QUALITY SYSTEMS DOC.

NO :CMC/WIS/01/010

CMC WORK INSTRUCTION ISSUE/REVISION : 01/0

SUB : USE OF HARDNESS TESTER DATE :18/01/2017

PURPOSE : TO PROVIDE THE METHOD OF USE OF ROCKWEL HARDNESS TESTER

MASTER INSTRUMENT :
TEST BLOCK FOR RESPECTIVE SCALES.

INSTRUCTION :

1) ENSURE CORRECTNESS OF THE FOLLOWING

1) INDENTOR
2) LOAD
3) SELECTION OF SCALE
4) TEST BLOCK

2) FOR CHECKING HRC, INSURE 150 KG LOAD IS SET ON THE MACHINE.

3) ACCEPTANCE CRITERIA +/- 1 DIVISION

4) VERIFICATION OF TEST BLOCK WILL BE DONE BEFORE TAKING THE COMPONENT HARDNESS
CHECK
5) RECORDS : ANNUAL MAINTENANCE CRONTRACT.
AMC SERVICE PROVIDER CERTIFICATE.

PREPARED BY : APPROVED BY :

PAGE 1 - 1
HARDNESS
 QUALITY SYSTEMS DOC. NO :CMC/WIS/01/028

CMC WORK INSTRUCTION ISSUE/REVISION : 01/0

SUB : CALIBRATION OF DIAL GAUGES DATE : 10.01.10

PURPOSE : TO PROVIDE THE METHOD OF CALIBRATION OF DIAL GAUGES

MASTER INSTRUMENT : SLIP GAUGE BLOCK GRADE ' 1 '

INSTRUCTION :

1) CHECK FOR VALID STATUS OF CALIBRATION OF MASTER INSTRUMENT

2) CLEAN THE DIAL GAUGE WITH SOFT CLOTH TO REMOVE DUST AND OIL

3) CKECK FOR PHYSICAL DAMAGES AND FREE MOVEMENT OF PLUNGER / LEVER

4) CHECK FOR PROBE (POINTER) WORN OUT CONDITION

5) FIX THE DIAL IN THE DIAL STAND AND KEEP ON THE SURFACE TABLE

6) BUILD VARIOUS SLIPS AND PLACE UNDER THE DIAL PLUNGER ON SURFACE TABLE
TO FIND THE ERRORS.

7) RECORD THE OBSERVED READINGS

8) ACCEPT IF ALL READINGS ARE WELL WITHIN THE ACCEPTABLE RANGE (REF BIS 2092 - 1983)

PREPARED BY : APPROVED BY :
 QUALITY SYSTEMS DOC. NO :CMC/WIS/01/025

CMC WORK INSTRUCTION ISSUE/REVISION : 01/0

SUB : AIR ELECTRONIC SETTING PROCEDURES DATE :05/01/10

PURPOSE : TO SET THE REQUIRED SIZE.

MASTER INSTRUMENT : AIR PLUG & RING

INSTRUCTION :

1) ENSURE PROPER CLEANING OF AIR RING AND SETTING MASTER.

2) INSERT THE LOW SETTING MASTER IN TO THE AIR RING GAUGE.

3) NOW USING THE ZERO CONTROL KNOB, SET THE READ OUT UNIT TO THE SET VALUE OF THE

LOW SETTING MASTER.

4) REPLACE THE LOW SETTING MASTER BY HIGH.THE READ OUT WILL DISPLAY THE SET VALUE

OF THE HIGH MASTER.

4) IF THE READ OUT UNIT DOES NOT SHOW THE CORRECT SPREAD, THEN ADJUST THE SAME

USING MAGNIFICATION KNOB ON THE AECM BY HALF OF THE DIFFERENCE FROM THE

REQUIRED SPREAD AND REMAINING HALF WITH THE HELP OF ZERO CONTROL KNOB.

5) NOW THE SYSTEM IS READY FOR MEASURING THE COMPONENTS.

6) COMPONENT READING SHOULD BE FROM 10.025 TO 10.035MM

Note : 1. Four Arms OD to be checked 100% using Air Gauge.

