Ac Drive: User Manual
Ac Drive: User Manual
5)
S D 90
AC DRIVE
User manual
Contents
Chapter 1 Safety and Cautions.........................................................................2
Chapter 2 Product Information.........................................................................9
Chapter 3 Operation And Display...................................................................17
Chapter 4 Function Parameters Table...........................................................20
Chapter 5 Troubleshooting ............................................................................44
Chapter 6 RSS485 Communication Protocol................................................48
Warranty Agreement
1. The warranty period of the product is 18 months (refer to the bar code on the
equipment body). During the warranty period , if the product fails or damaged
under the condition of normal use by following the instruction, we will be
responsible for free maintenance.
2. Within the warranty period , maintenance will be charged for the damages
caused by the following reasons :
The damage caused by improper use or repair/modification without prior
permission.
The damage caused by fire , flood , abnormal voltage , other natural
disasters and second disaster.
The hardware damage caused by artificial falling or transportation after
purchase.
The damage caused by the improper operation.
The damage or failure caused by the trouble out of the equipment (e.g. :
External device)
3. If there is any failure or damage to the product, please fill in the information
of the Product Warranty Card in details correctly.
4. The maintenance fee is charged according to the newly adjusted
Maintenance Price List of our company .
5. In general , the warranty card will not be re-issued. Please keep the card and
present it to the maintenance personnel when asking for maintenance .
6. If there is any problem during the service , please contact the agent of our
company or our company directly .
7. The company reserves the right to interpret this agreement
1
Chapter 1 Safety and Cautions
Safety and Cautions Definition
Read this manual carefully so that you have a thorough understanding.
Installation, commissioning or maintenance may be performed in conjunction
with this chapter. Our company will assume no ability and responsibility for any
injury or loss caused by improper operation.
Danger
Indicates that failure to comply with the notice will result in severe personal
injury or even death.
Note
Indicates that failure to comply with the notice will result in personal injury or
property damage.
Danger t Do not install the equipment if the packing list does not
conform to the product you received.
t
Handle the equipment with care during transportation
Before to prevent damage to the equipment.
Installation
t
Do not use the equipment if any component is
damaged or missing. Failure to comply will result in
Danger personal injury.
t
Do not touch the components with your hands. Failure
to comply will result in static electricity damage.
2
Safety and Cautions
t
Do not drop wire end or screw into the AC drive.
Failure it will result in damage to the AC drive.
During
Installation t
Install the AC drive in places free of vibration and
direct sunlight.
Note t
When two AC drives are laid in the same cabinet ,
t
arrange the installation positions properly to ensure
the cooling effect.
t
A circuit breaker must be used to isolate the power
supply and the AC drive. Failure to comply may
result a fire.
t
Ensure that the power supply is cut off before
wiring. Failure to comply may result in electric
shock.
t
Never connect the power cables to the output
terminals(U,V,W) of the AC drive. Pay attention to
the marks of the wiring terminals and ensure
At wiring Danger correct wiring. Failure to comply may result in
damage to the AC drive.
t
Ensure that the main cable line comply with the
standard, the line meets the EMC requirements
and the area safety standard. Failure to comply
may result in risk or accident.
tNever connect the power cables the braking
resistor between the DC bus terminals P+, P-.
Failure to comply may result in a fire.
3
Safety and Cautions
t
Do not open the AC drive’s cover after power-on.
Failure to comply may result in electric shock.
t
Do not touch the operation of AC drive during the
hands is wet. Failure to comply will result in accident.
t
Do not touch any I/O terminal of the AC drive. Failure
to comply may result in electric shock.
After Danger t
Power-on Do not change the default settings of the AC drive.
Failure to comply will result in damage to the AC drive.
t
Do not touch the rotating part of the motor during the
motor auto-tuning or running. Failure to comply will
result in accident.
t
Signal detection must be performed only by qualified
personnel during operation. Failure to comply will
result in personal injury or damage to the AC drive.
