Leybold SV40-65BI-FC 1
Leybold SV40-65BI-FC 1
Leybold SV40-65BI-FC 1
SV40-65 BI FC
Single-stage, oil-sealed rotary vane pump
Part-Nr:
960363V3001
960461V3001
960462V3001
960463V3001
960465V3001
960465V3002
and other variants
Document 300338321/002/A6
Original Operating Instructions
Contents
Page
Important Safety Information 3
1 Description 6
1.3 Accessories 10
1.4 Lubricants 10
2.3 Storing 11
3 Installation 12
3.1 Setting up 12
3.4 Start-up 15
4 Operation 15
4.1 Operation 15
5 Maintenance 18
6 Troubleshooting 21
7 Spare parts 23
EC Conformance Declaration 26
The Oerlikon Leybold Vacuum Sogevac® has been designed for safe and
efficient operation when used properly and in accordance with these
Operating Instructions. It is the responsibility of the user to carefully
read and strictly observe all safety precautions described in this section
and throughout the Operating Instructions. The Sogevac® must only be
operated indoor. In proper condition and under the conditions described
in the Operating Instructions. If not, the protection provided by the
equipment may be impaired. It must be operated and maintained by trained
personnel only. Consult local, state, and national agencies regarding specific
requirements and regulations. Address any further safety, operation and/or
maintenance questions to our nearest office.
For all these cases, special materials must be used. In case of doubt, please
contact Oerlikon Leybold Vacuum.
See also the limits of use indicated in the CE declaration of conformity.
Never expose part of the body to the vacuum. There is a danger of injury.
Never operate the pump with an open and thus accessible inlet. Vacuum
connections as well as oil filling and oil draining openings must not be
opened during operation of the pump.
Depending on the process involved, dangerous substances and oil may escape
from the pump. Take the necessary safety precautions !
Disconnect the unit from the power supply before starting any work.
Pump must not be operated above 2000 m sea level.
Warning The Sogevac® vacuum pumps have been manufactured according to the latest
technical standards and safety regulations. If not installed properly or not used
as directed, dangerous situations or damages could occur.
It is mandatory that these operating instructions be read and understood
prior to vacuum pump installation and start-up.
The pump complies to the standard EN 61010-1-2001.
High electric voltages! When touching parts at high electric voltages, there is
the risk of suffering severe injuries by an electric shock! Covers marked with this
symbol must only be opened by trained electricians after having reliably deen-
ergised (lockout/tagout) the equipment and waited minimum 10 minutes.
Always operate the pump with a properly connected protective earth conductor
and make sure that the motor & FC connection box are closed.
Observe the manufacturer’s information and operating instructions for the
respective frequency converter (enclosed).
Use only the OLV frequency converter for the pumps equipped with one.
After having made changes to the wiring, check the motor’s direction of rotati-
on.
Lay the connecting lines so that these cannot be damaged. Protect the lines
against humidity and contact with fluids. Avoid thermally stressing the lines by
unfavourable laying. Provide strain relief for the connecting lines so that the
plugs and the line connectors are not subjected to excessively high mechanical
stresses.
Lay electric feed lines so that there is no risk of tripping over these.
Warning Take appropriate precautions to insure that the pump cannot start.
If the pump has pumped hazardous gases it will be absolutely necessary to
determine the nature of the hazard involved and take the appropriate safety
precautions.
Observe all safety regulations!
Take adequate safety precautions prior to opening the intake or exhaust port.
Never use discarded seals. Always assemble using new seals. Note
Respect the instructions concerning environment protection when discarding
used oil or exhaust filters!
The pump must be packaged in such a way that it will not be damaged
during shipping, and so that no harmful substances can escape from the
package.
We reserve the right to alter the design or any data given in these Operating
Instructions. The illustrations are not binding.
Caution : hot surface ! In normal operation, the pump surface temperature can Caution
reach 85°C. There is a risk of burning. Switch off the pump and let it cool down
before any intervention or take appropriate precautions. It is recommended to
use an oil casing or pump touching protection at high ambient temperatures.
