SIP TP550 - 206 Pressure Washer

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Please dispose of packaging for the product in a responsible

manner. It is suitable for recycling. Help to protect the


environment, take the packaging to the local amenity tip
and place into the appropriate recycling bin.
Tempest
TP550/206
Never dispose of electrical equipment or batteries in with Petrol Pressure Washer
your domestic waste. If your supplier offers a disposal facili-
ty please use it or alternatively use a recognised re-cycling
agent. This will allow the recycling of raw materials and help
protect the environment.

FOR HELP OR ADVICE ON THIS PRODUCT PLEASE CONTACT YOUR DISTRIBUTOR,


OR SIP DIRECTLY ON:
TEL: 01509500400 08918
EMAIL: [email protected] or [email protected]
www.sip-group.com
Please read and fully understand the instructions in this manual
before operation. Keep this manual safe for future reference.
Ref: 070515
28 1
DECLARATION OF CONFORMITY

Declaration of Conformity
We

SIP (Industrial Products) Ltd


Gelders Hall Road
Shepshed
Loughborough
Leicestershire
LE12 9NH
England

As the manufacturer's authorised representative within the EC


declare that the

Tempest TP550/206 Petrol Pressure Washer - SIP Part. No. 08918

Conforms to the requirements of the following directive(s), as indicated.

2006/42/EC Machinery Directive


2004/108/EC EMC Directive
97/68/EC Emissions From Non-road Mobile Machinery
As Amended By
2012/46/EU
2000/14/EC Noise Emission Directive
As Amended By
2005/88/EC
2002/95/EC RoHS Directive

And the relevant harmonised standard(s), including:

EN 55012:2007+A1
EN 61000-6-1:2007

Signed: …………………………………...
Mr P. Ippaso - Managing Director - SIP (Industrial Products) Ltd
Date: 23/08/2014.

2 27
PARTS LIST CONTENTS
PUMP….cont

Ref. No. Description SIP Code Ref. No. Description SIP Code
Page No. Description
47. O-ring PW08-00311 52. Plug PW08-00316
3. Contents
48. O-ring PW08-00312 2, 53 - 65. Bypass kit PW08-00317 4. Safety Symbols Used Throughout This Manual
49. Steel ball PW08-00313 33, 66 - 69. Valve complete PW08-00318 4. Safety Instructions
50. Spring PW08-00314 70. Sight glass PW08-00319 7. Guarantee
51. O-ring PW08-00315 8. Technical Specifications
8. Getting To Know Your Pressure washer
9. Assembly Instructions
11. Operating Instructions
ENGINE 18. Maintenance

Ref. No. Description SIP Code Ref. No. Description SIP Code 20. Troubleshooting
21. Exploded Drawing (Main Unit)
N/A. Ignition coil PW08-00351 N/A. Air filter PW08-00357
22. Parts List (Main Unit)
N/A. Switch PW08-00352 N/A. Fuel tank cap PW08-00358
23. Exploded Drawing (Pump)
N/A. Pull cord PW08-00353 N/A. Fuel tank filter PW08-00359
24. Parts List (Pump)
N/A. Carburettor gasket PW08-00354 N/A. Fuel tank PW08-00360 25. Parts List (Engine)
N/A. Carburettor PW08-00355 N/A. Fuel tap PW08-00361 27. Declaration Of Conformity
N/A. Air filter gasket PW08-00356 N/A. Low oil sensor PW08-00362

N/A. Spark plug 55770 N/A. Speed governor assy. PW08-00363

26 3
SAFETY SYMBOLS USED THROUGHOUT THIS MANUAL PARTS LIST
PUMP
Danger / Caution: Indicates risk of personal injury and/or the possibility of
damage.
Ref. No. Description SIP Code Ref. No. Description SIP Code

1. Filler bung PW08-00265 24. Nut PW08-00288

Warning: Risk of electrical injury or damage! 2. O-ring PW08-00266 25. Filter PW08-00289

3. Pump casing PW08-00267 26. Thermostatic valve PW08-00290

Hot Surfaces: Indicates risk of possible burning due to hot surfaces creat- 4. Oil seal PW08-00268 27. Thermostatic valve cap PW08-00291
ed during normal operation.
5. Bearing PW08-00269 28. Bolt (M8 x 50) PW08-00292

