAL (with Up/Down arrows) are used to turn the regulator on and off and to different
brightness steps.
• If the regulator is Off, pressing the ON button will turn the regulator on. If the regulator is already on, pressing the ON
button will turn the regulator Off.
• If the regulator is commanded on, the green LED indicator on the ON button will be lit.
• For safety reasons, the regulator can be switched off using the ON button, regardless of whether the regulator is in Local
or Remote mode
• The ON button will work even when the user is in Configuration or Calibration Mode.
• The two buttons with the Up and Down arrows and the LOCAL text will increase or decrease the brightness step when
operating in Local mode.
• If the regulator is at the lowest brightness step, pushing the Down/Local button will turn the regulator off.
• If the regulator is off, pressing the Up/Local button will turn the regulator on.
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5.1.3 Fault and Warning Buttons

The buttons labeled FAULT and WARNING are used to scroll through and view the faults and warnings. If a fault occurs, the
regulator will not be operating, If a warning occurs, the regulator will still be operating but may not be operating within the
normal allowable specifications.
• If a fault occurs, the DCMU will trip and lock-out the regulator. A red LED on the FAULT button will light. Pressing the
FAULT button will clear the fault (if the fault condition has been corrected) and allow the regulator to restart.
• If a warning occurs, the DCMU will display the most recent warning on the display. A yellow LED on the WARNING button
will light. Pressing the WARNING button repeatedly will cycle through all present warnings. If a warning condition has
been corrected, pressing the WARNING button will clear the warning.
• If a warning is displayed, it is possible to suppress the warning for 24 hours so that it is no longer visible to the
maintenance and operations staff. This may be desirable if maintenance is aware of the problem but is not able to repair it
today. To suppress the alarm when displayed, hold the warning button for 5 seconds. The warning LED will now flash
indicating that there are suppressed warnings in the system. Suppressed warnings can be cleared from the System Menu.
5.1.4 Config Button

Pressing the Config button once will display the Configuration Menu. Configuration menus are discussed in Section 6.
Pressing the Config key multiple times will cycle through additional menus (Diagnostics, CSS Control, and Auto Megger
Control). Refer to Sections 4.4 to 4.6.
5.1.5 Scroll and Select Buttons

The two center keys with the Up and Down arrows are used to scroll through menu items, and to increase or decrease a
calibration value.
The two center “dot” keys will have a function programmed by the display, with a text descriptor on the display directly above
the key.
5.1.6 Default Display

In normal operation, the top line of the display shows the Brightness step and whether the CCR is operating in local (keypad)
or Remote (control system) control. For a 5 step CCR, the brightness is listed as Off, B1 to B5. For a 3 step CCR, the brightness
is listed as Off, B10, B30, B100. To use the Remote mode, either parallel inputs or communication must be enabled.
The following lines display operating information about the regulator. The center Up and Down arrows can be pressed to
scroll to additional information. After 60 seconds of inactivity, the default screen will once again be displayed.
Table 5: Default Display Information

Vin Input (line) voltage (Volts)
Iin Input current (Amps)
Vout Output voltage (Volts)
Iout Output current (Amps)
KVAo Output volt amps (KVA)
KWo Output power (KW)
KVAi Input volt amps (KVA)
KWi Input power (KW)
PwrFactor Input power factor
Lamps Out Number of burnt out or failed lamps
Hz Input Frequency (Hz)
Temp DCMU Internal temperature ( o C)
Mgr Megger Insulation resistance (kOhms)
HwVer DCMU hardware version number
SwVr DCMU software (firmware) version
26
Note: if the input current CT is not installed or the input current is disabled, dashed lines will be displayed for Iin in place of an
actual value. KVAin, KWi and PF readings will not be displayed on the screen in this case.
Figure 12: Displays - Additional Data Shown By Scrolling Down
5.1.7 Warning and Fault Messages

If there is a warning or fault, the top line of the display will show a message indicating the nature of the warning or fault. If
there are a number of Warning or Fault messages, the Warning or Fault key can be pressed repeatedly to scroll through all the
messages that are active. All of the Warning and Fault Messages are discussed in Section 5.9.
Figure 13: Display showing Door Open Trip
5.1.8 Diagnostic Displays

Pressing the CONFIG button multiple times will cycle through a number of displays. One of the displays is the diagnostics
menu, where various diagnostics displays can be selected, including Operations, Fault Log, Warning Log, Command Log,
Communications, Raw Values, Firing Parameters, Display Diagnostics, and Calibration Values.
5.1.9 Operations Display

The Operations screen shows the number of times the CCR has been operated as well as the elapsed time that the CCR has
been operating at each of the brightness steps (B1 to B5, B10, B30, and B100)
5.1.10 Fault Log

The fault log screen shows the last 10 faults that were generated by the DCMU. #1 is the most recent.
5.1.11 Warning Log

The warning log screen shows the last 10 warnings that were generated by the DCMU. #1 is the most recent.
5.1.12 Command Log

The command log screen shows the last 10 commands received by the DCMU. It also indicates whether they were received
from the Local keypad, from a Remote location or other source. Refer to Section 5.1 for a complete list of control source
locations. #1 is the most recent command.
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5.1.13 Communications Diagnostics (Port A / B)

Communication diagnostic screens are provided for Port A and Port B communication channels. This information can be used
to troubleshoot communication problems. Diagnostic data provided includes the following:
• Status (Active, Off line)

• Rx Char, Tx Char
• Reads, Writes, Other Cmd
• Crc Errors, Timeouts, Over Runs, Rx Errors
5.1.14 Raw Values

The Raw Value screen shows the various analog measured values in Raw, RMS and Average values.
V in Input (line) voltage (Volts)
I out Output current (Amps)
V out Output voltage (Volts)
I in Input current (Amps)
Megger Megger Insulation resistance (k Ohms)
Phase Phase Angle
Figure 14: Diagnostic Display Screens
28
5.1.15 Firing Parameters
The information provided on this display may be useful when troubleshooting a particular problem. Changing configuration
parameters as described in Section 5 may alter the performance. Contact Liberty for assistance.
• Period, Top Half, Bottom Half

• Synch Count, Spikes
• High Tap, Low Tap, Active Tap
5.1.16 Display Diagnostics

This screen shows diagnostic information on the VFD display including the following:
• Status (Online / Off line)

• Version
• Rx Errors, Tx Errors
5.1.17 Calibration Values

The Calibration Value screen shows the various analog zero and span values saved during calibration.
V in Input (line) voltage
I out Output current
V out Output voltage
I in Input current
Megger Megger Insulation resistance
Figure 15: Auto Megger Control Screen
5.1.18 Auto Megger Control Display

Pressing the CONFIG button multiple times will cycle through a number of displays. One of the displays is the Auto Megger
Control Display screen. This screen provides the ability to perform a manual megger on demand. Also displayed is the status
of the 500VDC megger power supply. If automatic meggering has not been enabled, this display will not be shown.
PS - Command Status (Cmd’d Off or On)
PS - Actual Status (is Off / is On)
Last - Last Megger Reading (in K ohms)
Figure 16: CSS Control Screen
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5.1.19 CSS Control Display

Pressing the CONFIG button multiple times will cycle through a number of displays. One of the displays is the CSS Control
Display screen. This screen provides the ability to manually control up to 6 circuit selector switches on demand. If circuit
selector control has not been enabled, this display will not be shown. Controlling circuit selectors directly from the CCR
requires an additional input and output card to be included with the DCMU. This option is only applicable if CCR control is via
Ethernet or RS485 communication. The screen displays the status of each of the 6 circuit selector switches (CSS) as follows:
• Cmd - Commanded On / Off (On=Y / Off =N)

• Rem - Operating in Remote (Tower) or Local (keypad) Mode (Rem = Y / Local = N)
• Cur - Current Monitoring Feedback (Y = Current Present, N = Off)
• Err - Error (Cur = N when Cmd = Y or Cur = Y when Cmd = N
5.1.20 Power Save Mode

The VFD display consumes a considerable amount of power when continuously powered up. In order to conserve energy and
reduce the operating temperature of the DCMU, a power save feature has been provided.
• After a period of inactivity (configurable using the Configurator software), the display will blank out. The Fault, Warning,
Remote and On LEDs will continue to operate operate normally.
• If all four of the LED’s are off (meaning the DCMU is in local control, the CCR is off and there are no warnings or faults), the
Remote LED will flash to indicate that the DCMU is still powered up, but in Power Save Mode.
• Pressing any key (except the ON key) will cause the display to become visible again without the keys having any effect.
The On key when pressed will turn the CCR on or off when pressed.
5.2 Configuration
Pressing the Config button once will display the Configuration Menu. Pressing the Config key multiple times will cycle
through additional menus and then return to the configuration menu again.
CAUTION
Allow only qualified personnel to perform maintenance, troubleshooting, and repair tasks.
Changes must be made by qualified personnel. Making changes incorrectly may cause the DCMU or regulator to not
operate correctly. There is also a risk that lamps could be damaged if settings affecting current regulation are
modified.
Failure to follow these warnings will result in equipment damage.
The DCMU has a very powerful set of parameters that can be configured by the user. While this may help to address unique
field issues, or allow the CCR to adapt to changing airport requirements, caution must be exercised when changing any
setting.
5.2.1 Navigating the Menus