As a touching protection, you can use the “Noise enclosure for SV40 BI + 65 BI
FC” P/N 960331NENC. The noise enclosure is an accessory not included in the
pump delivery.
All work on a pump which is “still warm from operation” should be done only
whilst wearing protective gloves.
Handle the pump only while vented and after having let it cool down.
Never remove the oil-fill or oil-drain plugs while the pump is running. There
exists the risk of suffering burns. Always wear protective gloves and protective
goggles also for protection against the oil.
Some pumps use perfluoropolyether (PFPE) as lubricant. Caution
1 Description
Sogevac® pumps are designed for pumping of inert gases in the range of rough
vacuum, between atmospheric pressure and ultimate pressure of the pump.
When removing condensable vapours, periodic opening of the gas ballast valve
is required.
1.1 Principle of operation
The Sogevac® pumps are single-stage oil-sealed rotary vane vacuum pumps.
The rotor, having three slots in which the vanes are sliding, is eccentrically
installed in a pump cylinder (stator).
The vanes separate the interior space into 3 chambers. The volume of these
chambers varies with the rotation of the rotor.
The gas sucked into the inlet chamber is compressed and then pushed out at
the exhaust valve.
The oil injected in the inlet chamber guarantees the air-tightness, the
lubrication and cooling of the pump. It is dragged off by the compressed
gases and roughly separated by gravity when entering in the oil sump. A fine
separation is then operated in the exhaust filter. An internal transfer pushes the
collected oil back into the vacuum generator, the transfer is operated by a float
valve to avoid atmospheric air coming from the oil casing to the inlet of the
pump when no oil is present in the recovery system.
The oil circulation functions by differential pressures.
The pumps are equipped with a gas ballast valve for pumping condensable
vapours.
The anti suckback valve at the inlet flange avoids oil coming back into the
inlet line when the pump is stopped. This is valid for working pressures below
100 mbar and under the condition that the valve is kept clean and in good
condition. The anti suck-back valve is not a safety valve. If oil back flowing is to
be avoided by all means, it is necessary to mount a separate safety valve on the
pump inlet.
Some variants are equipped with a frequency converter giving a constant
pumping speed independently of the mains frequency and regulating
the pump power consumption. At high inlet pressures, the pump speed is
decreased.
The pump speed can be reduced to 900 rpm (idle mode) to reduce the power
consumption w/o loss of end pressure on some pump variants. In this idle
mode, the pump inlet pressure must remain below 10 mbar.
Information to user
The user's manual or instruction manual for an intentional or unintentional
radiator shall caution the user that changes or modifications not expressly
approved by the party responsible for compliance could void the user's
authority to operate the equipment.
Note : This equipment has been tested and found to comply with the limits
for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits
are designed to provide reasonable protection against harmful interference
when the equipment is operated in a commercial environment. This equipment
generates, uses, and can radiate radio frequency energy and, if not installed and
used in accordance with the instruction manual, may cause harmful interference
to radio communications Operation of this equipment in a residential area is
likely to cause harmful interference in which case the user will be required to
correct the interference at his own expense.
16AT 500 A @ 250 VAC
This product has been tested to the requirements of CAN/CSA-C22.2 No. 61010-
1, second edition, including Amendment 1, or a later version of the same
standard incorporating the same level of testing requirements
SV40 B FC
Technical data 50 Hz & 60 Hz
Nominal pumping speed m /h
3
≥ 53
Pumping speed (according to PNEUROP) m3/h à 2 mbar ≥ 36
Ultimate partial pressure without gas ballast mbar ≤ 0,2
Ultimate total pressure with small gas ballast mbar ≤ 1,0
Water vapour tolerance:
■with small gas ballast approx. mbar 10
Water vapour tolerable load:
■ with small gas ballast approx. kg.h-1 0,34
Noise level (according to DIN 46 635) dB (A) ≤ 59
Motor power - Rated rotational speed kW - min-1 1,6-1800
Mains voltage (+/- 10 %) AC ~ V 200 ... 240
Protection - Insulation 1) IP 20 - F
Leak rate mbar.I.s-1 <1 x 10-3
Ambient temperature °C 18 ... 40
See pump nameplate for further data.