2. Width Gauge to be checked 100%
3. Any Rework or Rejection to be kept seperately
4. Only OK components are to be oiled & Packed

PREPARED BY : APPROVED BY :
 QUALITY SYSTEMS DOC. NO :CMC/WIS/01/024

CMC WORK INSTRUCTION ISSUE/REVISION : 01/0

SUB : P.F.L AIR GAUGE DATE :15/06/2009

PURPOSE : TO SET THE AIR GAUGE UNIT FOR THE REQUIRED SIZE READING

MASTER INSTRUMENT : AIR RING & PLUG

INSTRUCTION :

1) ENSURE PROPER CLEANING OF AIR PLUG AND MASTER RINGS.

2) BEFORE SETTING ENSURE BOTH AIR FLOW VALVES ARE FULLY OPENED.

3) PLACE HIGH OR LOW RING AND ADJUST DIAL GUAGE BY LOOSENING CLAMP KNOB TO READ

SET VALUE THEN CHECK OTHER RING FOR SET VALUE.

4) IN CASE THE SET VALUE IS LESS, THEN ADJUST RH SIDE FLOW VALVE CLOCKWISE 3 TO 4

TIMES OF THE ERROR TO INCREASE MAGNIFICATION AND RESET DIAL.

5) IN CASE THE SET VALUE IS MORE, THEN ADJUST LH SIDE FLOW VALVE CLOCKWISE 3 TO 4

TIMES OF THE ERROR AND RESET DIAL.

6) DONOT USE BOTH THE FLOW VALVES,SIMULTANEOUSLY.

PREPARED BY : APPROVED BY :
 QUALITY SYSTEMS DOC. NO :CMC/WIS/01/023

CMC WORK INSTRUCTION ISSUE/REVISION : 01/0

SUB : AIR ELECTRONIC SETTING PROCEDURES DATE :15/06/2009

PURPOSE : TO SET THE REQUIRED SIZE.

MASTER INSTRUMENT : AIR PLUG & RING

INSTRUCTION :

1) ENSURE PROPER CLEANING OF AIR RING AND SETTING MASTER.

2) INSERT THE LOW SETTING MASTER IN TO THE AIR RING GAUGE.

3) NOW USING THE ZERO CONTROL KNOB, SET THE READ OUT UNIT TO THE SET VALUE OF THE

LOW SETTING MASTER.

4) REPLACE THE LOW SETTING MASTER BY HIGH.THE READ OUT WILL DISPLAY THE SET VALUE

OF THE HIGH MASTER.

4) IF THE READ OUT UNIT DOES NOT SHOW THE CORRECT SPREAD, THEN ADJUST THE SAME

USING MAGNIFICATION KNOB ON THE AECM BY HALF OF THE DIFFERENCE FROM THE

REQUIRED SPREAD AND REMAINING HALF WITH THE HELP OF ZERO CONTROL KNOB.

5) NOW THE SYSTEM IS READY FOR MEASURING THE COMPONENTS.

PREPARED BY : APPROVED BY :
 QUALITY SYSTEMS DOC. NO :CMC/WIS/01/020

CMC WORK INSTRUCTION ISSUE/REVISION : 01/0

SUB : CALIBRATION OF BORE GAUGES. DATE :28.11.07

PURPOSE : TO PROVIDE THE METHOD OF CALIBRATION OF BORE GAUGES

(MECHANICAL MOVEMENT OF PLUNGER BY PLUNGER DIAL)

MASTER INSTRUMENT : MICROMETER FOR MECHANICAL MOVEMENT OF BORE DIAL &

CALIBRATION PROCEDURE FOR DIAL

INSTRUCTION :

1) CHECK FOR VALID STATUS OF MICROMETER CALIBRATION

2) CLEAN THE BORE GAUGE & CHECK FOR DAMAGES, WEAR,SPRING CONDITION
BY REPEATABILITY OF DIAL.

3) ASSEMBLE A CALIBRATED PLUNGER DIAL

4) SET MICROMETER (PREFERABLY RING GAUGE) TO NEAREST MEASUREMENT RANGE

5) CALIBRATED TO 180 DEG RANGE (FULL RANGE OF USE)

6) RECORD OBSERVED READINGS.