There are five main Menus that are accessible under the CONFIG menu. They are CCR CONFIG, CSS CONFIG, MONITOR
CONFIG, COMMS CONFIG, and SYSTEM COMMANDS. These will be described in the following sections.
In menus, an arrow facing towards the right is used to indicate which menu item has been selected. The other items will have
either an upward or downward facing arrow to indicate that other menu items can be seen by scrolling with the Up and Down
keys located below the display.
The two “Dot” buttons are used for different functions depending on which menu is selected. The functions are indicated
immediately above the “dot” buttons.
Pressing the Select key will either show the next menu, or select the item with the arrow beside it. Pressing the Exit key will
move back to the previous display.
30
5.2.2 Config Password
The configuration menu is entered by pressing the CONFIG button on the keypad only once. Unless passwords have been
disabled, the user will then be prompted for a password. This prevents unauthorized personnel from changing settings
inadvertently. The factory default password is 9999. Using the Up/Down arrows enter the number and the right “dot” button
to move to the next character. When the password is entered, press the Left “Dot” button to Accept.
Figure 17: Fig. 27 Configuration Menu - Scroll for More Options
5.2.3 Saving Changes

Changes that have been made to Configuration or Calibration values are immediately saved to the DCMU memory. As long as
power is not interrupted to the DCMU, these changes are retained.
After changes are made, when exiting back to the main display a prompt will ask whether to record the changes to
permanent (EEPROM) memory. If the Yes key is pressed, then the values are recorded to the DCMU EEPROM. If the No key is
pressed, the values are not stored.
Figure 18: Fig. 26 Enter Password Display
If power is cycled off and on to the DCMU, the last saved values will be restored from the EEPROM. As a general rule, always
respond with Yes to the request to Record Changes so that the memory and EEPROM values are the same.
5.2.4 Explanation of CCR Critical Settings

The operation of the regulator can be fine tuned to compensate for unique field conditions that may be encountered.
CAUTION: Making changes incorrectly may cause the DCMU or regulator to not operate correctly.
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5.2.5 CCR Types

The DCMU is capable of controlling three types of regulators; Ferroresonant (Ferro), Thyristor with 4 SCRs (SCR4) and
Thyristor with 2 SCRs (SCR). The correct regulator type must be selected in order for the regulator to operate. The Spirit Series
Thyristor CCR must always be set to SCR.
• If Ferroresonant is selected instead of SCR, the regulator will trip on No Current, as the DCMU is attempting to control an
output that does not exist. As the SCRs must be gated on to supply output power, if they are not fired the regulator will
have no output current.
• If SCR(4) is selected instead of SCR, the output current may be unstable or the regulator may trip on No Current.
5.2.6 Min Delay

The Min Delay will set the minimum time that the low tap SCRs will stay off after a zero crossing. This is the earliest that the
low tap SCRs can turn on. If the regulator only has one pair of SCRs, then this will still apply.
5.2.7 Max Delay

The Max Delay will set the maximum time that the SCRs will turn on after a zero crossing. This is the latest that the 100% SCR
pair can turn on. If the regulator only has one pair of SCRs, then this will still apply.
The Min Delay and Max Delay settings determine the range of control that the DCMU will have over the firing control of the
SCRs. The Min Delay default value is 1.000 ms, the Max Delay default value is 7.600 ms. Under normal circumstances, these
values should be changed only if a recommendation is made by Liberty Airport Systems to resolve any technical or
troubleshooting issues.
Note that the SCRs can be turned on anytime in every half- cycle of the applied waveform. With a 60 Hz supply, this results in
a maximum period every half-cycle of 8.300 ms (1 divided by 2 x 60).
If the Min Delay is made too small, or the Max Delay is made too large, there is the possibility that the firing sequence could
jump into the next half-cycle. This will cause misfiring and a possible loss of output current regulation. If misfiring is severe,
there is a possibility an SCR protection fuse will blow.
5.2.8 Low Tap Delay

The Low Tap Delay is used only when SCR(4) is selected.
5.2.9 Picket Width

Picket Width setting will adjust the time between the firing pulses to the SCRs. This setting should remain at the default value,
and should only be adjusted at the request of Liberty Airport Systems technical personnel.
5.2.10 Damping
The Damping setting will affect the reaction time of the regulator, and is normally set between 10% to 20%. A setting too low
or high may cause output current instability.
5.2.11 Contactor Delay

The Contactor Delay setting is used when the main contactor is turned on. This setting provides an adjustment to
compensate for a contactor that has a slow closing time. Without the delay, there is a possibility of a No Current Trip, as the
DCMU may not receive an output current feedback within a suitable time.
The delay action, however, does increase the amount of time required to turn on the regulator, and will also increase the over-
current and open circuit trip times. If a Contactor Delay is not required, the setting should be set as low as possible, or
disabled completely with a setting of 0 cycles.
There is a built-in delay that is used when the regulator is turned off. This delay will stop the SCR firing before the contactor is
dropped out, increasing the contactor life. The built-in delay cannot be changed or modified.
32
5.2.12 Soft Start Feature
The built-in soft-start feature allows the output current to be gradually increased, instead or being switched on immediately
to the commanded brightness step. This feature is used to increase lamp life, as well as preventing a sudden surge on the
utility or generator when all CCRs are switched on simultaneously. The B1 Dwell Time setting allows the CCR to turn on to B1,
and then remain at this step for an extended period of time. The Step Period defines the (soft start) rate at which the CCR
ramps up through the brightness steps. For low visibility operations, this feature may be disabled to provide faster response
times when a brightness change is requested.
5.3 CCR Config Menu
The following table describes the menus and selections that can be selected under the CCR Config Menu. Refer to the Menu
Navigation Chart included in Section 11.0 for more details. For calibration details, refer to Section 7.0.
Table 6: CCR Config Menu

Menu Description
Input Voltage Select the primary input voltage to the regulator. Default = 480V.
On Threshold Threshold at which the DCMU considers input power to be available. Default = 85%.
Off Threshold Threshold at which the DCMU considers input power to drop out. Default = 75%.
Input Frequency Select 50 or 60 Hz depending on the line frequency. Default = 60 Hz.
Input CT Enable if an input CT is installed. Default = Disabled.
Ferro Not Used for Spirit Series Thyristor CCR.
SCR (4) Not Used for Spirit Series Thyristor CCR.
SCR Defaults: Min= 1.0 Max= 7.6, Damp= 20%,

Picket Width= 100
Number of Steps Enter the number of steps (1,3,5,7) that the regulator is set to. Default = 5 Steps.
Maximum Current Enter the output current rating (6.6A or 20A) of the regulator. Default = 6.6A.
Asymetry Trip Enter values for Threshold and Duration. Defaults are 10% and 30 cycles.
Temp Adjust Enter value to compensate at extremely low operating temperatures (below -20C). Default = 0%.
B1 Dwell Time Enter the length of time (in ms) for the CCR to remain at B1 before ramping to the desired brightness step. Default = 0
ms.
Step Period Enter the length of time to remain on each brightness step when ramping up in a soft start mode. Default = 0 ms.
B1 to B7 Current Current set points are automatically set when # steps and max current are entered.
1 Step - 5.5A, 3 Step - 4.8A, 5.5A, 6.6A
5 Step - 2.8A, 3.4A, 4.1A, 5.2A, 6.6A
5 Step - 8.5A, 10.3A, 12.4A, 15.8A, 20.0A
Each step can be manually set to a different value to accommodate unique field settings.
Output Power Enter the KW Rating of the CCR. Values are 1, 2, 4, 7.5, 10, 15, 20, 25, 30, 50, 70 KW. Default = 1 KW.
Parallel Inputs Enable Standard to operate CCR using separate wires for each step. Enable BCD to provide all steps with only 3 wires.
Relay Feedback An optional non-latching relay output card can provide 6 dry contact outputs for interface to a control system to
indicate the actual brightness step of the CCR. Individual outputs can be provided for CC, B1 to B5, or CC, B2 to B5 and
monitoring whether the CCR is in Remote (in ATC control). Default= Disabled.
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Table 6: CCR Config Menu (continued)

Output Voltage Enabling this setting inverts the voltage signal with respect to the current to adjust for field installation errors. Default =
Flip Disabled.
Contactor Delay Enter time to delay the contactor when commanded on. Default = 60 cycles.
Fault Relay Selects the conditions under which the fault relay will open. The conditions can be a fault, warning, local mode or
remote mode. More than one condition can be selected. Default = Fault.
Calibrate Calibrate analog values. See Section 7.0.
5.4 Monitoring Config Menu
The following table describes the menus and selections that can be selected under the Monitoring Config Menu. For
calibration details, refer to Section 5.8.
Table 7: Monitoring Config Menu

Menu Description
Lamp Outage Enable to monitor the number of burnt out lamps on the regulator. Default = disabled.
Number of Lamps Enter the total number of lamps on the field circuit. Default = 100.
Lamp Out Warning Enter number of lamp failures that will trigger a warning. Default = 5.
Lamp Out Alarm Enter number of lamp failures that will trigger an alarm. Default = 10.
VA Changes Enable to monitor changes in Volt Amps on the regulator. Default = disabled.
VA Low Alarm Enter percentage drop in VA that will trigger a warning. Default = 10%.
VA High Alarm Enter percentage increase in VA that will trigger a warning. Default = 10%.
Current Monitor Enable to monitor changes in output current on the regulator. Default = enabled.
Warning Deviation Enter deviation in output current that will trigger a warning. Default = 0.05 A.
Alarm Deviation Enter deviation in output current that will trigger an alarm. Default = 0.10 A.
Max Off Current Enter the maximum value of induced current that can be present on the field circuit when the CCR is
switched off, before posting an Off Current High Warning. Default = 0.10 Amps.
Input Voltage Enable to monitor changes in input voltage on the regulator. Default = enabled.
Input Volt Low Level Input voltage low setpoint is automatically set to 95% of the nominal input voltage. It can be manually
changed as desired.
Input Volt High Level Input voltage high set point is automatically set to 110% of the nominal input voltage. It can be
manually changed as desired.
Temperature Enable to monitor high temperature within the DCMU. Default = enabled at 60 o C
Auto Megger Enable to monitor the field circuit insulation resistance to ground. Default = disabled.
Measure Now Selecting this item performs a manual megger reading now.
Megger Resistor Select the value to match the installed megger resistor. Default = 1000 k ohm.
Reading Duration Select the desired length of time to energize the 500VDC supply. Default = 120 sec.
Auto Measure Select the desired automatic settings. Default = Disabled.
Warning Level Enter megger reading that will trigger a warning. Default = 500 k Ohms.
Alarm Level Enter megger reading that will trigger an alarm. Default = 100 k Ohms.
Output Voltage Enable to alarm if the output of the CCR is shorted. Default = enabled.
Fuse Monitor Enable to alarm on fuse failure. Normally used on SCR CCRs. Default = disabled.
Comms 24V Enable to monitor the 24VDC backup power supplies. Default = disabled.
34
5.5 Comms Config Menu
The DCMU can be equipped with an RS485 or Ethernet communication card, either in standard or redundant configurations.
If a communication card is provided, comms must be enabled using the Comms Config Menu. Once comms are enabled, the
CCR can be controlled and monitored directly from the Airfield Lighting Control and Monitoring System (ALCMS) over the
network. Various protocols are available. Contact sales support for information on how to interface the CCR or DCMU with
your control system. The following table describes the menus and selections that can be selected under the Comms Config
Menu.
Table 8: Comms Config Menu