1)
Given by power & interface connections.
SV65 BI FC
1 Pa = 10-2 mbar
1 Torr = 1,33 mbar
Inches.Hg
Inches.Hg
3 -1 29.921 29.918 29.9 29.530 25.980 0
3 -1 29.921 29.918 29.9 29.530 25.980 0 m .h
m .h 100
100 50
Saugvermögen / pumping speed / débit
50
Saugvermögen / pumping speed / débit
CFM
CFM
10
10
10 10 5
5
1 1
10-2 10-1 1 101 102 103 mbar 10-2 10-1 1 101 102 103 mbar
100 10 1
10 2
10 3
104
10 5
Pa 100 101 10 2
103 104 105 Pa
7,5.10-3 7,5.10-2 7,5.10-1 7,5.100 7,5.101 7,5.102 Torr 7,5.10-3 7,5.10-2 7,5.10-1 7,5.100 7,5.101 7,5.102 Torr
Druck / pressure / pression Druck / pressure / pression
bei / at / à 50 & 60 Hz bei / at / à 50 & 60 Hz
Saugvermögenskurven ohne Gasballast mit Gasballast Saugvermögenskurven ohne Gasballast mit Gasballast
Pumping speed (volume flow rate) without gas ballast with gas ballast Pumping speed (volume flow rate) without gas ballast with gas ballast
Courbes de débit sans lest d'air avec lest d'air Courbes de débit sans lest d'air avec lest d'air
SV40 BI FC SV65 BI FC
1.3 Accessories
Specification Cat. Nr.
Adapter for tubing 712 41 608
1.4 Lubricants
The Sogevac® pumps should be run with vacuum pump oils with a viscosity
according to ISO category VG32. Use only the Oerlikon Leybold Vacuum oil
indicated on the name plate and pump. In case other oils are used, Oerlikon
Leybold Vacuum rejects all responsibility should any trouble occur.
P/N Motor GB Inlet Exhaust Oil & quantity Power connection Interface
Einlass Auslass Öl & Menge Leistungsanschluss Schnittstelle
Aspiration Refoulement Huile & quantité Connexion puissance
SV40 BI FC
SV65 BI FC
Sub-D9 + On/Off switch
960461V3001 A N 40 KF 40 KF Ester LVO200, 2 l Hirschmann CA3GS Sub-D9 + Ein/Aus Schalter
Sub-D9 + Inter. Marche/Arrêt
Sub-D9 + On/Off switch
960462V3001 A Y1 40 KF 40 KF PFPE LVO420, 2 l Hirschmann CA3GS Sub-D9 + Ein/Aus Schalter
Sub-D9 + Inter. Marche/Arrêt
2.3 Storing
Before stocking the pump for a long time put it back in its original condition
(blank off inlet and exhaust ports with the shipping seals, drain the oil) and
store the pump in a dry place at room temperature.
Storage temperature: - 15°C to + 50°C. Caution
Until the pump is put back in to service again, the pump should be stored
in a dry place, preferably at room temperature (20 °C - 168 °F). Before
taking the pump out of service, it should be properly disconnected from the
vacuum system, purged with dry nitrogen and the oil should be exchanged
too. The gas ballast must be closed and if the pump is to be shelved for
a longer period of time it should be sealed in a plastic bag together with a
desiccant (Silicagel).
If the pump has been shelved for over one year, standard maintenance must
be done and the oil must be exchanged too before the pump is put in to
service once more.
We recommend that you contact the service from Oerlikon Leybold Vacuum.
3 Installation
Warning
It is essential to observe the following instructions step by step to ensure safe
start-up. Start-up may only be conducted by trained specialists.
