ECON-4

Digital Speed Governor

SW version 1.6.1
1 Document information 4
2 System overview 8
3 Applications overview 9
4 Installation and wiring 10
5 ECON-4 setup 23
6 Communication 41
7 Technical data 42
8 Appendix 43

Copyright © 2019 ComAp a.s.

Written by Jiří Schiller
Prague, Czech Republic
ComAp a.s., U Uranie 1612/14a,
170 00 Prague 7, Czech Republic
Tel: +420 246 012 111
E-mail: [email protected], www.comap-control.com Global Guide
Table of contents
1 Document information 4
1.1 Clarification of notation 4
1.2 About this guide 4
1.3 Document history 4
1.4 Legal notice 4
1.5 Symbols in this manual 7

2 System overview 8
2.1 Description of the governor system 8
2.1.1 Control by CAN-bus 8

3 Applications overview 9
3.1 Wiring overview 9

4 Installation and wiring 10

4.1 Package content 10
4.2 Module installation 11
4.2.1 Dimensions and mounting 11
4.3 Jumper position 12
4.4 Recommended wiring 13
4.4.1 General 13
4.4.2 Grounding 14
4.4.3 Power Supply 14
4.4.4 Binary inputs 14
4.4.5 Analog inputs 16
4.4.6 Analog output 18
4.4.7 Interface to actuators 19
4.4.8 Speed Pick-up 21
4.4.9 Communication wiring 21

5 ECON-4 setup 23
5.1 Quick start - how to set ECON4 and controller 23
5.1.1 Breakers feedback handling (CB request modes) 23
5.1.2 Speed control handling (Speed request modes) 24
5.2 Entering password 29
5.2.1 Modify password from WinScope 29
5.2.2 Modify password from GenConfig 29
5.3 Data 29

ECON-4 1.6.1 Global Guide 2

 5.3.1 Data Binary inputs 29
5.3.2 Data Binary outputs 30
5.3.3 Data Analog inputs 30
5.3.4 Data Analog outputs 30
5.3.5 ECON adjustement for various types of actuators 30
5.4 ECON-4 configuration and PC tools 33
5.4.1 Setpoints adjustements in WinScope SW: 33
5.4.2 Econ-4 firmware update 34
5.5 ECON adjustement for various types of actuators 35
5.5.1 Adjustment for LINEAR actuator type (typically Woodward) 35
5.5.2 Adjustment for LINEAR NO FDB actuator type (typically GAC, Woodward) 36
5.5.3 Adjustment for BRIDGE actuator type (typically Heinzmann) 36
5.6 Block schematics - speed governor 38
5.6.1 Overspeed protection in ECON4-ADV 38
5.6.2 Overspeed protection 38
5.6.3 Speed governor function in Idle or local load mode 39
5.6.4 Speed governor function in parallel mode 39

6 Communication 41
6.1 Connection to ECON-4 41

7 Technical data 42

8 Appendix 43
8.1 Setpoints 44
8.1.1 List of setpoint groups 44
8.1.2 List of setpoints 45
8.1.3 Group: Engine StartGroup: ECON4-EngRPM 46
8.1.4 Group: Engine StartGroup: ECON4-EngStart 51
8.1.5 Group: Main PIDGroup: ECON-4-MainPID 53
8.1.6 Act type 1 – predefined for Woodward ITB 0-200 mA 69
8.1.7 Act type 2 – predefined for Woodward ITB PWM 71
8.1.8 Act type 3 –predefined for Woodward F-series PWM 72
8.1.9 Act type 4 – predefined for Heinzmann STG 10 72
8.1.10 Group: Analog sensors 72
8.1.11 List of tested actuators by ComAp 74

ECON-4 1.6.1 Global Guide 3

1 Document information
1.1 Clarification of notation 4
1.2 About this guide 4
1.3 Document history 4
1.4 Legal notice 4
1.5 Symbols in this manual 7

1.1 Clarification of notation

Note: This type of paragraph calls readers attention to a notice or related theme.

IMPORTANT: This type of paragraph highlights a procedure, adjustment etc., which can cause a
damage or improper function of the equipment if not performed correctly and may not be clear at
first sight.

