Installation Guide: JUPITER - (3000K, 6000K, 9000K) - H1 Smart Transformer Station
Installation Guide: JUPITER - (3000K, 6000K, 9000K) - H1 Smart Transformer Station
Installation Guide: JUPITER - (3000K, 6000K, 9000K) - H1 Smart Transformer Station
Transformer Station
Installation Guide
Issue 01
Date 2023-01-30
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Notice
The purchased products, services and features are stipulated by the contract made between Huawei and
the customer. All or part of the products, services and features described in this document may not be
within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements,
information, and recommendations in this document are provided "AS IS" without warranties, guarantees
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recommendations in this document do not constitute a warranty of any kind, express or implied.
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Purpose
This document describes how to install the JUPITER-3000K-H1, JUPITER-6000K-H1,
and JUPITER-9000K-H1 Smart Transformer Stations (also referred to as the STS).
Before installing an STS, read through this document to understand the safety
precautions and get familiar with the functions and features of the STS.
Figures used in this document are for reference only.
Intended Audience
This document is intended for photovoltaic (PV) plant operating personnel and
qualified electricians.
Symbol Conventions
The symbols that may be found in this document are defined as follows.
Symbol Description
Symbol Description
Change History
Changes between document issues are cumulative. The latest document issue
contains all the changes in previous issues.
Issue 01 (2023-01-30)
This issue is used for first office application (FOA).
Contents
2 Product Overview.................................................................................................................. 14
2.1 Appearance............................................................................................................................................................................. 14
2.2 Components............................................................................................................................................................................ 18
3 Equipment Installation........................................................................................................ 19
3.1 Checking Before the Installation..................................................................................................................................... 19
3.2 Preparing Tools...................................................................................................................................................................... 19
3.3 Hoisting.................................................................................................................................................................................... 22
3.4 Hoisting Verification............................................................................................................................................................ 25
3.5 Securing a Container........................................................................................................................................................... 26
A FAQ........................................................................................................................................... 90
A.1 How Do I Repair Paint Damage on the Container?................................................................................................. 90
1 Safety Information
Statement
Before installing, operating, or maintaining the equipment, read this document,
strictly follow the instructions provided herein, and follow all the safety
instructions on the equipment and in this document.
Ensure that the equipment is used in environments that meet its design
specifications. Otherwise, the equipment may become faulty, and any resulting
malfunction, component damage, personal injury, or property damage will not be
covered under the warranty.
Comply with local laws and regulations during transportation, storage, installation,
operation, and maintenance.
The Company will not be liable for any consequences in any of the following
circumstances:
DANGER
Ensure that power is off during installation. Do not install or remove a cable with
power on. Transient contact between the core of the cable and the conductor will
cause electric arcs, sparks, fire, or explosion, which may result in personal injury.
DANGER
DANGER
DANGER
During operations, use dedicated insulated tools to prevent electric shocks or short
circuits. The dielectric withstanding voltage level must comply with local laws,
regulations, standards, and specifications.
WARNING
General Requirements
● Do not stop protective devices. Pay attention to the warnings, cautions, and
related precautionary measures in this document and on the equipment.
● If there is a likelihood of personal injury or equipment damage during
operations, immediately stop, report the case to the supervisor, and take
feasible protective measures.
● Do not power on the equipment before it is installed or confirmed by
professionals.
● Do not touch the power supply equipment directly or with conductors such as
damp objects. Before touching any conductor surface or terminal, measure
the voltage at the contact point to ensure that there is no risk of electric
shock.
● Do not touch operating equipment because the enclosure is hot.
● Do not touch a running fan with your hands, components, screws, tools, or
boards. Otherwise, personal injury or equipment damage may occur.
● In the case of a fire, immediately leave the building or the equipment area
and activate the fire alarm or call emergency services. Do not enter the
affected building or equipment area under any circumstances.
Personnel Requirements
● Only professionals and trained personnel are allowed to operate the
equipment.
– Professionals: personnel who are familiar with the working principles and
structure of the equipment, trained or experienced in equipment
operations and are clear of the sources and degree of various potential
hazards in equipment installation, operation, maintenance
– Trained personnel: personnel who are trained in technology and safety,
have required experience, are aware of possible hazards on themselves in
certain operations, and are able to take protective measures to minimize
the hazards on themselves and other people
● Personnel who plan to install or maintain the equipment must receive
adequate training, be able to correctly perform all operations, and understand
all necessary safety precautions and local relevant standards.
● Only qualified professionals or trained personnel are allowed to install,
operate, and maintain the equipment.
● Only qualified professionals are allowed to remove safety facilities and inspect
the equipment.
● Personnel who will perform special tasks such as electrical operations,
working at heights, and operations of special equipment should possess the
required local qualifications.
● Only certified high-voltage electricians are allowed to operate medium-
voltage equipment.
● Only authorized professionals are allowed to replace the equipment or
components (including software).