The standard pump is not suitable for installation in explosion hazard ATEX
areas. Please contact us, if you are planning such an application. Before
installing the pump you must reliably disconnect it from the electrical power
supply and prevent the pump form running up inadvertently.
Observe all safety regulations.
3.1 Setting up
The pump must be set up or mounted horizontally on a flat surface. Special
mounting is not required.
The pump must be levelled within a tolerance of ± 2 degrees.
The following ambient operating environment must be observed:
■ Pollution degree 2
Reference
UK 140307
l = 1.8 m
EUR Schuko plug 140306
l = 1.8 m
USA (high V) 140305
l = 1.8 m
Reference
Switzerland 971457CH
l = 2.5 m
UK 971457GB
l = 2.5 m
EUR Schuko plug 971457EUR
l = 2.5 m
USA (high V) 971457NEMA
l = 2.5 m
sans prise 971457WW
l = 2.5 m
pin 1 : 24 V
pin 2 : NC pin 1 : Analog output
pin 3 : Rx Tx pin 2 : 24 V
pin 4 : NC pin 3 : 10 V (potentiometer)
pin 5 : 0 V pin 4 : Digital input 2
pin 6 : valid Tx pin 5 : NC
pin 7 : Rx Tx pin 6 : Potentiometer input
pin 8 : NC pin 7 : 0 V (potentiometer)
pin 9 : 0 V pin 8 : Digital input 1
pin 9 : 24 V
(OPTION)
Caution
3.3 Oil filling
The pump is delivered with its oil inside.
To fill in the oil, unscrew the oil fill plug and fill in until the oil level reaches the
“MAX” mark beside the oil sight glass.
1 l oil is needed for the SV40 BI FC .
2 l oil are needed for the SV65 BI FC.
3.4 Start-up
Always verify proper oil level before operating the pump.
Warning
4 Operation
4.1 Operation
To avoid overloading the motor, do not start the pump more than 6 times
within one hour. If more than 6 starts per hour are necessary keep the pump
running and mount a valve which opens and closes into the intake line.
Take note of warning labels on the pump.
The intake port of the Sogevac® pumps contains an anti-suckback valve which
closes the intake port when the pump is switched off, thus maintaining the
vacuum in the connected apparatus and preventing oil from being sucked
back into the apparatus. The valve’s functioning is not impaired by gas ballast
operation.
If the pump has to be shutdown, drain the oil flush out the pump with fresh
oil and fill in the required amount of clean oil (see § 5.4). Close the connection
ports. Special preservation or flushing oils do not need to be used.
When the pump has been switched off due to over heating, initiated by the Caution
motor or its temperature detector, the pump must be cooled down to the
ambient temperature, and must only be switched on again manually after
having eliminated the cause.
In order to prevent the pump from running up unexpectedly after a mains
power failure, the pump must be integrated into the control sytem in such a
way that the pump can only be started by a manual action. This applies equally
to emergency cut-off switches.
Close the gasballast.
Warning
4.5 Taking out of use
Please contact OLV for all relation question about the disposal of spares,
consummables or the entire pump
Caution 5 Maintenance
A. Oil level
The oil level shall be checked at least once a day and must be, while the pump Warning
is in operation, close to the MAX marks. Should the oil level be below the MIN
mark switch off the pump, check it (see chapter 4) and add the required amount
of oil.
Oil level may drop when pump is operating due to oil distribution in the
pump.
B. Oil Change
Oil must be changed typically after the first year of service. Further oil changes
must be done annually. If there is considerable pollution, it could be necessary
to change the oil more frequently.
Oil changing must be done with a switched off and still warm pump. Open
the oil drain plug and let the used oil run out into an appropriate container.
Refasten the oil drain plug when oil runs sloup the pump briefly (5 sec. max.)
and switch of immediately. Reopen the oil drain plug and drain the rest of the
oil.
Additional warning note: more frequent oil changes may be necessary if the
ambient temperature is above 30 °C.