7) ACCEPT IF ALL READINGS ARE WELL WITH IN THE ACCEPTED RANGE (REF BIS 2092 - 1983)

PREPARED BY : APPROVED BY :

PAGE 1 - 1
 QUALITY SYSTEMS DOC. NO :CMC/WIS/01/019

CMC WORK INSTRUCTION ISSUE/REVISION : 01/0

DATE :28.11.07

PURPOSE : DISPOSAL OF WORNOUT INSTRUMENTS / GAUGES

RESPONSIBILITY : QUALITY ENGINEER

INSTRUCTION :

♣ IF ANY INSTRUMENT / GAUGE IS FOUND BEYOND ACCEPTANCE CRITERIA / WEAR LIMIT,

THIS WILL BE REVIEWED WITH GM FOR ITS DOWNGRADE USE.

♣ IF DOWN GRADE USE IS NOT POSSIBLE,THE ITEMS WILL BE SCRAPPED AND HISTORY CARD

WILL BE CLOSED.

RECORD : CLOSED HISTORY CARD.

PREPARED BY : APPROVED BY :

PAGE 1 - 1
 QUALITY SYSTEMS DOC. NO :CMC/WIS/01/012

CMC WORK INSTRUCTION ISSUE/REVISION : 01/0

SUB : CALIBRATION OF VERNIER CALIPERS. DATE :12/03/2005

PURPOSE : TO PROVIDE THE METHOD OF CALIBRATION OF VERNIER CALIPERS

IS : 3651 -1985 (PART II)

MASTER INSTRUMENT : 1) SLIP BOX / CALIBRATION GRADE 'O'

INSTRUCTION :

1) CHECK FOR VALID STATUS OF CALIBRATION OFMASTER INSTRUMENT.

2) CLEAN THE VERNIER WITH A SOFT CLOTH TO REMOVE DUST AND OIL.

3) CHECK FOR LEGIBILITY OF THE SCALE .

4) CHECK FOR PHYSICAL DAMAGES AND FREE MOVEMENT OF THIMBLE .

5) CHECK ZERO ERROR AND RECORD.

6) BUILD VARIOUS SIZE SLIPS AND CALIBRATE EXTERNAL,INTERNAL & DEPTH MEASURINGS.

7) RECORD THE FINDINGS.

8) PAINT DUE MONTH COLOUR CODE IF THE VERNIER IS O.K

9) ACCEPTANCE CRITERIA :As specified in IS : 3651 (Part 2 ) - 1985

PREPARED BY : APPROVED BY :

PAGE 1 - 1
 QUALITY SYSTEMS DOC. NO :CMC/WIS/01/011

CMC WORK INSTRUCTION ISSUE/REVISION : 01/0

SUB : CALIBRATION OF MICROMETER DATE :12/03/2005

PURPOSE : TO PROVIDE THE METHOD OF CALIBRATION OF MICROMETER IS : 2967 - 1983

MASTER INSTRUMENT : 1) SLIP BOX / CALIBRATION GRADE 'O'

INSTRUCTION :

1) CHECK FOR VALID STATUS OF CALIBRATION OFMASTER INSTRUMENT.

2) CLEAN THE MICROMETER WITH A SOFT CLOTH TO REMOVE DUST AND OIL.

3) CHECK FOR LEGIBILITY OF THE THIMBLE AND BARREL.

4) CHECK FOR PHYSICAL DAMAGES AND FREE MOVEMENT OF THIMBLE .

5) MOVEMENT EITHER TIGHTENING OR SLACKENING ALTERNATE TIGHTENING AND

SLACKENING INDICATES BEND SPINDLE .

6) CHECK ZERO ERROR WITH MASTER BLOCK AND CORRECT.

7) BUILD VARIOUS SIZE SLIPS AND CALIBRATE.

8) RECORD THE FINDINGS.

9) PAINT DUE MONTH COLOUR CODE IF THE MICROMETER IS O.K

ACCEPTANCE CRITERIA AS PER IS : 2967 - 1983

PREPARED BY : APPROVED BY :
 QUALITY SYSTEMS DOC. NO: CMC/IWS/01/003

CMC WORK INSTRUCTION ISSUE/REVISION : 01/01

SUB : CALIBRATION OF GAP GAUGE DATE :10/08/2010

PURPOSE : TO PROVIDE THE METHOD OF CALIBRATION OF GAP GAUGE

MASTER INSTRUMENT : 1) SLIP BOX / CALIBRATION GRADE ' 1 '

INSTRUCTION :

1) CHECK FOR VALID STATUS OF CALIBRATION OFMASTER INSTRUMENT.