● Only personnel who need to work on the equipment are allowed to access
the equipment.
DANGER
Before connecting cables, ensure that the equipment is intact. Otherwise, electric
shocks or fire may occur.
DANGER
DANGER
Prevent foreign matter from entering the equipment during operations. Otherwise,
equipment damage, load power derating, power failure, or personal injury may
occur.
DANGER
When you power on the system for the first time or perform operations on the
main loop with power on, wear arc protection clothes.
DANGER
When the system is running, do not open the cabinet doors or sealing plates in
the energized area.
WARNING
For the equipment that needs to be grounded, install the ground cable first when
installing the equipment and remove the ground cable last when removing the
equipment.
CAUTION
Do not route cables behind the air intake and exhaust vents of the equipment.
CAUTION
The equipment has an arc discharge channel for the medium-voltage room. Install
the equipment according to the equipment foundation diagram and ensure that
the gap between the medium-voltage room and the foundation is filled with
materials such as mortar.
General Requirements
● Follow the procedures described in the document for installation, operation,
and maintenance. Do not reconstruct or alter the equipment, add
components, or change the installation sequence without permission.
● Obtain approval from the national or local electric utility company before
connecting the equipment to the grid.
● Observe the power plant safety regulations, such as the operation and work
ticket mechanisms.
● Install temporary fences or warning ropes and hang "No Entry" signs around
the operation area to keep unauthorized personnel away from the area.
● Before installing or removing power cables, turn off the switches of the
equipment and its upstream and downstream switches.
● If any liquid is detected inside the equipment, disconnect the power supply
immediately and do not use the equipment.
● Before performing operations on the equipment, check that all tools meet the
requirements and record the tools. After the operations are complete, collect
all of the tools to prevent them from being left inside the equipment.
● Before installing power cables, check that cable labels are correct and cable
terminals are insulated.
● When installing the equipment, use a torque tool of a proper measurement
range to tighten the screws. When using a wrench to tighten the screws,
ensure that the wrench does not tilt and the torque error does not exceed
10% of the specified value.
● Ensure that bolts are tightened with a torque tool and marked in red and blue
after double-check. Installation personnel mark tightened bolts in blue.
Quality inspection personnel confirm that the bolts are tightened and then
mark them in red. (The marks should cross the edges of the bolts.)
● When the transformer is running with power on, do not operate the no-load
voltage regulating switch, do not remove the high/low-voltage tubes, and do
not connect cables or copper bars.
● After the equipment stops running, wait for at least 10 minutes to ensure that
the voltage is in the safe range. Before maintenance or repair, ensure that the
transfer switch is turned to the ground position, the potential indicator is off,
the grounding switch of cabinet V in the ring main unit is turned on, and the
low-voltage cabinet is grounded.
● During maintenance, turn off the air circuit breaker on the low-voltage side
and the switch on the high-voltage side of the equipment, and place warning
signs indicating that the switches must not be turned on. If the equipment
supports the automatic mode, disable the automatic mode to ensure that the
equipment will not be powered on unexpectedly.
● If the equipment has multiple inputs, disconnect all the inputs before
operating the equipment.
● Before maintaining a downstream electrical device supply or power
distribution device, turn off the output switch of its power supply equipment.
● During equipment maintenance, attach "Do not switch on" labels near the
upstream and downstream switches or circuit breakers as well as warning
signs to prevent accidental connection. The equipment can be powered on
only after troubleshooting is complete.
● Before fault diagnosis and troubleshooting, take the following safety
measures: Disconnect the power supply > Measure the power > Install a
ground cable > Hang warning signs and set up fences.
● Check equipment connections periodically, ensuring that all screws are
securely tightened.
● Only qualified professionals can replace a damaged cable.
● Do not scrawl, damage, or block any labels or nameplates on the equipment.
Promptly replace labels that have worn out.
● Do not use solvents such as water, alcohol, or oil to clean electrical
components inside or outside of the equipment.
Grounding
● Ensure that the grounding impedance of the equipment complies with local
electrical standards.
● Ensure that the equipment is connected permanently to the protective
ground. Before operating the equipment, check its electrical connection to
ensure that it is reliably grounded.
● Do not work on the equipment in the absence of a properly installed ground
conductor.
● Do not damage the ground conductor.
● For the equipment that uses a three-pin socket, ensure that the ground
terminal in the socket is connected to the protective ground point.
Cabling Requirements
● When selecting, installing, and routing cables, follow local safety regulations
and rules.
● When routing power cables, ensure that there is no coiling or twisting. Do not
join or weld power cables. If necessary, use a longer cable.
● Ensure that all cables are properly connected and insulated, and meet
specifications.
● Ensure that the slots and holes for routing cables are free from sharp edges,
and that the positions where cables are routed through pipes or cable holes
are equipped with cushion materials to prevent the cables from being
damaged by sharp edges or burrs.