Example: This type of paragraph contains information that is used to illustrate how a specific function
works.

1.2 About this guide

This guide describes usage of ECON-4 for control of engine. ECON-4 Global Guide provides basic information
how to install and operate ECON-4 Extension module.

1.3 Document history

Number Version Date Author
8 1.6.1 1.4.2019 Martin Klíma
7 1.6.1 2.12.2018 Martin Klíma
6 1.6.1 11.9.2018 Lubomír Brož
5 1.6.0 4.5.2018 Lubomír Brož
4 1.5.1 9.5.2018 Lubomír Brož
3 1.5.0 1.8.2017 Lubomír Brož
2 1.4.1 26.9.2016 Jiří Schiller
1 1.4.0 9.9.2016 Jiří Schiller

1.4 Legal notice

This End User's Guide/Manual as part of the Documentation is an inseparable part of ComAp’s Product and
may be used exclusively according to the conditions defined in the “END USER or Distributor LICENSE
AGREEMENT CONDITIONS – COMAP CONTROL SYSTEMS SOFTWARE” (License Agreement) and/or in
the “ComAp a.s. Global terms and conditions for sale of Products and provision of Services” (Terms) and/or in
the “Standardní podmínky projektů komplexního řešení ke smlouvě o dílo, Standard Conditions for Supply of
Complete Solutions” (Conditions) as applicable.

ECON-4 1.6.1 Global Guide 4

 ComAp’s License Agreement is governed by the Czech Civil Code 89/2012 Col., by the Authorship Act
121/2000 Col., by international treaties and by other relevant legal documents regulating protection of the
intellectual properties (TRIPS).
The End User and/or ComAp’s Distributor shall only be permitted to use this End User's Guide/Manual with
ComAp Control System Registered Products. The Documentation is not intended and applicable for any other
purpose.
Official version of the ComAp’s End User's Guide/Manual is the version published in English. ComAp reserves
the right to update this End User's Guide/Manual at any time. ComAp does not assume any responsibility for its
use outside of the scope of the Terms or the Conditions and the License Agreement.
Licensed End User is entitled to make only necessary number of copies of the End User's Guide/Manual. Any
translation of this End User's Guide/Manual without the prior written consent of ComAp is expressly prohibited!
Even if the prior written consent from ComAp is acquired, ComAp does not take any responsibility for the
content, trustworthiness and quality of any such translation. ComAp will deem a translation equal to this End
User's Guide/Manual only if it agrees to verify such translation. The terms and conditions of such verification
must be agreed in the written form and in advance.
For more details relating to the Ownership, Extent of Permitted Reproductions Term of Use of the
Documentation and to the Confidentiality rules please review and comply with the ComAp’s License
Agreement, Terms and Conditions available on www.comap-control.com.
Security Risk Disclaimer
Pay attention to the following recommendations and measures to increase the level of security of ComAp
products and services.
Please note that possible cyber-attacks cannot be fully avoided by the below mentioned recommendations and
set of measures already performed by ComAp, but by following them the cyber-attacks can be considerably
reduced and thereby to reduce the risk of damage. ComAp does not take any responsibility for the actions of
persons responsible for cyber-attacks, nor for any damage caused by the cyber-attack. However, ComAp is
prepared to provide technical support to resolve problems arising from such actions, including but not limited to
restoring settings prior to the cyber-attacks, backing up data, recommending other preventive measures against
any further attacks.
Warning: Some forms of technical support may be provided against payment. There is no legal or factual
entitlement for technical services provided in connection to resolving problems arising from cyber-attack or
other unauthorized accesses to ComAp's Products or Services.
General security recommendations and set of measures
1. AccessCode
• Change the AccessCode BEFORE the device is connected to a network.
• Use a secure AccessCode – ideally a random string of 8 characters containing lowercase, uppercase letters
and digits.
• For each device use a different AccessCode.
2. Password
• Change the password BEFORE the device enters a regular operation.
• Do not leave displays or PC tools unattended if an user, especially administrator, is logged in.
3. Controller Web interface
• The controller web interface at port TCP/80 is based on http, not https, and thus it is intended to be used only
in closed private network infrastructures.
• Avoid exposing the port TCP/80 to the public Internet.