Danger t
Do not touch the fan or the discharging resistor to
check the temperature. Failure to comply will result in
During personal burnt.
Operation
t
Avoid objects falling into the AC drive when it is
running. Failure to comply will result in damage to the
AC drive.
Danger
t
Do not start or stop the AC drive by turning the
contactor ON/OFF. Failure to comply will result in
damage to the AC drive.
4
Safety and Cautions
t
Repair or maintenance of the AC drive may be
performed only by qualified personnel. Failure to
During comply will result in personal injury or damage to the
Maint- Danger AC drive.
enance
t
Set and check the parameters again after the AC drive
is replaced.
1.2 Cautions
1.2.1 Motor Insulation Test
Perform the insulation test when the motor is used for the first time, or when it is
reused after being stored for a long time, or in a regular check-up, in order to
prevent the poor insulation of motor windings from damaging the AC drive
during the insulation test. A 500-V mega-Ohm meter is recommended for the
test. The insulation resistance must not be less than 5MΩ.
5
Safety and Cautions
When a contactor is installed between the output side of the AC drive and the
motor,do not turn off the contactor when the AC drive is active. Otherwise,
modules inside theAC drive may be damaged.
6
Safety and Cautions
1.2.13 Disposal
The electrolytic capacitors, plastic parts and other devices may explode when
they are burnt. Poisonous gas is generated when they are burnt. Treat them as
ordinary industrial waste according to relevant national laws and regulations.
7
Safety and Cautions
The cooling fan and rotor shaft of general motor are coaxial, which results in
t
reduced cooling effect when the rotational speed declines. If variable speed is
required, add a more powerful fan or replace it with variable-frequency motor
in applications where the motor runs at low frequency for a long time.
8
Chapter 2 Product Information
2.1 Naming Rules
Model code contains product information. Users can find the code on the model
designation label attached to the AC drive or the simple nameplate.
2.2 Nameplate
9
Product Information
Item Specifications
Maximum frequency 0~600Hz
2.0kHz~10.0kHz The carrier frequency is automatically
Carrier frequency
adjusted based on the load features.
Input frequency Analog setting:
Basic specifications
10
Product Information
Item Specifications
It realizes process-controlled closed loop PID control
Onboard PID
Basic specifications
system easily
Simple PLC, 16-speed operating through built-in PLC or control
Multi-stage terminal
Auto voltage It can keep constant output voltage automatically when
regulation (AVR) the mains voltage changes.
Overvoltage/ The current and voltage are limited automatically
Overcurrent during the running process so as to avoid frequent
stall control tripping due to overvoltage/overcurrent.
High-performance current vector control technology to
High performance
Individualized
11
Product Information
B
W1 D
W
Fig. 2-4 Outline dimension and installation size
12
Product Information
87+0.3
94.00
87.00
PRG
FUNC 65+0.3
Fig. 2-6 Opening dimension diagram
RUNS STOP
for keypad with base
70.00 1.00
67+0.3
65.00
65+0.3
Fig. 2-5 External Keyboard dimension Fig. 2-7 Opening dimension diagram
for keypad without base
Braking resistor
Circuit breaker P PB
L L1 U Motor
N L2 V M
W
PE
Main circuit
Ground
13
Product Information
1. DC bus have residual voltage after the AC drive is switched off. Ensure
voltage is less than 36V before touching the equipment Otherwise, you may get
electric shock.
2. Braking resistor connecting terminals: The cable length of the braking
resistor shall be less than 5m. Otherwise, it may damage the AC drive.
3. The AC drive output terminals: U, V, W: If the motor cable is too long, this
will damage the motor insulation or generate higher leakage current, causing
the AC drive to trip in overcurrent protection. If the motor cable is greater than
30m, need to reduce the carrier to decrease the leakage current; if it is greater
than 50 m long, an AC output reactor must be installed close to the AC drive.
