BWC 20MLD PHASE 1

POWER CABLE AND MOTOR WINDING INSULATION RESISTANCE TESTS

Date:

Voltage Insulation Resistance (MΩ

Cable Serial Cable Number of Voltage
From To Size Injected
Number Number Brand Cores Rating
(V) L1-L2 L2-L3 L1-L3 L1-G L2-G L3-G
P001 Philflex THHN 22mm2 1000
P002 Philflex THHN 22mm2 1000
P003 Philflex 4C 5.5mm2 1000
P004 Philflex 4C 5.5mm2 1000

Voltage Insulation Resistance (MΩ

Cable Serial Cable Number of Voltage
From To Size Injected
Number Number Brand Cores Rating
(V) L1-L2 L2-L3 L1-L3 L1-G L2-G L3-G
P001 Philflex THHN 22mm2 500
P002 Philflex THHN 22mm2 500
P003 Philflex 4C 5.5mm2 500
P004 Philflex 4C 5.5mm2 500

Test Equipment
Digital Insulation Tester Clamp Tester Inspected By:
Brand: Brand:
Model: Model:
Serial No.: Serial No.: Witnessed By:
BWC 20MLD PHASE 1
MOTORISED VALVE CABLE INSULATION RESISTANCE TEST

Power Cable Specification

# of Cores 4C & 3C
Size in mm2 1.25
Voltage Rating

Test Conducted at: Control Panel - Pullbox

Injected Voltage:1000V
Continuity Test Insulation Resistance Test (Ω)
Cable Number
L1-L2 L2-L3 L1-L3 L1-L2 L2-L3 L1-L3 L1-E L2-E L3-E
F001- F007
F008-F014
1-CV-1 4010 MΩ OL OL OL OL OL
1-CV-2 OL OL OL OL OL OL
1-CV-3 2760 MΩ OL OL 3450 MΩ 2960 MΩ 3390 MΩ
1-CV-4 2590 MΩ 3600 MΩ 3020 MΩ 2900 MΩ 2670 MΩ 3040 MΩ
1-CV-5 2580 MΩ 3110 MΩ 3080 MΩ 3160 MΩ 2900 MΩ 2970 MΩ
1-CV-6 4100 MΩ OL OL OL OL
1-CV-7 3980 MΩ OL OL OL OL OL
1-CV-8 2610 MΩ 3540 MΩ 3360 MΩ 3480 MΩ 3070 MΩ 3460 MΩ
1-CV-9 OL OL OL OL OL OL
1-CV-10 2510 MΩ 3000 MΩ 3030 MΩ 3040 MΩ 2590 MΩ 3080 MΩ
1-CV-11 2830 MΩ 3420 MΩ 3450 MΩ 3490 MΩ 3020 MΩ 3410 MΩ
1-CV-12 4060 MΩ OL 4170 MΩ OL OL OL
1-CV-13 4180 MΩ OL 4160 MΩ OL 3810 MΩ OL
F016-F022
F023-F029
2-CV-1 3240 MΩ 3200 MΩ 3970 MΩ 4040 MΩ 3400 MΩ 4060 MΩ
2-CV-2 OL OL OL OL OL OL
2-CV-3 3510 MΩ 3990 MΩ 4080 MΩ 4080 MΩ 3620 MΩ 4100 MΩ
2-CV-4 OL OL OL OL OL OL
2-CV-5 OL OL OL OL OL OL
2-CV-6 2210 MΩ 3830 MΩ 3850 MΩ 3790 MΩ 3230 MΩ 4090 MΩ
2-CV-7 3160 MΩ 3810 MΩ 4100 MΩ 3810 MΩ 3400 MΩ 2760 MΩ
2-CV-8 3070 MΩ 3940 MΩ 3910 MΩ 3960 MΩ 3470 MΩ 4110 MΩ
2-CV-9 OL OL OL OL OL OL
2-CV-10 OL OL OL OL OL OL
2-CV-11 3360 MΩ 3340 MΩ 4030 MΩ 4120 MΩ 3840 MΩ OL
2-CV-12 OL OL OL OL OL OL
2-CV-13 OL OL OL OL OL OL
BWC 20MLD PHASE 1
MOTORISED VALVE CABLE INSULATION RESISTANCE TEST
Date:
Power Cable Specification
# of Cores 4C & 3C
Size in mm2 1.25
Voltage Rating