● If a cable is routed into the cabinet from the top, bend the cable in a U shape
outside the cabinet and then route it into the cabinet.
● Ensure that cables of the same type are bound together neatly and straight
and that the cable sheath is intact. When routing cables of different types,
ensure that they are at least 30 mm away from each other.
● When cable connection is completed or paused for a short period of time, seal
the cable holes with sealing putty immediately to prevent small animals or
moisture from entering.
● Secure buried cables using cable supports and cable clips. Ensure that the
cables in the backfill area are in close contact with the ground to prevent
cable deformation or damage during backfilling.
● If the external conditions (such as the cable layout or ambient temperature)
change, verify the cable usage in accordance with the IEC-60364-5-52 or local
laws and regulations. For example, check that the current-carrying capacity
meets requirements.
● When routing cables, reserve at least 30 mm clearance between the cables
and heat-generating components or areas. This prevents deterioration or
damage to the cable insulation layer.
● When the temperature is low, violent impact or vibration may damage the
plastic cable sheathing. To ensure safety, comply with the following
requirements:
– Cables can be laid or installed only when the temperature is higher than
0°C. Handle cables with caution, especially at a low temperature.
– Cables stored at subzero temperatures must be stored at room
temperature for at least 24 hours before they are laid out.
● Do not perform any improper operations, for example, dropping cables
directly from a vehicle. Otherwise, the cable performance may deteriorate due
to cable damage, which affects the current-carrying capacity and temperature
rise.
DANGER
DANGER
DANGER
Do not place the equipment near heat sources or fire sources, such as smoke,
candles, heaters, or other heating devices. Overheat may damage the equipment
or cause a fire.
WARNING
Install the equipment in an area far away from liquids. Do not install it under
areas prone to condensation, such as under water pipes and air exhaust vents, or
areas prone to water leakage, such as air conditioner vents, ventilation vents, or
feeder windows of the equipment room. Ensure that no liquid enters the
equipment to prevent faults or short circuits.
WARNING
To prevent damage or fire due to high temperature, ensure that the ventilation
vents or heat dissipation systems are not obstructed or covered by other objects
while the equipment is running.
General Requirements
● Ensure that the equipment is stored in a clean, dry, and well ventilated area
with proper temperature and humidity and is protected from dust and
condensation.
● Do not install or run the equipment beyond the technical specifications.
Otherwise, its performance and safety will be compromised.
● Do not install, use, or operate outdoor equipment and cables (including but
not limited to moving equipment, operating equipment and cables, inserting
connectors to or removing connectors from signal ports connected to outdoor
facilities, working at heights, performing outdoor installation, and opening
doors) in harsh weather conditions such as lightning, rain, snow, and level 6
or stronger wind.
● Do not install the equipment in an environment with dust, smoke, volatile or
corrosive gases, infrared and other radiations, organic solvents, or salty air.
● Do not install the equipment in an environment with conductive metal or
magnetic dust.
● Do not install the equipment in an area conducive for the growth of
microorganisms such as fungus or mildew.
● Do not install the equipment in an area with strong vibration, noise, or
electromagnetic interference.
● Ensure that the site complies with local laws, regulations, and related
standards.
● Ensure that the ground in the installation environment is solid, free from
spongy or soft soil, and not prone to subsidence. The site must not be located
in a low-lying land or an area prone to water accumulation, and the
horizontal level of the site must be above the highest water level of that area
in history.
● Do not install the equipment in a position that may be submerged in water.
● If the equipment is installed in a place with abundant vegetation, in addition
to routine weeding, harden the ground underneath the equipment using
cement or gravel.
● Before opening doors during the installation, operation, and maintenance of
the equipment, clean up any water, ice, snow, or other foreign objects on the
top of the equipment to prevent foreign objects from falling into the
equipment.
● When installing the equipment, ensure that the installation surface is solid
enough to bear the weight of the equipment.
● All cable holes should be sealed. Seal the used cable holes with sealing putty.
Seal the unused cable holes with the caps delivered with the equipment. The
following figure shows the criteria for correct sealing with sealing putty.
● After installing the equipment, remove the packing materials such as cartons,
foam, plastics, and cable ties from the equipment area.
DANGER
When working at heights, wear a safety helmet and safety harness or waist belt
and fasten it to a solid structure. Do not mount it on an insecure moveable object
or metal object with sharp edges. Make sure that the hooks will not slide off.
WARNING
Ensure that all necessary tools are ready and inspected by a professional
organization. Do not use tools that have signs of scratches or fail to pass the
inspection or whose inspection validity period has expired. Ensure that the tools
are secure and not overloaded.
WARNING
WARNING
WARNING
Do not drill holes into the equipment. Doing so may affect the sealing
performance and electromagnetic containment of the equipment and damage
components or cables inside. Metal shavings from drilling may short-circuit boards
inside the equipment.