4. Protective grounding terminal PE: Must be reliably connected to the main
grounding conductor. Grounding wire diameter should be greater than 10mm²
and the resistance must be less than 5Ω. Otherwise, it may cause electric
shock, mal-function or even damage to the AC drive.Do not connect the
grounding terminal to the neutral conductor of power supply.
PE ROC
Potentiometer RS485
10V
A
Analog input AI1
DC:0~10V/~20mA B
GND
PE
PE
High-speed J2 J3 J4
OFF
J5
AO1
J9 Y
I I AO2
pulse input ≤30V
HDI
V V ON HDI AO1
GND
OP
14
Product Information
15
Product Information
16
Chapter 3 Operation And Display
3.1 Introduction of the keypad
The keypad is used to control inverters, read the state data and adjust
parameters.
4 2
5
ENTER
No Name Instructions
LED off means that the AC drive is in the stop state;
RUN
LED on means the AC drive is in the running state.
It indicates whether the AC drive is operated by means
of operation panel, terminals or communication.
○ LOCAL/REMOT: OFF Operation panel control
Status LOCAL/
1 indicator REMOT ● LOCAL/REMOT: ON Terminals control
○ LOCAL/REMOT: Blinking Communication control
ON means the AC drive is in the reverse rotation state;
FWD/REV
OFF means the AC drive is in the forward rotation state.
It represents the current display of the keypad
2 Unit Hz Frequency unit
indicator
A Current unit
17
Operation And Display
No Name Instructions
When the frequency source A or B is set to 1, the setting of the
Poten- frequency source is determined by analog potentiometer input
3 tiometer
voltage.
The three-level menu consists of function code group (Level I), function code
(Level II), and function code setting value (level III), as shown in the following
figure.Figure 4-2 Operation procedure on the operation panel.
18
Operation And Display
Parameter display
interface PRG
PRG Return level 1 menu
50.00 F00
PRG Return
ENTER
PRG ENTER
50.00 F00 F03 F03.00 F03.03
In Level III menu, if the parameter has no blinking digit, it means that the
parameter cannotbe modified. This may be because:
1. Such a function code is only readable, such as, AC drive model, actually
detected parameter and running record parameter.
2. Such a function code cannot be modified in the running state and can only
be changed at stop.
19
Chapter 4 Function Parameters Table
Function Parameters Table
The function parameters of the series AC drive have been divided into 14
groups (F00 ~ F0D) according to the function.
For the convenience of function codes setting, the function group number
corresponds to the first level menu,the function code corresponds to the level 2
menu and the function code corresponds to the level 3 menu.
“○”:means the set value of the parameter can be modified on stop and
running state;
“◎”:means the set value of the parameter can not be modified on the
running state;
“●”:means the value of the parameter is the real detection value which can
not be modified.
3. “Default” means the function code parameters will restore to the default value
during default parameters restoring. But the actually detected parameter value
or record value won’t be restored.