Menu Description
Comms Enable Enable comms to communicate to the control system using RS485 or Ethernet networks. Default =
disabled.
Address For RS485 Networks set this to a unique address from 1 to 254. For Ethernet networks set this to Address
1. Default = 1.
Remote Switch Enable to allow a manual override switch to take priority over the communication links. The switch is
wired to the parallel inputs (parallel inputs must also be enabled). Default = disabled.
Port A (B) Protocol Select Modbus, DF1 half duplex, or DF1 full duplex. For Ethernet networks, select Modbus.
Port A (B) Baud Rate Select Off to disable port. Select desired baud rate as required. Default = 19,200.
Port A (B) Parity Select desired parity. Default = even.
Port A (B) IP Address Enter the Ethernet IP Address for each Port. Default for Port A = 192.168.100.150. Default for Port B =
192.168.200.150. Note: Ensure that each DCMU has a unique IP Address on the network. Duplicate IP
Addresses will cause network problems.
Port A (B) Subnet Select the desired subnet from the list. Default = 255.255.255.0
Heartbeat Enabling heartbeat creates a handshake between the DCMU and the control system. A changing value is
written to a register and monitored by the DCMU. If the value in the register stops changing, the DCMU
goes into failsafe mode. If heartbeat is disabled, the DCMU must continuously receive the brightness
command from the control system to keep the CCR out of failsafe. Default = Enabled.
Failsafe Setting If comms are lost, the DCMU goes into failsafe. Default = Last State.
Last State - CCR remains at the last commanded brightness step
Parallel Inputs - CCR turns on to a step defined by a remote switch wired to the parallel inputs Defined
Step - CCR turns on to a pre-defined step as defined in this menu
Step if Off - CCR remains at the last commanded brightness step if the CCR is currently on. If the CCR is
currently off, it turns on to a pre-defined brightness step.
Failsafe Delay If comms are lost, the DCMU waits for a period of time (as defined here) before going into failsafe mode.
Default = 30 sec.
5.6 CSS Config Menu
The Circuit Selector Switch, or CSS menu allows up to six L-847 type circuit selectors to be controlled and monitored directly
from the CCR. The DCMU requires an optional input card and an optional latching relay output card to be installed into the
DCMU housing. This option is often used with a Circuit Selector Switch cell that is installed as part of a switchgear lineup.
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With the use of a CSS, there is often a Current Switch (CS) installed to detect current flow. The DCMU processor, when any
circuit is turned On, will look for a 24 VDC signal to an input card from the CS for that circuit within a time period of
approximately 2 seconds. If the input feedback is not received, a Warning message is given for that circuit. The chart below
shows the various menus and parameters that can be selected under the CSS Config Menu.
Table 9: CSS Config Menu

Menu Description
CSS Enable circuit selector operation from the Auxiliary Keypad. Default = disabled.
Enable
Number of CSS Enter number of circuits to be controlled (maximum of 6 for CCR applications). Default = None.
CSS Fault Monitor Enable monitoring of the output current of each circuit using a current switch. Default = disabled.
Failsafe Setting If comms are lost, the DCMU goes into failsafe. Default = Last State.
Last State - CSS remains at it’s last commanded state
Off - CSS turns off
On - CSS turns on
Each circuit can be configured independently.
5.7 System Commands Menu
The System Commands menu provides a number of options to save and restore Configuration and Calibration values. These
can be Factory Settings, or Configuration and Calibration values that were saved when the regulator was manufactured and
tested, or commissioned into service.
CAUTION
Changes must be made by qualified personnel. Restoring Factory Defaults or Restoring settings that aren’t correct can
cause the DCMU or regulator to not operate correctly. There is also a risk that lamps could be damaged if settings
affecting current regulation are modified.
Failure to follow these warnings may result in serious injury or equipment damage.
The table below shows the various menus and parameters that can be selected under the System Commands Menu.
Table 10: System Commands Menu

Menu Description
Second Language Select either English or a second language if installed with the firmware. Currently available second
languages are French and Spanish.
Factory - Restore Config Restores factory default configuration settings immediately with no other prompts to acknowledge.
Under normal circumstances, this should not be done unless at the request of Liberty Airport Systems. If
there is not a Known Good Configuration saved, the configuration will have to be redone. Make sure you
record the previous configuration settings before restoring factory defaults.
Factory - Restore Calib. Restores factory default calibration settings immediately with no other prompts to acknowledge. Under
normal circumstances, this should not be done unless at the request of Liberty Airport Systems.
If there is not a Known Good Calibration saved, the calibration will have to be redone.
When leaving the Configuration menu, as explained in Saving Changes , a request will be made to
Record Changes. If the Yes key is pressed, the Factory Configuration or Calibration values become
permanent. If the No key is pressed, power to the DCMU can be cycled or the Reset command can be
used to restore the previous settings.
Known Good Settings - Restore Selecting “Known Good Settings Restore Config” is only possible if a saved file exists. If one has never
Config been saved using the “Save Config” function, then a message will be displayed stating “Known Good
Config Not Found”
If there is a valid configuration selecting the “Restore Config” will immediately restore those values
without any further prompts.
36
Table 10: System Commands Menu (continued)
Menu Description
Known Good Settings - Save Selecting “Known Good Settings Save Config” will store all of the configuration data values to the
Config EEPROM. When complete, a message will be displayed stating “Known Good Config Saved”.
Known Good Settings - Restore Selecting “Known Good Settings Restore Calibration” is only possible if a saved file exists. If one has
Calib. never been saved using the “Save Calib.” function, then a message will be displayed stating “Known
Good Calib Not Found”.
If there is a valid calibration, selecting the “Restore Calib” will immediately restore those values without
any further prompts.
Known Good Settings - Save Selecting “Known Good Settings Save Calib.” will store all of the calibration data values to the EEPROM.
Calib When complete, a message will be displayed stating “Known Good Calib. Saved”.
Clear Supp Warn If warnings have been suppressed by holding down the WARNING button while a warning is displayed
on the display, they can be cleared by selecting this menu choice.
Clear Counters Operations and Elapsed timers for each of the brightness steps can be reset to zero by selecting this
menu choice.
Reset Selecting Reset from the System Commands menu will cause the processor of the DCMU to reset.
The System Command for Reset should only be done at the request of Liberty Airport Systems. Once the
Reset is complete, the display will return to the default display screen.
Boot Block Selecting Boot Block will stop the control program from running. Normally, this menu item should only
be selected if requested by Liberty Airport Systems. The Boot Block is only used before loading a new
program.
Once in Boot Block, the processor will not run the control program. If this item was selected in error,
remove all power to the DCMU, wait a few seconds, and then restore power. The processor will reboot
and will run the control program once again.
5.8 Current and Voltage Calibrations
The DCMU, when used as a Digital Control Interface, must be calibrated with the specific regulator being controlled and/or
monitored. Minor differences in hardware will affect the indication of the output current and other display values. If the
DCMU or Firing Card of the regulator is changed or replaced, calibration should be performed before placing the regulator in
service.
• It is recommended to use a resistor load bank when doing the calibrations rather than the field circuit. Incorrect output
current calibration could cause damage to the lamps in the field.
To perform a complete calibration, it is recommended to follow the steps in the sequence outlined below.
5.8.1 Current and Voltage Calibrations

5.8.2 Zeros
Calibrating the Zeros is performed to properly sequence the control of the regulator with the input supply waveform. The
input supply waveform is measured and detected with the 12 VAC supply on terminals 1 and 2 of TB2 on the DCMU.
• Before pressing the Zeros key, ensure that the regulator is turned off. Select the Zeros calibrate by pressing the Select key
for that function. Once selected, an automated sequence is started.
• The two separate numbers will change either up or down while the calibration routine is being done. The numbers
represent the positive and negative halves of the input supply waveform. If the Quit key is pressed, the calibration routine
will be stopped. A message will be displayed when the calibration is completed.
If the regulator has already been in service and the Zeros Calibration is performed, the stored values for the Lamp Outage
Calibration and VA Changes may be affected. If a Zeros Calibration must be done, and Lamp Outage or VA Changes
Monitoring is being used, the Lamp Outage Adjust function can be performed.
If all lamps are known to be good, set the Adjust value for 0 lamps out. This will correct the Lamp Outage and VA Changes
calibrations without having to perform the full calibration again.
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5.8.3 Output Current