6. Swash plate PW08-00270 29. O-ring PW08-00293

Note: Supplementary information. 7. Bearing PW08-00271 30. Water return valve PW08-00294

8. Circlip PW08-00272 31. Spring PW08-00295

9. Spring seat PW08-00273 32. Vacuum nozzle PW08-00296


Poisonous Fumes: Indicates a risk of possible inhalation of harmful fumes if
care is not taken. 10. Spring PW08-00274 33. O-ring PW08-00297

11. Pin PW08-00275 34. O-ring PW08-00298

12. O-ring PW08-00276 35. Vacuum valve PW08-00299


Flammable: Indicates possible risk of combustion if care is not taken.
13. Pump cover PW08-00277 36. Connector PW08-00300

14. Oil seal PW08-00278 37. Bracket PW08-00301


SAFETY INSTRUCTIONS
15. Gasket PW08-00279 38. Steel ball PW08-00302

Important: Please read the following instructions carefully, failure to do 16. Low pressure seal PW08-00280 39. Circlip PW08-00303

so could lead to serious personal injury and / or damage to the pres- 17. Spacer PW08-00281 40. Overflow valve PW08-00304
sure washer.
18. O-ring PW08-00282 41. O-ring PW08-00305

Every SIP pressure washer is carefully packed after assembly; On receiving the pressure 19. O-ring PW08-00283 42. Pin PW08-00306
washer, check that it has not been damaged during transportation. If the pressure
washer is damaged, inform your distributor immediately, and, do not put the pressure 20. Washer PW08-00284 43. Water outlet base PW08-00307
washer into operation until the damage has been repaired or the item replaced.
21. High pressure seal PW08-00285 44. Bolt (M5 x 30) PW08-00308
Before starting or servicing the pressure washer, read and understand all instruc-
22. Pump head PW08-00286 45. Snap ring PW08-00309
tions. Failure to follow safety precautions or instructions can cause equipment
damage and/or serious personal injury; Retain all manuals for future reference. 23. Connector PW08-00287 46. Connector PW08-00310

4 25
EXPLODED DRAWING SAFETY INSTRUCTIONS….cont
PUMP Never use this pressure washer for any application other than that specified by the
manufacturer. Never operate this pressure washer under conditions not approved
by the manufacturer.
Never attempt to modify this pressure washer to perform in any manner not intend-
ed by the manufacturer.
Use only products and parts recommended by the manufacturer for maintenance
and repairs.
Be sure that the pressure washer is operated only by persons who have read and
who understand all of the safety and operating instructions.
Be sure that the pressure washer is placed on a flat level surface prior to and during
operation. The pressure washer must not slide or shift during operation.
Keep all untrained persons away from the pressure washer during operation.
Do not allow persons wearing loose clothing or jewellery to start or operate the
pressure washer. Loose clothing or jewellery may become entangled in moving
components, causing equipment damage and/or personal injury.
Be aware of moving parts and hot surfaces that occur during normal operation of
this pressure washer.
Never operate the pressure washer with damaged, broken or missing parts, or with
any guards or covers removed.
Do not refill the fuel tank while the engine is running, or still hot.
Be careful to prevent fuel spillage during refills.
Be sure the fuel tank cap is securely in place before starting the engine.
Allow the engine to cool before refuelling, or servicing.
Never refuel whilst smoking or in the vicinity of a naked flame, or other ignition
source.
Take care not to spill any fuel on the engine, exhaust or any part of the pressure
washer.
Should any fuel make contact with your clothes; change and wash them immedi-
ately.
If any fuel makes contact with your skin wash with soap and water immediately.
If you swallow any fuel, inhale any vapour or allow contact with your eyes, seek
medical attention immediately.
Be sure to store petrol in clean containers that do not contain water, dirt or rust as
this will reduce the life of the engine; ensure that all local fuel storage laws are fol-
lowed.
Never operate this pressure washer in an explosive atmosphere or near any flam-
mable sources.
Always operate this pressure washer in a well ventilated area to reduce the risk of
suffocation.
Never drag the pressure washer with the hose in order to move it.
Never cover the pressure washer or restrict the exhaust or air flow in any way.
Always ensure that the pressure washer is at least 1m (3ft) away from any walls or

