Installation Guide: JUPITER - (3000K, 6000K, 9000K) - H1 Smart Transformer Station

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JUPITER-(3000K, 6000K, 9000K)-H1 Smart

Transformer Station

Installation Guide

Issue 01
Date 2023-01-30

HUAWEI TECHNOLOGIES CO., LTD.


Copyright © Huawei Technologies Co., Ltd. 2023. All rights reserved.
No part of this document may be reproduced or transmitted in any form or by any means without prior
written consent of Huawei Technologies Co., Ltd.

Trademarks and Permissions

and other Huawei trademarks are trademarks of Huawei Technologies Co., Ltd.
All other trademarks and trade names mentioned in this document are the property of their respective
holders.

Notice
The purchased products, services and features are stipulated by the contract made between Huawei and
the customer. All or part of the products, services and features described in this document may not be
within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements,
information, and recommendations in this document are provided "AS IS" without warranties, guarantees
or representations of any kind, either express or implied.

The information in this document is subject to change without notice. Every effort has been made in the
preparation of this document to ensure accuracy of the contents, but all statements, information, and
recommendations in this document do not constitute a warranty of any kind, express or implied.

Huawei Technologies Co., Ltd.


Address: Huawei Industrial Base
Bantian, Longgang
Shenzhen 518129
People's Republic of China

Website: https://e.huawei.com

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JUPITER-(3000K, 6000K, 9000K)-H1 Smart
Transformer Station
Installation Guide About This Document

About This Document

Purpose
This document describes how to install the JUPITER-3000K-H1, JUPITER-6000K-H1,
and JUPITER-9000K-H1 Smart Transformer Stations (also referred to as the STS).
Before installing an STS, read through this document to understand the safety
precautions and get familiar with the functions and features of the STS.
Figures used in this document are for reference only.

Intended Audience
This document is intended for photovoltaic (PV) plant operating personnel and
qualified electricians.

Symbol Conventions
The symbols that may be found in this document are defined as follows.

Symbol Description

Indicates a hazard with a high level of risk which, if not


avoided, will result in death or serious injury.

Indicates a hazard with a medium level of risk which, if


not avoided, could result in death or serious injury.

Indicates a hazard with a low level of risk which, if not


avoided, could result in minor or moderate injury.

Indicates a potentially hazardous situation which, if not


avoided, could result in equipment damage, data loss,
performance deterioration, or unanticipated results.
NOTICE is used to address practices not related to
personal injury.

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JUPITER-(3000K, 6000K, 9000K)-H1 Smart
Transformer Station
Installation Guide About This Document

Symbol Description

Supplements the important information in the main text.


NOTE is used to address information not related to
personal injury, equipment damage, and environment
deterioration.

Change History
Changes between document issues are cumulative. The latest document issue
contains all the changes in previous issues.

Issue 01 (2023-01-30)
This issue is used for first office application (FOA).

Issue 01 (2023-01-30) Copyright © Huawei Technologies Co., Ltd. iii


JUPITER-(3000K, 6000K, 9000K)-H1 Smart
Transformer Station
Installation Guide Contents

Contents

About This Document................................................................................................................ ii


1 Safety Information.................................................................................................................. 1
1.1 Personal Safety.........................................................................................................................................................................2
1.2 Electrical Safety........................................................................................................................................................................ 4
1.3 Environment Requirements................................................................................................................................................. 7
1.4 Mechanical Safety................................................................................................................................................................... 9

2 Product Overview.................................................................................................................. 14
2.1 Appearance............................................................................................................................................................................. 14
2.2 Components............................................................................................................................................................................ 18

3 Equipment Installation........................................................................................................ 19
3.1 Checking Before the Installation..................................................................................................................................... 19
3.2 Preparing Tools...................................................................................................................................................................... 19
3.3 Hoisting.................................................................................................................................................................................... 22
3.4 Hoisting Verification............................................................................................................................................................ 25
3.5 Securing a Container........................................................................................................................................................... 26

4 STS Overall Check................................................................................................................. 27


5 Operating Components........................................................................................................29
5.1 Opening or Closing a Cabinet Door............................................................................................................................... 29
5.2 Interlocking Between STSs.................................................................................................................................................33
5.2.1 Cabinet G1 Without a Load Switch (DCV or DVC)................................................................................................ 33
5.2.2 Cabinet G1 with a Load Switch (CCV or CVC)........................................................................................................ 34
5.3 Operating the Pressure Release Valve........................................................................................................................... 36
5.3.1 Removing the Fuse Link of the Pressure Release Valve....................................................................................... 36
5.3.2 Installing the Rainproof Canopy for the Pressure Release Valve...................................................................... 37
5.4 Operating an Oil Temperature Indicator...................................................................................................................... 38
5.5 (Optional) Operating a Winding Thermostat............................................................................................................. 39
5.6 (Optional) Installing a Lightning Arrester for the Ring Main Unit......................................................................40
5.7 Installing a Dehydrating Breather................................................................................................................................... 42
5.8 (Optional) Installing a Maintenance-Free Dehydrating Breather........................................................................45
5.9 (Optional) Installing Alarm Beacons............................................................................................................................. 48
5.10 (Optional) Installing an MBUS CCO............................................................................................................................ 50

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JUPITER-(3000K, 6000K, 9000K)-H1 Smart
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Installation Guide Contents

6 STS Insulation Tests.............................................................................................................. 53


7 Electrical Connections.......................................................................................................... 54
7.1 Preparing Cables................................................................................................................................................................... 55
7.2 Connecting the STS to the Ground Grid....................................................................................................................... 57
7.3 Connecting AC Input Power Cables................................................................................................................................ 58
7.4 Connecting AC Output Power Cables............................................................................................................................ 62
7.5 Connecting Cables to an SACU........................................................................................................................................ 65
7.5.1 PV-Only Scenario............................................................................................................................................................... 65
7.6 (Optional) Connecting Cables to a UPS....................................................................................................................... 70
7.6.1 Installing an Inverter Module........................................................................................................................................ 71
7.6.2 Installing an ATS................................................................................................................................................................ 74
7.6.3 Installing a UPS.................................................................................................................................................................. 76
7.6.4 Connecting Cables............................................................................................................................................................. 77

8 Verifying the Installation and Cable Connections........................................................ 81


9 Power-On.................................................................................................................................82
10 SmartLogger Web-based Deployment...........................................................................83
10.1 Preparations and WebUI Login...................................................................................................................................... 83
10.2 Upgrading Software...........................................................................................................................................................87
10.2.1 Upgrading the SmartLogger....................................................................................................................................... 88
10.2.2 Upgrading the STS.......................................................................................................................................................... 88
10.3 Connecting the STS............................................................................................................................................................ 89
10.4 STS Parameter Settings.................................................................................................................................................... 89

A FAQ........................................................................................................................................... 90
A.1 How Do I Repair Paint Damage on the Container?................................................................................................. 90

B Acronyms and Abbreviations..............................................................................................95

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JUPITER-(3000K, 6000K, 9000K)-H1 Smart
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Installation Guide 1 Safety Information

1 Safety Information

Statement
Before installing, operating, or maintaining the equipment, read this document,
strictly follow the instructions provided herein, and follow all the safety
instructions on the equipment and in this document.

The DANGER, WARNING, CAUTION, and NOTICE statements in this document


do not cover all the safety instructions. They are only supplements to the safety
instructions. The Company will not be liable for any consequences that may arise
due to violations of general safety requirements or safety standards concerning
the design, production, and usage of the equipment.

Ensure that the equipment is used in environments that meet its design
specifications. Otherwise, the equipment may become faulty, and any resulting
malfunction, component damage, personal injury, or property damage will not be
covered under the warranty.

Comply with local laws and regulations during transportation, storage, installation,
operation, and maintenance.

Do not perform reverse engineering, decompilation, disassembly, adaptation,


implantation, or other derivative operations on the equipment software. Do not
study the internal implementation logic of the equipment, obtain the source code
of the equipment software, steal intellectual property rights, or disclose any of the
performance test results of the equipment software.

The Company will not be liable for any consequences in any of the following
circumstances:

● Equipment damage due to force majeure (such as earthquakes, floods,


volcanic eruptions, debris flows, lightning strikes, fires, and wars)
● Operation beyond the conditions specified in this document
● Installation or use in environments which are not specified in relevant
international, national, or regional standards
● Failure to follow the operation instructions or safety precautions on the
product or in this document
● Unauthorized modifications to the product or software code or removal of the
product

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JUPITER-(3000K, 6000K, 9000K)-H1 Smart
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Installation Guide 1 Safety Information

● Damage caused during transportation by the customer or a third party


authorized by the customer
● Storage conditions that do not meet the requirements specified in this
document
● Failure to comply with local laws, regulations, and related standards due to
the materials and tools prepared by the customer
● Damage caused by the customer's negligence or improper operations or third-
party reasons
● Defects, malfunctions or damage caused by acts, events, negligence, or
accidents beyond the Company's reasonable control, including power outages
or electrical failures, theft, wars, riots, civil disturbances, terrorism, and
intentional or malicious damage, etc.

1.1 Personal Safety

DANGER

Ensure that power is off during installation. Do not install or remove a cable with
power on. Transient contact between the core of the cable and the conductor will
cause electric arcs, sparks, fire, or explosion, which may result in personal injury.

DANGER

Non-standard and improper operations on the energized equipment may cause


fire, electric shocks, or explosion, resulting in property damage, personal injury, or
even death.

DANGER

Before operations, remove conductive objects such as watches, bracelets, bangles,


rings, and necklaces to prevent electric shocks.

DANGER

During operations, use dedicated insulated tools to prevent electric shocks or short
circuits. The dielectric withstanding voltage level must comply with local laws,
regulations, standards, and specifications.

WARNING

During operations, wear personal protective equipment such as protective


clothing, insulated boots, safety helmets with face shields, and insulated gloves.