This section is used to calibrate the output current display reading. This must be done with a True RMS Multimeter and a
current probe known to have a low percentage of error. If the proper test equipment is not available, the calibration can be
done by measuring the current as a voltage on firing card terminals 1 and 2. Refer to Section 3.6 for further details on the
voltage signal levels.
• The regulator output current can be calibrated at any step, but for improved accuracy should be done at the highest step.
• Operate the regulator in Local mode to the highest brightness step. Measure the actual output current using a true RMS
meter and accurate current probe.
• Select Calibrate - Output Current from the Config Menu. The display will have a message “Adjust Value” shown with the
output current reading below it. Use the Up and Down arrows to adjust the reading to the measured value. If the actual
output current, for example, was measured as 6.40 amps, adjust the value to 6.40.
• When the Accept key is pressed, the output current display is automatically adjusted to compensate for the difference.
Confirm that the measured value is now the same as the displayed value. Press the Quit key to leave the screen.
• Unlike Configuration values, Calibration values are automatically stored in the processor EEPROM memory.
5.8.4 Output Voltage

This section is used to calibrate the output voltage in much the same way as with the output current. The regulator should be
loaded as much as possible to improve the accuracy. Since the output voltage may exceed the rating of a standard meter, the
calibration can be done by reading the output of the potential transformer (PT) that is connected to firing card terminals 5
and 6. Refer to Section 3.6 for further details on calculating the actual voltage using the PT ratio.
• Operate the regulator in local mode to the highest brightness step. Measure the output voltage at terminals 5 & 6 on the
firing card and multiply by the PT ratio.
• Select Calibrate - Output Voltage from the Config Menu. The display will have a message “Adjust Value” shown with the
output voltage reading below it. Use the Up and Down arrows to adjust the reading to the measured / calculated value.
• When the Accept key is pressed, the output voltage display is automatically adjusted to compensate for the difference.
Confirm that the measured value is now the same as the displayed value. Press the Quit key to leave the screen.
5.8.5 Input Current

This section is used to calibrate the input current in much the same way as with the output current. The regulator should be
loaded as much as possible to improve the accuracy.
• Operate the regulator in Local mode to the highest brightness step. Measure the input current using a suitable current
probe.
• Select Calibrate - Input Current from the Config Menu. The display will have a message “Adjust Value” shown with the
input current reading below it. Use the Up and Down arrows to adjust the reading to the measured value.
• When the Accept key is pressed, the input current display is automatically adjusted to compensate for the difference.
5.8.6 Input Voltage

This section is used to calibrate the input voltage. The input voltage can be calibrated at any time, whether the regulator is in
operation or not.
• Measure the input voltage using a suitable meter.

• Select Calibrate - Input Voltage from the Config Menu. The display will have a message “Adjust Value” shown with the
input voltage reading below it. Use the Up and Down arrows to adjust the reading to the measured value.
• When the Accept key is pressed, the input voltage display is automatically adjusted to compensate for the difference.
5.8.7 Output Voltage Span

In order for the regulator to operate without tripping on over-voltage, the output voltage must either be calibrated or a value
entered for the output voltage span. If the output voltage is calibrated properly as shown in 7.1.3, the Output Voltage Span
Calibration is not required.
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In the case, where the Output Voltage cannot be calibrated (no meter available), the Output Voltage Span adjustment can be
made in order to get the CCR operational.
• Select Calibrate - Output Voltage Span from the Config Menu. The display will have a message “Adjust Value” shown with
the output voltage span reading below it. Use the Up and Down arrows to adjust the reading to either the correct
calculated value or an approximate value until the output voltage can be calibrated.
• When the Accept key is pressed, the output voltage span display is automatically adjusted to the entered value. Press the
Quit key to leave the screen.
5.8.8 Lamp Outage & VA Calibration

Lamp Outage is a means of calculating the number of lamps that have failed on an airfield lighting circuit. When the
secondary side of an isolation transformer is closed, with either a shorting plug or a good lamp, the circuit is essentially
resistive. When the secondary is open, usually because of a failed lamp, the circuit becomes inductive. The inductive change is
measurable, and can be used to determine how many lamps have failed.
The accuracy of the lamp outage readings will be optimized if all isolation transformers on the airfield lighting circuit are of
the same manufacturer, type and rating. Sign loads, ballasts and power adapters will reduce the accuracy of the readings, but
still may provide an indication of a problem.
• Before performing the lamp outage calibration, ensure that all of the lamps on the circuit are known to be good and
functioning correctly. Ensure that the regulator is properly connected to the airfield lighting circuit.
• Enable lamp outage monitoring and set the configuration parameters as detailed in Section 6.5.
• Select Calibrate (LO & VA) to start an automatic calibration routine. The routine will operate the regulator at each
brightness step in sequence to record the current and voltage relationships. This information is used to develop a baseline
reading for indication of the number of failed lamps. The same routine is used for Lamp Outage (LO) and for the Volt Amp
(VA) alarms.
• A message will be displayed when the calibration is complete. If it is necessary to stop the calibration for any reason,
simply press the On key to turn the regulator Off. When this is done, the display will show an Abort message and the Exit
key will appear.
• To verify calibration, remove a selected number of lamps from the field circuit, and then energize the regulator. After a
short time, the number of open lamps that have failed will be displayed.
5.8.9 Lamp Outage Adjustment

If the lamp outage indication on the display agrees with the actual number of failed lamps, the calibration is complete. If
there is a difference between the two values, use the following Adjust function to fine tune the calibration.
• Select the Adjust function from the lamp outage menu.

• The display will have a message “Adjust Value” shown with the number of lamps failed below it. Use the Up and Down
arrows to adjust the reading to match the actual number failed in the field.
• When the Accept key is pressed, an automatic calibration routine will begin. When finished, confirm that the measured
value is now the same as the displayed value. Press the Quit key to leave the screen.
5.8.10 Lamp Outage Optimization

The DCMU when calibrated for Lamp Outage or VA Changes will store a number of data values. Initially, the DCMU stores the
VA and base phase information for each brightness step, assuming that all lamps were good.
Once the calibration is complete, either then or at a later date, the Adjust function can be used to again calibrate for a known
number of failed lamps. A total of three separate Adjust data values can be stored in the processor memory to optimize the
accuracy of the Lamps Out Monitor function. For example, for any given circuit, the Adjust function could be performed for a
total of 4, 8 and 16 lamps out. Alternately, the Adjust function could be performed at any time after the initial calibration as
lamps on the circuit fail.
If the status of the number of lamps used to do an Adjust calibration is not known, all data values can be reset by performing
the Calibration once again with all lamps known to be good.
Performing a Calibrate Zeros from the Calibration menu may affect the accuracy of the Lamp Outage function. Changing a
firing card may also have the same affect.
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Performing a Lamp Outage Adjust with the number of lamps set to zero, if all lamps on the circuit are known to be good, will
adjust the calibration without losing the Adjust function stored data values.
5.8.11 Calibration from the VA Changes Menu

If lamp outage is not required, the VA Calibration procedure can also be run from the VA Changes menu. This is the same
routine as in the Lamp Outage menu, but does not give the option to perform the lamp outage adjustment.
5.8.12 Automatic Megger Calibration

The Automatic Megger system consists of a 500 VDC, 1W power supply and precision resistor connected between one side of
the regulator output and earth ground. The megger measures the insulation resistance to ground over a range from zero to
2Gohm. The DC signal that is injected into the airfield lighting circuit is transparent to the AC power that energizes the lights.
As a result, the megger system can be used with the regulator turned on or off.
5.8.13 Calibrate for an Open

• Enable automatic megger and set the configuration parameters as detailed in CSS Config Menu.
• Ensure the regulator is switched off. Disconnect the field circuit from the regulator output terminals leaving the output of
the regulator open circuited. Defeat the door interlock. Place the DCMU into Local mode using the REMOTE button on the
keypad.
• Select “Calibrate Open” from the Auto Megger menu. An automatic calibration routine will begin. The number shown
while the system is calibrating is the raw value (approximately 31,000) from the megger circuit board. If the Quit key is
pressed, the number indication will change to “Aborted”. A message will be displayed when the calibration is done.
5.8.14 Calibrate for a Short

• Ensure regulator is switched off, interlock is defeated and keypad is in Local mode (as described above). Connect a jumper
from one side of the regulator output terminal (the one that has the megger lead attached) directly to ground.
• Select “Calibrate Short” from the Auto Megger menu. An automatic calibration routine will begin. The number shown
while the system is calibrating is the raw value (approximately 8,000) from the megger circuit board. If the Quit key is
pressed, the number indication will change to “Aborted”. A message will be displayed when the calibration is done.
Remove jumper and reconnect the field cable. Verify the megger reading on an actual field circuit by selecting “Measure
Now” from the Auto Megger Menu.
5.8.15 Calibration Values

The calibration values can be set as a Known Good Calibration Settings using the System Commands. Refer to Section 6.7 for
further details.
If the calibration for the regulator is inadvertently changed, the Known Good Calibration Settings can be readily restored.
5.9 Messages, Warnings & Faults
Under normal operation, the top line of the display on the Operator Interface will change to announce a number of text
messages. The Warning button Amber LED or the Fault button Red LED will also be energized if there is a Warning or Fault.
40
5.9.1 Brightness Step & Command Source
In normal operation, the top line of the display shows whether the CCR is off or on, and what brightness step it is currently
operating at. For a 5 step CCR, the brightness is listed as Off, B1 to B5. For a 3 step CCR, the brightness is listed as Off, B10,
B30, and B100. The top line of the display will also show the source of the command. A complete list of command sources are
as follows.
Table 11: Regulator Control Sources

Source Description
Local “Local” Control is from the DCMU keypad.
LastSte “Last State” may appear after a power failure, and before a communication network becomes active
again.
ParalIn “Parallel Input” indicates that the CCR is being controlled with parallel voltage signals to the DCMU input
circuit card.
RSwitch “Remote Switch” is a special configuration that is used to manually control a regulator from an auxiliary
switch that will override the command from a communication network.
FSSwtch “Fail Safe Switch” indicates the CCR is in failsafe at a brightness defined by a control switch connected to
the parallel input card.
ComCh A “Communication Channel” indicates which network the command has been accepted from, and is
ComCh B displayed in the command log.
FailSfe “Fail Safe” indicates that the regulator is operating in failsafe mode due to a loss of communications on
Channels A and B.
Calibrt “Calibrate” may be seen at the end of an automated calibration routine such as Lamp Outage or VA, and
can appear on the command log.
Remote “Remote” indicates that control is from communication channels A or B.
PC Cntr “PC Control” indicates that a computer connected to the serial port of the DCMU is controlling the
regulator. This will not be seen in PC monitor mode.
5.9.2 Actual vs Commanded Brightness

The actual brightness step of the regulator is determined by the actual output current, not by the commanded step. If the
actual and commanded brightness current levels agree, the display will remain at the normal default.
If there is a difference between the actual and the commanded brightness the top line will indicate both the commanded and
actual brightness steps. A difference between the actual and commanded brightness can occur for a number of reasons.
• Output current needs to be calibrated.