General Requirements
● Repaint any paint scratches caused during equipment transportation or
installation in a timely manner. Equipment with scratches cannot be exposed
for an extended period of time.
● Do not perform operations such as arc welding and cutting on the equipment
without evaluation by the Company.
● Do not install other devices on the top of the equipment without evaluation
by the Company.
● When performing operations over the top of the equipment, take measures to
protect the equipment against damage.
● Use correct tools and operate them in the correct way.
Working at Heights
● Any operations performed 2 meters or higher above the ground should be
supervised properly.
● Only trained and qualified personnel are allowed to work at heights.
● Do not work at heights when steel pipes are wet or other risky situations
exist. After the preceding conditions no longer exist, the safety owner and
Using Ladders
● Use wooden or insulated ladders when you need to perform live-line working
at heights.
● Platform ladders with protective rails are preferred. Do not use single ladders.
● Before using a ladder, check that it is intact and confirm its load bearing
capacity. Do not overload it.
● Ensure that the ladder is securely positioned and held firm.
● When climbing up the ladder, keep your body stable and your center of
gravity between the side rails, and do not overreach to the sides.
Hoisting
● Only trained and qualified personnel are allowed to perform hoisting
operations.
● Install temporary warning signs or fences to isolate the hoisting area.
● Ensure that the foundation where hoisting is performed on meets the load-
bearing requirements.
● Before hoisting objects, ensure that hoisting tools are firmly secured onto a
fixed object or wall that meets the load-bearing requirements.
● During hoisting, do not stand or walk under the crane or the hoisted objects.
● Do not drag steel ropes and hoisting tools or bump the hoisted objects
against hard objects during hoisting.
● Ensure that the angle between two hoisting ropes is no more than 90
degrees, as shown in the following figure.
Drilling Holes
● Obtain consent from the customer and contractor before drilling holes.
● Wear protective equipment such as safety goggles and protective gloves when
drilling holes.
● To avoid short circuits or other risks, do not drill holes into buried pipes or
cables.
● When drilling holes, protect the equipment from shavings. After drilling, clean
up any shavings.
2 Product Overview
2.1 Appearance
Figure 2-1 JUPITER-3000K-H1
(1) Low-voltage room (LV) (2) Transformer room (TR) (3) Medium-voltage room
(MV)
(4) Installation position for the (5) Installation position for the (6) Double-swing door for the
distributed power supply (UPS) Smart Array Controller (SACU) MV room
(7) Ring main unit (8) Auxiliary transformer (9) Double-swing screen door
for the TR room
(10) Holes for AC output (11) Single-swing door for the (12) Double-swing door for the
power cables LV room LV room
2.2 Components
Figure 2-6 STS components
(7) Ring main unit (8) Power distribution box (9) Auxiliary transformer
NOTE
3 Equipment Installation
NOTE
The site foundation must be designed by professional technical personnel such as those
from a design institute.
Tool
Pipe wrench Hex key (M6) Power cable crimping Electrician's knife
tool
Tool
- - -
Step ladder
Safety Tools
Tool
Tool
NOTE
3.3 Hoisting
NOTICE
● Before hoisting, ensure that the crane and hoisting ropes meet the load-bearing
requirements.
● When installing or removing the hoisting equipment, do not drag it on the
container to prevent scratches.
● Before installing the equipment, check the container for damage, such as holes
and cracks, and check the equipment model. If the appearance is abnormal or
the equipment model is incorrect, contact your dealer.
● Remove the crane after leveling the container as described in step Step 6.
Hoisting Precautions
Stage Precautions
Before hoisting Ensure that the crane can hoist a load greater than 50 t,
and the working radius is not less than 10 m. If the onsite
environment does not meet the required working
conditions, ask a professional to assess the conditions.
Ensure that the crane and steel hoisting ropes provide the
required bearing capacity.
During hoisting Do not allow any unauthorized person to enter the hoisting
areas and do not stand under the crane arm.
Ensure that the angle between every two ropes is less than
or equal to 90 degrees.
Procedure
Step 1 Determine the installation position of the container based on the foundation
design drawings.
Step 2 Measure the support points for the container on the foundation. Ensure that the
support points are on the same plane and the deviation is less than or equal to 5
mm.
Step 3 Hoist the container to the installation position using a crane.
NOTICE
----End
● There are four mounting holes where angle steel brackets contact the base. Mark all
mounting holes. Each angle steel bracket must be secured by two mounting holes. It is
recommended that the outer two mounting holes be used. If steel bars in a concrete
base block the drill bit, use the inner mounting holes.
● Ensure that the expansion bolts are tightened when securing the angle steels to the
base.
----End
4 Switch mechanical 1. Turn on and off the ACB in the LV cabinet for
operation test two times. The operation is successful.
2. Turn on and off all MCCBs in the LV cabinet for
two times. The operation is successful.