Test Conducted at: Control Panel - Pullbox

Injected Voltage:1000V
Continuity Test Ω Insulation Resistance Test (Ω)
Cable Number
L1-L2 L2-L3 L1-L3 L1-L2 L2-L3 L1-L3 L1-E L2-E L3-E
3-CV-1 2980 MΩ 3410 MΩ 2600 MΩ 2990 MΩ 2740 MΩ 3280 MΩ
3-CV-2 2870 MΩ 2850 MΩ 2760 MΩ 2820 MΩ 3150 MΩ 3250 MΩ
3-CV-3 2680 MΩ 2970 MΩ 2890 MΩ 2850 MΩ 3010 MΩ 3310 MΩ
3-CV-4 467 MΩ 686 MΩ 1819 MΩ 1786 MΩ 1790 MΩ 1561 MΩ
3-CV-5 3420 MΩ 2720 MΩ 3880 MΩ 3540 MΩ 3790 MΩ 4030 MΩ
3-CV-6 2400 MΩ 2720 MΩ 2130 MΩ 2560 MΩ 3030 MΩ 3020 MΩ
3-CV-7 2760 MΩ 2710 MΩ 3200 MΩ 2680 MΩ 2770 MΩ 2980 MΩ
3-CV-8 2980 MΩ 3510 MΩ 3680 MΩ
3-CV-9 2640 MΩ 2590 MΩ 2850 MΩ 2800 MΩ 2870 MΩ 3160 MΩ
3-CV-10 2810 MΩ 3050 MΩ 2760 MΩ 3220 MΩ 2970 MΩ 3310 MΩ
3-CV-11 3460 MΩ 3440 MΩ 3440 MΩ 3590 MΩ 3070 MΩ 3760 MΩ
3-CV-12 2340 MΩ 2660 MΩ 3370 MΩ 3220 MΩ 2630 MΩ 3760 MΩ
3-CV-13 3440 MΩ 3520 MΩ 3320 MΩ 3670 MΩ 3960 MΩ 3700 MΩ
4-CV-1 2590 MΩ 3090 MΩ 3160 MΩ 3190 MΩ 2840 MΩ 3050 MΩ
4-CV-2 2678 MΩ 2690 MΩ 2780 MΩ 2550 MΩ 2910 MΩ 2900 MΩ
4-CV-3 2620 MΩ 2670 MΩ 2760 MΩ 2550 MΩ 2640 MΩ 2950 MΩ
4-CV-4 2060 MΩ 2290 MΩ 2390 MΩ 2170 MΩ 2260 MΩ 2630 MΩ
4-CV-5 2850 MΩ 2730 MΩ 3010 MΩ 2740 MΩ 3080 MΩ 3400 MΩ
4-CV-6 2760 MΩ 3380 MΩ 3220 MΩ 3130 MΩ 2160 MΩ 2960 MΩ
4-CV-7 2530 MΩ 2990 MΩ 3060 MΩ 3110 MΩ 2670 MΩ 3260 MΩ
4-CV-8 2510 MΩ 3020 MΩ 3140 MΩ 3130 MΩ 2710 MΩ 3110 MΩ
4-CV-9 2580 MΩ 2780 MΩ 2710 MΩ 2640 MΩ 2750 MΩ 2920 MΩ
4-CV-10 2090 MΩ 2720 MΩ 2640 MΩ 2650 MΩ 2840 MΩ 2980 MΩ
4-CV-11 2790 MΩ 3050 MΩ 3680 MΩ 2300 MΩ 3050 MΩ 3320 MΩ
4-CV-12 2700 MΩ 3170 MΩ 3060 MΩ 3040 MΩ 2920 MΩ 3570 MΩ
4-CV-13 2560 MΩ 3120 MΩ 2790 MΩ 2670 MΩ 3000 MΩ 3080 MΩ
 BWC 20MLD PHASE 1
CONTINUITY TESTS
Date:

Insulation Resistance
Cable Serial Cable Number of (MΩ
From To Size
Number Number Brand Cores
L1-L2 L2-L3 L1-L3
P001 Philflex THHN 22mm2
P002 Philflex THHN 22mm2
P003 Philflex 4C 5.5mm2
P004 Philflex 4C 5.5mm2