2) CLEAN THE GAP GAUGE WITH A SOFT CLOTH TO REMOVE DUST AND OIL.

3) BUILD SLIPS FOR GO SIDE AND NOGO SIDE.

SIZE OBSERVED VALUE

GO

NOGO

4) RECORD READINGS

5) PAINT DUE MONTH COLOUR CODE IF THE GAUGE IS O.K

6) ACCEPTANCE CRITERIA : AS SPECIFIED IN HISTORY CARD. (Wear Limit)

7) RECORDS : SLIP GAUGE CALIBRATION CERTIFICATE,

CALIBRATION (HISTORY) CARD.

APPROVED BY :
 QUALITY SYSTEMS DOC. NO :CMC/WIS/01/004

CMC WORK INSTRUCTION ISSUE/REVISION : 01/0

SUB : CALIBRATION OF PLUG GAUGE DATE :12/03/2005

PURPOSE : TO PROVIDE THE METHOD OF CALIBRATION OF PLUG GAUGE

MASTER INSTRUMENT :
1) MICROMETER

INSTRUCTION :

1) CHECK FOR VALID STATUS OF CALIBRATION OFMASTER INSTRUMENT.

2) CLEAN THE PLUGE GAUGE WITH A SOFT CLOTH TO REMOVE DUST AND OIL.

3) CHECK WITH VALID MICROMETER - GO AND NOGO SIZE

4) RECORD THE FINDINGS.

5) PAINT DUE MONTH COLOUR CODE IF THE GAUGE IS O.K

6) ACCEPTANCE CRITERIA : AS SPECIFIED IN HISTORY CARD.(Wear Limit)

7) RECORDS : CALIBRATION (HISTORY) CARD.

PREPARED BY : APPROVED BY :

PAGE 1 - 1
 QUALITY SYSTEMS DOC. NO :CMC/WIS/01/005

CMC WORK INSTRUCTION ISSUE/REVISION : 01/0

SUB : CLABRIATION OF PLAIN RING GAUGE DATE :12/03/2005

PURPOSE : TO PROVIDE THE METHOD OF CALIBRATION OF RING GAUGE IS : 3485 - 1983

MASTER INSTRUMENT : 1) MASTER RING

2) BORE DIAL INDICATOR

INSTRUCTION :

1) CHECK FOR VALID STATUS OF CALIBRATION OFMASTER INSTRUMENT.

2) CLEAN THE RING GAUGE WITH A SOFT CLOTH TO REMOVE DUST AND OIL.

3) SET THE ZERO ON MASTER RING AND COMPARE WITH RING WHICH IS UNDER CALIBRATION.

4) RECORD THE VALUES.

5) PAINT DUE MONTH COLOUR CODE IF THE GAUGE IS O.K

6) ACCEPTANCE CRITERIA : AS SPECIFIED IN HISTORY CARD.

7) RECORDS : CALIBRATION (HISTORY) CARD.

PREPARED BY : APPROVED BY :
 QUALITY SYSTEMS DOC. NO :CMC/WIS/01/006

CMC WORK INSTRUCTION ISSUE/REVISION : 01/01

SUB : PERIODIC INSPECTION OF DRILL JIG DATE :12/08/2008

PURPOSE : TO PROVIDE THE METHOD OF INSPECTION OF JIG

MASTER INSTRUMENT : 1) HEIGHT MASTER

2) ANGLE PLATE
3) DIAL TEST INDICATOR
4) BORE DIAL GAUGE

INSTRUCTION :

1) CHECK FOR VALID STATUS OF CALIBRATION OFMASTER INSTRUMENT.

2) REMOVE THE JIG BUSH FROM JIG PLATE.

3) CLEAN THE BUSHS AND JIG PLATE WITH A SOFT CLOTH TO REMOVE DUST AND OIL

4) CHECK THE BUSH PLATE AS PER THE DRAWING.

5) CHECK THE WEAR OF JIG BUSHES USING THEIR RESPECTIVE "NOGO" PLUG GAUGE.
IF THE "NOGO" PLUG ANSWERS JIG BUSH NEEDS REPLACEMENT.

