Ceramic sleeve lined pipe

The ceramic sleeves lined pipe as a whole part, and then assemble it into

the steel pipe with our high-strength-temperature-resistant epoxy adhesive.

In the electric power, metallurgy, chemical industry, mining, cement, paper-

making and other industries, because the conveying medium for conveying

equipment wear-resistant requirements are relatively high, ordinary steel pipe

cannot meet the actual use needs, which requires better wear-resistant

conveying equipment.

During the pipeline transportation process, the scouring and wear of the air and

powder mixture is serious, especially the elbow, because the airflow changes
 WWW.SUNNYSTEEL.COM

the flow direction on the side of the elbow, the outer side of the elbow is worn

very seriously. In view of this working condition, our company recommends the

use of ceramic sleeve lined pipes.

This kind of pipeline is composed of three layers of steel parts, viscose and

ceramics. The steel parts are made of 304 stainless steel pipes. The ceramics

are adhered to the inner wall of the steel parts with high-strength viscose. After

heating and curing, a firm anti-wear layer is formed. The temperature is below

150°C. It does not age or fall off for long-term operation in a high-quality

environment. Its life span is more than 4-5 times that of ordinary pipelines.

Layer structure

The pipe consists of three layers: smooth ceramic lining (compact

corundum), ceramic and metal transition layer and the outer steel pipe.

Item thickness material features

Steel tube 3-5mm 304 stainless steels High strength, smooth inside

Long-term operation at 150 ℃ high

Viscose 2-3mm Epoxy resin temperature does not age, good thermal
expansion, strong adhesion

92-95% alumina High density, super wear resistance,

Ceramic 7-10mm
ceramics good toughness

www.sunnysteel.com
Tel:+8621-3378 0199 [email protected]
 WWW.SUNNYSTEEL.COM

Stainless steel 304 lined ceramic ring

Pipelined Steel material: 304 stainless steels

Lining ceramic ring

Diagram

Ceramic 8mm + steel 5mm + glue 2mm

www.sunnysteel.com
Tel:+8621-3378 0199 [email protected]
 WWW.SUNNYSTEEL.COM

Steel material: carbon steel

Lining ceramic ring

www.sunnysteel.com
Tel:+8621-3378 0199 [email protected]
 WWW.SUNNYSTEEL.COM

Advantages

Advantages of wear abrasion stainless ceramic pipes 95% alumina ceramic sleeve lined

pipes, elbows and t pipes have been largely applied in lithium battery material

conveying system in recently years.

⚫ Wear resistance: under the same conditions, it is 4-5 times more wear-

resistant than ordinary pipes;

⚫ Corrosion resistance: ceramic lining can resist acid and alkali corrosion;

⚫ Resistant to medium temperature: It can be operated at 150℃ for a long

time, and the general working conditions can be satisfied;

⚫ The inner and outer walls are smooth, and the air flow is unobstructed:

the smooth surface allows materials to pass freely without material

hanging and blocking.

⚫ Easy to install: Its density is 3.6g/cm3, less than half that of steel,1/3

lighter than ordinary pipes, easy to handle, save manpower, easier and

faster to install, and can easily erect higher pipes;

⚫ Reduced maintenance: super abrasion resistance greatly reduces the

frequency of maintenance and saves costs and labor costs, reduce the

load of support and hanger equipment and save material cost;

⚫ High hardness: Rockwell hardness is HRA82-85, the hardness is second

only to diamond

www.sunnysteel.com
Tel:+8621-3378 0199 [email protected]
 WWW.SUNNYSTEEL.COM

What is ceramic pipe sleeve?

Recently 95% alumina ceramic

sleeve lined pipes, elbows and T

pipes have been largely applied in

lithium battery material conveying

system. The main raw material of

wear resistant ceramic ring is a

special kind of ceramic with Al2O3

as the and the rare metal oxide as the flux, which is melted by high

temperature at 1700 °C. The big diameter ceramic sleeve is always a big

problem for the ceramic tube manufacturers since it’s very difficult to control

the deformation rate of the ceramic sleeve after it’s sintering. Also, it will

also need an advanced and big isostatic pressing machine to do this. So, it will

not only express the company’s production capability, but company’s

technology. Right now, our factory has owned both advantages which are wear

www.sunnysteel.com
Tel:+8621-3378 0199 [email protected]
 WWW.SUNNYSTEEL.COM

resistant ceramic pressing facilities and technologies.