• Hardware failure.
• The regulator is overloaded, and cannot supply the requested output current.
• The settings for Min Delay and Max Delay for control of the regulator are limiting the full output of the regulator.
• Actual brightness is different than commanded
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5.9.3 Warning Messages

A number of possible warning messages can be displayed. When any warning is received, the Amber LED of the Warning key
will be turned on.
Note that more than one warning message can exist at a time. eg. Door Open and Low Input Voltage. By pressing the
Warning key repeatedly the messages will scroll on the top line of the display one after another.
Warning messages are self-canceling. Once the condition that caused the warning is corrected, the display will return to the
normal default and the Amber LED will turn off.
5.9.4 Monitoring System Warnings

The following warnings indicate there may be a problem with the regulator, incoming supply or field circuit.
Table 12: Monitoring System Warnings

Source Description
Door Open The connection for the door switch on terminals 1 and 2 of TB7 are open. If the regulator was in operation, it will be
turned off, and if already off will not turn on.
Low Input Voltage The Input Voltage Monitor has been enabled, and the input voltage is below the low level warning threshold.
High Input Voltage The Input Voltage Monitor has been enabled and the input voltage is above the high level warning threshold.
No Input Voltage No input voltage is detected at the 12 VAC input on TB2 of the power supply card. Normal cause is the main breaker
feeding the CCR has been switched off. This message can only be displayed if the DCMU has an external 24VDC power
source on TB1 of the the power supply.
Tolerance Warning The output current is out of specifications and the current monitor warning threshold has been exceeded.
Tolerance Alarm The output current is out of specifications and the current monitor alarm threshold has been exceeded.
Wrong Brightness Actual output current does not match the output current range for the brightness step selected. Once the message is
acknowledged by pressing the Warning button, the display will show the Commanded and Actual brightness settings.
Off Current High Indicates that the output current is greater than 100 mA when the CCR is commanded off. This normally indicates that
the output current needs to be calibrated.
VA Low The VA changes low alarm has been exceeded indicating a field circuit problem.
VA High The VA Changes high alarm has been exceeded indicating a field circuit problem.
Output Shorted If the CCR is providing current but the output voltage is near zero, the Output Shorted message is displayed. This is
intended to detect whether a safety cutout has been left in the shorted position, preventing the airfield circuit from
being energized after the regulator is turned on.
Lamp Warning The number of failed lamps in the field has exceeded the lamp outage warning threshold.
Lamp Alarm The number of failed lamps in the field has exceeded the lamp outage alarm threshold.
Megger Warning The measured insulation resistance of the field circuit to ground has dropped below the Megger warning level.
Megger Alarm The measured insulation resistance of the field circuit to ground has dropped below the Megger alarm level.
CCR Not Remote The on/off brightness switch located on the CCR door is not in the Remote position.
5.9.5 Communication Warnings

The following warnings indicate there may be a communication problem.
Table 13: Communication Warnings

Source Description
No Comms Ch A This message is displayed if Port A has been configured for communications and the regulator is in Remote, but there
is no activity on Channel A.
No Comms Ch B This message is displayed if Port B has been configured for communications and the regulator is in Remote, but there
is no activity on Channel B.
Mismatch - Failsafe This message will only occur if two communication channels have been configured, and each is sending a different
brightness step command. If this occurs, the regulator, if still in Remote, will revert to the Failsafe mode.
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Table 13: Communication Warnings (continued)
Source Description
Comm Loss - Failsafe While operating in Remote control, communication through both networks has been lost. The DCMU responds by
activating the Failsafe mode.
Comms 24V If monitoring of the 24VDC backup power is enabled, 24VDC must be present on at least one of the sets of TB1
Missing terminals. If no 24 VDC supplies are connected or they have failed, the message will be displayed.
Local Comms Mode The Local Comms Mode message is shown when a computer is connected to the 9 pin serial port of the DCMU and a
configuration software program is running.
5.9.6 Circuit Selector Warnings

The following warnings are only applicable if the control and monitoring of circuit selector option has been provided. These
warnings indicate there may be a problem with a circuit selector or circuit selector DCMU hardware.
Table 14: Circuit Selector Warnings

Source Description
CSS Input Card Fault The DCMU input card for CSS control (input card 2) is missing or has failed a power on self-test. This
message is possible only if the CSS configuration has been Enabled.
CSS 123456 Error A Circuit Selector Switch Error message for any of the configured channels from 1 to 6 will be seen if the
OK input for that channel is absent. Only the channel numbers that actually have an error will display. For
example, if only channel 2 is in error, the message will be CSS 2 Error.
CSS 123456 No Current Indicates that a CSS has been commanded on, but the current switch is not showing any current.
CSS 123456 Current Indicates that a current switch is showing current, although the CSS has not been commanded on.
5.9.7 Hardware Warnings

The following warnings indicate there may be a problem with the DCMU hardware.
Table 15: Hardware Warnings

Source Description
High Temperature The internal temperature inside the DCMU has exceeded the temperature high temp threshold.
Firing Card Warning A problem has been detected with the firing card circuit board or with the measured signals.
Megger Fault A problem has been detected with the megger circuit board or with the measured signal.
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Table 15: Hardware Warnings (continued)

Source Description
Input Card Error This message is displayed if the input card is absent, or fails the power on self-test.
Output Card Fault This message is displayed if the output card is absent, or fails the power on self-test.
Unknown Warning Indicates that a warning code has been generated that does not have a corresponding text message. Under normal
circumstances, this Warning will not be seen.
Figure 19: Typical Warning Message - No Input Voltage
5.9.8 Fault Messages Overview

A fault will cause the contactor of the regulator to drop out if the regulator was in operation. The Red LED on the Fault button
will also be energized. Faults are retentive; they will remain displayed until the regulator is turned off or the Fault key is
pressed to acknowledge the Fault.
If the fault no longer exists, when the Fault button is pressed to acknowledge the alarm, the regulator will resume operation. If
the fault has not been cleared, the message for the failure will return, and the regulator will be turned off once again.
Note that a fault will only be triggered if the regulator was in operation. Pressing the Fault button to acknowledge the
message will immediately turn the regulator on once again. If this is not the control action that is desired, press the ON
button to remove the On command.
Figure 20: Typical Fault Message - Door Open Trip
44
5.9.9 Fault Messages
The following faults will cause the regulator to trip and lock out:
Table 16: Faults