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JUPITER-(3000K, 6000K, 9000K)-H1 Smart
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Installation Guide 1 Safety Information

General Requirements
● Do not stop protective devices. Pay attention to the warnings, cautions, and
related precautionary measures in this document and on the equipment.
● If there is a likelihood of personal injury or equipment damage during
operations, immediately stop, report the case to the supervisor, and take
feasible protective measures.
● Do not power on the equipment before it is installed or confirmed by
professionals.
● Do not touch the power supply equipment directly or with conductors such as
damp objects. Before touching any conductor surface or terminal, measure
the voltage at the contact point to ensure that there is no risk of electric
shock.
● Do not touch operating equipment because the enclosure is hot.
● Do not touch a running fan with your hands, components, screws, tools, or
boards. Otherwise, personal injury or equipment damage may occur.
● In the case of a fire, immediately leave the building or the equipment area
and activate the fire alarm or call emergency services. Do not enter the
affected building or equipment area under any circumstances.

Personnel Requirements
● Only professionals and trained personnel are allowed to operate the
equipment.
– Professionals: personnel who are familiar with the working principles and
structure of the equipment, trained or experienced in equipment
operations and are clear of the sources and degree of various potential
hazards in equipment installation, operation, maintenance
– Trained personnel: personnel who are trained in technology and safety,
have required experience, are aware of possible hazards on themselves in
certain operations, and are able to take protective measures to minimize
the hazards on themselves and other people
● Personnel who plan to install or maintain the equipment must receive
adequate training, be able to correctly perform all operations, and understand
all necessary safety precautions and local relevant standards.
● Only qualified professionals or trained personnel are allowed to install,
operate, and maintain the equipment.
● Only qualified professionals are allowed to remove safety facilities and inspect
the equipment.
● Personnel who will perform special tasks such as electrical operations,
working at heights, and operations of special equipment should possess the
required local qualifications.
● Only certified high-voltage electricians are allowed to operate medium-
voltage equipment.
● Only authorized professionals are allowed to replace the equipment or
components (including software).
● Only personnel who need to work on the equipment are allowed to access
the equipment.

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JUPITER-(3000K, 6000K, 9000K)-H1 Smart
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Installation Guide 1 Safety Information

1.2 Electrical Safety

DANGER

Before connecting cables, ensure that the equipment is intact. Otherwise, electric
shocks or fire may occur.

DANGER

Non-standard and improper operations may result in fire or electric shocks.

DANGER

Prevent foreign matter from entering the equipment during operations. Otherwise,
equipment damage, load power derating, power failure, or personal injury may
occur.

DANGER

When you power on the system for the first time or perform operations on the
main loop with power on, wear arc protection clothes.

DANGER

When the system is running, do not open the cabinet doors or sealing plates in
the energized area.

WARNING

For the equipment that needs to be grounded, install the ground cable first when
installing the equipment and remove the ground cable last when removing the
equipment.

CAUTION

Do not route cables behind the air intake and exhaust vents of the equipment.

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JUPITER-(3000K, 6000K, 9000K)-H1 Smart
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Installation Guide 1 Safety Information

CAUTION

The equipment has an arc discharge channel for the medium-voltage room. Install
the equipment according to the equipment foundation diagram and ensure that
the gap between the medium-voltage room and the foundation is filled with
materials such as mortar.

General Requirements
● Follow the procedures described in the document for installation, operation,
and maintenance. Do not reconstruct or alter the equipment, add
components, or change the installation sequence without permission.
● Obtain approval from the national or local electric utility company before
connecting the equipment to the grid.
● Observe the power plant safety regulations, such as the operation and work
ticket mechanisms.
● Install temporary fences or warning ropes and hang "No Entry" signs around
the operation area to keep unauthorized personnel away from the area.
● Before installing or removing power cables, turn off the switches of the
equipment and its upstream and downstream switches.
● If any liquid is detected inside the equipment, disconnect the power supply
immediately and do not use the equipment.
● Before performing operations on the equipment, check that all tools meet the
requirements and record the tools. After the operations are complete, collect
all of the tools to prevent them from being left inside the equipment.
● Before installing power cables, check that cable labels are correct and cable
terminals are insulated.
● When installing the equipment, use a torque tool of a proper measurement
range to tighten the screws. When using a wrench to tighten the screws,
ensure that the wrench does not tilt and the torque error does not exceed
10% of the specified value.
● Ensure that bolts are tightened with a torque tool and marked in red and blue
after double-check. Installation personnel mark tightened bolts in blue.
Quality inspection personnel confirm that the bolts are tightened and then
mark them in red. (The marks should cross the edges of the bolts.)

● After the installation is complete, ensure that protective cases, insulation


tubes, and other necessary items for all electrical components are in position
to avoid electric shocks.
● Keep the key to the medium-voltage equipment properly. The key can be used
only by authorized personnel.
● Use instruments and meters in accordance with the regulations to avoid
electric arcs, short circuits, or other risks.
● When operating the control panel of the ring main unit, ensure that you
stand on an insulated stool or ladder.

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JUPITER-(3000K, 6000K, 9000K)-H1 Smart
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Installation Guide 1 Safety Information

● When the transformer is running with power on, do not operate the no-load
voltage regulating switch, do not remove the high/low-voltage tubes, and do
not connect cables or copper bars.
● After the equipment stops running, wait for at least 10 minutes to ensure that
the voltage is in the safe range. Before maintenance or repair, ensure that the
transfer switch is turned to the ground position, the potential indicator is off,
the grounding switch of cabinet V in the ring main unit is turned on, and the
low-voltage cabinet is grounded.
● During maintenance, turn off the air circuit breaker on the low-voltage side
and the switch on the high-voltage side of the equipment, and place warning
signs indicating that the switches must not be turned on. If the equipment
supports the automatic mode, disable the automatic mode to ensure that the
equipment will not be powered on unexpectedly.
● If the equipment has multiple inputs, disconnect all the inputs before
operating the equipment.
● Before maintaining a downstream electrical device supply or power
distribution device, turn off the output switch of its power supply equipment.
● During equipment maintenance, attach "Do not switch on" labels near the
upstream and downstream switches or circuit breakers as well as warning
signs to prevent accidental connection. The equipment can be powered on
only after troubleshooting is complete.
● Before fault diagnosis and troubleshooting, take the following safety
measures: Disconnect the power supply > Measure the power > Install a
ground cable > Hang warning signs and set up fences.
● Check equipment connections periodically, ensuring that all screws are
securely tightened.
● Only qualified professionals can replace a damaged cable.
● Do not scrawl, damage, or block any labels or nameplates on the equipment.
Promptly replace labels that have worn out.
● Do not use solvents such as water, alcohol, or oil to clean electrical
components inside or outside of the equipment.

Grounding
● Ensure that the grounding impedance of the equipment complies with local
electrical standards.
● Ensure that the equipment is connected permanently to the protective
ground. Before operating the equipment, check its electrical connection to
ensure that it is reliably grounded.
● Do not work on the equipment in the absence of a properly installed ground
conductor.
● Do not damage the ground conductor.
● For the equipment that uses a three-pin socket, ensure that the ground
terminal in the socket is connected to the protective ground point.

Cabling Requirements
● When selecting, installing, and routing cables, follow local safety regulations
and rules.

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JUPITER-(3000K, 6000K, 9000K)-H1 Smart
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Installation Guide 1 Safety Information

● When routing power cables, ensure that there is no coiling or twisting. Do not
join or weld power cables. If necessary, use a longer cable.
● Ensure that all cables are properly connected and insulated, and meet
specifications.
● Ensure that the slots and holes for routing cables are free from sharp edges,
and that the positions where cables are routed through pipes or cable holes
are equipped with cushion materials to prevent the cables from being
damaged by sharp edges or burrs.
● If a cable is routed into the cabinet from the top, bend the cable in a U shape
outside the cabinet and then route it into the cabinet.
● Ensure that cables of the same type are bound together neatly and straight
and that the cable sheath is intact. When routing cables of different types,
ensure that they are at least 30 mm away from each other.
● When cable connection is completed or paused for a short period of time, seal
the cable holes with sealing putty immediately to prevent small animals or
moisture from entering.
● Secure buried cables using cable supports and cable clips. Ensure that the
cables in the backfill area are in close contact with the ground to prevent
cable deformation or damage during backfilling.
● If the external conditions (such as the cable layout or ambient temperature)
change, verify the cable usage in accordance with the IEC-60364-5-52 or local
laws and regulations. For example, check that the current-carrying capacity
meets requirements.
● When routing cables, reserve at least 30 mm clearance between the cables
and heat-generating components or areas. This prevents deterioration or
damage to the cable insulation layer.
● When the temperature is low, violent impact or vibration may damage the
plastic cable sheathing. To ensure safety, comply with the following
requirements:
– Cables can be laid or installed only when the temperature is higher than
0°C. Handle cables with caution, especially at a low temperature.
– Cables stored at subzero temperatures must be stored at room
temperature for at least 24 hours before they are laid out.
● Do not perform any improper operations, for example, dropping cables
directly from a vehicle. Otherwise, the cable performance may deteriorate due
to cable damage, which affects the current-carrying capacity and temperature
rise.

1.3 Environment Requirements

DANGER

Do not expose the equipment to flammable or explosive gas or smoke. Do not


perform any operation on the equipment in such environments.

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JUPITER-(3000K, 6000K, 9000K)-H1 Smart
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Installation Guide 1 Safety Information

DANGER

Do not store any flammable or explosive materials in the equipment area.

DANGER

Do not place the equipment near heat sources or fire sources, such as smoke,
candles, heaters, or other heating devices. Overheat may damage the equipment
or cause a fire.

WARNING

Install the equipment in an area far away from liquids. Do not install it under
areas prone to condensation, such as under water pipes and air exhaust vents, or
areas prone to water leakage, such as air conditioner vents, ventilation vents, or
feeder windows of the equipment room. Ensure that no liquid enters the
equipment to prevent faults or short circuits.

WARNING

To prevent damage or fire due to high temperature, ensure that the ventilation
vents or heat dissipation systems are not obstructed or covered by other objects
while the equipment is running.