3. Turn on and off the load switch, circuit breaker,
and grounding switch in the ring main unit in
sequence for two times. The operation is
successful.
4. Operate the interlocking system of the STS for
two times. The operation is successful.
6 Oil level gauge The oil level displayed on the gauge in the
transformer oil cabinet is normal.
5 Operating Components
NOTICE
----End
TR Room Doors
Step 1 Open the screen doors.
----End
Step 1 Mechanical lock K1 is configured at the operation hole of the cable room door of
cabinet G1. After the K1 key is inserted, you can open the door. You can remove
the K1 key only after the door is closed.
Step 2 Mechanical lock (not a padlock) K2 is configured at the operation hole of the
grounding switch in cabinet G3. After the K2 key is inserted, you can turn on or off
the grounding switch. You can remove the K2 key only after the grounding switch
is turned on.
Step 3 Based on the hand-in-hand connection diagram of the STSs obtained from the
customer, put the K2 key of cabinet G3 in STS 1 and the K1 key of cabinet G1 in
STS 2 on the same key ring. Mark the STS and switch numbers on the labels. The
operations for STS 2 and STS 3 are similar. Turn on the grounding switch of
cabinet G3 in the last STS. Remove the K2 key and hand it over to the O&M
personnel.
Step 4 For the first STS closest to the booster station, the key to the cable room door of
cabinet G1 needs to be interlocked with the outgoing cable knife switch of the
booster station. The interlocking logic is the same as that of STSs.
Step 5 If the grounding switch does not have the interlocking function, close the cable
room door of cabinet G1 and remove the key. Then hand the key over to the O&M
personnel for proper storage. According to the requirements, interlock the
grounding switch of the booster station with the cable room door of cabinet G1 of
the first STS to ensure operation safety.
----End
connected to the booster station. After turning on the grounding switch of the
outgoing cable cabinet of the booster station, take out the interlock key K1 of the
grounding switch of cabinet G1. After the grounding switch of cabinet G1 is
turned off, take out the K1 key and return it to the corresponding outgoing cable
cabinet of the booster station. Then, you can unlock the grounding switch of the
outgoing cable cabinet of the booster station and turn off the grounding switch.
Step 1 Mechanical lock K1 is configured for the grounding switch of cabinet G1. After the
K1 key is inserted, you can turn on the grounding switch and open the door of the
cable room. You can remove the K1 key only after the door of the cable room is
closed and the grounding switch is turned off.
Step 2 Mechanical lock (not a padlock) K2 is configured at the operation hole of the
grounding switch in cabinet G3. After the K2 key is inserted, you can turn on or off
the grounding switch. You can remove the K2 key only after the grounding switch
is turned on.
Step 3 Based on the hand-in-hand connection diagram of the STSs obtained from the
customer, put the K2 key of cabinet G3 in STS 1 and the K1 key of cabinet G1 in
STS 2 on the same key ring. Mark the STS and switch numbers on the labels. The
operations for STS 2 and STS 3 are similar. Turn on the grounding switch of
cabinet G3 in the last STS. Remove the K2 key and hand it over to the O&M
personnel.
Step 4 For the first STS closest to the booster station, the interlock key K1 to the
grounding switch of cabinet G1 needs to be interlocked with the outgoing cable
knife switch of the booster station. The interlocking logic is the same as that of
STSs.
Step 5 If the grounding switch does not have the interlocking function, turn off the
grounding switch of cabinet G1 and remove the interlock key K1. Then hand the
key over to the O&M personnel for proper storage. According to the requirements,
interlock the grounding switch of the booster station with that of cabinet G1 of
the first STS to ensure operation safety.
----End
----End
Figure 5-13 Installing the rainproof canopy for the pressure release valve
----End
Procedure
Step 1 Rotate the cover counterclockwise to remove the glass cover.
Step 2 Take out the foam.
Step 3 Rotate the cover clockwise to reinstall the glass cover. Ensure that the white
pointer is on the left and the red pointer is on the right.
Step 4 Rotate the knob to put the red and white pointers together.
----End
Procedure
Step 1 Rotate the cover counterclockwise to remove the glass cover.
Step 3 Rotate the cover clockwise to reinstall the glass cover. Ensure that the white
pointer is on the left and the red pointer is on the right.
Step 4 Rotate the knob to put the red and white pointers together.
----End
DANGER
NOTE
All figures in this section use a lightning arrester for the 36 kV ring main unit as an
example and are for reference only. For details about the installation procedure, see the
installation guide delivered with the lightning arrester.
Procedure
Step 1 Remove the rear plug from the front T-shaped connector of the ring main unit.
Step 2 For a ring main unit with the voltage level higher than 36 kV, remove the internal
nut from the connector.
Figure 5-19 Removing the nut from a connector (for a ring main unit with the
voltage level higher than 36 kV)
NOTE
Use a detergent to clean the insulation surface of the lightning arrester. After the detergent
is volatilized, evenly apply the silicon grease.