Insulation Resistance
Cable Serial Cable Number of (MΩ
From To Size
Number Number Brand Cores
L1-L2 L2-L3 L1-L3
P001 Philflex THHN 22mm2
P002 Philflex THHN 22mm2
P003 Philflex 4C 5.5mm2
P004 Philflex 4C 5.5mm2

Test Equipment
Digital Insulation Tester Clamp Tester
Brand: Brand: Inspected By:
Model: Model:
Serial No.: Serial No.:
Witnessed By:
ACME CHEMICALS (M) SDN BHD

Project : Page :
BNR Solutions - Granular Adsorption
Media Project - BWC PHASE 1 STP

Document Title : Rev. :

Motorized Valves Test Form

Results are as described below: Brand :

Ok a Not Working x N/A Not Applicable Rated Voltage 220 V

Installation Electrical Test Functional

ITEM DESCRIPTION Current Voltage Current Voltage

Clamps/
Orientation Bolts/Nuts Remarks Time Time Remarks On (Open) Off (Close) Remarks
Supports
Open Open Close Close

1 Motorized Valves

1.1 1 - CV -1

1.2 1 - CV -2

1.3 1 - CV -3

1.4 1 - CV -4

1.5 1- CV -5

1 - CV -6
1.6

1 - CV -7
1.7

1 - CV -8
1.8

1.,9 1 - CV -9

2.0 1- CV -10

2.1 1 - CV -11

2.2 1 - CV -12

2.3 1 - CV -13

Name Name
Signature Signature

Designation Designation

Company Company

Date Date
ACME CHEMICALS (M) SDN BHD

Project : Page :
BNR Solutions - Granular Adsorption
Media Project - BWC PHASE 1 STP

Document Title : Rev. :

Motorized Valves Test Form

Results are as described below: Brand :

Ok a Not Working x N/A Not Applicable Rated Voltage 220 V

Installation Electrical Test Functional

ITEM DESCRIPTION Current Voltage Current Voltage

Clamps/
Orientation Bolts/Nuts Remarks Time Time Remarks On (Open) Off (Close) Remarks
Supports
Open Open Close Close

1 Motorized Valves

1.1 2 - CV -1

1.2 2 - CV -2

1.3 2 - CV -3

1.4 2- CV -4

1.5 2- CV -5

2 - CV -6
1.6

2 - CV -7
1.7

2 - CV -8
1.8

1.,9 2 - CV -9

2.0 2- CV -10

2.1 2 - CV -11

2.2 2 - CV -12

2.3 2 - CV -13

Name Name
Signature Signature

Designation Designation

Company Company

Date Date
ACME CHEMICALS (M) SDN BHD

Project : Page :
BNR Solutions - Granular Adsorption
Media Project - BWC PHASE 1 STP

Document Title : Rev. :

Motorized Valves Test Form

Results are as described below: Brand :

Ok a Not Working x N/A Not Applicable Rated Voltage 220 V

Installation Electrical Test Functional

ITEM DESCRIPTION Current Voltage Current Voltage

Clamps/
Orientation Bolts/Nuts Remarks Time Time Remarks On (Open) Off (Close) Remarks
Supports
Open Open Close Close

1 Motorized Valves

1.1 3 - CV -1

1.2 3 - CV -2

1.3 3 - CV -3

1.4 3 - CV -4

1.5 3- CV -5

3- CV -6
1.6

3 - CV -7
1.7

3 - CV -8
1.8

1.,9 3 - CV -9

2.0 3- CV -10

2.1 3 - CV -11

2.2 3- CV -12

2.3 3 - CV -13

Name Name
Signature Signature

Designation Designation

Company Company

Date Date
ACME CHEMICALS (M) SDN BHD

Project : Page :
BNR Solutions - Granular Adsorption
Media Project - BWC PHASE 1 STP

Document Title : Rev. :

Motorized Valves Test Form

Results are as described below: Brand :

Ok a Not Working x N/A Not Applicable Rated Voltage 220 V

Installation Electrical Test Functional

ITEM DESCRIPTION Current Voltage Current Voltage

Clamps/
Orientation Bolts/Nuts Remarks Time Time Remarks On (Open) Off (Close) Remarks
Supports
Open Open Close Close