24 5
SAFETY INSTRUCTIONS….cont PARTS LIST
buildings to allow correct air flow. MAIN UNIT
Always connect the water inlet to an adequate supply with enough flow and pres-
sure; such as mains water supply.
Ref. No. Description SIP Code Ref. No. Description SIP Code
Only connect the pressure washer to a cold water supply; never connect to a hot
water supply.
1. Bolt (M6 x 40) PW08-00320 17. Handle cover PW08-00336
This pressure washer was not designed to ‘suck’ water from a barrel of water, or simi-
lar.
2. Front foot PW08-00321 18-22. Nozzle set 72809
When not in use, always ensure that the pressure washer is fully drained of any wa-
ter and stored in a warm environment to protect it from frost damage.
3. Nut (M6) PW08-00322 23. Rear cover PW08-00337
Never direct the flow of water at other persons or animals.
Never direct the flow of water at electrical or electronic items.
4. Frame PW08-00323 24. Front cover PW08-00338
Never direct the flow of water towards the pressure washer itself.
Do not stand or sit on the pressure washer, it was not designed for this purpose.
5. Washer PW08-00324 25. Screw (M5x12) PW08-00339
Never run the pressure washer without a clean water supply connected to it.
Never run the pressure washer for more than 3 minutes without depressing the trig-
6. Wheel PW08-00325 26. Tool box PW08-00340
ger.
Understand the operating environment; Before each use the operator should as-
7. Wheel clip PW08-00326 27. Screw PW08-00341
sess, understand and where possible reduce the specific risks and dangers associ-
ated with the operating environment. Bystanders should also be made aware of
8. Washer PW08-00327 28. Hose PW08-00342
any risks associated with the operating environment.

9. Axle PW08-00328 29. Filter PW08-00343

10. Knob PW08-00329 30. Bolt (M8 x 25) PW08-00344


Always wear eye protection when using or maintaining the pressure
washer. Close bystanders should also wear adequate eye protection.
11. Washer PW08-00330 31. Inlet connector PW08-00345

12. Bolt (M8 x 50) PW08-00331 32. Pump PW08-00346

Caution: Anyone who operates this pressure washer should read and
fully understand all of the instructions and warnings in this manual. 13. Frame bung PW08-00332 33. Key PW08-00347

14. Pistol PW08-00333 34. Engine PW08-00348


Hot Surfaces: During normal operation certain parts of this pressure washer will
become hot. Always stay alert and be aware of hot components / surfaces. 15. Lance PW08-00334 35. Nut M8 PW08-00349
Allow the engine to cool before attempting to move, clean or maintain the
pressure washer. 16. Handle PW08-00335 36. Bolt (M8 x 34) PW08-00350

72809 Nozzle set: 0˚ Red 15˚ Yellow 25˚ Green 40˚ White Chemical Black
Poisonous Fumes: Exhaust fumes produced during normal operation
are poisonous. Do not operate this pressure washer in enclosed areas.

6 23
EXPLODED DRAWING SAFETY INSTRUCTIONS….cont
MAIN UNIT
Flammable: The fuel used to run this pressure washer (unleaded petrol) is highly
flammable. Never re-fuel the pressure washer whilst it is still running. Store unused
fuel safely and away from children and in accordance with local regulations /
laws.

Caution: The warnings and cautions mentioned in this user manual can not cover all
possible conditions and situations that may occur. It must be understood by the operator
that common sense and caution are factors which cannot be built into this product, but
must be applied.

GUARANTEE
Guarantee:

This SIP pressure washer is covered by a 12 month parts and labour warranty covering
failure due to manufacturers defects. This does not cover failure due to misuse or op-
erating the pressure washer outside the scope of this manual - any claims deemed to
be outside the scope of the warranty may be subject to charges Including, but not
limited to parts, labour and carriage costs.

This guarantee does not cover consumables such as filters, spark plugs & oil etc.

In the unlikely event of warranty claims, contact your distributor as soon as possible.

