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CONTENTS
Note: Bidder shall submit the following documents along with the bid for technical assessment.
1. Technical specification & Annexures signed and stamped.
2. No deviation sheet as per the schedule.
3. Compliance cum confirmation certificate signed and stamped.
4. Credentials with reference to technical Pre-qualification requirement.
5. Unpriced format, duly mentioned ‘Quoted’ against each serial no below each column signed and
stamped.
2.1.1 Five (5) nos. of complete weighbridge platform with load cells, Junction box, digital weight indicator,
totalizer and test weight for calibration along with the following accessories for each weighbridge.
2.1.1.1 PC and provision of interfacing with PC to be given with necessary software and user manual.
PC shall have the configuration as mentioned in Data sheet of this specification.
2.1.1.2 Laser jet printer (colored) A4 size shall be provided.
2.1.1.3 UPS with 1/2-hour backup facility.
2.1.1.4 All necessary cables from load cells up to digital weight indicator, totalizer and PC.
2.1.1.5 Conduits & fixing hardware required for cabling.
2.1.1.6 Earth strip and wire required for earthing of bidder supplied Equipment/Instruments.
2.1.1.7 All other accessories and limits required to complete the weighing system.
2.1.1.8 One (1) no PDB (if required) for each control room.
2.1.2 One (1) no PC & Printer and provision of interfacing this PC with all other control room for common
monitoring. This PC to be located on the office room as shown in the GA drawing. Hardware &
Software required for data displaying in office room is in the scope of bidder.
2.1.3 Chair, table, required for the control rooms and office room
2.1.4 All the items shall be supplied from TSGENCO approved sources.
2.1.5 Notes
2.1.5.1 The weighbridge shall be tested for full capacity and certified to be accurate before received
at the site. After erection at site vendor shall arrange for the inspection of the weighbridge by
the Inspector of weights and measures and get the weighbridge stamped by him. The requisite
fees for such first stamping shall be paid by the vendor. The requisite test loads for stamping
shall also be arranged by the Bidder.
2.1.5.2 All the instruments/equipment/electrical items shall be provided & designed with maximum
star rating as available in line with energy conservation policies notified by BEE, GOI
2.1.5.3 Painting shall be as per mentioned the specification. Final finish paint shall be applied after
erection.
2.1.5.4 Supply and application of grouting, shims for the erection of weigh bridge are in the scope of
bidder.
2.2.0 Civil
Civil work are not in bidder’s scope of work. However, Bidder has to furnish recommended civil
drawing of weigh Bridge, control room as well as foundation drawing of equipment.
2.3.0 Electrical
Electrical power of 240 Volts A.C. + 10%, 50 Hz +3% or -5% will be made available in the weighbridge
control room by BHEL. Further distribution of power supply and other required Voltage levels for the
system shall be in the scope of bidder. Bidder shall furnish power supply requirement. Earth pit is in
the scope of BHEL.
23 MATERIAL OF CONSTRUCTION
a. Platform As per IS2062 Grade-A and Should be anti-skid type.
Thickness of Platform Plate shall not be less than 12 mm
b. Load cell Alloy Steel
24 Digital weight indicator At least 20 mm high character display for backlight LCD
display
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Standard Function:
1. High Precision A\D Conversion with
Readability1\30000.
2. Able to set-up zero–tracking range. Zero(auto\manual)
range Linearity correction by auto/manual calibration.
4. Standard RS232 communication interface with select
able baud rate and Communication methods.
Technical parameter:
1. A\D conversion method: Double integral
2 .A\D conversion speed: 7- 10times/sec.
3. Max A\DCONVERSION:700000.
4. Input signal range: 0mV-30mV
5. Input senility.≥ 1μv\e.
6. Load cell excitation: DC 15V;I≤350mA
7. Max. Connection number of load cell: 6 at 350
ohm
8. Load cell Connection mode: 6 wire, auto
compensation for long distance ≤ 50meters
9. Vertical counts: 3000
10. Max. Internal counts: 30000
11. Division: 1/2/5/10/20/50/100 optional
12. Display:-Minimum 20 mm character height for
backlight LCD or LED, 6 digit indication
13. Display range:- 99990~320000(d=10)
14. Score board interface (standard) Serial standing signal
by current looporRS232Cwith
baudrate1200/2400/4800/9600 Transmission distance:
Current loop≤ 2000 meters; RS232C ≤ 30meters
15. Communication Interface (RS232C standard Serial
communication interface, with selectable baud rate by
continues sending method or on command method
Transmission distance: RS232meters ≤30meters;
16. Power supply: Volts AC-240V, (+10%), 50Hz+3%or-5%.
17. Front panel control zero balance with zero key. Tare
key for display weight while it is positive and indicator
display net weight, gross weight Input/ enter key for input
data or use for next step of calibration and setting.