1 Motorized Valves

1.1 4 - CV -1

1.2 4 - CV -2

1.3 4 - CV -3

1.4 4 - CV -4

1.5 4- CV -5

4 - CV -6
1.6

4 - CV -7
1.7

4 - CV -8
1.8

1.,9 4 - CV -9

2.0 4- CV -10

2.1 4 - CV -11

2.2 4 - CV -12

2.3 4 - CV -13

Name Name
Signature Signature

Designation Designation

Company Company

Date Date
ACME CHEMICALS (M) SDN BHD

Project : Page :
BNR Solutions - Granular Adsorbent
Media Project - BELARMINO STP (MWCI)
1 of 1

Document Title : Rev. :

Test Form (Control Panel)

Results are as described below:

Ok a Not Working x

1 Control Panel

1.1 Main CB (Incoming Power) Working Not Working Remarks

Light Indication ON

L1-L2-L3 (V) Remarks

1.2 Voltages

2 PLC

Working Not Working Remarks

2.1 Power Supply

2.2 Input Modules

2.3 Output Modules

Press RUN Press STOP

HMI (Human Machine Interface) Remarks
3 Button Button
3.1 Magnetic Contactor On/Off (Pumps)

3.2 Relays Open/Close (Motorized Valves)

3.2 Relays On/Off (Disc filter)

Name Name
Signature Signature
Designation Designation
Company Company
Date Date
ACME CHEMICALS (M) SDN BHD

Project : Page :
BNR Solutions - Granular Adsorbent
Media Project - BELARMINO STP (MWCI)
1 of 1

Document Title : Rev. :

Test Form (MCC)

Results are as described below:

Ok a Not Working x

1 MCC

1.1 Main CB (Incoming Power) Working Not Working Remarks

Light Indication ON

L1-L2 (V) L1-L3(V) L2-L3(V)

1.2 Voltages

Working Not Working Remarks

1.3 Power Meter

Press RUN Press STOP

Control System (Manual Operation) Remarks
2.1 Button Button
2.1.1 Magnetic Contactor P1 On/Off

2.1.2 Magnetic Contactor P2 On/Off

2.1.3 Magnetic Contactor P3 On/Off

2.1.4 Magnetic Contactor P4 On/Off

2.1.5 Magnetic Contactor P5 On/Off

2.1.6 Magnetic Contactor P6 On/Off

2.1.7 Magnetic Contactor P7 On/Off

2.1.8 Magnetic Contactor P8 On/Off

Press RUN Press STOP
3 Control System (by PLC ) Button Button
Remarks

3.1 Control System (Manual Operation)

3.1.1 Magnetic Contactor P1 On/Off

3.1.2. Magnetic Contactor P2 On/Off

3.1.3 Magnetic Contactor P3 On/Off

3.1.4 Magnetic Contactor P4 On/Off

3.1.5 Magnetic Contactor P5 On/Off

3.1.6 Magnetic Contactor P6 On/Off

2.1.7 Magnetic Contactor P7 On/Off

2.1.8 Magnetic Contactor P5 On/Off

Name Name
Signature Signature
Designation Designation
Company Company
Date Date
 BWC 20MLD PHASE 1
PHOTOS

Reported by: Portia Relado

Personnel involved: RCQC, Standard Sytstem, MEC

DESCRIPTION PHOTOS
Completed Tasks:
3 - CV -1
 3- CV -2

2. ABS Pipe Laying on Trench

Completion: March 25, 2022
3. Installation of Backwash
Tank
4. Fabrication of On-skid
Support
5. ABS Pipe Laying
Overhead

6. Installation of Valves
7. Installation of disc filter
and multibag
8. Media Pouring

9. Wire Pulling
Ongoing Tasks:
Work Started: March 26, 2022
1. Installation of Pullboxes Target Completion: April 02, 2022
Completion Percentage: 80%
Ongoing: Termination of Cables
2. Control Panel
Installation Delivered last 19 March
Internal Wiring works: 50%
Target Completion: 31 March
Pending Tasks:
Installation of conduits and
pullboxes Ongoing Termination of Cables
Programming Balance and Termination of Sub-
Control Panel Installation pump
 Report No.: 008
Date: March 28-April 03, 2022
rd Sytstem, MEC

REMARKS
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