NOTE
Use a detergent to clean the insulation plug. After the detergent is volatilized, evenly apply
the silicon grease.
Step 7 Connect the PE cable of the lightning arrester and the copper braid to the main
ground bar.
Step 8 A support plate must be installed under the lightning arrester for a ring main unit
with the voltage level higher than 36 kV. The height of the support plate can be
adjusted.
----End
Procedure
Step 1 Remove the flange cover from the installation position for the dehydrating
breather.
Step 2 Secure the dehydrating breather.
NOTICE
There is a sealing washer between the flange cover and the dehydrating breather.
When tightening the bolt, ensure that the sealing washer is 1/4 compressed in
height.
----End
Procedure
Step 1 Remove the flange cover from the installation position for the dehydrating
breather.
Step 2 Secure the maintenance-free dehydrating breather using the bolts and nuts
delivered with it.
Step 3 Adjust the position of the dehydrating breather to ensure that its maintenance
compartment door faces the operator.
Step 5 (Optional) Remove the dustproof cover from the bottom of the dehydrating
absorber.
Step 6 Install a PE cable for the dehydrating breather. Apply silicone grease or paint on
the ground terminal to protect it against corrosion.
Step 7 Open the maintenance compartment door of the dehydrating breather, and
connect the reserved cables to the corresponding ports in the compartment.
----End
CAUTION
The voltage of an alarm beacon is 220 V. Do not operate the alarm beacon with
power on.
Procedure
Step 1 Take the reserved alarm beacon cables out of the STS through waterproof
connectors.
Step 2 Open the front covers of the alarm beacons, and connect wires inside the alarm
beacons according to Figure 5-34 or Figure 5-35.
----End
NOTE
Procedure
Step 1 Enter the LV room and remove the sealing plate from the LV cabinet.
Step 2 Install the CCO using mounting ears.
----End
The STS insulation tests cover the transformer MV side, ring main unit,
transformer LV side, bus on the LV side, and auxiliary loop. For details, see
JUPITER-(3000K, 6000K, 9000K)-H1 Smart Transformer Station User Manual.
NOTE
Perform insulation tests on the transformer MV side and ring main unit before connecting
incoming cables and sealing cable holes.
7 Electrical Connections
Precautions
DANGER
Before connecting cables, ensure that the upstream and downstream switches of
the STS are turned off, and that the STS is not energized. Otherwise, the high
voltage of the STS may result in electric shocks.
WARNING
NOTE
The cable colors shown in the electrical connection diagrams provided in this chapter are
for reference only. Select cables in accordance with local cable specifications (green-and-
yellow cables are only used for protective earthing).
Wiring Requirements
● Cables should be arranged neatly and the cable insulation layer should be
intact.
● The cable connectors prepared onsite must be secure, reliable, neat, and
comply with relevant regulations.
● Power cables, ground cables, and signal cables should be securely and reliably
connected in conformity with wiring regulations.
NOTICE
Figure 7-1 Cable connections in a PV-only scenario (The equipment in the dotted
box is optional.)
(A) Side view of the STS LV (B) Front view of the STS (C) Side view of the STS MV
cabinet room
Note a: AC input power cables can be 300 mm2 and 400 mm2 single-core cables under the
following conditions.
● Outer diameter of a single-core cable ≤ 35 mm
● Dimensions of a wiring terminal: width ≤ 43 mm; length ≤ 136.5 mm; outer diameter of the
crimping tube ≤ 37 mm
Note b: The restrictions between the cable diameter and voltage level of the ring main unit are as
follows:
● For a single-core cable, if the voltage level is higher than 23 kV, the maximum cable diameter
is 70 mm; if the voltage is lower than 23 kV, the maximum cable diameter is 65 mm.
● For a three-core cable, if the voltage level is higher than 23 kV, the maximum cable diameter is
120 mm; if the voltage is lower than 23 kV, the maximum cable diameter is 105 mm.
Procedure
NOTE
The appearance of the STS varies with the model, but the procedure for connecting a PE
cable is the same. This document uses one type of the STS appearance as an example to
describe how to connect a PE cable.
Step 1 Enter the LV room, remove the panel, and connect the main ground bar in the LV
room to the ground grid.
Figure 7-2 Connecting the main ground bar in the LV room to the ground grid
----End
Follow-up Procedure
To enhance the corrosion resistance of a ground terminal, apply silicone grease or
paint on it after connecting the PE cable.
NOTICE
● The cable material must comply with local regulations and standards.
● Do not connect aluminum wiring terminals to the AC terminal block. Otherwise
electrochemical corrosion may occur, affecting the reliability of cable
connections.
● Comply with the IEC 61238-1 requirements when using copper-to-aluminum
wiring terminals, or aluminum wiring terminals along with copper-to-
aluminum washers.