Source Description
No Input Voltage No input voltage is detected at the 12 VAC input on TB2 of the power supply card. Normal cause is the main breaker
feeding the CCR has tripped. This message can only be displayed if the DCMU has an external 24VDC power source on
TB1 of the power supply.
Over Current Under normal circumstances, the regulator will maintain the output current within 1% accuracy. Per FAA specifications, if
the current increases to greater than 5% of maximum for 5 seconds, or greater than 25% for 1 second, the regulator will
trip on over-current.
An over-current condition can occur if circuit selector switches are used. When a CSS is turned off, the voltage developed
on the field circuit, now with a lower resistance, can cause a brief rise in current. An over-current condition can also be
caused by a hardware or wiring failure in the regulator.
Open Circuit If the output current is less than 1A, yet there is sufficient output voltage, the regulator will trip. This is normally the sign
of an open circuit in the airfield lighting series circuit.
Over Voltage If the output voltage remains 15% higher than the nominal output voltage (output KW divided by output amps) for more
than
3 seconds, the regulator will trip. This is normally the sign of a very poor field circuit that is not completely an open
circuit (eg. current is burning through the ground or arcing across a connector).
No Current If the output current is less than 1A for approximately 3 seconds and the output voltage is low, the regulator will trip.
This is normally the sign of a CCR problem (blown fuse, no firing signal).
Door Open Trip Opening the door of the regulator will cause the DCMU to trip the regulator and display the fault message.
Current Current Asymmetry is a difference between the RMS area of the positive and negative halves of the output waveform. A
Asymmetry significant difference between the two will cause heating and eventual failure of the main power transformer output
winding.
When the Current threshold is exceeded for the set duration, the regulator will be tripped Off and the Fault will be
displayed.
Time Asymmetry The time asymmetry fault addresses the situation where the output waveform is not symmetrical. In this case, the
Current Asymmetry trip will tend to average out the RMS current signal. With a waveform that is distorted, there will be a
difference in the durations, or the times between the positive and negative halves of the output.
The threshold and duration settings are identical to those for the Current Asymmetry. When the threshold is exceeded
for the set duration, the regulator will be tripped off and the fault will be displayed.
Asymmetry can be caused by a lack of calibration, by noise on the input supply or by a component failure.
Unknown Fault Indicates a fault code has been generated that does not have a corresponding text message. Under normal
circumstances, this Fault will not be seen.
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6.0 Maintenance
Maintenance of this equipment must be performed by personnel who are fully trained, qualified and experienced with high
voltage equipment and safety and lockout procedures. Refer to Safety Hazards at the beginning of this manual before
working on this equipment.
The regulator is designed for safe and reliable operation, and does not require any special maintenance. Preventative
maintenance on this equipment should be performed every six months along with maintenance on other airfield electrical
equipment.
• Check that all power connections are tight, re-torque if necessary. Check for signs of insulation burning or discoloring.
• Check that all control connections are tight. Check for signs of insulation discoloring.
• Visually inspect the various components for signs of mechanical damage.
• Make sure that all components are clean and free of dust or dirt. Clean as required.
• For outdoor applications, inspect the door gasket seal and verify that there are no signs of corrosion.
6.1 Testing & Verification
All testing of the regulator must be done by trained and qualified personnel.
6.1.1 Testing
• Ensure that the CCR is turned off and is locked out. Verify that all wiring to the regulator and to the DCMU is secure and
installed correctly per the drawings provided.
• Make sure 12VAC and 24VDC power connectors TB1 and TB2 to the DCMU are disconnected before proceeding.
• If you are testing a CCR with the output shorted, the CCR should not be operated above 4.8A (B10 or B3)
• Energize the regulator and verify that 12 - 14VAC is present on connector TB2.
• If a 24VDC backup power supply is provided, verify that 24 to 28VDC is present on connector TB1.
• Plug in connectors TB1 and TB2 and verify that the DCMU powers up and the corresponding LEDs light up on the front of
the DCMU.
• Press the REMOTE button on the keypad until the green LED is off, indicating that the regulator is in local control mode
(from the keypad).
• Using the ON and Up/Down Local buttons, verify that the regulator turns on and regulates at all brightness levels.
• Using an accurate true RMS meter and current probe, verify calibration settings are accurate. Recalibrate if necessary.
Note: factory calibration was done with instruments with better than 1% accuracy. Before making minor adjustments,
verify your meter and current probe accuracy.
• Test all warnings and faults listed in Section 5 and verify that they indicate on the display correctly.
• Make sure the control system is connected as required using parallel, RS485 or Ethernet cables per drawings. Press the
REMOTE button on the keypad until the green LED is on, indicating that the regulator is in remote control mode. Test
operation from the control system and verify that all warnings and faults are displayed correctly.
Test communication redundancy if enabled, and ensure that full operation continues when only one network is connected.
Repeat for the other network.
6.2 Troubleshooting
Troubleshooting guides are intended for use by qualified personnel who have experience with the type of equipment being
worked on. Constant Current Regulators and airfield lighting circuits can operate at voltages up to 5 kV, and should always be
considered as high voltage circuits.
Proper safety and lockout procedures should always be used when working on this or any other type of electrical equipment.
96A0483, Rev. E, 2020/08/12 47

LT8/9 Thyrister CCR
Maintenance
The guide progresses from the more obvious and basic faults to specific component tests. It is difficult, if not impossible to
detail each and every possible problem that could occur with a CCR or related components. For many tests, a spare part that
is known to be good may be required.
Table 17: Troubleshooting Guide

Fault Reason Check
• Regulator will not • Main Supply Voltage Missing. • Check that supply power to the regulator is connected and
turn on, display is turned On.
blank. • Control Fuse Blown.
• If there is a main breaker in the regulator, check that it is closed
• Message is • Faulty wiring connection to power supply and not tripped.
card TB2.
displayed, No
• If the display is not lit, check the DCMU. If the DCMU has power,
Input Voltage. • Faulty power supply card. check the cable to the display.
• Faulty DCMU.
• If the DCMU does not have power, check any control fuses
installed on the 12 VAC connection to the DCMU.
• Remove the 3-pin plug from TB2 of the power supply card.
Measure for 12 VAC on terminals 1 and 2.
• If the DCMU is receiving power, but no LEDs are on, the DCMU or
power supply card may have failed.
• If 24 VDC is available, make a connection on terminals 3 (24 VDC)

and 4 (COM) of TB7. This will power the DCMU directly without a
power supply card. If the system becomes energized, the power
supply card is faulty. Note that without the 12 VAC signal to the
power supply card the regulator will not turn on.
Display is blank,
regulator does
• Poor connection between DCMU and • If the display is blank, but the regulator still functions properly in
display panel. Local or Remote, there may be a poor connection between the
function. DCMU and the display panel. Unplug the PS2 connector on the
bottom left side of the DCMU, and then insert it once again. If
the display works again, the problem was a loose connection.
Message is displayed,
Open Circuit
• Field circuit is open. • Check that the field circuit is closed. If the regulator is equipped
with an S1 cutout, set the cutout to the shorting position and try
again. If the regulator operates in short circuit, the problem is
with the field circuit.
Over Voltage
• Field circuit is nearly open (arcing fault) • Check that the field circuit is closed. If the regulator is equipped
with an S1 cutout, set the cutout to the shorting position and try
again. If the regulator operates in short circuit, the problem is
with the field circuit.
No Current.
• CCR Firing Card or relay may be faulty. • Check that terminal K2 is receiving 120VAC when the firing card
relay is on. If not, replace the Firing Card.
• Contactor coil may have failed.
• If Firing Card is OK, check the coil of the contactor.
• DCMU may be faulty.
• If contactor coil is OK, and a spare DCMU is available change the
• Output CT is shorted.
DCMU.
• Contactor Delay setting too low.
• Check the setting of the Contactor Delay. If this is too low, the
regulator may trip on No Current when first turned On.
48
Table 17: Troubleshooting Guide (continued)
Fault Reason Check
Over Current
• SCR Shorted. • A shorted SCR can result in uncontrolled output current.
Generally, this will be with only one SCR of a pair.
• Momentary Over-current Condition.
• Check the SCR heat sink assembly. Remove the power leads from
• Calibration values incorrect. the SCR pucks. Remove the metal jumper link between power
terminal 2 and 3 of the SCR puck. Check the forward and reverse
resistance with a multi-meter set for ohms (do not use the diode
check setting). This is between 1-2, 1-3 and 2-1 and 3-1. If there
is a significant (greater than 10%) difference between the
readings one of the SCRs is likely shorted, and the puck must be
replaced.
• If the regulator is supplying circuit selector switches, the Over

Current condition may have been due to a momentary over-
current condition that no longer exists. Check the operation of
the regulator only once, ideally into a load bank or short circuit.
If the condition still exists, follow the steps above.
• Measure the output current with a suitable meter. If the output

current is high, output current calibration values must be
restored or redone.
DCMU LEDs all

Flashing at the same
• Power supply card shorted. • If all of the LEDs on a DCMU are flashing off and on
simultaneously, this is because the current output from the 24
time. • Power supply card capacitors discharged. VDC on the power supply card is greater than the circuit board
protection device. Remove all power from the DCMU, and then
unplug the 25 pin serial cable.
• Apply power to the DCMU once again, if everything is normal

there is something externally connected to the DCMU that is
causing the problem, this can be the serial cable, monitor card or
a Megger card.
• If the DCMU was operating normally, but the 24 VDC and 12 VAC
connectors were removed, when they are connected again the 12
VAC should be connected first.
• If there is any voltage drop on the 24 VDC lines, when first

connected the inrush current can be slightly higher than the
protection device on the power supply card. This is true only for
older designs.
• This can also sometimes occur with a spare DCMU that has been
in storage for some time. If the power supply card goes into
over-current, simply unplug the 24 VDC and 12 VAC connectors,
and plug in the 12 VAC connector first.
96A0483, Rev. E, 2020/08/12 49

LT8/9 Thyrister CCR
Maintenance
Table 17: Troubleshooting Guide (continued)

Fault Reason Check
Output current is low

for brightness step
• The regulator may have to be calibrated. • Follow the Calibration Procedure for Zero and Output Current.
selected. • Regulator is overloaded. • If the regulator is overloaded, the output current may be low, as
the regulator transformer can only output a fixed kW amount.
• A quick test is to see if the output current is possible in short

circuit. If the output current and voltage are properly calibrated,
the output kW display will show the connected load.
Regulator turns on,

but there is no output
• A critical SCR setting such as Min Delay • If Known Good Settings were saved, restore the configuration
or Max Delay may have been changed. values.
current or output is
very rough and • The DCMU 12 VAC power supply wiring • The firing of the SCRs in the power circuit is synchronized to the
unstable. may have been changed supply line power with the 12 VAC connection to the DCMU. The
connection must have the correct instantaneous polarity as the
line. If the connection is reversed for any reason, this could cause
instability with the output current, or no output current. This can
be corrected by changing the wiring connections on the primary
or secondary of the 12 VAC supply transformer, or directly on the
plug to the DCMU.
Remote Control does

not work, or the
• Problems with communication signals, if • If the DCMU is being controlled over a high speed data line, and
a communication card is used. communications is lost, the DCMU will go into Failsafe mode.
wrong step is being
selected. • Problems with remote relay control • If relay control is being used, and there are complaints of a lack
of control, try to operate the regulator in Local mode. If Local
• Problem with input card to DCMU from mode is fine, and remote relay control is being used, the external
remote relays. system will have to be checked.
• If a proper signal is being received on the DCMU remote input

relay, the corresponding LEDs will be lit on the DCMU. If the LEDs
are not lit, the problem can be with the input card.
50
7.0 LT8/9 CCR Parts
7.1 CCR Kits
Various kits are available to customize CCRs for specific application requirements.
Castor Kit, 10-30 kW Only See: “Caster Kit (94A0733) Installation” .
Floor Mounting/Stacking Kit Call ADB SAFEGATE
Note
All CCRs can be stacked to save floor space. Regulators up to 7.5 kW can be stacked 3 units high using the floor
mounting / stacking C-channels. Larger regulators can be stacked 2 high.
96A0483, Rev. E, 2020/08/12 51