Note: Proof of purchase will be required before any warranty can be hon-
oured.

22 7
TECHNICAL SPECIFICATIONS TROUBLESHOOTING

Model Tempest TP550/206 Symptom Possible Cause Possible Solution


Part number 08918 Engine Will Not Start. No fuel. Put fuel into fuel tank.
Maximum Pressure 207bar (3000psi) Low oil level. Add oil to the engine.
Choke is not in the Slide the choke lever to
Maximum Water Flow Rate 545 l/hour correct position. the correct position.
Hose Length 7 Metres Back pressure in the Press and hold the trigger
pumping system. to release the pressure.
4-stroke, single cylinder,
Engine type Unit Does Not Produce Diameter of inlet Replace the inlet hose
air cooled, OHV
High Pressure Output. hose too small. with a larger one.
Engine size 7 HP Water supply is re- Check inlet hose for kinks
stricted. or leaks etc.
Fuel type Unleaded petrol
Not enough flow / Ensure tap is fully open;
Fuel tank capacity 3.6 Litres pressure from inlet shorten the length of inlet
hose. hose.
Oil Type (engine) SAE 10w30 Inlet filter is clogged. Check the inlet filter and
Oil Capacity (approx.) 0.6 Litres clean as necessary.
Black low pressure Replace the nozzle with a
Oil Type (high pressure pump) 85w90 nozzle is fitted. higher pressure one.
Sound power (LwA) 109 dB(A) No Detergent Through Detergent hose not Check connection to
Nozzle. connected to the machine.
Net. Weight 28kg
machine correctly.
Detergent too thick. Dilute the detergent.
Detergent pipe filter Check and clean filter as
is blocked. necessary.
Nozzle, other than Fit the black, low pressure
the black low pres- nozzle.
sure nozzle fitted.
Damaged, blocked Check hose for kinks,
or kinked detergent blockages or damage;
suction hose. Replace as necessary.

8 21
MAINTENANCE INSTRUCTIONS….cont GETTING TO KNOW YOUR PRESSURE WASHER
CHECK THE FUEL TANK FILTER

Check The Fuel Tank Filter (periodically).


1 11
Just under the fuel cap is a fuel filter, check this filter periodically and remove any 12
contaminants which may have accumulated.
1. Remove the fuel tank cap and filter.
2. Clean the filter and, if damaged replace.
3. Insert the filter back into place. 13
4. Ensure the tank cap is tightly secured.
8
2 10
TRANSPORTATION AND STORAGE 3 14
9
To prevent fuel spillage when transporting or during temporary storage, the pressure 4
washer should be stored upright in its normal operating position, ideally with all of the 5
fuel removed and with the engine switch off. 8
6

Long Term Storage (1 month or greater).

1. Be sure the storage area is free of excessive humidity and dust and is not so cool
that any water inside the pressure washer could freeze. 7
2. Completely drain the fuel from the tank. Open the fuel valve, start the engine and
operate it in the idle position until all remaining fuel is used and the engine stops
automatically.
3. Discharge the oil.
4. Remove the spark plug and fill the cylinder with 1 tablespoon of fresh oil. Pull the
starting cord 3-4 times to discharge the remaining oil then reinstall the spark plug.
5. Pull the starting cord slowly until the resistance is strong, this indicates that the pis- Ref. No. Description Ref. No. Description
ton is moving to the top of the compression stoke and the valves will be closed.
6. Ensure that there is no water left in the system by holding the trigger open and 1. Pistol 8. Oil Filler / Dipstick
blowing compressed air through the water inlet until all of the water has been re- 2. Exhaust 9. Fuel Cap
moved from the system.
3. Air Filter 10. Lance
4. Choke 11. Nozzles
5. Fuel Tap 12. Detergent Inlet
6. Recoil Starter 13. Water Outlet
7. Engine On/Off Switch 14. Water Inlet

20 9
ASSEMBLY INSTRUCTIONS MAINTENANCE INSTRUCTIONS
FITTING THE HANDLE TO THE FRAME
Caution: Always turn off the pressure washer and allow to fully cool before
Slide the handle assembly over the main frame. carrying out any maintenance procedures.
Ensure that the holes line up and secure in place with the bolt, washer and
hand wheel as shown.
CHANGING THE OIL

Handle Change The Engine Oil (every 50 hours of use).