ECON-4 1.6.1 Global Guide 5

 4. MODBUS/TCP
• The MODBUS/TCP protocol (port TCP/502) is an instrumentation protocol designed to exchange data
between locally connected devices like sensors, I/O modules, controllers etc. From it’s nature it does not
contain any kind of security – neither encryption nor authentication. Thus it is intended to be used only in closed
private network infrastructures.
• Avoid exposing the port TCP/502 to the public Internet.
5. SNMP
• The SNMP protocol (port UDP/161) version 1,2 is not encrypted. Thus it is intended to be used only in closed
private network infrastructures.
• Avoid exposing the port UDP/161 to the public Internet.

ECON-4 1.6.1 Global Guide 6

1.5 Symbols in this manual

Battery Mains

Breaker Pick - up

Connector -
Resistor
female

Connector -
Resistor
male
adjustable

Controller
simplified RS 232
female
ECON-4
simplified Starter

Fuel
Voltage
solenoid
measureme
nt
Fuse

Fuse switch

Generator

Generator
schematic

Grounding

Jumper

Load

Mains

ECON-4 1.6.1 Global Guide 7

2 System overview
2.1 Description of the governor system
ECON-4 is a flexible speed governor capable to operate in various configurations. Possible configurations can
be:
a. Control via CAN – it reads the values of control bits and required analog values from the CAN bus line and
not from its terminals (expect from BIN S4.6 Run/Stop, this signal must be present in all 3 modes)
b. Control via Binary signals
c. Control via Analogue and binary inputs.

Speed and power of a single fuel engine is always controlled by the actuator connected to ACT terminals or
Analog Output in case of actuator with 0-20mA(4-20mA) usage. This actuator can control a fuel rack for diesel
engines or a mixture throttle valve for gas engines.
ECON-4 ADV is advanced version, it is dedicated specially to control of engine in island operations where load
steps are expected.

2.1.1 Control by CAN-bus

ECON-4 can receive values of some binary and analog control inputs via CAN-bus communication line from
engine controller, (see setpoints Speed request (page 49) or CB request (page 50) for more information). This
arrangement can significantly simplify the wiring on site.
Control of speed request by CAN-bus is active only if setpoint Speed request (page 49) has value DATA
Control of GCB and MCB feedback by CAN-bus is active only if setpoint CB request (page 50) has value
DATA.
6 back to Table of contents

ECON-4 1.6.1 Global Guide 8

3 Applications overview
3.1 Wiring overview

6 back to Table of contents

ECON-4 1.6.1 Global Guide 9

4 Installation and wiring
4.1 Package content 10
4.2 Module installation 11
4.3 Jumper position 12
4.4 Recommended wiring 13

6 back to Table of contents

4.1 Package content

The package contains:

ECON-4 module
Terminal blocks

ECON-4 1.6.1 Global Guide 10

4.2 Module installation
4.2.1 Dimensions and mounting

Image 4.1 Dimensions, terminals and mounting

Note: ECON-4 unit is mounted on DIN rail 35 mm.

ECON-4 1.6.1 Global Guide 11

4.3 Jumper position

Jumper Meaning

AOUT switch between current and voltage analogue output

P6 Current: link the 2 pins from right side
Voltage: link the 2 pins from left side

P7 120 Ohm resistor for CAN line termination

P9 Boot

P10 Reset

P13 Test purposes only

P14 HW signalization of ACT overload, MUST be ON

Test purposes only
P20
Feedback circuit supply.
10V - link 2 pins from the left side - use for Heinzmann actuators
P21
5V - link 2 pins from the right side - use for GAC, Woodward, actuators
AIN 1 switch between current and voltage
P22 Current: link the 2 pins from the left side
Voltage: link the 2 pins from the right side
AIN 1 switch between current and voltage
P23 Current: link the 2 pins from the left side
Voltage: link the 2 pins from the right side

ECON-4 1.6.1 Global Guide 12

4.4 Recommended wiring

Postion Terminal groups Link

Power supply Actuators Power Supply (page 14)

Actuator feedback Interface to actuators (page 19)

Analog inputs Analog inputs (page 16)

Binary inputs Binary inputs (page 14)

Communications Communication wiring (page 21)

Analog outputs Analog output (page 18)

Magnetick Pick-up Speed Pick-up (page 21)

6 back to Installation and wiring

4.4.1 General
Use grounding terminals.
The “-“terminal of the battery has to be properly grounded.
Cables for binary inputs and analogue inputs must not be placed along power cables.
Analogue inputs should use shielded cables, especially when length >3m.
Always use shielded cable for Magnetic pick-up.