6) CHECK THE CONCENTRICITY OF DIAMETERS OF ALL BUSHS.

7) ACCEPTANCE CRITERIA FOR CONCENTRICITY OF BUSHES IS 0.05 MM

8) CHECK LOCATING BUNK / PIN / SLIP BUSH / LINER BUSH SIZE FOR WORN OUT.

9) CHECH THE DAMAGE OF CLAMPS,CLAMP PLATES,NUT & WASHER.

10) PAINT DUE MONTH COLOUR CODE IF THE JIG IS O.K

11) RECORDS : JIG PERIODICAL INSPECTION REPORT.

PREPARED BY : APPROVED BY :
 QUALITY SYSTEMS DOC. NO :CMC/WIS/01/007

CMC WORK INSTRUCTION ISSUE/REVISION : 01/0

SUB : CALIBRATION OF HEIGHT GAUGE DATE :12/03/2005

PURPOSE : TO PROVIDE THE METHOD OF CALIBRATION OF HEIGHT GAUGE

MASTER INSTRUMENT : 1) SLIP GAUGES - GRADE 'O'

INSTRUCTION :

1) CHECK FOR VALID STATUS OF CALIBRATION OFMASTER INSTRUMENT.

2) CLEAN THE HEIGHT GAUGE WITH A SOFT CLOTH TO REMOVE DUST AND OIL.

3) CHECK FOR LEGIBILITY OF THE SCALE.

4) CHECK FOR PHYSICAL DAMAGES AND FREE MOVEMENT OF SLIDES.

5) CHECK ZERO ERROR AND RECORD.

6) BUILD VARIOUS SIZE SLIPS AND CALIBRATE

7) RECORD THE FINDINGS

8) PAINT DUE MONTH COLOUR CODE IF THE HEIGHT GAUGE IS O.K

9) ACCEPTANCE CRITERIA : AS SPECIFIED IN IS 3651(part 2) - 1985

10) RECORDS : CALIBRATION CERTIFICATE

PREPARED BY : APPROVED BY :

PAGE 1 - 1
 QUALITY SYSTEMS DOC. NO :CMC/WIS/01/008

CMC WORK INSTRUCTION ISSUE/REVISION : 01/0

SUB : CALIBRATION OF DIAL COMPARATOR STAND DATE :12/03/2005

PURPOSE : TO PROVIDE THE METHOD OF CALIBRATION OF DIAL COMPARATOR IS: 7599-1975

(PART 2)
MASTER INSTRUMENT : 1) SLIP GAUGES -INSPECTION GRADE
2) DIAL TEST INDICATOR

INSTRUCTION :

1) CHECK FOR VALID STATUS OF CALIBRATION OFMASTER INSTRUMENT.

2) CLEAN THE DIAL STAND WITH A SOFT CLOTH TO REMOVE DUST AND OIL.

3) USING KNOWN SLIPS, CHECK REPEATABILITY OF TWO PLACES ALONG THE WORKING
AREA ON LENGTH AND BREATH.

4) CHECK THE FLATNESS BY DIAL GAUGE.

5) RECORD THE READINGS.

6) PAINT DUE MONTH COLOUR CODE IF THE DIAL COMPARATOR STAND IS O.K

7) ACCEPTANCE CRITERIA : AS SPECIFIED IN HISTORY CARD

8) RECORDS : CALIBRATION (HISTORY) CARD.

PREPARED BY : APPROVED BY :
 QUALITY SYSTEMS DOC. NO :CMC/WIS/01/009

CMC WORK INSTRUCTION ISSUE/REVISION : 01/0

SUB : CALIBRATION OF SURFACE ROUGHNESS TESTER DATE :12/03/2005

PURPOSE : TO PROVIDE THE METHOD OF CALIBRATION OF SURFACE ROUGHNESS TESTER.

(SL NO.210172)
MASTER INSTRUMENT :
SURFACE ROUGHNESS TESTER SPECIMEN (NO. 230816)

INSTRUCTION :

1) KEEPING THE REFERANCE SPECIMEN,PRESSING THE (CAL/STD/RANGE) KEY.

THE CURRENT REFERENCE VALUE REGISTERED IS DISPLAYED. CHECK THE DISPLAYED
AGAINST THE SPECIMEN VALUE.