1. Turn the oil filler cap counter clockwise and remove from the crankcase.
2. Loosen and remove the oil drain bung and allow the oil to drain into a suitable
Main Frame container.
3. Refit and tighten the oil drain bung once all of the oil has drained.
4. Fill the crankcase to the max level with fresh oil (see page 11); we recommend
the use of SAE 10W30 oil.
5. Refit the oil filler cap.
Note: Ensure that the square section of the bolt sits in the hole on the inside
of the frame; This will stop the bolt from spinning and make tightening CLEAN OR REPLACE THE AIR FILTER
much easier.
Clean or Replace The Air Filter (every 50 hours of use)
CONNECTING THE HOSE / PISTOL / LANCE
1. Remove the air filter cover screws.
Push the threaded section of the lance into the threaded section of the pistol 2. Remove the air filter cover.
assembly (see below, left). 3. Remove the air filter element.
Turn the threaded section of the pistol to fully secure. 4. If the air filter is damaged contact your local distributor to purchase a replace-
Fit one end of the high pressure hose to the fitting on the pistol assembly (see ment, If the filter is dirty wash the filter in a solution of warm water and mild deter-
below, right). gent and rinse thoroughly. Leave the filter to dry completely, once dried immerse
Turn the fitting on the hose clockwise to fully secure. the filter in clean engine oil and squeeze the filter to remove excess oil - the filter
should only be damp with oil.
5. Put the filter back into its original position and refit the air filter cover etc.

CLEAN OR REPLACE THE SPARK PLUG

Clean or Replace The Spark Plug (every 50 hours of use).

1. Remove the spark plug cap from the spark plug.


2. Use the supplied spark plug spanner to remove the spark plug.
Lance Pistol Pistol Hose 3. Check for discoloration and remove any carbon build up.
4. Check the spark plug gap, it should be between 0.6 and 0.7mm; Adjust if neces-
Now push the other end of the high pressure hose into the water outlet (see sary.
page 10). 5. Check the overall condition of the plug and replace if damaged.
Turn the fitting on the hose clockwise to fully secure. 6. Reinstall the plug and refit the spark plug cap.

10 19
OPERATING INSTRUCTIONS….cont ASSEMBLY INSTRUCTIONS….cont
USING DETERGENT

To use the detergent function, the black low pressure nozzle has to be fitted.
Hose
Quick Coupler Lance

Black Nozzle
Water Outlet

CONNECTING TO A WATER SUPPLY

The pressure washer is supplied with an equivalent hozelock type adaptor.


The easiest way to connect to a water supply is to fit the equivalent female fitting to
Ensure that the detergent hose is fitted to the detergent inlet. the end of the supply hose.
Once connected, the water supply can be turned on.

Detergent Hose

Water Inlet

FITTING THE DETERGENT HOSE


Detergent Inlet
Simply push the detergent hose over the detergent inlet.

Place the filter end of the detergent hose into the detergent container (not sup-
plied).
The detergent will flow through the hose/pistol/lance along with the water when
the trigger is pressed.
Detergent Hose

Detergent Inlet
18 11
OPERATING INSTRUCTIONS OPERATING INSTRUCTIONS….cont
Hot Surfaces: Always ensure that the pressure washer is turned off and al- Step 4:
lowed to fully cool before any refuelling or maintenance procedures are
carried out. Press and hold the trigger of the of the high pressure pistol; This will mean that
the operator is not trying to start the engine with back pressure in the water sup-
ply.
FILLING THE CRANKCASE WITH OIL / CHECKING THE OIL LEVEL
Grip the recoil start handle and slowly pull the cord until it engages, then pull
sharply until the engine starts.
Caution: The pressure washer is drained of oil at the factory prior to ship- Once the engine starts the trigger can be released.
ping. SAE 10W30 oil or equivalent is recommended for this pressure washer.