ECON-4 1.6.1 Global Guide 13

4.4.2 Grounding
Use as short as possible cable to the grounding point on the switchboard.
Use cable min. 2,5 mm2.
The “-“ terminal of the battery has to be properly grounded.

4.4.3 Power Supply

Use min. power supply cable of 4mm2.
Maximum continuous DC Power supplyvoltage is 36 V DC. Maximum short term allowable power supply
voltage is 39 V DC. The ECON-4’s power supply terminals are protected against large pulse power
disturbances. When there is a potential risk of the controller being subjected to conditions outside its
capabilities, an outside protection device should be used.

Power Supply Fusing

An eight-amp fuse should be connected in-line with the battery positive terminal to the controller and modules.
ECON-4 should never be connected directly to the starting battery.
Recommended fuse is slow type – T8A.

4.4.4 Binary inputs

Binary inputs have internal load resistor 4.4 kΩ connected to the battery plus.

Image 4.2 Binary inputs wiring scheme

ECON-4 1.6.1 Global Guide 14

 Binary inputs are used to control the function of the ECON-4 digital governor.
Binary inputs can be read from:
the physical Binary inputs (terminals S4.x),
from the CAN-bus (byte Command in the Receive PDO),
in dependence on the value of the setpoint Speed request.

Speed Request value CB Request value

Input BIN ANA DATA BIN DATA

MCB fdb (S4.1) (page 15) MCB fdb S4.1 Cmd.1

GCB fdb S4.2 Cmd.2

NOMINAL S4.3 S4.3 Cmd.2

SPEED UP S4.4 X X

SPEED DOWN S4.5 X X

S4.6 &
RUN / STOP S4.6 S4.6
Cmd.3

DROOP S4.7 S4.7 Cmd.4

RESERVE S4.8

Note: Cmd.x is bit x in the byte Command of the Receive PDO, see description of CAN protocol. S4.x
isECON-4 terminal. Both the physical Binary input S4.6 and the corresponding bit Cmd.3 received via
CANbus must be active to activate Binary input RUN in DATA mode. In case of lost communication on
CANbus, all bits of the byte Command are set to 0 – it deactivates

MCB fdb (S4.1)

Inputs GCB and MCB fdb decide which setpoints are used in PID speed regulation loop and which type of
regulation is used (Iddle/Island/Parallel):

MCB GCB
lRPM - Requested RPMl > RPM window PID constants
state state
OFF OFF NO Speed gain, Speed int, Speed der
OFF OFF YES Speed gain, Speed int w, Speed der w
ON OFF NO Speed gain, Speed int, Speed der
ON OFF YES Speed gain, Speed int w, Speed der w
OFF ON - Load gain, Load int, Load der
ON ON - Load control according Speed/Fuel Line

Note: There is more Load gain and Load der values in ECON-4 ADV. Which set will be used depends on actuall
power.

GCB fdb (S4.2)

Inputs GCB and MCB fdb decide which setpoints are used in PID speed regulation loop and which type of
regulation is used (Iddle/Island/Parallel):

MCB GCB
lRPM - Requested RPMl > RPM window PID constants
state state
OFF OFF NO Speed gain, Speed int, Speed der
OFF OFF YES Speed gain, Speed int w, Speed der w
ON OFF NO Speed gain, Speed int, Speed der
ON OFF YES Speed gain, Speed int w, Speed der w
OFF ON - Load gain, Load int, Load der
ON ON - Load control according Speed/Fuel Line

ECON-4 1.6.1 Global Guide 15

 Note: There is more Load gain and Load der values in ECON-4 ADV. Which set will be used depends on actuall
power.