2) IF THEY ARE THE SAME VALUE ,PRESS THE (n/ENT) KEY TO MOVE ON THE SPECIMEN
MEASUREMENT. IF THEY ARE DIFFERENT, THE REFERENCE VALUE NEEDS TO BE
UPDATED BY USING THE (CUTOFF/ I ), (mm/inch/ I ) AND (REMORT/ -) KEYS.

3) SET THE ROUGHNESS SPECIMEN.

4) PRESS THE (START/STOP) KEY TO START THE MEASURMENT.

5) AFTERMEASURMENT, PRESS THE (n/ENT) KEY TO BE COMPLET THE CALIBRATION.

6) RECORDS : CALIBRATION (HISTORY) CARD.

PREPARED BY : APPROVED BY :

PAGE 1 - 1
 QUALITY SYSTEMS DOC. NO :CMC/WIS/01/010

CMC WORK INSTRUCTION ISSUE/REVISION : 01/0

SUB : CALIBRATION OF HARDNESS TESTER DATE :12/03/2005

PURPOSE : TO PROVIDE THE METHOD OF CALIBRATION OF ROCKWEL HARDNESS TESTER

MASTER INSTRUMENT :
TEST BLOCK FOR RESPECTIVE SCALES.

INSTRUCTION :

1) ENSURE CORRECTNESS OF THE FOLLOWING

1) INDENTOR
2) LOAD
3) SELECTION OF SCALE
4) TEST BLOCK

2) PLACE THE TEST BLOCK AND CHECK THE HARDNESS

3) ACCEPTANCE CRITERIA +/- 1 DIVISION

4) VERIFICATION OF TEST BLOCK WILL BE DONE BEFORE TAKING THE COMPONENT HARDNESS
CHECK
5) RECORDS : ANNUAL MAINTENANCE CRONTRACT.
AMC SERVICE PROVIDER CERTIFICATE.

PREPARED BY : APPROVED BY :

PAGE 1 - 1
HARDNESS
 QUALITY SYSTEMS DOC. NO :CMC/WIS/01/004

CMC WORK INSTRUCTION ISSUE/REVISION : 01/0

SUB : ACCEPTANCE CRITERIA FOR PLUG GAUGE DATE :12/03/2005

WORK TOLERANCE DIFFERENCE DISPOSITION OF GAUGE TOLERATION

BETWEEN HIGH (H) LIMIT
LOW (L) LIMIT GO NOGO

ABOVE UPTO AND (H) LIMIT OF (L) LIMIT OF (H) LIMIT OF (L) LIMIT OF
INCLUDING GAUGE GAUGE GAUGE GAUGE
TOLERANCE TOLERANCE TOLERANCE TOLERANCE
FROM FROM FROM FROM
(L) LIMIT OF (L) LIMIT OF (H) LIMIT OF (H) LIMIT OF
WORK WORK WORK WORK
MM MM MM MM MM MM
0.010 0.150 +0.001 0 +0.001 0
0.015 0.020 +0.002 0 +0.002 0
0.020 0.030 +0.003 0 +0.003 0
0.030 0.045 +0.004 0 +0.004 0
0.045 0.065 +0.005 0 +0.005 0
0.065 0.090 +0.008 0 +0.008 0
0.090 0.130 +0.013 0 +0.010 0
0.130 0.170 +0.018 0 +0.013 0
0.170 0.230 +0.023 0 +0.015 0
0.230 0.300 +0.028 0 +0.018 0
0.300 0.400 +0.033 0 +0.020 0
0.400 0.500 +0.040 0 +0.025 0
0.500 0.600 +0.045 0 +0.030 0
0.600 0.750 +0.060 0 +0.040 0
0.750 1.000 +0.070 0 +0.050 0
1.000 1.300 +0.095 0 +0.075 0
1.300 1.800 +0.125 0 +0.100 0
1.800 2.500 +0.150 0 +0.125 0
2.500 3.500 +0.200 0 +0.150 0
3.500 5.000 +0.250 0 +0.175 0

PREPARED BY : APPROVED BY :

PAGE 2 - 2
 QUALITY SYSTEMS DOC. NO :CMC/WIS/01/021

CMC WORK INSTRUCTION ISSUE/REVISION : 01/0

SUB : PERIODICAL INSPECTION OF FIXTURE DATE :18/08/2008

PURPOSE : TO PROVIDE THE METHOD OF INSPECTION OF JIG

MASTER INSTRUMENT : 1) HEIGHT MASTER

2) ANGLE PLATE
3) DIAL TEST INDICATOR
4) BORE DIAL GAUGE

INSTRUCTION :

1) CHECK FOR VALID STATUS OF MASTER INSTRUMENT

2) CLEAN THE FIXTURE THOROUGHLY.