LT8/9 Thyrister CCR
LT8/9 CCR Parts
7.2 Parts Diagrams
Figure 21: 1 - 30 kW terminal block parts
FUSE, GLASS, 1/4" X 1 1/4", 5A, 250V

F402
FUSE, GLASS, 1/4" X 1 1/4", 2.5A, 250V
F428
FUSE, GLASS, 1/4" X 1 1/4", 1A, 250V
F401
FA3
FA5
FA4
B3/B100
120N
GND
B1/B10
24N
B2/B30
+24V
CCI
CC
B4
B5
N
X1
X2
X3
X4
FUSED TB, 300V, 10A, #20-10AWG
F259 (qty 3)
MEGGER CARD
H235
DCMU FIRING CARD, C/W 2 PU
H258 LTXN 1-7.5KW Rev D
52
Figure 22: 1 - 7.5 Component Plate
METAL OXIDE VARISTOR, 14MM, 130V

F029 SCR ASSEMBLY, 90A C/W HEATSINK, BUS BAR,
CONTACTOR, 2P, 120VAC COIL, 20A M332
M212 DCMU
H272
BREAKER - VARIES WITH CONFIGURATION
M0XX
485-A RX INT 12V

B5 485-B RX EXT-B 24V
24VDc Power On
WARNING
B4 485-B TX INT 24V
CONTROL TX B3
B2
ETH-B CON
ETH-B LINK
DC
POWER
VARIES WITH CONFIGURATION

B1 ETH-A CON
CC ETH-A LINK
NOXX
CCR CCR
INPUTS INPUTS
ON
SECONDARY SURGE ARRESTOR Freedom Series Digital Controller
650V, 2 POLE
NP010P03
F041
OFF
2 2
CAUTION
1 1 REPLACE FUSES WITH SAME
J11 J10 TYPE AND RATING
T1 2
1
J5
6
5
4
3
2
1
J8
P1
J7
MIDGET FUSE
FA1 FA2
250V, 5A, 10KA INTERRUPTING WARNING
F426
24VDc Power On
C.T. 100A:0.1A
(PMW0949-L48), 48" LEADS
H012 DANGER
HV CUTOUT ASSEMBLY
DO NOT PULL OUT
CAUTION!
025-2M S/N:1000
May Become Hot
OR INSERT HANDLE
MEGGER RESISTOR
WHEN REGULATOR IS
ENERGIZED
T2 IN
SERVICE H777
SHORT
14
IN
THYRISTOR 4.35 KVA, 220V, (6.6A)
N276 FIELD CABLES
RA RB
S1 SERIES PLUG CUTOUT ASSEMBLY

ALSC
SURGE ARRESTER, 3 KV (2.55KV MCOV), HD V

F042 C.T. 100A:0.1A, (PMW0949-L48), 48" LEADS
H012
SPIRIT SERIES DISP ASSEMBLY - NO LOGO

H284
DOOR INTERLOCK SWITCH, SPDT, 10A 250V
F628
485-A RX INT 12V


24VDc Power On
WARNING
B4 485-B TX INT 24V
CCR SCHEMATIC B3 ETH-B CON DC

POWER
B2 ETH-B LINK
B1 ETH-A CON
DIGITAL CONTROL
MONITORING UNIT
(DCMU) CC ETH-A LINK
DB25F
CCR CCR
DIGITAL CUSTOMER INCOMING INPUTS INPUTS
SUPPLY
LEFT SIDE
DISPLAY
EARTH
PS/2F
ViN(+)
ViN(-)
IiN(+)
IiN(-)
1 2 3 4 5 TB8 DISPLAY MOUNTED

ON DOOR
ON
BOTTOM
Freedom Series
CUSTOMER CONTROL
FA1
Digital Controller
B3/B100
CONNECTIONS 12V T1
B1/B10
B2/B30
25VA 1A
+24V
24N
CC
W BK
B4
B5
N
Y1 H2
FA5-1A 1 2 3 4 5 6 7 8 9 10 11 TB3
FA3 NP010P03
GND 3A Y2
W
120N R
GN
W
R
X1
N
A COM
B COM
12VAC
BOTTOM
A 24V
B 24V
GND
12N
24N FA4 FA2

1A X2 H2 1A
TB2 1 2 3 1 2 3 4 TB1
+24V R BK
120V
100VA
CCI
NC ALARM
NC ALARM
AUX GND
AUX +24
RIGHT SIDE
EARTH
CC
OFF
B1/B10
TB6 1 2 1 2 3 4 5 TB7 K2
B2/B30
3L2 1L1
DSW1
DSW2
B3/B100
MOV K
B4
4T2 2T1
B5 DSW
(DOOR SWITCH) CONTACTOR
120N
2 2
CAUTION
SCR 1-2
SCR BLOCK 1 1 REPLACE FUSES WITH SAME
J11 J10 TYPE AND RATING
1 K
J11 1 2
SNUBBER
G
G
K
W R G 2
K K
COPPER
R 5 K 7
BAR
W 4 6
G 3 G 2
SCR FIRING CARD
W R 1
DB25F
J5
W R
CT1A
CT1B
6
CT2 W
V1
V2
K1
K2
G
K
5
J9 1 2 3 4 J5 1 2 J10 1 2 W BK BK
4
32V
3
H3
H4
H4 H3 H2 H1 2
W W R R
1
T2
J8
X2 X1
P1
R
LA2 LA1 J7
3KV 3KV
FIELD CABLES
LAS-PS-006P01
WARNING
24VDc Power On
DANGER
HV CUTOUT ASSEMBLY
DO NOT PULL OUT
CAUTION!
025-2M S/N:1000
May Become Hot
OR INSERT HANDLE
WHEN REGULATOR IS
ENERGIZED
IN
SERVICE
SHORT
IN
FIELD CABLES
RA RB
FRONT LTXN 1-7.5KW Rev D
96A0483, Rev. E, 2020/08/12 53

LT8/9 Thyrister CCR
LT8/9 CCR Parts
Figure 23: 10 - 15 kW Component Plate

SCR ASSEMBLY, 90A C/W HEATSINK, BUS BAR,
M332
CONTACTOR, 2P, 120VAC COIL, 25A

M213
METAL OXIDE VARISTOR, 14MM, 130V
F029 DCMU CCR/PANEL A
H272
485-A RX INT 12V

24VDc Power On
WARNING
B4 485-B TX INT 24V
B3 ETH-B CON DC
POWER
B2 ETH-B LINK
B1 ETH-A CON
BREAKER - VARIES WITH CONFIGURATION

CC ETH-A LINK
CCR CCR
INPUTS INPUTS
M0XX
Freedom Series Digital Controller
NP010P03
ON
MIDGET FUSE, 600V, 5A, 100KA INTERUPTING

F416 OFF
2 2
CAUTION
REPLACE FUSES WITH SAME
1 1
TYPE AND RATING
J11 J10
SECONDARY SURGE ARRESTOR, 650V, 2 POLE

2
1
J5
F041 6
5
4
3
2
1
J8
P1
J7
CONTROL TRANSFORMER, 480V PRIMARY, 120V MEGGER CARD

N062 H235
H258
Figure 24: 20 kW Component Plate

CONTROL TRANSFORMER, SCR ASSEMBLY, 215A C/W HEATSINK, BUSBAR,
220V 50HZ PRIMARY, M334
N070 DCMU CCR/PANEL A
H272
(90A-140A SCR)
485-A RX INT 12V


24VDc Power On
WARNING
B4 485-B TX INT 24V
B3 ETH-B CON DC
POWER
B2 ETH-B LINK
B1 ETH-A CON
CC ETH-A LINK
CCR CCR
INPUTS INPUTS

NP010P03
MIDGET FUSE, 250V, 5A,

10KA INTERUPTING
F426
SECONDARY SURGE ARRESTOR,
CAUTION
REPLACE FUSES WITH SAME 650V, 2 POLE
TYPE AND RATING
F041
2 2
1 1
CONTACTOR, IEC, J11 J10
3P, 120VAC COIL, 150A

M222
2
1
J5
METAL OXIDE VARISTOR,

5
4
3
2
14MM, 130V
1
J8
F029
P1
J7
MEGGER CARD
H235
H258
54
Figure 25: 30 kW Component Plate
SCR ASSEMBLY, 215A C/W HEATSINK, BUSBAR,

DCMU CCR/PANEL A M334
CONTROL TRANSFORMER,
H272
220V 50HZ PRIMARY,
N070 (215A SCR)
485-A RX INT 12V

24VDc Power On
WARNING
B4 485-B TX INT 24V
B3 ETH-B CON DC
POWER
B2 ETH-B LINK
B1 ETH-A CON
CC ETH-A LINK
CCR CCR
INPUTS INPUTS

NP010P03
MIDGET FUSE, 250V, 5A,

10KA INTERUPTING
F426
SECONDARY SURGE ARRESTOR,
650V, 2 POLE
F041
1 L1 3 L2 5 L3
53 NO 61 NC 71 NC 83 NO CAUTION
CONTACTOR, IEC, Telemecanique
SEE TERMINAL 2
1
2
1
REPLACE FUSES WITH SAME
TYPE AND RATING
STRIP DETAIL J11 J10
3P, 120VAC COIL, 150A LC1 F185
M222 54 NO 62 NC 72 NC 84 NO 2
1
J5
6
5
4
3
2
1
J8
P1
J7
2 T1 4 T2 6 T3
METAL OXIDE VARISTOR, MEGGER CARD