● Do not mix up the aluminum and copper sides of the copper-to-aluminum
washers. Ensure that the aluminum side of the washer contacts the aluminum
wiring terminal, and the copper side contacts the AC terminal block.
Procedure
Step 1 Connect AC input power cables.
NOTICE
● The screw assembly whose model is subject to the delivery should be tightened
according to the corresponding standard torque.
● Partially tighten the nuts of the AC input power cables to a torque of 5 N·m
when securing the cables.
● The wiring terminal must be installed with heat-shrink tubing at the crimping
area of the cable conductor to ensure that the electrical clearance between the
conductors is greater than 20 mm.
● AC input power cables should be laid out according to the design, routed to the
wiring positions on the corresponding switches, and labeled.
● After the AC input power cables are connected, wrap the cable connection
positions under MCCBs with insulation sleeves.
Step 2 Seal the cable holes at the bottom with sealing putty.
----End
NOTICE
● The door of the power cable room of the ring main unit is interlocked with the
grounding switch. The door can be opened only when the grounding switch is
turned on.
● When connecting the incoming cables, ensure that the grounding switch of the
upstream outgoing cable cabinet is turned on. After connecting cables, ensure
that the grounding switch of cabinet G1 in the ring main unit of the STS is
turned off.
● Before turning on the grounding switch of cabinet G1, turn off the switch in the
upstream cabinet G3.
● If multiple STSs are cascaded, cabinet G3 of the last STS should be installed
with insulation plugs by the Engineering, Procurement, Construction (EPC)
party.
● Route cables to corresponding positions according to the design and label the
cables.
● If the foundation is too high to connect cables, the customer needs to add a
construction platform to facilitate cable connections.
● If the outer diameter of a cable is small, fill the removed insulation layer
between the cable clip and the cable to ensure that the cable is securely
connected. If the cables are not securely connected, the ring main unit may be
damaged, causing gas leakage.
Procedure
Step 1 Cut a cable inlet according to the cross-sectional area of the cable.
Step 2 Prepare terminals and secure them by referring to the installation guide to the
split-type shielded cable connector.
Figure 7-7 Connecting AC output power cables (for STS cascading when cabinet
G2 is on the right (CCV or DCV))
Figure 7-8 Connecting AC output power cables (for STS cascading when cabinet
G2 is in the middle (CVC or DVC))
NOTE
The cable room of the load switch cabinet supports the access of two rows of cables. The
actual situation may vary.
Step 3 Fill the rubber insulation layer removed when preparing the cables between the
cables and the cable clips to ensure that the cables are securely connected.
NOTE
If the cables are not securely connected, the ring main unit may be damaged, causing gas
leakage.
Step 4 Seal the bottom cable hole using sealing putty, clear foreign objects in the cable
room, and close the door.
----End
WARNING
● For the SACU that houses two PID modules, connect the three-phase AC power
cable of the first route to the FU01 switch, and the corresponding functional
earthing cable to the FE01 port on the functional earthing bar. Connect the
three-phase AC power cable of the second route to the FU02 switch, and the
corresponding functional earthing cable to the FE02 port on the functional
earthing bar.
● Do not mix up the cable to the FE01 port with the cable to the FE02 port.
NOTE
Verify that the network cables function properly using a network cable tester.
2. Connect the communications cable of the STS main control module to the
LAN port on the SmartLogger3000, any GE port on the SmartModule, or any
FE port on the Ethernet switch.
Figure 7-15 Connecting the communications cable of the STS main control
module (to the SmartLogger3000)
Figure 7-16 Connecting the communications cable of the STS main control
module (to the SmartModule)
Figure 7-17 Connecting the communications cable of the STS main control
module (to the Ethernet switch)
Figure 7-19 Connecting the CCO communications cable (to the Ethernet
switch)
----End
Procedure
Step 1 Remove the cables from the terminal block.
Step 2 Remove the terminal block.
Step 4 Connect the cables to the inverter module based on the cable labels.
----End
Procedure
Step 1 Remove the cables from the terminal block.
Step 2 Remove the terminal block.
NOTE
The terminal block consists of multiple blocks. The following describes how to remove one.
Step 4 Connect the cables to the ATS based on the cable labels.
----End
NOTICE
3. Install the connecting kit and install the PSU on the ESM.
----End
Step 2 Connect the cables between the PSU and the ESM.
NOTE
Before connecting cables, remove the quick connector from the BAT1 port on the ESM.
Step 4 Connect the signal cable for the SACU. Insulate the unused cable terminals and
bind them in the cable holder.
NOTE
NOTE
----End
9 Power-On
The STS power-on process includes powering on the auxiliary loop, SACU, and the
low-voltage loop. For details, see JUPITER-(3000K, 6000K, 9000K)-H1 Smart
Transformer Station User Manual.