General Requirements
● Ensure that the equipment is stored in a clean, dry, and well ventilated area
with proper temperature and humidity and is protected from dust and
condensation.
● Do not install or run the equipment beyond the technical specifications.
Otherwise, its performance and safety will be compromised.
● Do not install, use, or operate outdoor equipment and cables (including but
not limited to moving equipment, operating equipment and cables, inserting
connectors to or removing connectors from signal ports connected to outdoor
facilities, working at heights, performing outdoor installation, and opening
doors) in harsh weather conditions such as lightning, rain, snow, and level 6
or stronger wind.
● Do not install the equipment in an environment with dust, smoke, volatile or
corrosive gases, infrared and other radiations, organic solvents, or salty air.
● Do not install the equipment in an environment with conductive metal or
magnetic dust.
● Do not install the equipment in an area conducive for the growth of
microorganisms such as fungus or mildew.
● Do not install the equipment in an area with strong vibration, noise, or
electromagnetic interference.

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JUPITER-(3000K, 6000K, 9000K)-H1 Smart
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Installation Guide 1 Safety Information

● Ensure that the site complies with local laws, regulations, and related
standards.
● Ensure that the ground in the installation environment is solid, free from
spongy or soft soil, and not prone to subsidence. The site must not be located
in a low-lying land or an area prone to water accumulation, and the
horizontal level of the site must be above the highest water level of that area
in history.
● Do not install the equipment in a position that may be submerged in water.
● If the equipment is installed in a place with abundant vegetation, in addition
to routine weeding, harden the ground underneath the equipment using
cement or gravel.
● Before opening doors during the installation, operation, and maintenance of
the equipment, clean up any water, ice, snow, or other foreign objects on the
top of the equipment to prevent foreign objects from falling into the
equipment.
● When installing the equipment, ensure that the installation surface is solid
enough to bear the weight of the equipment.
● All cable holes should be sealed. Seal the used cable holes with sealing putty.
Seal the unused cable holes with the caps delivered with the equipment. The
following figure shows the criteria for correct sealing with sealing putty.

● After installing the equipment, remove the packing materials such as cartons,
foam, plastics, and cable ties from the equipment area.

1.4 Mechanical Safety

DANGER

When working at heights, wear a safety helmet and safety harness or waist belt
and fasten it to a solid structure. Do not mount it on an insecure moveable object
or metal object with sharp edges. Make sure that the hooks will not slide off.

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Installation Guide 1 Safety Information

WARNING

Ensure that all necessary tools are ready and inspected by a professional
organization. Do not use tools that have signs of scratches or fail to pass the
inspection or whose inspection validity period has expired. Ensure that the tools
are secure and not overloaded.

WARNING

Before installing equipment in a cabinet, ensure that the cabinet is securely


fastened with a balanced center of gravity. Otherwise, tipping or falling cabinets
may cause bodily injury and equipment damage.

WARNING

When pulling equipment out of a cabinet, be aware of unstable or heavy objects


in the cabinet to prevent injury.

WARNING

Do not drill holes into the equipment. Doing so may affect the sealing
performance and electromagnetic containment of the equipment and damage
components or cables inside. Metal shavings from drilling may short-circuit boards
inside the equipment.

General Requirements
● Repaint any paint scratches caused during equipment transportation or
installation in a timely manner. Equipment with scratches cannot be exposed
for an extended period of time.
● Do not perform operations such as arc welding and cutting on the equipment
without evaluation by the Company.
● Do not install other devices on the top of the equipment without evaluation
by the Company.
● When performing operations over the top of the equipment, take measures to
protect the equipment against damage.
● Use correct tools and operate them in the correct way.

Moving Heavy Objects


● Be cautious to prevent injury when moving heavy objects.

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Installation Guide 1 Safety Information

● If multiple persons need to move a heavy object together, determine the


manpower and work division with consideration of height and other
conditions to ensure that the weight is equally distributed.
● If two persons or more move a heavy object together, ensure that the object
is lifted and landed simultaneously and moved at a uniform pace under the
supervision of one person.
● Wear personal protective gears such as protective gloves and shoes when
manually moving the equipment.
● To move an object by hand, approach to the object, squat down, and then lift
the object gently and stably by the force of the legs instead of your back. Do
not lift it suddenly or turn your body around.
● Move or lift the equipment by holding its handles or lower edges. Do not hold
the handles of modules that are installed in the equipment.
● Do not quickly lift a heavy object above your waist. Place the object on a
workbench that is half-waist high or any other appropriate place, adjust the
positions of your palms, and then lift it.
● Move a heavy object stably with balanced force at an even and low speed. Put
down the object stably and slowly to prevent any collision or drop from
scratching the surface of the equipment or damaging the components and
cables.
● When moving a heavy object, be aware of the workbench, slope, staircase,
and slippery places. When moving a heavy object through a door, ensure that
the door is wide enough to move the object and avoid bumping or injury.
● When transferring a heavy object, move your feet instead of turning your
waist around. When lifting and transferring a heavy object, ensure that your
feet point to the target direction of movement.
● When transporting the equipment using a pallet truck or forklift, ensure that
the tynes are properly positioned so that the equipment does not topple.
Before moving the equipment, secure it to the pallet truck or forklift using
ropes. When moving the equipment, assign dedicated personnel to take care
of it.
● Choose sea or roads in good conditions for transportation as transportation
by railway or air is not supported. Avoid tilt or jolt during transportation.

Working at Heights
● Any operations performed 2 meters or higher above the ground should be
supervised properly.
● Only trained and qualified personnel are allowed to work at heights.
● Do not work at heights when steel pipes are wet or other risky situations
exist. After the preceding conditions no longer exist, the safety owner and

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Installation Guide 1 Safety Information

relevant technical personnel need to check the involved equipment. Operators


can begin working only after safety is confirmed.
● Set a restricted area and prominent signs for working at heights to warn away
irrelevant personnel.
● Set guard rails and warning signs at the edges and openings of the area
involving working at heights to prevent falls.
● Do not pile up scaffolding, springboards, or other objects on the ground under
the area involving working at heights. Do not allow people to stay or pass
under the area involving working at heights.
● Carry operation machines and tools properly to prevent equipment damage or
personal injury caused by falling objects.
● Personnel involving working at heights are not allowed to throw objects from
the height to the ground, or vice versa. Objects should be transported by
slings, hanging baskets, highline trolleys, or cranes.
● Do not perform operations on the upper and lower layers at the same time. If
unavoidable, install a dedicated protective shelter between the upper and
lower layers or take other protective measures. Do not pile up tools or
materials on the upper layer.
● Dismantle the scaffolding from top down after finishing the job. Do not
dismantle the upper and lower layers at the same time. When removing a
part, ensure that other parts will not collapse.
● Ensure that personnel working at heights strictly comply with the safety
regulations. The Company is not responsible for any accident caused by
violation of the safety regulations on working at heights.
● Do not loiter when working at heights. Do not rest in the area involving
working at heights.

Using Ladders
● Use wooden or insulated ladders when you need to perform live-line working
at heights.
● Platform ladders with protective rails are preferred. Do not use single ladders.
● Before using a ladder, check that it is intact and confirm its load bearing
capacity. Do not overload it.
● Ensure that the ladder is securely positioned and held firm.

● When climbing up the ladder, keep your body stable and your center of
gravity between the side rails, and do not overreach to the sides.

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JUPITER-(3000K, 6000K, 9000K)-H1 Smart
Transformer Station
Installation Guide 1 Safety Information

Hoisting
● Only trained and qualified personnel are allowed to perform hoisting
operations.
● Install temporary warning signs or fences to isolate the hoisting area.
● Ensure that the foundation where hoisting is performed on meets the load-
bearing requirements.
● Before hoisting objects, ensure that hoisting tools are firmly secured onto a
fixed object or wall that meets the load-bearing requirements.
● During hoisting, do not stand or walk under the crane or the hoisted objects.
● Do not drag steel ropes and hoisting tools or bump the hoisted objects
against hard objects during hoisting.
● Ensure that the angle between two hoisting ropes is no more than 90
degrees, as shown in the following figure.

Drilling Holes
● Obtain consent from the customer and contractor before drilling holes.
● Wear protective equipment such as safety goggles and protective gloves when
drilling holes.
● To avoid short circuits or other risks, do not drill holes into buried pipes or
cables.
● When drilling holes, protect the equipment from shavings. After drilling, clean
up any shavings.

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JUPITER-(3000K, 6000K, 9000K)-H1 Smart
Transformer Station
Installation Guide 2 Product Overview

2 Product Overview

2.1 Appearance
Figure 2-1 JUPITER-3000K-H1

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JUPITER-(3000K, 6000K, 9000K)-H1 Smart
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Installation Guide 2 Product Overview

Figure 2-2 JUPITER-6000K-H1

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JUPITER-(3000K, 6000K, 9000K)-H1 Smart
Transformer Station
Installation Guide 2 Product Overview

Figure 2-3 JUPITER-9000K-H1

(1) Low-voltage room (LV) (2) Transformer room (TR) (3) Medium-voltage room
(MV)

(4) Installation position for the (5) Installation position for the (6) Double-swing door for the
distributed power supply (UPS) Smart Array Controller (SACU) MV room

(7) Ring main unit (8) Auxiliary transformer (9) Double-swing screen door
for the TR room

(10) Holes for AC output (11) Single-swing door for the (12) Double-swing door for the
power cables LV room LV room

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JUPITER-(3000K, 6000K, 9000K)-H1 Smart
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Installation Guide 2 Product Overview

Figure 2-4 Container dimensions

Figure 2-5 Dimensions of an anchor pad

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JUPITER-(3000K, 6000K, 9000K)-H1 Smart
Transformer Station
Installation Guide 2 Product Overview

2.2 Components
Figure 2-6 STS components

(1) LV PANEL A (2) Heat exchangers (3) Smoke sensors

(4) Lights (5) LV PANEL B (6) Transformer

(7) Ring main unit (8) Power distribution box (9) Auxiliary transformer

NOTE

The JUPITER-3000K-H1 model does not have LV PANEL A.

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JUPITER-(3000K, 6000K, 9000K)-H1 Smart
Transformer Station
Installation Guide 3 Equipment Installation

3 Equipment Installation

3.1 Checking Before the Installation


Check the foundation according to the foundation requirements and local land
construction specifications. The equipment can be installed only on the foundation
that meets the requirements.

NOTE

The site foundation must be designed by professional technical personnel such as those
from a design institute.