NOMINAL (S4.3)
The Required speed is set to Nominal RPM if the Nominal input is closed, otherwise is the Request set to Idle
RPM.

SPEED UP (S4.4)
Inputs SPEED UP and SPEED DOWN are used for setting of the speed reference of the engine. The speed
reference can be changed in the range from Nominal RPM - PerChSpdNom% to Nominal RPM +
PerChSpdNom%. Setpoint: EngineRPM:PerChSpdNom [1-20%] defines the maximum Percentage change of
Speed from Nominal in case BIN or ANA mode of control is used.
Setpoint BI Speed ramp decides how fast the speed reference changes, if the inputs SPEED UP or SPEED
DOWN are active.
Note: Inputs SPEED UP and SPEED DOWN are active only if the setpoint Speed request has value BIN.

SPEED DOWN (S4.5)

Inputs SPEED UP and SPEED DOWN are used for setting of the speed reference of the engine. The speed
reference can be changed in the range from Nominal RPM - PerChSpdNom% to Nominal RPM +
PerChSpdNom%. Setpoint: EngineRPM:PerChSpdNom [1-20%] defines the maximum Percentage change of
Speed from Nominal in case BIN or ANA mode of control is used.
Setpoint BI Speed ramp decides how fast the speed reference changes, if the inputs SPEED UP or SPEED
DOWN are active.
Note: Inputs SPEED UP and SPEED DOWN are active only if the setpoint Speed request has value BIN.

RUN (S4.6)
If the input is not active, governor immediately set the actuator to stop position.
When the engine is running, and the Run signal is removed (deactivated) ECON-4 shuts immediately the fuel to
0%. In case the Run signal is activated again in a moment, when the engine is still moving (means non-zero
RPM are measured), in previous sw versions ECON-4 increased the fuel amount close to 100% and regulated
from this value on the requested RPM. In sw version 1.6.0 and higher, when the Run signal is activated again
and engine RPM are non-zero in that moment, ECON-4 sets the fuel amount to value given by parameter:
IdleFuel (page 63) and from this value continue the RPM regulation to the Requested RPM.

DROOP (S4.7)
The input activates droop function – see setpoint Droop (page 62).

BIN 8 (S4.8)
BIN 8 is reserved for next functions.

4.4.5 Analog inputs

There are 2 analog inputs available on the ECON-4. Each of them can be configured either as 0-20mA or 0-10V
range by jumper setting – see in table below. The analog input function is fixed.

ECON-4 1.6.1 Global Guide 16

 Range Recommended wiring Input Terminals Jumpers

SPEED REQUEST S3.1 P22 – 20 mA

0-20 mA
ACTIVE POWER S3.2 P23 – 20 mA

SPEED REQUEST S3.1 P22 – 10 V

0-10 V

ACTIVE POWER S3.2 P23 – 10 V

SPEED REQUEST (S3.1)

The input defines speed reference. It can be set in the range from Nominal RPM - PerChSpdNom% to Nominal
RPM + PerChSpdNom%. Setpoint: EngineRPM:PerChSpdNom [1-20%] defines the maximum Percentage
change of Speed from Nominal in case BIN or ANA mode of control is used.
Example: Analog input SPEED REQUEST is set to range 0 – 10 V, Nominal RPM is 1500 RPM, Input
voltage is 6 V. Speed reference is then ReqSpeed = 1500 + (PerChSpdNom/100)*1500*(6-5)/5 = 1524 RPM.
PerChSpdNom = 8 in the previous calculation.

Note: Input SPEED REQUEST is active only if the setpoint Speed request has value ANA.

ACTIVE POWER (S3.2)

Input from the external transmitter of Active power. Value of the Active power is used to improve load step
response of the governor. Input ACTIVE POWER is active only, if the setpoint Speed request has not value
DATA. The input sensitivity can be adjusted by setpoint Load anticip.
Note: Input ACTIVE POWER is active only if the setpoint Speed request has value BIN or ANA and setpoint
Load anticip > 0.