20
Function Parameters Table
Function
Name Setting Range Default Property
Code
Group F00 Basic Function
Speed 0: V/F control
F00.00
control mode 1: Vector mode 0 control
1 ◎
0: Keypad running command
channel (LED OFF)
Run 1: Terminal running command channel
F00.01 command (LED ON ) 0 ○
channel 2: MODBUS communication running
command channel (LED FLASH )
F00.02 Reserve 0 0 ●
Maximum output
F00.03 frequency
F00.04~600.00 Hz 50 Hz ◎
Upper limit of the
F00.04 running frequency F00.05~F00.03 (Max. frequency) 50 Hz ◎
Lower limit of the
F00.05 running frequency 0.00Hz~F00.04 (Upper limit) 0.0 Hz ◎
0: Keypad digital setting
1: Panel potentiometer setting
2: Analog AI1 setting
A frequency 3: Reserve
F00.06 command 4: High-pulse setting(HDI) 1 ○
selection 5: Simple PLC program setting
6: Multi-stage speed running setting
7: PID control setting
8: MODBUS communication setting
0: Keypad digital setting
1: Panel potentiometer setting
2: Analog AI1 setting
B frequency 3: Reserve
F00.07 command 4: High-pulse setting(HDI) 5 ○
selection 5: Simple PLC program setting
6: Multi-stage running setting
7: PID control setting
8: MODBUS communication setting
B frequency 0: Max output frequency
F00.08 command 1: A frequency command 0 ◎
reference
B frequency source
F00.09 gain coefficient 0.0~100.0% 100.0% ○
21
Function Parameters Table
Function 0: No operation
F00.18 restore 1: Restore default value 0 ◎
parameter 2: Cancel the fault record
Group F01 Start-up and Stop Control
Start running 0: Start-up directly
F01.00
mode 1: Start-up after DC braking 0 ◎
Starting
F01.01 frequency of 0.00~50.00Hz 0.50Hz ◎
direct start
Retention time of
F01.02 the starting 0.0~100.0s 0.0s ◎
frequency
Braking current
F01.03 before starting 0.0~150.0% 0.0% ◎
Braking time
F01.04 before starting 0.0~100.0s 0.0s ◎
22
Function Parameters Table
Hibernation restore
F01.18 delay Time
0.0~3600.0s (F01.17 = 2 is valid) 0.0s ○
Restart 0: Disable
F01.19 after power off 1: Enable
0 ○
Waiting time of
F01.20 restart after 0.0~3600.0s (F01.19=1 is valid) 1.0s ○
power off
23
Function Parameters Table
24
Function Parameters Table
25
Function Parameters Table
26
Function Parameters Table
Polarity selection
of input terminals
F04.07
Bit4 Bit3 Bit2 Bit1 Bit0
0x00~0x1F 0x00 ○
S5 S4 S3 S2 S1
27
Function Parameters Table
28
Function Parameters Table
29
Function Parameters Table
30
Function Parameters Table
0x0000~0xFFFF
Bit0: Running frequency (Hz ON)
Bit1: Set frequency (Hz blinking)
Bit2: Bus voltage
Bit3: Output voltage
Bit4: Output current (A ON)
Bit5: Running speed
Bit6: Output power
Parameters Bit7: Output torque
F06.04
state 1 Bit8: PID reference value 0x03FF ○
Bit9: PID feedback value
Bit10: Input terminal state
Bit11: Output terminal state
Bit12: Pulse count value
Bit13: Length value
Bit14: The current stage in
Multi-stage speed
Bit15: Analog AI1 value
0x00~0x1F
Bit0: High-spped pulse HDI
frequency
Bit1: Motor overload percentage
Parameters
F06.05
state 2
Bit2: AC drive overload percentage 0x00 ○
Bit3: Ramp frequency setting value
(Hz is ON)
Bit4: Linear speed
Bit5~15: Reserve
31
Function Parameters Table
0.1~999.9%
Rotation speed Mechanical rotation speed = 60 *
F06.08 display coefficient running frequency * F06.08 / Motor 100.0% ○
pole pairs
0.1~999.9%
Linear speed
F06.09 display coefficient
Linear speed = Mechanical rotation 1.0% ○
speed *F06.09
F06.10 Reserve 0 0 ●
Converter module _
F06.11 temperature -20.0~120.0℃ ●
Control board _
F06.12
software version
1.00~655.35 ●
Cumulative running
F06.13
time of the unit
0-65535h 0 ○
F06.14 Reserve 0 0 ●
AC drive rated _
F06.15 power 0.4~100.0kW ●
AC drive rated _
F06.16 voltage 50~1000V ●
AC drive rated _
F06.17
current
0.1~1000.0A ●
32
Function Parameters Table
33
Function Parameters Table
34
Function Parameters Table
35
Function Parameters Table
Up terminal
F07.25 frequency 0.01~50.00s 0.50s ○
changing ratio
DOWN terminal
F07.26 frequency 0.01~50.00s 0.50s ○
changing ratio
0x00~0x011
LED ones: Action selection
when power off
0: Save when power off
Frequency setting
F07.27 at power loss
1: Clear when power off 0x00 ○
LED tens: Action selection when
MODBUS set frequency power off
0: Save when power off
1: Clear when power off
0: invalid
Magnetic flux
F07.28 braking
1~100: The bigger the coefficient, 0 ○
the stronger the braking is.