3.2 Preparing Tools


Installation Tools
Tool

Hammer drill Insulated torque Flat-head insulated Phillips insulated


Drill bit: Ф26 mm socket wrench torque screwdriver torque screwdriver
(including an Flat head: M3 Phillips head: ST4.8,
extension bar) M4, M5, M6

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JUPITER-(3000K, 6000K, 9000K)-H1 Smart
Transformer Station
Installation Guide 3 Equipment Installation

Tool

Diagonal pliers Wire stripper Adjustable torque Rubber mallet


wrench
Opening: 14 mm, 18
mm

Utility knife Cable cutter Adjustable torque Combination wrench


wrench
Opening: 18 mm, 29
mm

Pipe wrench Hex key (M6) Power cable crimping Electrician's knife
tool

File Vacuum cleaner Multimeter Marker

Steel measuring tape Level Hydraulic pliers Heat-shrink tubing

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JUPITER-(3000K, 6000K, 9000K)-H1 Smart
Transformer Station
Installation Guide 3 Equipment Installation

Tool

Heat gun Cable tie Soft measuring tape Handsaw

Cable stripper Crane Lifting rope and lifting Claw hammer


Hoisting capability ≥ eye
50 t; working radius ≥ Length of the lifting
10 m rope ≥ 6.5 m

- - -

Step ladder

Safety Tools
Tool

Insulated ladder Flashlight Protective gloves Insulated gloves

Safety goggles Safety helmet Insulated shoes Fire extinguisher

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JUPITER-(3000K, 6000K, 9000K)-H1 Smart
Transformer Station
Installation Guide 3 Equipment Installation

Tool

Insulation pad Reflective vest Rescue pole Voltage detector

NOTE

● The tool pictures are for reference only.


● The tool tables may not list out some tools required onsite. Onsite installation personnel
and the customer need to prepare the tools based on the site requirements.
● Some dedicated tools and installation materials supplied with the product may not be
listed in the tables.

3.3 Hoisting

NOTICE

● Before hoisting, ensure that the crane and hoisting ropes meet the load-bearing
requirements.
● When installing or removing the hoisting equipment, do not drag it on the
container to prevent scratches.
● Before installing the equipment, check the container for damage, such as holes
and cracks, and check the equipment model. If the appearance is abnormal or
the equipment model is incorrect, contact your dealer.
● Remove the crane after leveling the container as described in step Step 6.

Table 3-1 Specifications


Model Weight Steel Rope Steel Rope
Length Quantity

JUPITER-3000K-H1 < 15 t > 6.5 m 4

JUPITER-6000K-H1 < 23 t > 6.5 m 4

JUPITER-9000K-H1 < 27 t > 6.5 m 4

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JUPITER-(3000K, 6000K, 9000K)-H1 Smart
Transformer Station
Installation Guide 3 Equipment Installation

Hoisting Precautions
Stage Precautions

Before hoisting Ensure that the crane can hoist a load greater than 50 t,
and the working radius is not less than 10 m. If the onsite
environment does not meet the required working
conditions, ask a professional to assess the conditions.

Only trained and qualified personnel are allowed to perform


hoisting operations.

Check that hoisting tools are complete and in good


condition.

Ensure that the hoisting tools are secured to a load-bearing


object or wall.

The weather condition should be good without wind when


the container needs to be hoisted outdoors.

Ensure that the crane and steel hoisting ropes provide the
required bearing capacity.

Ensure that all doors of the container are locked.

Ensure that the steel hoisting ropes are securely connected.

It is recommended that the container be hoisted from left


to right or from right to left.

During hoisting Do not allow any unauthorized person to enter the hoisting
areas and do not stand under the crane arm.

Ensure that the crane is properly located and avoid long-


distance hoisting.

Ensure that the container is stable and the diagonal


gradient of the container is less than or equal to 5 degrees.

Ensure that the angle between every two ropes is less than
or equal to 90 degrees.

Lift and land the container slowly to prevent shock to


equipment inside it.

Remove the ropes after ensuring that the container is


placed evenly on the container bases.

Do not drag steel ropes and hoisting tools or bump hoisted


objects against hard objects.

Secure the container you have hoisted before hoisting


another container.

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JUPITER-(3000K, 6000K, 9000K)-H1 Smart
Transformer Station
Installation Guide 3 Equipment Installation

Procedure
Step 1 Determine the installation position of the container based on the foundation
design drawings.
Step 2 Measure the support points for the container on the foundation. Ensure that the
support points are on the same plane and the deviation is less than or equal to 5
mm.
Step 3 Hoist the container to the installation position using a crane.

Figure 3-1 Hoisting

Step 4 Remove the rainproof cloth from the container.


Step 5 Remove the customs lock using pressure pliers.
Step 6 Level the container.

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JUPITER-(3000K, 6000K, 9000K)-H1 Smart
Transformer Station
Installation Guide 3 Equipment Installation

NOTICE

● If it is difficult to open or close a container door, level the container using a


crane. Take out metal washers from accessories and place them under the
container support anchors. You can make adjustments for multiple times until
the container door can be opened and closed smoothly.
● For details about how to open or close a container door, see 5.1 Opening or
Closing a Cabinet Door.

Figure 3-2 Leveling a container

Step 7 Remove the hoisting equipment.

----End

3.4 Hoisting Verification


No. Check Item Criteria

1 Deliverable Check whether the deliverables are complete, and


whether there is any obvious external damage. If
any item is missing or damaged, contact your
dealer.
NOTE
● For details about the supplied number of deliverables,
see the packing list.
● The documents delivered with the product are
important and should be kept properly.

2 Container door All container doors can be smoothly opened and


closed.

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Installation Guide 3 Equipment Installation

No. Check Item Criteria

3 Container enclosure The container enclosure is free of deformation,


cracks, and peeling paint.

3.5 Securing a Container


Step 1 Secure the container.
NOTE

● There are four mounting holes where angle steel brackets contact the base. Mark all
mounting holes. Each angle steel bracket must be secured by two mounting holes. It is
recommended that the outer two mounting holes be used. If steel bars in a concrete
base block the drill bit, use the inner mounting holes.
● Ensure that the expansion bolts are tightened when securing the angle steels to the
base.

Figure 3-3 Securing a container

----End

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JUPITER-(3000K, 6000K, 9000K)-H1 Smart
Transformer Station
Installation Guide 4 STS Overall Check

4 STS Overall Check

No. Check Item Acceptance Criteria

1 Inside the container 1. There is no foreign matter inside the container,


and there is no sign of water immersion.
2. The components in the MV and LV rooms are
intact.
3. The enclosure of the transformer is not
deformed or damaged. The surface of the
transformer is free of oil stains.
4. The transport straps that secure the transformer
have been removed.

2 Contact surface The container is in good contact with and evenly


between the supported by the base underneath.
container and the
base

3 SF6 barometer in The pointer of the SF6 barometer is in the green


the ring main unit area and is at a certain distance from the yellow or
of the MV room red area. If the pointer is close to the yellow or red
area, take a photo and contact Huawei technical
support.

4 Switch mechanical 1. Turn on and off the ACB in the LV cabinet for
operation test two times. The operation is successful.
2. Turn on and off all MCCBs in the LV cabinet for
two times. The operation is successful.
3. Turn on and off the load switch, circuit breaker,
and grounding switch in the ring main unit in
sequence for two times. The operation is
successful.
4. Operate the interlocking system of the STS for
two times. The operation is successful.

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JUPITER-(3000K, 6000K, 9000K)-H1 Smart
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Installation Guide 4 STS Overall Check

No. Check Item Acceptance Criteria

5 Inside the LV The ground copper bar in the LV cabinet is not


cabinet loose, screws are not loose or missing, and
components are not loose or displaced.

6 Oil level gauge The oil level displayed on the gauge in the
transformer oil cabinet is normal.

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JUPITER-(3000K, 6000K, 9000K)-H1 Smart
Transformer Station
Installation Guide 5 Operating Components

5 Operating Components

NOTICE

● When operating a transformer, ensure that the transformer is in the no-


excitation state, that is, the high and low voltage sides of the transformer are
not energized.
● The operations described in this section must be performed before the
equipment is powered on. There is no mandatory sequence for performing
these operations.

5.1 Opening or Closing a Cabinet Door


LV Room or MV Room Door
Step 1 Open the cabinet door.

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Installation Guide 5 Operating Components

Figure 5-1 Opening a cabinet door

Step 2 Close the cabinet door.

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Installation Guide 5 Operating Components

Figure 5-2 Closing a cabinet door

----End

TR Room Doors
Step 1 Open the screen doors.

Figure 5-3 Opening screen door 1

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JUPITER-(3000K, 6000K, 9000K)-H1 Smart
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Installation Guide 5 Operating Components

Figure 5-4 Opening screen door 2

Step 2 Close the screen doors.

Figure 5-5 Closing screen door 1

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JUPITER-(3000K, 6000K, 9000K)-H1 Smart
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Installation Guide 5 Operating Components

Figure 5-6 Closing screen door 2

----End

5.2 Interlocking Between STSs


NOTE

● K1 and K2 are equipped with key rings and blank labels.


● Each STS and each switch have a unique number. The numbers are marked on the key
label. If cabinet G1 does not have a switch, mark the door number of the cable room.
● Cabinet G1 of each STS connects to the power grid. Do not exchange the cables
connected to cabinets G1 and G3. Otherwise, the interlocking between STSs will be in
disorder.
● Put the interlock keys between STSs on key rings according to the cascading diagram.
For the same MV cable, put the key 2 in cabinet G3 and the key 1 in cabinet G1 on the
same key ring.
● For the end STS farthest from the booster station, if cabinet G3 is configured, turn on
the grounding switch of cabinet G3, remove the key, and give the key to the O&M
personnel.

5.2.1 Cabinet G1 Without a Load Switch (DCV or DVC)


Switch operation process: Cabinet G1 in STS1 closest to the booster station needs
to be interlocked with the grounding switch of the outgoing cable cabinet
connected to the booster station. After turning on the grounding switch of the
outgoing cable cabinet at the booster station, take out the key to the cable room
door of cabinet G1. After the key is returned, you can turn off the grounding
switch of the outgoing cable cabinet.