Collaboration with ECON-4Slave

Physical analog input on terminal S3.2 can be used also when ECON4-Slave is used. In this case feedback
from slave actuator is put on analogue output on slave and can be connected back to master to see it in one
Winscope (connected to master) and in controller thru CAN as Misf Angle.
Original Misf Angle calculation is not used in latest version of ECON4 and in version 1.4 is used to show
feedback from Slave. If feedback from slave is connected to analog input on S3.2 setpoint LoadAnticipation has
to be =0. Othervise wrong value will be used for load anticip resulting unstability and unpredictive control
Principle of connection Master Slave is shown on next picture.

ECON-4 1.6.1 Global Guide 17

4.4.6 Analog output
ECON-4 has one analog output configurable to 0-10V or 0-20mA range by jumper setting – see in table below. If
configured to 0-20mA range, output works as an active current source. The analog output function is fix (copy of
the value sent to ACT output - GAS DOSE). Analogue output range is fully programmable in range 0-10V or 0-
20mA – see setpoints: Analog settings: AOUT 0%and AOUT 100%.

Range Recommended wiring Output Terminals Jumpers

0-20 S6.1
AOUT P6 - 20 mA
mA S6.2

S6.1
0-10 V AOUT P6 - 10 V
S6.2

Gas Dose (S6.1)

Output signal corresponds to actuator requested position. The limits are fully scaleable in range 0-10V (0-
20mA).
E.g an actuator with input 4-20mA is used, the AOUT2 range setpoints should be adjusted in the following way:

ECON-4 1.6.1 Global Guide 18

 Analog sensors: AOUT2 0% = 20% (20% from 20mA = 4mA)
Analog sensors: AOUT2 100% = 100%
and jumper P6 adjusted to current option.
In case an actuator with an input 0-5V is used, the AOUT2 setpoints should be adjusted in the following way:
Analog sensors: AOUT2 0% = 0%
Analog sensors: AOUT2 100% = 50%
and jumper P6 adjusted to voltage option.

4.4.7 Interface to actuators

ECON-4 has one interface to actuator. The interface has a bipolar PWM output in bridge configuration and
position feedback input.
It is recommended to connect PWM output by a twisted cable and connect feedback input by a shielded cable.

Range Recommended wiring Terminals Jumpers

Ooutput
S1.3 -
0-8A

S2.2
Feedback P21
S2.1
0-5V 5V
S2.3

S2.2
Feedback P21
S2.1
0 - 10 V 10V
S2.3

Types of actuators supported by ECON-4

With current input 200mA
Example: Typical example is Woodward UG-A.

It is electro-hydraulic actuator – in principle a small electromagnetic actuator with hydraulic booster. It has
proportional characteristic – the bigger is the current, the bigger is the angle of the actuator, the polarity of the
current is not important. Actuator is usually without electrical position feedback. For this actuator choose option
ActType: Wiring: LINEAR NO FEEDBACK

ECON-4 1.6.1 Global Guide 19

 With current input max. 10A
Example: Typical examples are actuators from GAC, Woodward Flowtech ITB.

It is electro-magnetic actuator with a strong return spring. This is in principle electromagnet with proportional
characteristic – the bigger is the current to the actuator, the bigger is the angle of the actuator. The polarity of the
current is not important. This type of actuator can be with or without position feedback. For this actuator choose
option ActType: Wiring: LINEAR or LINEAR NO FEEDBACK.

Motor driven actuators

Example: Typical examples are actuators from Heinzmann (STG 6, 10, 30, 2040.)

It is in principle a DC electromotor driving actuator lever. Since it is a motor, it has integrating characteristic – as
long as the current flows through the actuator, actuator’s lever moves. Direction of movement of the actuator
lever depends on polarity of the current. This type of actuator has always position feedback. For this actuator
choose option ActTypex: Wiring: BRIDGE. For Heinzmann actuators, Jumper P21 – supply of the position
feedback must be set to option 0-10V. For Woodward and GAC actuators this jumper must be set to position 0-
5V.

ECON-4 1.6.1 Global Guide 20

4.4.8 Speed Pick-up
Always use a shielded cable, connect shielding to a grounding screw. ECON-4 supports both active (powered)
and passive (magnetic) pickups.