Note: It may take a few sharp pulls to get the engine started.
Note: When checking the oil level; always ensure that the pressure washer
is placed on a firm level surface.
Note: Once the engine has started slowly release the recoil and allow the
Ensure that the pressure washer is on a flat level surface. cord to be retracted.

Remove the filler cap / Dipstick by turning it anti-clockwise.


Slowly pour the oil into the crankcase. Step 5:
Check the oil level by pushing the filler cap back into its hole up to the bottom
of the threads (do not screw the cap in). Once the engine is running and warm enough, slide the choke lever to the right
Once the oil level is between the upper and the lower marks on the oil gauge ’RUN’ position.
(see below), refit it and turn clockwise to fully tighten.
STOPPING THE PRESSURE WASHER
The oil level should be checked every 8 hours or daily. In an emergency:
The oil should be changed after the first 5 hours of operation; thereafter change the
oil after 50 hours of operation or less if the pressure washer is operated under constant Simply turn the engine switch to the off position.
heavy loads or in high ambient temperatures.
In normal conditions:

Press the engine switch to the off position.


Turn the fuel tap to off.
Remove the water supply.
Press the trigger to allow as much water as possible out of the system.
High
Filler Cap / Dipstick Note: As much water as possible should be removed from the pressure
washer, particularly if the pressure washer will not be used for an extended
period such as when it is in long term storage.
Low

Note: Hold the trigger open and blow compressed air through the water
inlet until all of the water has been removed from the system.

12 17
OPERATING INSTRUCTIONS….cont OPERATING INSTRUCTIONS….cont

Step 1: FILLING THE PUMP WITH OIL / CHECKING THE OIL LEVEL

Turn the main engine switch to the on (1) position.


Note: The pressure washer is shipped with oil in the pump, but the level
should be checked prior to operation.

Note: If the oil needs to be topped up / replaced, 85w90 oil should be


Engine Switch used.

Filler Bung Fill Level

Step 2:

Slide the fuel tap to the on position (see below, left).


Sight Glass

To check the oil level; look at the sight glass on the side of the pump - The oil should
Choke be level with the middle of the sight glass.
If the oil level is low; Unscrew the filler bung and slowly pour 85w90 oil into the pump
until it is at the correct level.
Refit the filler bung.
Fuel Tap

Caution: Ensure the oil level is maintained; Failure to do so will invalidate


any warranty you may have.

Step 3:
FILLING THE PRESSURE WASHER WITH FUEL
Slide the choke lever to the left (see above, right).
Flammable: The fuel used to run this pressure washer (unleaded petrol) is
highly flammable. Never re-fuel the pressure washer whilst it is running. Do
not re-fuel near naked flames or other possible ignition sources.
Note: The choke may not be needed if the engine is already warm or the
ambient temperature is hot.

16 13
OPERATING INSTRUCTIONS….cont OPERATING INSTRUCTIONS….cont

Note: Never overfill the fuel tank; leave a small air gap at the top. Pull back on the quick coupler connection at the end of the lance (see below, left).
Fuel capacity: Approx. 3.6 Litres. Push the nozzle into the quick coupler connection and allow the connector to spring
back; This will hold the nozzle in position (below, right).

Note: When re-fuelling always ensure that the fuel filter (supplied) is in place
under the filler cap, as foreign matter or debris will cause damage to the
engine and greatly reduce the life of the pressure washer.

Fuel Cap
Fuel Filter
Once the engine is running, follow these instructions to fit the required nozzle.

STARTING THE ENGINE


To Fuel / re-fuel the pressure washer:
Note: Always fit the low pressure (black) nozzle and hold the pistols trigger
1. Remove the fuel cap. ‘open’ every time the engine is started; This will ensure that the operator is
2. Carefully pour the petrol into the tank to the desired level and refit the fuel cap. not trying to start the engine against back pressure.
3. Remove any spilt fuel from the pressure washer and surrounding area to avoid any
risk of fire.

FITTING / CHANGING NOZZLES

Note: Ensure that the trigger is in the “off” position when changing nozzles.

Choke
The low pressure (black) nozzle should be fitted to when starting the engine.
Fuel Tap
Quick Coupler Lance

Nozzle
Familiarize yourself with the main controls for starting the engine (above).

14 15

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