Weight/ escape key for go out of process
36 LOAD CELL TECHNICAL DETAILS 1. Type- Double Ended Shear Beam
2. Construction -Alloy Steel
3. Operating Temperature --30 to +65- degree
4. Maximum Excitation- 15 VDC
5. Recommended Excitation- 10 to 12 VDC
6. Zero Balance- +/- 1.0 % FS.
ISSUED BY : Engg Mech Date – 17-06-2022 Rev 0 PAGE NO - 9
5x800 MW YADADRI THERMAL POWER STATION
(Stage 1&2), NALGONDA SPECIFICATION NO.
IS-4-ES- 699-300-M004
Technical Enquiry Specification of
BHEL-ISG
BANGALORE 100 MT Weigh Bridge
37 Junction Box
a. Type of Enclosure Dust tight & weatherproof conforming to
IP 65
b. Material 3 mm sheet steel / fiberglass reinforced
polyester(UV stabilized)
c. Paint i) Exterior : Opaline green shade 275 of IS: 5
ii) Interior - Brilliant Glossy White.
d. Gasket Material Neoprene
e. Cable Entry 3 mm (min) Bottom / side Gland plate
f. Box Mounting 4 x external lugs, 11mm diameter holes/slots Galvanized steel
support frame( if required )
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5.1.1 The detailed Quality Plans for manufacturing and field activities should be drawn up by the Bidder,
separately in the format attached under Section Technical data sheets and schedules and will be
submitted to Consultant/TSGENCO for approval. Such quality plans will be finalized before award.
5.1.2 These approved documents shall form a part of the contract. In these approved quality plans,
Client shall identify customer hold points (CHP), i.e. test/checks which shall be carried out in
presence of the Client’s Engineer or his authorized representative and beyond which the work will
not proceed without consent of Client/Authorized representative in writing.
5.1.3 No material shall be despatched from the manufacturer’s works before the same is accepted
subsequent to pre-despatch final inspection including verification of records of all previous tests/
inspections by Client Engineer/Authorised representative, and duly authorised for despatch
issuance of MDCC.
5.1.4 For all spares and replacement items, the quality requirements as agreed for the main equipment
supply shall be applicable.
5.1.5 The equipment shall be guaranteed to meet performance requirements required by this
specification and rectification shall be carried out until satisfactory results are obtained. The Client
reserves the right to reject the equipment should the performance values fall short of those
indicated in the schedule of Technical data sheets. In case of such option of rejection, being
exercised by the Client the Bidder shall replace the equipment, which shall meet the guaranteed
values.
5.2.1 The Bidder shall give the Client/Inspector fifteen (15) days written notice of any material being
ready for testing. Such tests shall be to the Bidder’s account except for the expenses of the
inspector’s. The Client/Inspector, unless the witnessing of the tests is virtually waived, will attend
such tests within fifteen (15) days of the date on which the equipment is noticed as being ready
for tests/inspection failing which the Bidder may proceed with test which shall be deemed to have
been made in the Inspector’s presence and he shall forthwith forward to the Inspector duly
certified copies of test reports.
i) GA of 100 MT Weigh Bridge - Submission within 3 weeks from the date of LOI
ii) Data Sheet of Weigh Bridge - Submission within 3 weeks from the date of LOI
iii) QAP of Weigh Bridge - Submission within 3 weeks from the date of LOI
iv) Required civil assignment drawings- As applicable.
v) Any other drawings and datasheets -As applicable.
vi) Erection Manual - Submission within 12 weeks from the date of LOI
vii) O&M Manual - Submission within 12 weeks from the date of LOI
NOTE:-
1. All Re-submissions shall be made within 10 days of receiving comments from BHEL / customer.
2. Incomplete drawings/documents shall not be treated as submitted.
Note:
1. The list furnished above is a tentative list and has been given for information. The final list of sub-
vendors shall be as accepted by customer. No price implication shall be attributable to BHEL on
addition or deletion of sub-vendors. For items not covered in the list but required for this package,
vendor list shall be forwarded during detailed engg.