Pick-up Recommended wiring Jumpers

Link 1 and 2
Active NPN
Link 4 and 5

Active PNP Link 1 and 2

Passive Link 2 and 3

If the jumper is in position 2-3, terminals GND and SIG are separated from all other terminals. This enables to
share one pick-up by two modules, for instance by a speed governor and by an ignition, without danger of
creating a ground loop.

4.4.9 Communication wiring

CAN bus connection
ECON-4 is equipped by CAN communication line. CAN bus terminals are electrically isolated from any other
terminals.
Note: Following ECON-4 CAN setting is necessary to communicate with InteliSys NT:
CAN mode (Object number 10338) = 1 sets ComAp protocol
CAN NODE-ID (Object number10306) = 88 (decimal) sets address of the module

ECON-4 1.6.1 Global Guide 21

 Connection rules
CAN bus line must be connected in series, from one unit to the next (no star, no cable stubs, and no branches)
both ends must be by the 120-ohm (internal or external) resistor terminated. Maximal CAN bus length is 200
meters.
ECON-4 contains internal 120-ohm resistor, connected through a removable jumper P7.

For CAN data cables details see chapter Technical data – Communication interface. CAN cable shielding
connect to CAN COM terminal.
6 back to Recommended wiring

ECON-4 1.6.1 Global Guide 22

5 ECON-4 setup
5.1 Quick start - how to set ECON4 and controller 23
5.2 Entering password 29
5.3 Data 29
5.4 ECON-4 configuration and PC tools 33
5.5 ECON adjustement for various types of actuators 35
5.6 Block schematics - speed governor 38

6 back to Table of contents

5.1 Quick start - how to set ECON4 and controller

The following description should help you to quick adjust the ECON-4 speed governor. The ECON-4 can be
found in different modes used for control of module and engine.
Basically any input signal of ECON4 can be supplied either using wired signal or using data from CAN1 line.
Input signals of ECON4 are separated in to two groups each group can be controlled in different way.

Possible control
Group Setpoint Signal
mode

Breaker`s CB GCB feedback

BIN/DATA
feedback request MCB feedback
Speed request analogue signal
Actual power analogue signal
SpeedUp and SpeedDown binary
Speed
Speed control signal BIN/ANA/DATA
request
Idle/Nominal binary signal
Droop binary signal
RUN binary signal

Block schema where data flow in different modes is shown is located in Setpoints section CB request (page
50) and Speed request (page 49)
There is separated description of setting for different modes for CB request and Speed request on following
pages.

5.1.1 Breakers feedback handling (CB request modes)

CB request set to BIN mode

Image 5.1 CB request - BIN mode

ECON-4 1.6.1 Global Guide 23

 In case of binary control of breaker`s feedback, signals from breakers has to be wired to terminals S4.1 and
S4.2. You do not need to link any source to Binary outputs of ECON4 in Genconfig.

CB request set to DATA mode

Image 5.2 CB request - DATA mode

In case of DATA control of breaker`s feedback, logical signals from breakers has to be linked to Binary outputs
of ECON4 in Genconfig. Terminals S4.1 and S4.2. do not need to be wired.

5.1.2 Speed control handling (Speed request modes)

Speed request set to ANA mode

Image 5.3 Speed request - ANA mode

ECON-4 1.6.1 Global Guide 24

 In case of ANAlogue mode, the required speed is controlled via Analogue input S3.1 (voltage or current signal,
connected between terminals S3.1 and S3.3). The binary control signals (Idle/Nominal, Run/Stop, Droop) are
evaluated from the binary terminals S4.3 – S4.8 as in case of BINary mode.
In case the source of the Analogue input Speed request to ECON-4 is ComAp controller (e.g. InteliSysNT),
adjust the ComAp setpoints in the following way:
Sync/Load ctrl: SpeedGov Bias = 5 Volts (for 1500 RPM sets)
Sync/Load ctrl: SpeedGovLoLim = 0 Volts
Sync/Load ctrl: SpeedGovHiLim = 10 Volts
Sync/Load ctrl: Freq gain = 5 %
Sync/Load ctrl: Freq int = 5 %
Sync/Load ctrl: Angle gain = 10 %
You do not need to link any source to Binary outputs of ECON4 in Genconfig. This type of control can be used
with firmware without support of ECON4 or even for collaboration with thirt party controller or without any
controller just as standalone speed controller (no Data communication to ECON4 is needed).
Necessary signal – RPM signal – connected to RPM1 terminal – S7.2 and S7.1