14MM, 130V H235
F029
H258
7.3 Spare Parts
Create a sufficiently large stock of spare parts to maintain the unit and the fixtures in the field. Consider acquiring
approximately 10% spare final assemblies (with a minimum quantity of 1) for the total amount of equipment in the field. This
allows for repairs to be made in the shop. Components that are more likely to need replacement, such as prisms, prism
gaskets and PCB subassemblies should be stocked in smaller quantities. For a single CCR, it is highly recommended to have a
least one of each spare, or for larger installations, at least 10% of the total units installed.
Table 18: Spare Parts

Description PART #
Inner Mounting Panel for AD042P01 Enclosure L916
Contactor, Definite Purpose, 2P, 120VAC Coil, 25A M212
Contactor, ICE, 3P, 120Vac coil, 150A M222
Metal Oxide Varistor, 14mm, 130V (old PN TMOV14R130E) new part is Lead Free F029
Dead-front Fuse Puller, for Midget or Class CC Fuses F441
Midget Fuse, 600v, 5A, 100KA interrupting, F416
Midget Fuse, 250V, 5A, 10kA Interrupting F426
SCR Assembly, 90A c/w heatsink, bus bar, snubber, barrier, assembled M322
Output transformer, 10.85 KVA, 480V Primary, 1600V Secondary (6.6A), c/w 32V Primary tap N289
Output transformer, 32.50 KVA, 220V Primary, 4800V Secondary (6.6A), c/w 32V Primary tap N306
Surge Arrester, 3 kV (2.55KV MCOV), HD V-Star Dist. Polymer, 10 kA, Cooper, c/w cover F042
Door Interlock Switch, SPDT, 10A 250V, Momentary with Pull to Test, Cherry E69-30A F628
Fuse, Glass, 1/4" x 1 1/4", 5A, 250V F414
Fuse, Glass, 1/4" x 1 1/4", 2.5A, 250V F428
Spirit Series Vacuum Fluorescent Display / Keypad Assembly H286
96A0483, Rev. E, 2020/08/12 55

LT8/9 Thyrister CCR
LT8/9 CCR Parts
Table 18: Spare Parts (continued)

Interface Cable 5 Ft, Display to DSP H218
DCMU CCR/Panel Assembly (E+8i), 24V or 120V Inputs H272
DCMU Firing Card, c/w 2 Pulse Transformers - Requires External CT H258
Current Transformer, Panel Components, 100A : 0.1A, (PMW0949-L48), 48" leads H012
RS232 Serial Cable, 3 Foot, Shielded, DB25M to DB25M H239
Fuse, Glass, 1/4" x 1 1/4", 1A, 250V F401
Secondary Surge Arrestor, 650V, 2 Pole F041
S1 Series Plug Cutout Assembly, c/w terminal box, cover & In-Service Handle ALSC
S1 Cutout Bracket L925
Megger Card H235
Megger Resistor Assembly, 2 M-ohm, 1%, 12.5W, 30" Wire Length H777
Call your local ADB SAFEGATE representative for further information.
56
Appendix A: SUPPORT
Our experienced engineers are available for support and service at all times, 24 hour/7 days a week. They are part of a
dynamic organization making sure the entire ADB SAFEGATE is committed to minimal disturbance for airport operations.
ADB SAFEGATE Support
Live Technical Support - Americas

If at any time you have a question or concern about your product, just contact ADB SAFEGATE’s
technical service department. Trained in all areas of system issues, troubleshooting, quality control
and technical assistance, our highly experienced Technical support specialists are available 24 hours
a day, seven days a week to provide assistance over the phone.
ADB SAFEGATE Americas Technical Service & Support (US & Canada): +1-800-545-4157
ADB SAFEGATE Americas Technical Service & Support (International): +1-614-861-1304
During regular business hours, you can also Chat with a Service Technician. We look forward to
working with you!
Before You Call
When you have an airfield lighting or system control system problem it is our goal to support
airfield maintenance staff as quickly as possible. To support this effort we ask that you have the
following information ready before calling.
• The airport code
• If not with an airport, then company name (prefer customer id number)
• Contact phone number and email address
• Product with part number preferable or product number
• Have you reviewed the product’s manual and troubleshooting guide
• Do you have a True RMS meter available (and any other necessary tools)
• Be located with the product ready to troubleshoot
Note
For more information, see www.adbsafegate.com, or contact ADB SAFEGATE Support via email at
[email protected] or
Brussels: +32 2 722 17 11
Rest of Europe: +46 (0) 40 699 17 40
Americas: +1 614 861 1304. Press 3 for technical service or press 4 for sales support.
China: +86 (10) 8476 0106
A.1 ADB SAFEGATE Website
The ADB SAFEGATE website, www.adbsafegate.com, offers information regarding our airport solutions, products, company,
news, links, downloads, references, contacts and more.
96A0483, Rev. E, 2020/08/12 57

LT8/9 Thyrister CCR
SUPPORT
A.2 Recycling
A.2.1 Local Authority Recycling

The disposal of ADB SAFEGATE products is to be made at an applicable collection point for the recycling of electrical and
electronic equipment. The correct disposal of equipment prevents any potential negative consequences for the environment
and human health, which could otherwise be caused by inappropriate waste handling. The recycling of materials helps to
conserve natural resources. For more detailed information about recycling of products, contact your local authority city office.
A.2.2 ADB SAFEGATE Recycling

ADB SAFEGATE is fully committed to environmentally-conscious manufacturing with strict monitoring of our own processes as
well as supplier components and sub-contractor operations. ADB SAFEGATE offers a recycling program for our products to all
customers worldwide, whether or not the products were sold within the EU.
ADB SAFEGATE products and/or specific electrical and electronic component parts which are fully removed/separated from
any customer equipment and returned will be accepted for our recycling program.
All items returned must be clearly labeled as follows:
• For ROHS/WEEE Recycling

• Sender contact information (Name, Business Address, Phone number).
• Main Unit Serial Number.
ADB SAFEGATE will continue to monitor and update according for any future requirements for EU directives as and when EU
member states implement new regulations and or amendments. It is our aim to maintain our compliance plan and assist our
customers.
58
Company Addresses
ADB SAFEGATE ADB SAFEGATE, Belgium:

Leuvensesteenweg 585,
B-1930 Zaventem
Belgium
Contact: Email: [email protected]

Tel.: +32 2 722 17 11, Internet: www.adbsafegate.com
Fax: +32 2 722 17 64
Americas LLC ADB SAFEGATE, Americas:

977 Gahanna Parkway,
Columbus, OH 43230
USA

Tel.: +1 (614) 861 1304, Internet: www.adbsafegate.com
Fax: +1 (614) 864 2069
ADB SAFEGATE Sweden AB ADB SAFEGATE, Sweden:

Djurhagegatan 19
SE-213 76 Malmö
Sweden

Tel.: +46 (0)40 699 17 00, Internet: www.adbsafegate.com
Fax: +46 (0)40 699 17 30
ADB SAFEGATE Airfield Technologies Ltd. China ADB SAFEGATE, China:

Unit 603, D Block,
CAMIC International Convention Center,
No 3, Hua Jia Di East road, ChaoYang district,
Beijing 100102
P.R. China

Tel.: +86 (10) 8476 0106, Internet: www.adbsafegate.com
Fax: +86 (10) 8476 0090
ADB SAFEGATE Germany GmbH ADB SAFEGATE Germany GmbH, Mannheim:

Konrad-Zuse-Ring 6,
D-68163 Mannheim
Germany

Tel.: +49 (621) 87 55 76-0, Internet: www.adbsafegate.com
Fax: +49 (621) 87 55 76-55
96A0483, Rev. E, 2020/08/12 59


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96A0483, Rev. E, 2020/08/12 iii

1.0 Safety ....................................................................................................................................................................................... 1

96A0483, Rev. E, 2020/08/12 v

5.1.4 Config Button .............................................................................................................................................................................................. 26

96A0483, Rev. E, 2020/08/12 vii

Figure 1: Caster Kit Illustration ........................................................................................................................................................................................... 11

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1.1 Safety Messages

HAZARD Icons used in the manual

DANGER - Risk of electrical shock or ARC FLASH

WARNING - Wear personal protective equipment

WARNING - Do not touch

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1.1.1 Introduction to Safety

Additional Reference Materials

• IEC 60364 - Electrical Installations in Buildings.

• ANSI/NFPA 79, Electrical Standards for Metalworking Machine Tools.

• National and local electrical codes and standards.

1.1.2 Intended Use

Failure to follow this instruction can result in equipment damage

1.1.4 Material Handling: Heavy Equipment

• Use extreme care when moving heavy equipment.

1.1.5 Operation Safety

Failure to follow these instructions can result in equipment damage

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1.1.6 Maintenance Safety

Failure to follow these instructions can result in death or equipment damage

1.1.7 Material Handling Precautions, ESD

• Protect from electrostatic discharge.

Failure to follow this instruction can result in equipment damage

Failure to follow these instructions can result in death or equipment damage

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2.1 About this manual

2.1.2 How to work with the manual

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3.1 Constant Current Regulator

Compliance with Standards

FAA: L-828/L-829 AC 150/5345-10 (Current Edition).

ICAO: Aerodrome Design Manual Part 5, para. 3.2.1.4 to 3.2.1.6.

3.2 Human Interface

3.2.1 Control Capabilities:

3.2.2 Monitoring Capabilities:

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3.2.3 Communication Capabilities

3.3 Theory of Operation

4.2 Unpacking and Material Inspection

4.3 Caster Kit (94A0733) Installation

Figure 1: Caster Kit Illustration

5/16-18 HEX NUT

LTXN SERIES CASTER KIT BRACKET

CASTOR, SWIVEL, 3" X 1-1/4" WHEEL, 210LB

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4.4 Installation Procedures

4.5 Input Power Connections