Step 1 Mechanical lock K1 is configured at the operation hole of the cable room door of
cabinet G1. After the K1 key is inserted, you can open the door. You can remove
the K1 key only after the door is closed.
Step 2 Mechanical lock (not a padlock) K2 is configured at the operation hole of the
grounding switch in cabinet G3. After the K2 key is inserted, you can turn on or off
the grounding switch. You can remove the K2 key only after the grounding switch
is turned on.

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Installation Guide 5 Operating Components

Step 3 Based on the hand-in-hand connection diagram of the STSs obtained from the
customer, put the K2 key of cabinet G3 in STS 1 and the K1 key of cabinet G1 in
STS 2 on the same key ring. Mark the STS and switch numbers on the labels. The
operations for STS 2 and STS 3 are similar. Turn on the grounding switch of
cabinet G3 in the last STS. Remove the K2 key and hand it over to the O&M
personnel.
Step 4 For the first STS closest to the booster station, the key to the cable room door of
cabinet G1 needs to be interlocked with the outgoing cable knife switch of the
booster station. The interlocking logic is the same as that of STSs.
Step 5 If the grounding switch does not have the interlocking function, close the cable
room door of cabinet G1 and remove the key. Then hand the key over to the O&M
personnel for proper storage. According to the requirements, interlock the
grounding switch of the booster station with the cable room door of cabinet G1 of
the first STS to ensure operation safety.

Figure 5-7 Interlocking between STSs (cabinet G2 in the middle, DVC)

Figure 5-8 Interlocking between STSs (cabinet G2 on the right, DCV)

----End

5.2.2 Cabinet G1 with a Load Switch (CCV or CVC)


Switch operation process: Cabinet G1 in STS1 closest to the booster station needs
to be interlocked with the grounding switch of the outgoing cable cabinet

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JUPITER-(3000K, 6000K, 9000K)-H1 Smart
Transformer Station
Installation Guide 5 Operating Components

connected to the booster station. After turning on the grounding switch of the
outgoing cable cabinet of the booster station, take out the interlock key K1 of the
grounding switch of cabinet G1. After the grounding switch of cabinet G1 is
turned off, take out the K1 key and return it to the corresponding outgoing cable
cabinet of the booster station. Then, you can unlock the grounding switch of the
outgoing cable cabinet of the booster station and turn off the grounding switch.

Step 1 Mechanical lock K1 is configured for the grounding switch of cabinet G1. After the
K1 key is inserted, you can turn on the grounding switch and open the door of the
cable room. You can remove the K1 key only after the door of the cable room is
closed and the grounding switch is turned off.
Step 2 Mechanical lock (not a padlock) K2 is configured at the operation hole of the
grounding switch in cabinet G3. After the K2 key is inserted, you can turn on or off
the grounding switch. You can remove the K2 key only after the grounding switch
is turned on.
Step 3 Based on the hand-in-hand connection diagram of the STSs obtained from the
customer, put the K2 key of cabinet G3 in STS 1 and the K1 key of cabinet G1 in
STS 2 on the same key ring. Mark the STS and switch numbers on the labels. The
operations for STS 2 and STS 3 are similar. Turn on the grounding switch of
cabinet G3 in the last STS. Remove the K2 key and hand it over to the O&M
personnel.
Step 4 For the first STS closest to the booster station, the interlock key K1 to the
grounding switch of cabinet G1 needs to be interlocked with the outgoing cable
knife switch of the booster station. The interlocking logic is the same as that of
STSs.
Step 5 If the grounding switch does not have the interlocking function, turn off the
grounding switch of cabinet G1 and remove the interlock key K1. Then hand the
key over to the O&M personnel for proper storage. According to the requirements,
interlock the grounding switch of the booster station with that of cabinet G1 of
the first STS to ensure operation safety.

Figure 5-9 Interlocking between STSs (cabinet G2 in the middle, CVC)

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Transformer Station
Installation Guide 5 Operating Components

Figure 5-10 Interlocking between STSs (cabinet G2 on the right, CCV)

----End

5.3 Operating the Pressure Release Valve


● If a transformer is faulty, a large amount of gas is generated, and the pressure
of the insulation oil increases sharply. When the certain threshold is reached,
the transformer oil is discharged and the internal pressure of the transformer
decreases to a normal value. At the same time, a signal is sent to trip the
circuit breaker in the ring main unit.
● The pressure release valve can be operated in two ways. Choose one
depending on the situation.

Figure 5-11 Installation position of the pressure release valve

5.3.1 Removing the Fuse Link of the Pressure Release Valve


Step 1 Remove the fuse link of the pressure release valve.

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JUPITER-(3000K, 6000K, 9000K)-H1 Smart
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Installation Guide 5 Operating Components

Figure 5-12 Removing the fuse link

----End

5.3.2 Installing the Rainproof Canopy for the Pressure Release


Valve
Step 1 Remove the cover from the pressure release valve.
Step 2 Install the rainproof canopy delivered with the STS on the pressure release valve.

Figure 5-13 Installing the rainproof canopy for the pressure release valve

----End

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JUPITER-(3000K, 6000K, 9000K)-H1 Smart
Transformer Station
Installation Guide 5 Operating Components

5.4 Operating an Oil Temperature Indicator


Context
● Measures and controls the temperature of the top layer of transformer oil.
● Displays the top layer of transformer oil in real time and issues alarms and
trip signals through the built-in temperature control switch.

Figure 5-14 Position of the oil temperature indicator

Procedure
Step 1 Rotate the cover counterclockwise to remove the glass cover.
Step 2 Take out the foam.
Step 3 Rotate the cover clockwise to reinstall the glass cover. Ensure that the white
pointer is on the left and the red pointer is on the right.
Step 4 Rotate the knob to put the red and white pointers together.

Figure 5-15 Operating an oil temperature indicator

----End

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JUPITER-(3000K, 6000K, 9000K)-H1 Smart
Transformer Station
Installation Guide 5 Operating Components

5.5 (Optional) Operating a Winding Thermostat


Context
● The winding thermostat is an optional component. It measures and controls
the transformer winding temperature through thermal simulation by
measuring the top oil temperature.
● The transformer winding temperature is displayed through thermal
simulation technology, and the alarm and trip signals are transmitted
through the temperature control switch.

Figure 5-16 Position of a winding thermostat

Procedure
Step 1 Rotate the cover counterclockwise to remove the glass cover.

Step 2 Take out the foam.

Step 3 Rotate the cover clockwise to reinstall the glass cover. Ensure that the white
pointer is on the left and the red pointer is on the right.

Step 4 Rotate the knob to put the red and white pointers together.

Figure 5-17 Operating a winding thermostat

----End

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JUPITER-(3000K, 6000K, 9000K)-H1 Smart
Transformer Station
Installation Guide 5 Operating Components

5.6 (Optional) Installing a Lightning Arrester for the


Ring Main Unit

DANGER

Do not install a lightning arrester in thunderstorms, sandstorms, or dusty days.

NOTE

All figures in this section use a lightning arrester for the 36 kV ring main unit as an
example and are for reference only. For details about the installation procedure, see the
installation guide delivered with the lightning arrester.

Procedure
Step 1 Remove the rear plug from the front T-shaped connector of the ring main unit.

Figure 5-18 Removing the rear plug from a connector

Step 2 For a ring main unit with the voltage level higher than 36 kV, remove the internal
nut from the connector.

Figure 5-19 Removing the nut from a connector (for a ring main unit with the
voltage level higher than 36 kV)

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Installation Guide 5 Operating Components

Step 3 Install the conductive pole assembly to the connector.

Figure 5-20 Installing a conductive pole assembly

Step 4 Install the lightning arrester.

Figure 5-21 Installing a lightning arrester

NOTE

Use a detergent to clean the insulation surface of the lightning arrester. After the detergent
is volatilized, evenly apply the silicon grease.

Step 5 Tighten the nut on the conductive pole assembly.

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Installation Guide 5 Operating Components

Figure 5-22 Tightening a nut

Step 6 Install the insulation plug and rubber cap.

Figure 5-23 Installing the insulation plug and rubber cap

NOTE

Use a detergent to clean the insulation plug. After the detergent is volatilized, evenly apply
the silicon grease.

Step 7 Connect the PE cable of the lightning arrester and the copper braid to the main
ground bar.

Step 8 A support plate must be installed under the lightning arrester for a ring main unit
with the voltage level higher than 36 kV. The height of the support plate can be
adjusted.

----End

5.7 Installing a Dehydrating Breather


Context
A position for installing a dehydrating breather has been reserved in the STS.
Install a dehydrating breather of the correct type based on configuration.

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Installation Guide 5 Operating Components

Figure 5-24 Installation position of a dehydrating breather

Procedure
Step 1 Remove the flange cover from the installation position for the dehydrating
breather.
Step 2 Secure the dehydrating breather.

NOTICE

There is a sealing washer between the flange cover and the dehydrating breather.
When tightening the bolt, ensure that the sealing washer is 1/4 compressed in
height.

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JUPITER-(3000K, 6000K, 9000K)-H1 Smart
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Installation Guide 5 Operating Components

Figure 5-25 Securing the dehydrating breather

Step 3 Remove the end cover from the dehydrating breather.


Step 4 Add transformer oil to the cover of the dehydrating breather and reinstall the
cover.

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Installation Guide 5 Operating Components

Figure 5-26 Securing the end cover

----End

5.8 (Optional) Installing a Maintenance-Free


Dehydrating Breather
Context
A position for installing a dehydrating breather has been reserved in the STS.
Install a dehydrating breather of the correct type based on configuration.

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Installation Guide 5 Operating Components

Figure 5-27 Installation position of a maintenance-free dehydrating breather

Procedure
Step 1 Remove the flange cover from the installation position for the dehydrating
breather.

Step 2 Secure the maintenance-free dehydrating breather using the bolts and nuts
delivered with it.

Figure 5-28 Installing a maintenance-free dehydrating breather

Step 3 Adjust the position of the dehydrating breather to ensure that its maintenance
compartment door faces the operator.

Step 4 Tighten the locking nut of the dehydrating breather.