10 SmartLogger Web-based
Deployment
Prerequisites
1. The commissioning equipment is available onsite.
2. The system is powered on and alarms are cleared.
3. All devices onsite have been commissioned.
4. Before the deployment, wait until the air conditioner adjusts the temperature
inside the cabinet and the temperature of batteries to the specified
temperature range (5°C to 45°C).
NOTE
Procedure
Step 1 Connect the network cable between the network port of the PC and the WAN or
LAN port of the SmartLogger.
Step 2 Set the IP address for the PC on the same network segment as the SmartLogger IP
address.
NOTE
● When the IP address of the WAN port is in the network segment from 192.168.8.1 to
192.168.8.255, set the default gateway to 192.168.8.1 and the IP address of the LAN
port to 192.168.3.10. If the connected port is a LAN port, you need to adjust the
network configuration of the PC.
● It is recommended that the PC be connected to the LAN port of the SmartLogger or the
GE port of the SmartModule. When the PC is connected to the GE port of the
SmartModule, adjust the network configuration of the PC to the configuration mode
when the PC is connected to the LAN port of the SmartLogger.
NOTICE
5. Click OK.
– It is recommended that users use their own certificates. If the certificate is not
replaced, the security risk warning will be displayed during each login.
– After logging in to the WebUI, you can import a certificate under Maintenance >
Security Settings > Network Security Certificate.
– The imported security certificate needs to be bound to the SmartLogger IP address.
Otherwise, the security risk warning will still be displayed during login.
2. Specify Language, User Name, and Password, and click Log In.
Figure 10-3 Login page (Initial login when the user name is displayed as
admin)
NOTE
Parameter Description
Figure 10-4 Login page (Initial login when the user name is null)
NOTE
Parameter Description
NOTE
– Protect the password by changing it periodically, and keep it secure. If you lose the
password, the device must be restored to its factory settings. Huawei will not be
held liable for any losses resulting from improper password management.
– You will be locked out for 10 minutes after five failed password attempts in five
minutes.
– A dialog box with recent login information is displayed after login. Click OK.
----End
Follow-up Procedure
If any page is blank or a menu cannot be accessed after you log in to the WebUI,
clear the cache, refresh the page, or log in again.
----End
Step 1 Choose Maintenance > Software Upgrade, upload the SmartLogger upgrade
package, select the target device, and upgrade the SmartLogger.
Step 2 After the software upgrade is complete, the SmartLogger automatically restarts.
Log in to the SmartLogger WebUI again 3 minutes later.
● Method 1: Log in as admin using your new password.
● Method 2: Log in as installer using your app login password (the initial
password is 00000a).
----End
Step 1 Choose Maintenance > Software Upgrade, upload the STS upgrade package,
select the target device, and upgrade the STS.
Step 2 After the software is upgraded, the STS automatically restarts. Check the software
in 3 minutes.
----End
A FAQ
Paint Repair
The container should be intact. If paint has flaked off in a specific area, repaint
that area.
NOTE
Check the paint damage on the container and prepare appropriate tools and materials. The
number of materials depends on site requirements.
Procedure
Step 1 Gently polish the damaged areas using fine sandpaper to remove smudges or rust.
Step 2 Dip a piece of cotton cloth into anhydrous alcohol and wipe the polished or
damaged area to remove the dirt and dust. Then wipe off the alcohol with a clean
and dry cotton cloth.
Step 3 Paint zinc-rich primer on the damaged coat using a brush or painting gun.
NOTICE
● If the base material is exposed in the area to be repaired, apply epoxy zinc-rich
primer, wait until the paint has dried, and then apply acrylic acid top coating.
● Select epoxy zinc-rich primer or acrylic acid top coating with a color the same
as the surface coating color of the equipment.
Step 4 Apply paint evenly to the damaged area based on the damage degree of the paint
using a spray bottle, brush, or painting gun until all damage traces are invisible.
NOTICE
Step 5 Wait for 30 minutes and check whether the painting meets the requirements.
NOTE
● The color of the repainted area must be consistent with that of the surrounding area.
Use a colorimeter to measure the color difference (ΔE), which should be less than or
equal to 3. If a colorimeter is unavailable, ensure that there is no visible edge between
the repainted area and the surrounding area. The paint should also be free of bulges,
scratches, flaking, or cracks.
● If you choose to spray paint, it is recommended that you spray paint three times before
checking the result. If the color does not meet the requirements, paint more times until
the painting meets the requirements.
----End
NOTE
The following is a paint model list provided by Huawei. The list may be updated irregularly
and is for reference only. The price of paint and technical services shall be subject to local
price standards.
A
ACB air circuit breaker
C
COM communication
CCO central coordinator
I
IMD insulation monitor device
L
LV low voltage
M
MBUS monitoring bus
MCCB molded case circuit breaker
MV medium voltage
P
PID potential induced degradation
PSU power supply unit
S
SACU smart array controller
Smart PCS smart power control system
STS smart transformer station
T
TR transformer
U
UPS uninterruptible power system