Before refastening the oil drain plug, inspect the o-ring and verify that it is
free of particulate and is seated properly. Replace if necessary.
6 Troubleshooting
Fault Possible cause Remedy Reference
section *
Pump does not Pump is connected incorrectly. Connect the pump correctly. 3.3
start. Motor protection switch incorrectly set. Set motor protection switch properly or. 3.3
change fuse.
Operating voltage does not match motor. Replace the motor.
Motor is malfunctioning. Replace the motor.
Oil temperature is below 12 °C (54 °F). Heat the pump and pump oil or use 1.4
different oil.
Oil is too viscous. Use appropriate oil grade. 5.4-B
Exhaust filter / exhaust line is clogged. Replace the filter or clean the exhaust line. 5.4-D
Pump does not External leak Repair the pump.
reach ultimate Float valve does not close. Repair the valve. 5.4-H
pressure. Anti-suckback valve is malfunctioning. Repair the valve. 5.4-F
Inadequate lubrication due to:
■ unsuitable or contaminated oil, Change the oil (degas it, if necessary). 5.4-C
■ clogged oil filter, Replace the oil filter. 5.4-C
■ clogged oil lines. Clean the oil casing.
Vacuum lines are dirty. Clean vacuum lines.
Pump is too small. Check the process date; replace the
pump, if necessary.
Pumping speed is
too low. Precaution : install a dust filter in intake line.
Exhaust filter is clogged. Install new filter elements. 5.4-D
Connecting lines are too narrow or Use adequately wide and short 3.2
too long. connecting lines.
Anti-suckback valve is hard to open. Check spring free length.
After switching off System has a leak. Check the system.
pump under Anti-suckback is malfunctioning. Repair the valve. 5.4-F
vacuum, pressure
in system rises
too fast.
Pump gets too Cooling air supply is obstructed. Set pump up correctly. 3.1
hot Cooler is dirty. Clean the cooler.
Ambient temperature is too high. Set pump up correctly. 3.1
Process gas is too hot. Change the process.
Oil level is too low. Add oil to reach the correct oil level. 5.4-C
Oil is unsuitable. Change the oil. 5.4-C
Oil cycle is obstructed. Clean or repair the oil lines.
Exhaust filter / exhaust line is obstructed. Replace the exhaust filter, clean the 5.4-D
exhaust line.
Pump module is no longer usable. Replace the pump module. 5.4-K
7 Spare parts
To guarantee safe operation of the Oerlikon Leybold Vacuum pump, only
original spare parts and accessories should be used. When ordering spare parts
and accessories, always state pump type and serial number. You can find part
numbers in the spare parts list.
Consummables and main spare parts kits for Sogevac® pumps are usually
available on stock at Oerlikon Leybold Vacuum’s service centers. The list of these
parts is given hereafter and in the spare parts table where the contents of each
kit is detailed.