Step 5 (Optional) Remove the dustproof cover from the bottom of the dehydrating
absorber.

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Installation Guide 5 Operating Components

Figure 5-29 Adjusting the position of a dehydrating breather

Step 6 Install a PE cable for the dehydrating breather. Apply silicone grease or paint on
the ground terminal to protect it against corrosion.

Figure 5-30 Installing a PE cable

Step 7 Open the maintenance compartment door of the dehydrating breather, and
connect the reserved cables to the corresponding ports in the compartment.

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Installation Guide 5 Operating Components

Figure 5-31 Connecting cables

Step 8 Close the maintenance compartment door.

----End

5.9 (Optional) Installing Alarm Beacons

CAUTION

The voltage of an alarm beacon is 220 V. Do not operate the alarm beacon with
power on.

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Installation Guide 5 Operating Components

Figure 5-32 Installation position of alarm beacons

Procedure
Step 1 Take the reserved alarm beacon cables out of the STS through waterproof
connectors.

Figure 5-33 Installing an alarm beacon

Step 2 Open the front covers of the alarm beacons, and connect wires inside the alarm
beacons according to Figure 5-34 or Figure 5-35.

Figure 5-34 Connecting wires inside an alarm beacon (1EH)

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Figure 5-35 Connecting wires inside an alarm beacon (2EH)

Step 3 Close the front covers of the alarm beacons.

----End

5.10 (Optional) Installing an MBUS CCO


Context
If the JUPITER-9000K-H1 is configured with an MBUS central coordinator (CCO),
perform the following operations to install it.

NOTE

Cables are delivered with the product.

Figure 5-36 SmartMBUS CCO installation position

Procedure
Step 1 Enter the LV room and remove the sealing plate from the LV cabinet.
Step 2 Install the CCO using mounting ears.

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Figure 5-37 Installing a CCO using mounting ears

Step 3 Connect the PE cable for the SmartMBUS CCO.

Figure 5-38 Connecting a PE cable

Step 4 Connect the PWR power cable.

Figure 5-39 Connecting a PWR power cable

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Step 5 Connect AC power cables.

Figure 5-40 Connecting AC power cables

Step 6 Connect the FE communications cable. Connect one end of the FE


communications cable to the ETH port on the SmartMBUS CCO, and connect the
other end to the GE2 port on the SmartModule.

Figure 5-41 Connecting an FE communications cable

----End

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Installation Guide 6 STS Insulation Tests

6 STS Insulation Tests

The STS insulation tests cover the transformer MV side, ring main unit,
transformer LV side, bus on the LV side, and auxiliary loop. For details, see
JUPITER-(3000K, 6000K, 9000K)-H1 Smart Transformer Station User Manual.

NOTE

Perform insulation tests on the transformer MV side and ring main unit before connecting
incoming cables and sealing cable holes.

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Installation Guide 7 Electrical Connections

7 Electrical Connections

Precautions

DANGER

Before connecting cables, ensure that the upstream and downstream switches of
the STS are turned off, and that the STS is not energized. Otherwise, the high
voltage of the STS may result in electric shocks.

WARNING

● The device damage caused by incorrect cable connections is beyond the


warranty scope.
● Only qualified electricians can perform operations about electrical connections.
● Wear proper PPE at all time when connecting cables.
● Before connecting cables to ports, leave enough slack to reduce the tension on
the cables and prevent poor cable connection.

NOTE

The cable colors shown in the electrical connection diagrams provided in this chapter are
for reference only. Select cables in accordance with local cable specifications (green-and-
yellow cables are only used for protective earthing).

Wiring Requirements
● Cables should be arranged neatly and the cable insulation layer should be
intact.
● The cable connectors prepared onsite must be secure, reliable, neat, and
comply with relevant regulations.
● Power cables, ground cables, and signal cables should be securely and reliably
connected in conformity with wiring regulations.

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● Power cables should be routed according to the requirements for routing


strong-current and weak-current cables and in compliance with the cable
routing plan. Power cables and signal cables should be bound separately.
● Both ends of cables should be marked with a label that is easy to understand
and faces outward.
● Cable ties should be neatly cut without sharp burs, evenly distributed, bound
to a proper strength, and fastened towards the same direction.
● The bundled cables should be close to each other, straight, and neat.
● The redundant cables should be coiled neatly for identification.
● Cables should not be overly bent to avoid damage the cable cores.
● Cables should not be tied where they bend.

7.1 Preparing Cables

NOTICE

● Cables should have sufficient current-carrying capacity and should not be


overloaded.
● Cables with the same functions should be of the same specifications and type.

Figure 7-1 Cable connections in a PV-only scenario (The equipment in the dotted
box is optional.)

(A) Side view of the STS LV (B) Front view of the STS (C) Side view of the STS MV
cabinet room

(D) Inverter (E) AC switch box (optional) (F) UPS

(G) SACU (H) Tracker system (I) Load

(J) Power grid (K) STS -

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Table 7-1 Cable description


No. Cable Type Cross-Sectional Outer Diameter Source
Area

1 PE cable Single-core outdoor 50–240 mm2 10–32 mm Prepared by


copper cable, M12 the
screw, and OT/DT customer
terminal

2 AC input Single-core or three- 50–400 mm2 Single-core: 16– Prepared by


power core outdoor copper/ 35 mm the
cablea copper-clad Three-core: 16– customer
aluminum/aluminum 72 mm
alloy cable and M12
OT/DT terminal

3 UPS cable - - - Delivered


bundle with the
UPS

4 SACU cable - - - Delivered


bundle with the
product

5 (Optional) Three-core or four- 2.5–16 mm2 10–32 mm Prepared by


Tracker core outdoor copper the
system cable customer
power cable

6 (Optional) Two-core or three- 2.5–10 mm2 6–20 mm Prepared by


Power cable core outdoor copper the
for cable customer
customer
equipment
onsite

7 Cabinet G1 Single-core or three- Single core: 70– Single-core: 30– Prepared by


cableb core outdoor copper/ 630 mm2 70 mm the
copper-clad Three-core: 70– Three-core: 30– customer
aluminum/aluminum 120 mm
8 Cabinet G3 300 mm2 Prepared by
alloy cable and
cableb separable shielded the
cable connector customer

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No. Cable Type Cross-Sectional Outer Diameter Source


Area

Note a: AC input power cables can be 300 mm2 and 400 mm2 single-core cables under the
following conditions.
● Outer diameter of a single-core cable ≤ 35 mm
● Dimensions of a wiring terminal: width ≤ 43 mm; length ≤ 136.5 mm; outer diameter of the
crimping tube ≤ 37 mm
Note b: The restrictions between the cable diameter and voltage level of the ring main unit are as
follows:
● For a single-core cable, if the voltage level is higher than 23 kV, the maximum cable diameter
is 70 mm; if the voltage is lower than 23 kV, the maximum cable diameter is 65 mm.
● For a three-core cable, if the voltage level is higher than 23 kV, the maximum cable diameter is
120 mm; if the voltage is lower than 23 kV, the maximum cable diameter is 105 mm.

7.2 Connecting the STS to the Ground Grid


Grounding Requirements
● The ground grid should be constructed underground around the STS. The
grounding should comply with the local regulations on electrical safety.
● Do not connect protective devices such as fuses and switches to the ground
grid.
● You are advised to use a copper PE cable to connect the main ground bar in
the LV room to the ground grid. Steel plates are not recommended for
connection. If only steel plates can be used for connection, contact technical
personnel for additional remedial measures.

Procedure
NOTE

The appearance of the STS varies with the model, but the procedure for connecting a PE
cable is the same. This document uses one type of the STS appearance as an example to
describe how to connect a PE cable.

Step 1 Enter the LV room, remove the panel, and connect the main ground bar in the LV
room to the ground grid.

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Figure 7-2 Connecting the main ground bar in the LV room to the ground grid

----End

Follow-up Procedure
To enhance the corrosion resistance of a ground terminal, apply silicone grease or
paint on it after connecting the PE cable.

7.3 Connecting AC Input Power Cables


Requirements for OT/DT Terminals
● If a copper cable is used, use copper wiring terminals.
● If a copper-clad aluminum cable is used, use copper wiring terminals.
● If an aluminum alloy cable is used, use copper-to-aluminum wiring terminals,
or aluminum wiring terminals along with copper-to-aluminum washers.

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NOTICE

● The cable material must comply with local regulations and standards.
● Do not connect aluminum wiring terminals to the AC terminal block. Otherwise
electrochemical corrosion may occur, affecting the reliability of cable
connections.
● Comply with the IEC 61238-1 requirements when using copper-to-aluminum
wiring terminals, or aluminum wiring terminals along with copper-to-
aluminum washers.
● Do not mix up the aluminum and copper sides of the copper-to-aluminum
washers. Ensure that the aluminum side of the washer contacts the aluminum
wiring terminal, and the copper side contacts the AC terminal block.

Figure 7-3 Requirements for OT/DT terminals

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Figure 7-4 Dimensions of an AC terminal block

Procedure
Step 1 Connect AC input power cables.

NOTICE

● The screw assembly whose model is subject to the delivery should be tightened
according to the corresponding standard torque.
● Partially tighten the nuts of the AC input power cables to a torque of 5 N·m
when securing the cables.
● The wiring terminal must be installed with heat-shrink tubing at the crimping
area of the cable conductor to ensure that the electrical clearance between the
conductors is greater than 20 mm.
● AC input power cables should be laid out according to the design, routed to the
wiring positions on the corresponding switches, and labeled.
● After the AC input power cables are connected, wrap the cable connection
positions under MCCBs with insulation sleeves.

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Figure 7-5 Connecting an AC input power cable

(1) Screw assembly (2) Copper bar (3) Wiring terminal

(4) Nut (5) Flat washer (6) Spring washer

Step 2 Seal the cable holes at the bottom with sealing putty.