95% alumina ceramic ring

www.sunnysteel.com
Tel:+8621-3378 0199 [email protected]
 WWW.SUNNYSTEEL.COM

Ceramic technical index

Item index

Alumina content ≥95%

Density ≥3.6 /cm3

Rockwell hardness ≥82 HRA

Compressive strength ≥850 MPa

Fracture toughness KIC ≥5MPa·m 1/2

Bending strength ≥320MPa

Thermal Conductivity 20W/m.k

Ceramic thickness 7-10mm

Adhesive technical indicators

Item Data

Exterior Milky white viscous fluid

Hardness (Shore-D) 80

Shear strength (Mpa) 15

Operating temperature
－40～150
range (℃)

www.sunnysteel.com
Tel:+8621-3378 0199 [email protected]
 WWW.SUNNYSTEEL.COM

Features

The wear-resistant ceramics produced by our company are 95 alumina

ceramics, using 95% high-quality alumina powder, formed by hot die casting,

and then sintered at a high temperature of 1700 degrees to form a very dense

sinter, which significantly improves the resistance of alumina ceramics

abrasiveness.

For the convenience of customers, are to provide a more specific

process is as follows：

1. Removing rust and decontamination process of outer-layer steel pipe；

2. Must be in strict accordance with the prescribed ratio, the binder a\b accurate

measurement, with how many, must be stirred evenly, full stir-mixing must

not be less than 4 times, such as adding a mixture of the embedded feed

should be mixed with the binder and then add the mixture to stir up not less

than 3 times；

3. The binder is applied evenly on the inner wall of the steel tube to ensure the

thickness is not less than 0.5mm thickness. Then apply the binder on the

outer surface of the ceramic ring to ensure the thickness between the

0.5mm-1mm. Also in the ceramic ring side (with the ceramic ring contact with

the corresponding surface) Daub 0.5mm Adhesive, to ensure that after the

installation of the ring and the seal between the ring；

www.sunnysteel.com
Tel:+8621-3378 0199 [email protected]
 WWW.SUNNYSTEEL.COM

4. After the installation of the ceramic ring in place, it is necessary to repair the

gap between the assembled ceramic rings and mend the joints to ensure the

sealing between the ring and the ring；

5. According to the NPT standard, we process the two pipe ends of male and

female thread processing. The end of the pipe processing, and processing

1x45° groove, to prevent on-site installation in the process of cutting the

hands of construction workers, do a good job of safety protection measures,

thread processing, need to brush oil to protect the thread；

6. After installing the ceramic ring, check the internal surface of the ceramic

ring of the formation, finishing in place, cannot move the position of the pipe,

because the binder is not dry, vibration is easily caused by the displacement

of ceramic rings, affect the use of the effect of cold weather in winter, binder

drying time is longer, need to ensure more than 48 hours.

www.sunnysteel.com
Tel:+8621-3378 0199 [email protected]
 WWW.SUNNYSTEEL.COM

Painting:
After the ceramic ring in the pipe is installed and the thread is processed, the

dirt outside the pipe is cleaned, and the outer surface of the pipe is treated

with three layers of anti-corrosive paint to meet the export requirements.

www.sunnysteel.com
Tel:+8621-3378 0199 [email protected]
 WWW.SUNNYSTEEL.COM

www.sunnysteel.com
Tel:+8621-3378 0199 [email protected]
 WWW.SUNNYSTEEL.COM

Packaging:
Pipe fittings using steel skeleton packaging, and the two ends of the pipe with

plastic head, to prevent dust and rain into the pipeline inside, to ensure the

beauty of the product.

www.sunnysteel.com
Tel:+8621-3378 0199 [email protected]
 WWW.SUNNYSTEEL.COM

www.sunnysteel.com
Tel:+8621-3378 0199 [email protected]
 WWW.SUNNYSTEEL.COM

www.sunnysteel.com
Tel:+8621-3378 0199 [email protected]
 WWW.SUNNYSTEEL.COM

SUNNY STEEL ENTERPRISE LTD.

Phone:+86 21 3378 0199
Fax:+86 21 5107 9722
E-mail:[email protected]

Collect steel pipes and fittings

www.sunnysteel.com
Tel:+8621-3378 0199 [email protected]