PWM modulation 0: 3-phase modulation
F07.29
mode 1: 2/3 -phase modulation switchover 1 ◎
Group F08 PID Control
0: Keypad digital reference(F08.01)
1: Analog channel AI1 reference
PID reference 2: Reserve
F08.00
source selection 3: High-speed pulse HDI setting 0 ○
4: MS reference
5: MODBUS communication setting
Keypad preset
F08.01
PID reference
-100.0~100.0% 50.0% ○
0: Analog channel AI1 feedback
1: Reserve
PID feedback
F08.02
source selection
2: High-speed pulse HDI feedback 0 ○
3: MODBUS communication
feedback
PID output 0: PID output is positive
F08.03
feature selection 1: PID output is negative 0 ○
Proportional gain
F08.04 (Kp 1) 0.00~100.00 0.50 ○
36
Function Parameters Table
37
Function Parameters Table
38
Function Parameters Table
39
Function Parameters Table
40
Function Parameters Table
41
Function Parameters Table
42
Function Parameters Table
43
Chapter 5 Troubleshooting
Danger
ª
Only qualified electricians are allowed to maintain the AC drive. Read the safety
instruction in chapter safety precaution before working on the AC drive.
44
Troubleshooting
45
Troubleshooting
46
Troubleshooting
47
Chapter 6 Rs485 Communication Protocol
6.1 Function Protocol
Read data: Slave responding frame
1.Read a single or multiple data(0x03) xx
ADDR
ADDR xx CMD 0x03
CMD 0x03 Byte number N*2 N*2
High bit of the start xx High bit of data 1 xx
Low bit of the start xx Low bit of data 1 xx
High bit of data number xx …… xx
Low bit of data number xx High bit of data N xx
Check low bit of CRC xx Low bit of data N xx
Check high bit of CRC xx Check low bit of CRC xx
Check high bit of CRC xx
ADDR xx ADDR xx
CMD 0x06 CMD 0x06
High bit of register Add. xx High bit of register Add. xx
Low bit of register Add. xx Low bit of register Add. xx
High bit of write data xx High bit of write data xx
Low bit of write data xx Low bit of write data xx
Check low bit of CRC xx Check low bit of CRC xx
Check high bit of CRC xx Check high bit of CRC xx
Slave ADDR xx
CMD 0x20
High bit of start-stop command xx
Low bit of start-stop command xx
High bit of setting frequency value xx
Low bit of setting frequency value xx
Low bit of CRC check xx
High bit of CRC check xx
Slave no response.
48
Rs485 Communication protocol
Slave Add xx
CMD 0x83 or 0x86
Error code xx
Low bit of CRC check xx
High bit of CRC check xx
49
Rs485 Communication protocol
Function code group Absolute address Function code group Absolute address
Note: Due to EEPROM is stored frequently , it will reduce the life of the
EEPROM, so some parameters don't need to store in the communication mode,
as long as change the RAM value, the absolute address in the table
corresponding to the parameter RAM address high post. To achieve this
function, as long as the absolute address regard address high post
50
Rs485 Communication protocol
For example:
The parameter F04.13 is not stored in the EEPROM, and the address is
represented as 0x040D;
When read the function code parameters, user can only read the maximum of
16 consecutive address parameters.more than 16, the AC drive will return the
illegal data.
When writing function parameter, each can only write a parameter. Users should
pay attention to the setting value that cannot exceed the set range of function
parameters.
The password is set by the user, in the case without decryption, all of the
parameters cannot write. User password and parameter autotune cannot via
communication to write. Otherwise, the AC drive will return the fault information.
51
Rs485 Communication protocol
52