----End

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7.4 Connecting AC Output Power Cables

NOTICE

● The door of the power cable room of the ring main unit is interlocked with the
grounding switch. The door can be opened only when the grounding switch is
turned on.
● When connecting the incoming cables, ensure that the grounding switch of the
upstream outgoing cable cabinet is turned on. After connecting cables, ensure
that the grounding switch of cabinet G1 in the ring main unit of the STS is
turned off.
● Before turning on the grounding switch of cabinet G1, turn off the switch in the
upstream cabinet G3.
● If multiple STSs are cascaded, cabinet G3 of the last STS should be installed
with insulation plugs by the Engineering, Procurement, Construction (EPC)
party.
● Route cables to corresponding positions according to the design and label the
cables.
● If the foundation is too high to connect cables, the customer needs to add a
construction platform to facilitate cable connections.
● If the outer diameter of a cable is small, fill the removed insulation layer
between the cable clip and the cable to ensure that the cable is securely
connected. If the cables are not securely connected, the ring main unit may be
damaged, causing gas leakage.

Procedure
Step 1 Cut a cable inlet according to the cross-sectional area of the cable.

Step 2 Prepare terminals and secure them by referring to the installation guide to the
split-type shielded cable connector.

Figure 7-6 Connecting an AC output power cable (a single STS)

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Figure 7-7 Connecting AC output power cables (for STS cascading when cabinet
G2 is on the right (CCV or DCV))

Figure 7-8 Connecting AC output power cables (for STS cascading when cabinet
G2 is in the middle (CVC or DVC))

NOTE

The cable room of the load switch cabinet supports the access of two rows of cables. The
actual situation may vary.

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Figure 7-9 Connecting two rows of cables

Step 3 Fill the rubber insulation layer removed when preparing the cables between the
cables and the cable clips to ensure that the cables are securely connected.

Figure 7-10 Securing cables

NOTE

If the cables are not securely connected, the ring main unit may be damaged, causing gas
leakage.

Step 4 Seal the bottom cable hole using sealing putty, clear foreign objects in the cable
room, and close the door.

----End

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7.5 Connecting Cables to an SACU


NOTE

● The installation position of an SACU is reserved outside the MV room.


● The cables of the SACU have been reserved on auxiliary transformer side in the MV
room before delivery.

7.5.1 PV-Only Scenario


Step 1 Install the SACU.

Figure 7-11 Installing an SACU

Step 2 Connect a PE cable.

Figure 7-12 Connecting a PE cable

Step 3 Connect three-phase AC power cables.

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WARNING

● For the SACU that houses two PID modules, connect the three-phase AC power
cable of the first route to the FU01 switch, and the corresponding functional
earthing cable to the FE01 port on the functional earthing bar. Connect the
three-phase AC power cable of the second route to the FU02 switch, and the
corresponding functional earthing cable to the FE02 port on the functional
earthing bar.
● Do not mix up the cable to the FE01 port with the cable to the FE02 port.

Figure 7-13 Connecting three-phase AC power cables

Step 4 Connect the FE communications cables.


1. Prepare the network cables.

Figure 7-14 Preparing an RJ45 connector

(1) White-and-orange (2) Orange (3) White-and-green (4) Blue

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(5) White-and-blue (6) Green (7) White-and-brown (8) Brown

NOTE

Verify that the network cables function properly using a network cable tester.
2. Connect the communications cable of the STS main control module to the
LAN port on the SmartLogger3000, any GE port on the SmartModule, or any
FE port on the Ethernet switch.

Figure 7-15 Connecting the communications cable of the STS main control
module (to the SmartLogger3000)

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Figure 7-16 Connecting the communications cable of the STS main control
module (to the SmartModule)

Figure 7-17 Connecting the communications cable of the STS main control
module (to the Ethernet switch)

3. (Optional) Connect the CCO communications cable in the LV room to any GE


port on the SmartModule or any FE port on the Ethernet switch.

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Figure 7-18 Connecting the CCO communications cable (to the


SmartModule)

Figure 7-19 Connecting the CCO communications cable (to the Ethernet
switch)

4. Bind the cables.


Step 5 Connect the single-phase AC power cable. Insulate the unused cable terminals and
bind them in the cable holder.

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Figure 7-20 Connecting a single-phase AC power cable

Step 6 Seal the cable holes with sealing putty.

----End

7.6 (Optional) Connecting Cables to a UPS


You have obtained the UPS and its auxiliary materials. Check that the quantity and
model of the following materials are correct based on the UPS packing list.

Table 7-2 Material list


No. Component BOM Number

1 Power supply unit (PSU) 02312NGM-001

2 Energy storage module 01074797


(ESM)

3 PE cable of the PSU (16 25030429


mm2)

4 AC input power cable 25030386

5 DC output power cable 25030674

6 Signal cable between the 04080342


UPS and the SACU

7 Power cable 04152816

8 Signal cable between the 04080441


PSU and the ESM

9 PE cable between the PSU 04151857


and the ESM (10 mm2)

10 Wall mounting bracket 21153226

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No. Component BOM Number

11 Fitting bag (including 02231YSG


terminals, labels, tubing,
and cable ties)

12 Inverter module 09021532

13 Dual power supply 09021534


automatic transfer switch
(ATS)

7.6.1 Installing an Inverter Module


Context
The inverter module is installed in the MV room, and the terminal block for cable
connection is preinstalled in the installation position.

Procedure
Step 1 Remove the cables from the terminal block.
Step 2 Remove the terminal block.

Figure 7-21 Removing a terminal block

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Step 3 Install an inverter module.

Figure 7-22 Installing an inverter module

Step 4 Connect the cables to the inverter module based on the cable labels.

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Figure 7-23 Connecting cables

----End

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7.6.2 Installing an ATS


Context
The ATS is installed in the auxiliary power distribution box in the MV room, and
the terminal block for cable connection is preinstalled in the installation position.

Procedure
Step 1 Remove the cables from the terminal block.
Step 2 Remove the terminal block.
NOTE

The terminal block consists of multiple blocks. The following describes how to remove one.

Figure 7-24 Removing a terminal block

Step 3 Install an ATS.

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Figure 7-25 Installing an ATS

Step 4 Connect the cables to the ATS based on the cable labels.

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Figure 7-26 Connecting cables

----End

7.6.3 Installing a UPS


Step 1 Install a UPS.

NOTICE

The screws are delivered with the STS.

1. Install the mounting bracket.

Figure 7-27 Installing a mounting bracket

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2. Install the ESM on the outer wall of the STS.

Figure 7-28 Installing an ESM

3. Install the connecting kit and install the PSU on the ESM.

Figure 7-29 Installing a PSU

4. Install the connecting plate.

Figure 7-30 Installing a connecting plate

----End

7.6.4 Connecting Cables


Step 1 Connect PE cables.

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Figure 7-31 Connecting PE cables

Step 2 Connect the cables between the PSU and the ESM.
NOTE

Before connecting cables, remove the quick connector from the BAT1 port on the ESM.

Figure 7-32 Connecting cables

Step 3 Connect AC and DC power cables.

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Figure 7-33 Connecting AC and DC power cables

Step 4 Connect the signal cable for the SACU. Insulate the unused cable terminals and
bind them in the cable holder.
NOTE

The 485_TX and 485_RX cables do not need to be connected.

Figure 7-34 Connecting a signal cable for the SACU

NOTE

Check the following items after the UPS is installed:


● The ATS is set to Auto, and the knob of the ATS is set to Source A.
● The switch of the inverter module in the MV room is turned on, and the inverter module
works properly.

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Figure 7-35 Position of an inverter module

----End

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Installation Guide 8 Verifying the Installation and Cable Connections

8 Verifying the Installation and Cable


Connections

No. Acceptance criteria

1 All onsite components are installed correctly and securely.

2 All switches are OFF.

3 All cables are connected correctly and securely.

4 All screws are tightened.

5 Unused cable holes are covered with waterproof caps.

6 The cable holes in use are sealed.

7 The installation space is proper, and the installation environment


is clean and tidy.

8 All doors of the STS are closed and properly locked.

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Installation Guide 9 Power-On

9 Power-On

The STS power-on process includes powering on the auxiliary loop, SACU, and the
low-voltage loop. For details, see JUPITER-(3000K, 6000K, 9000K)-H1 Smart
Transformer Station User Manual.

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Installation Guide 10 SmartLogger Web-based Deployment

10 SmartLogger Web-based
Deployment

Prerequisites
1. The commissioning equipment is available onsite.
2. The system is powered on and alarms are cleared.
3. All devices onsite have been commissioned.
4. Before the deployment, wait until the air conditioner adjusts the temperature
inside the cabinet and the temperature of batteries to the specified
temperature range (5°C to 45°C).
NOTE

The screenshots in this document correspond to SmartLogger V300R023C00 and are


for reference only.

10.1 Preparations and WebUI Login


Prerequisites
● The operating system of Windows 7 or later is supported.
● Browser: Chrome 52, Firefox 58, or Internet Explorer 9, or a later version is
recommended.

Procedure
Step 1 Connect the network cable between the network port of the PC and the WAN or
LAN port of the SmartLogger.

Step 2 Set the IP address for the PC on the same network segment as the SmartLogger IP
address.

Connected Item SmartLogger Example PC


Port Default Value Setting

LAN port IP address 192.168.8.10 192.168.8.11

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Connected Item SmartLogger Example PC


Port Default Value Setting

Subnet mask 255.255.255.0 255.255.255.0

Default gateway 192.168.8.1 192.168.8.1

WAN port IP address 192.168.0.10 192.168.0.11

Subnet mask 255.255.255.0 255.255.255.0

Default gateway 192.168.0.1 192.168.0.1

NOTE

● When the IP address of the WAN port is in the network segment from 192.168.8.1 to
192.168.8.255, set the default gateway to 192.168.8.1 and the IP address of the LAN
port to 192.168.3.10. If the connected port is a LAN port, you need to adjust the
network configuration of the PC.
● It is recommended that the PC be connected to the LAN port of the SmartLogger or the
GE port of the SmartModule. When the PC is connected to the GE port of the
SmartModule, adjust the network configuration of the PC to the configuration mode
when the PC is connected to the LAN port of the SmartLogger.

Step 3 Set LAN parameters.

NOTICE

● If the SmartLogger is connected to a local area network (LAN) and a proxy


server has been set, you need to cancel the proxy server settings.
● If the SmartLogger is connected to the Internet and the PC is connected to the
LAN, do not cancel the proxy server settings.