3) CHECK THE CONDITION OF COMPONENT LOCATORS FOR SIZE & DAMAGE.

4) CHECK THE CONDITION OF SEATING BASE & PADS.

5) CHECK THE CONDITION OF GUIDE PLATE / ORIENTATION PINS / KEYS FOR SIZE & DAMAGE.

6) CHECK THE CONDITION OF CLAMP,WASHER,BOLTS & NUTS.

7) ENSURE TENNONS ARE AVAILABLE IN MILLING FIXTURE.

8) PAINT DUE MONTH COLOUR CODE IF FIXTURE IS OK.

9) RECORDS : FIXTURE PERIODICAL INSPECTION REPORT.

PREPARED BY : APPROVED BY :
 QUALITY SYSTEMS DOC. NO :CMC/WIS/01/023B

CMC WORK INSTRUCTION ISSUE/REVISION : 01/0

SUB : CALIBRATION OF TAPER PLUG GAUGE DATE : 15.06.10

PURPOSE : TO PROVIDE THE METHOD OF CALIBRATION OF TAPER(Angle) GAUGES (THE GAUGE IS

USED TO CHECK THE TAPER ANGLE OF THE COMPONENT BORE(Chamfer) BY BLUE CONTACT METHOD)

MASTER INSTRUMENT : DIGITAL VERNIER (0.01)

INSTRUCTION :

1) CHECK THE VALID STATUS OF THE MASTER INSTRUMENT

2) CLEAN THE GAUGE WITH A SOFT CLOTH AND CHECK FOR ANY DAMAGE.

3) CKECK THE MAJOR DIA,MINOR DIA & LENGTH OF THE TAPER AND NOTE DOWN.

4) WITH THE ABOVE READING CALCULATE THE TAPER ANGLE.

5) RECORD THE FINDINGS.

6) DUE MONTH COLOUR CODE IS APPLIED IF THE GAUGE IS OK.

7) ACCEPTANCE CRITERIA AS SPECIFIED IN HISTORY CARD.

8) RECORD : CALIBRATION HISTORY CARD.

PREPARED BY : APPROVED BY :
CT METHOD)
 QUALITY SYSTEMS DOC. NO :CMC/WIS/01/023A

CMC WORK INSTRUCTION ISSUE/REVISION : 01/0

SUB : CALIBRATION OF THREAD PLUG GAUGE DATE : 15.06.10

PURPOSE : TO PROVIDE THE METHO OF CALIBRATION OF THREAD PLUG GAUGE (M8 X 1.25)

MASTER INSTRUMENT : (0 - 25)DIGITAL MICROMETER 0.725 DIA WIRES 3 NOS

INSTRUCTION :

1) CHECK FOR VALID STATUS OF CALIBRATION OF MASTER INSTRUMENT.

2) CLEAN THE THREAD PLUG GAUGE WITH SOFT CLOTH TO REMOVE DUST AND OIL.

3) KEEP ONE WIRE BETWEEN THE THREAD FLANK AT ONE SIDE AND KEEP OTHER 2 WIRES IN THE
ADJACENT FLANKS OF THREAD AT THE OPPOSITE SIDE OF THE THREAD FLANKS.

4) MEASURE THE SIZE OVER PINS WITH THE MICROMETER.

5) WITH THE MEASURED SIZE,CALCULATE THE PITCH DIA AND RECORD.

6) ACCEPTANCE CRITERIA : AS SPECIFIED IN THE HISTORY CARD.(WEAR LIMIT)

7) DUE MONTH COLOUR CODE IS APPLIED IF THE GAUGE IS OK.

8) RECORD : CALIBRATION HISTORY CARD.

PREPARED BY : APPROVED BY :