■ Exhaust demisters
■ Oil
■ Service kit
■ Set of seals
■ Repair kit
19
19b
Spare parts
45 19a
shown 23
4
22
21
20
17
11d
11c
11b
12
24 11
41 16
25 11a
15
26 10
27 38
26 9
9a
44
43
39a
39
DETAIL A
ECHELLE 1/2
Spare parts
S B S B
V I V I Dim ensions
Pos Qty SPECIFICATION Material Ref, No, Notes
4 F 6 F (m m )
0 C 5 C
1 1 MODULE COVER 971464070 Incl.2
1 1 MODULE COVER EK6506342 Incl.2
2 3 SCREW CHC M6X12
3 1 COOLING FAN 971424870
4 8 SCREW CHC M8 X 30
5 10 WASHER W8
6 1 RADIAL SHAFT SEAL PTFE
6 1 RADIAL SHAFT SEAL FKM
7 1 END PLATE PTFE - FKM EK6505725 Incl.4-6, 8, 13, 14
7 1 END PLATE PTFE - FKM EK971472920 Incl.4-6, 8, 13, 14
8 1 GB SCREW NON-RETURN UNIT EK6700450
9 1 MANUAL GAS BALLAST EK971472930
9a 1 O-RING FKM
10 1 EM GAS BALLAST 24 V DC ±10%, EK971472940 Incl 38
11 1 ROTOR WITH RINGS 71420760 Incl. 11a, 11c, 11d
11 1 ROTOR WITH RINGS EK971472810 Incl. 11a, 11b, 11c, 11d
11a 1 ROTOR RING
11b 1 ROTOR RING
11c 1 ROTOR RING
11d 1 ROTOR RING
12 1 VANES SET OF 3 71420810
12 1 VANES SET OF 3 EK971472820
13 1 O-RING FKM
14 1 O-RING FKM
15 1 RUBBER MOUNT (SET OF 4) DN30 H25 71212640 Incl.16
16 4 HEXAGONAL FLANGE NUT H M8
17 1 PUMP CYLINDER EQUIPPED EK6503297 With centering pins
17 1 PUMP CYLINDER EQUIPPED EK971472830 With centering pins
18 1 RADIAL SHAFT SEAL PTFE
18 1 RADIAL SHAFT SEAL FKM
19 1 MOTOR See Pos. 42
19a 1 MOTOR RING 71421150
19b 1 SCREW CHC M10 X 55
19c 1 FAN 71416840
19d 1 FAN COVER 71416830
19 1 MOTOR EK971472840 Pos. 42
19a 1 MOTOR RING 71416880
19b 1 SCREW CHC M10 X 70
19c 1 PROTECTION BOX Upon request
20 1 O-RING FKM
21 1 SPRING
22 1 INTAKE VALVE FKM
23 1 INTAKE FLANGE 25KF EK971472850 Incl. 4, 20, 21, 22
23 1 INTAKE FLANGE 40KF EK971472860 Incl. 4, 20, 21, 22
24 1 EXHAUST VALVE
25 1 VALVE STOP
26 4 SCREW CHC M8 X 12
27 1 GASKET FKM
28 1 OIL SIGHT GLASS G3/4
29 1 PLUG M - BARBED HOSE FITTING G1 1/4 M - DN13 971444130 Incl. 30
29 1 ADAPTER G1 1/4 M - 25KF EK971443480 Incl. 30
29 1 ADAPTER G1 1/4 M - 40KF 71118123 Incl. 30
30 1 O-RING FKM
31 4 SCREW CHC M8X20
32 1 EXHAUST FLANGE G1 1/4 71420440 Incl. 33
33 1 O-RING FKM
34 1 SPRING UNIT 71420370
35 1 EXHAUST FILTER WITH BYPASS 971471470
35 1 EXHAUST FILTER WITH BYPASS 71417300
36 1 GASKET FOR PIN
37 1 CENTERING PIN DN2.5 971427110
38 3 O-RING FKM
39 1 PLUG + O-RING G1 71073040
39a 1 O-RING FKM
40 1 FLOAT VALVE COMPL. 71417210 Incl. 40a, 40b
40a 1 OIL RETURN VALVE SEAL FKM
40b 1 O-RING FKM
41 1 OIL CASING EK6700464 Incl. 5, 27 - 41a / excl. 29
41 1 OIL CASING EK971472870 Incl. 5, 27 - 41a / excl. 29
41a 2 O-RING FKM
200 - 240V Upon request
42 1 FREQUENCY CONVERTER ±10% Auf Anfrage With motor cable
50/60 Hz Sur demande
43 1 DRAIN COUPLING G3/4 71241608
44 1 OIL RECOVERY PIPE 971461400
44 1 OIL RECOVERY PIPE 71417130
Oerlikon
Leybold Vacuum GmbH
Bonner Strasse 498
D-50968 Cologne
Phone: +49-(0)221-347 0
Fax: +49-(0)221-347 1250 www.oerlikon
info.vacuum@oerlikon.com leyboldvacuu