1. Open Internet Explorer.


2. Choose Tools > Internet Options.
3. Click the Connections tab and then click LAN settings.
4. Clear Use a proxy server for your LAN.

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Figure 10-1 LAN settings

5. Click OK.

Step 4 Log in to the SmartLogger WebUI.


1. In the address box of a browser, enter https://XX.XX.XX.XX (XX.XX.XX.XX is the
IP address of the SmartLogger) and press Enter. The login page is displayed. If
you log in to the WebUI for the first time, a security risk warning is displayed.
Click Continue to this website to log in to the WebUI.
NOTE

– It is recommended that users use their own certificates. If the certificate is not
replaced, the security risk warning will be displayed during each login.
– After logging in to the WebUI, you can import a certificate under Maintenance >
Security Settings > Network Security Certificate.
– The imported security certificate needs to be bound to the SmartLogger IP address.
Otherwise, the security risk warning will still be displayed during login.

Figure 10-2 Security risk warning

2. Specify Language, User Name, and Password, and click Log In.

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Figure 10-3 Login page (Initial login when the user name is displayed as
admin)

NOTE

In this scenario, you need to update the software version to SmartLogger


V300R023C00 or later.

Parameter Description

Language Set this parameter as required.

User Name Default value: admin

Password – The initial password is Changeme.


– Use the initial password upon first power-on
and change it immediately after login. Then,
use the new password to log in again.

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Figure 10-4 Login page (Initial login when the user name is null)

NOTE

In this scenario, the software version is SmartLogger V300R023C00 or later.

Parameter Description

Language Set this parameter as required.

User Name Log in as installer.

Password Set the login password as prompted.

NOTE

– Protect the password by changing it periodically, and keep it secure. If you lose the
password, the device must be restored to its factory settings. Huawei will not be
held liable for any losses resulting from improper password management.
– You will be locked out for 10 minutes after five failed password attempts in five
minutes.
– A dialog box with recent login information is displayed after login. Click OK.

----End

Follow-up Procedure
If any page is blank or a menu cannot be accessed after you log in to the WebUI,
clear the cache, refresh the page, or log in again.

10.2 Upgrading Software

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Installation Guide 10 SmartLogger Web-based Deployment

10.2.1 Upgrading the SmartLogger

Checking the SmartLogger Software Version


Step 1 Choose Monitoring > Logger(Local) > About and check that the software version
is SmartLogger V300R023C00 or later.

Figure 10-5 Checking the SmartLogger Software Version

----End

Upgrading the SmartLogger


NOTE

● If the SmartLogger software version is not SmartLogger V300R023C00 or later, upgrade


the SmartLogger.
● Obtain the SmartLogger upgrade package from the Company.

Step 1 Choose Maintenance > Software Upgrade, upload the SmartLogger upgrade
package, select the target device, and upgrade the SmartLogger.

Figure 10-6 Upgrading the SmartLogger

Step 2 After the software upgrade is complete, the SmartLogger automatically restarts.
Log in to the SmartLogger WebUI again 3 minutes later.
● Method 1: Log in as admin using your new password.
● Method 2: Log in as installer using your app login password (the initial
password is 00000a).

----End

10.2.2 Upgrading the STS


NOTE

Obtain the STS upgrade package from the Company.

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Installation Guide 10 SmartLogger Web-based Deployment

Step 1 Choose Maintenance > Software Upgrade, upload the STS upgrade package,
select the target device, and upgrade the STS.

Figure 10-7 Software upgrade

Step 2 After the software is upgraded, the STS automatically restarts. Check the software
in 3 minutes.

----End

10.3 Connecting the STS


Choose Maintenance > Device Access > Auto Search and connect the STS.

10.4 STS Parameter Settings


STS parameters have been configured based on the configuration table before
delivery and do not need to be manually configured. To modify specific
parameters, see JUPITER-(3000K, 6000K, 9000K)-H1 Smart Transformer Station
User Manual.

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Installation Guide A FAQ

A FAQ

A.1 How Do I Repair Paint Damage on the Container?


Prerequisites
● Do not apply paint in bad weather, such as rain, snow, strong wind, and
sandstorm, when there is no shelter outdoors.
● You have prepared the required paint that matches the color palette delivered
with equipment.

Paint Repair
The container should be intact. If paint has flaked off in a specific area, repaint
that area.

NOTE

Check the paint damage on the container and prepare appropriate tools and materials. The
number of materials depends on site requirements.

Table A-1 Paint repair

Paint Damage Tools and Procedure Description


Materials

Slight scratch Spray paint or Steps 1, 2, 4, and 1. For the color of


(steel base paint, brush 5 the finish coat
material not (required for (acrylic acid
exposed) repainting a small paint), see the
area), fine delivered color
sandpaper, palette and
anhydrous Pantone
alcohol, cotton number
cloth, and specified on it.
painting gun 2. For a few
(required for smudges,

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Installation Guide A FAQ

Paint Damage Tools and Procedure Description


Materials

Smudges and rust repainting a large scratches, or


that cannot be area) rust, manual
wiped off paint spraying
or brushing is
Deep scratch Spray paint or Steps 1, 2, 3, 4, recommended.
(primer damaged, paint, zinc-rich and 5
3. For many
steel base primer, brush
scratches or
material exposed) (required for
large-area
repainting a small
smudges and
area), fine
rust, use a
sandpaper,
painting gun to
anhydrous
spray paint.
alcohol, cotton
cloth, painting 4. The paint
gun (required for coating should
repainting a large be thin and
area) even. Paint
drops are
Logo and pattern If a logo or pattern is damaged, prohibited on
damage provide the logo size and color the coating.
number. Seek help from the local The surface
advertisement coating supplier to should be
formulate a repair solution based on smooth.
the logo size, color, and damage. 5. Leave the
repainted area
Dent 1. If a dent is less than 100 mm2 in
for about 30
area and less than 3 mm in depth,
minutes before
fill the dent with Poly-Putty base
performing any
and then perform the same
further
operations as those for processing
operation.
deep scratches.
2. If a dent is greater than 100 mm2 in
area or greater than 3 mm in
depth, ask the local supplier for an
appropriate repainting solution.

Procedure
Step 1 Gently polish the damaged areas using fine sandpaper to remove smudges or rust.

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Installation Guide A FAQ

Figure A-1 Polishing a damaged area using sandpaper

Step 2 Dip a piece of cotton cloth into anhydrous alcohol and wipe the polished or
damaged area to remove the dirt and dust. Then wipe off the alcohol with a clean
and dry cotton cloth.

Figure A-2 Wiping a polished or damaged area using anhydrous alcohol

Step 3 Paint zinc-rich primer on the damaged coat using a brush or painting gun.

NOTICE

● If the base material is exposed in the area to be repaired, apply epoxy zinc-rich
primer, wait until the paint has dried, and then apply acrylic acid top coating.
● Select epoxy zinc-rich primer or acrylic acid top coating with a color the same
as the surface coating color of the equipment.

Step 4 Apply paint evenly to the damaged area based on the damage degree of the paint
using a spray bottle, brush, or painting gun until all damage traces are invisible.

NOTICE

● Ensure that the painting is thin, even, and smooth.


● In the case that a container pattern has different colors, to prevent undamaged
areas and those with different colors as the damaged area from being polluted
during repainting, cover such areas using white paper and adhesive tape before
repairing paint.

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Installation Guide A FAQ

Figure A-3 Repainting a damaged area

Step 5 Wait for 30 minutes and check whether the painting meets the requirements.
NOTE

● The color of the repainted area must be consistent with that of the surrounding area.
Use a colorimeter to measure the color difference (ΔE), which should be less than or
equal to 3. If a colorimeter is unavailable, ensure that there is no visible edge between
the repainted area and the surrounding area. The paint should also be free of bulges,
scratches, flaking, or cracks.
● If you choose to spray paint, it is recommended that you spray paint three times before
checking the result. If the color does not meet the requirements, paint more times until
the painting meets the requirements.

----End

Paint Supply Information

Table A-1 STS paint requirements

Item Requirement Item Requirement

Primer thickness 40 μm Primer type Epoxy zinc rich


paint

Intermediate coat 100 μm Intermediate coat Zinc-rich paint


thickness type

Top coat thickness 40 μm Color number of Obtain the color


the top coat number based on
the color plate
delivered with the
product.

NOTE

The following is a paint model list provided by Huawei. The list may be updated irregularly
and is for reference only. The price of paint and technical services shall be subject to local
price standards.

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Installation Guide A FAQ

Supplier Purpose Paint Model

Hempel Container coating Zinc-rich primer for pretreatment:


HEMPADUR ZINC (shopprimer) 1536C/
19830
Zinc-rich primer for the entire container:
HEMPADUR ZINC (on line) 1536C/19830
Intermediate coat: HEMPADUR FAST DRY
15560/12170
Top coat: HEMPATHANE 55210/17630
(RAL9003)

Logo Red: HEMPATHANE 55210/57200


(RAL3020)
Black: HEMPATHANE 55210-19990
(RAL9005)

CMP Container coating Zinc-rich primer for pretreatment: EPICON


ZINC SC B-2 M (SHOP PRIMER)
Zinc-rich primer for the entire container:
EPICON ZINC SC B-2 M (ON LINE ZINC)
Intermediate coat: EPICON SC PRIMER
GREY CSC-9107
Top coat: UNYMARINE SC FINISH WHITE
CSC-9205 (RAL-9003)

Logo Red: UNYMARINE SC MARKING RAL-3020


Black: UNYMARINE SC MARKING
RAL-9005

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Installation Guide B Acronyms and Abbreviations

B Acronyms and Abbreviations

A
ACB air circuit breaker

C
COM communication
CCO central coordinator

I
IMD insulation monitor device

L
LV low voltage

M
MBUS monitoring bus
MCCB molded case circuit breaker
MV medium voltage

P
PID potential induced degradation
PSU power supply unit

S
SACU smart array controller
Smart PCS smart power control system
STS smart transformer station

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Installation Guide B Acronyms and Abbreviations

T
TR transformer

U
UPS uninterruptible power system

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