Speed request set to BIN mode

Image 5.4 Speed request - BIN mode

In case of BINary control, the ECON-4 is fully controlled via binary inputs – terminals S4.3 – S4.8.(except CB
control). The input S4.6 is the ON/OFF signal to ECON-4, in case it is not active, speed governor will not open
the throttle. In case it is deactivated during engine running, throttle is immediately closed. Use BIN S4.3 to
switch from Idle running to Nominal speed running (Idle and Nominal speed adjustment is in ECON-4 setpoints:
Engine RPM). Do not put the Idle RPM and Nominal RPM to the same value. In case you want engine to be
running at Nominal RPM without Idle period, leave BIN S4.3 activated all the time.
Use BIN S4.4 and S4.5 (Speed UP and Speed Down) to control the speed or load (in case of parallel with mains
operation).
You do not need to link any source to Binary outputs of ECON4 in Genconfig. This type of control can be used
with firmware without support of ECON4 or even for collaboration with thirt party controller or without any
controller just as standalone speed controller (no Data communication to ECON4 is needed).
Necessary signal – RPM signal – connected to RPM1 terminal – S7.2 and S7.1

Speed request set to DATA mode

In case of DATA control almost all the data can be sent from ComAp IGS-NT controllers to ECON-4 via CAN1
line. The only binary input RUN/STOP – S4.6 must be activated physically as well. To use the DATA mode,
adjust the IGS-NT inputs/outputs in the following way:
a. Configuration of ECON-4 module
Go to GenConfig, card Modules – Extension modules – Others – ECON-4 > Insert

ECON-4 1.6.1 Global Guide 25

 b. Configuration of Binary outputs of IGS-NT
All the ECON-4 inputs are in fact IGS-NT outputs (IGS-NT controller sends the signals to ECON-4 unit).
BO1 – this configuration of feedback is independent and is described in previous chapter Breaker`s
feedback handling (CB request modes)
BO2 – this configuration of feedback is independent and is described in previous chapter Breaker`s
feedback handling (CB request modes)
BO3– Idle/Nominal – configure on this output signal which defines switching from Idle operation to Nominal
ROM run. The Log bout signal: Idle/Nominal of IGS-NT can be used. In case the Idle period is required to be
skipped, configure on this output signal Log bout: Logical 1.
BO4 – Run Stop – together with binary input S4.6 RUN/STOP this signal must be activated to unblock
ECON-4 function. Signal Log Bout: Fuel solenoid can be used.
BO5 – Droop – use the Droop function in case of in Mains parallel operation to make the load control function
more stable (protectagainst power swing). Use signal e.g. GCB feedback.

ECON-4 1.6.1 Global Guide 26

 BO1 and 2 setting is separated and described in previous chapter
c. Configuration of Analogue inputs from IGS-NTto ECON-4 (those are signals from ECON4 to controller, in
our configuration it is named from controllers point of view, so inputs)
AIN1 – Engine RPM
The engine RPM can be sent from ECON-4 into the IS-NT via CAN line as well. Configure the AIN1 in the
following way:
Function – RPM pick-up
Sensor – Electronic
the IGS-NT controller.
d. Configuration of Analogue outputs from IGS-NT to ECON-4
AOUT1 – Active Power Rel
ECON-4 is equipped with the Load anticipation function to react as quickly as possible to the sudden
changes of the engine power. For this function ECON-4 needs information about power and in case of DATA
mode this can be sent to ECON-4 via CAN. Adjust the AOUT1 in the following way:
Source: Gener values: ActPwr rel
Normalize: YES
Resolution: 0,1

AOUT2 – Speed RequestThe Speed request in case of DATA mode is sent via CAN line. Configure the
output AOUT2 in the following way:
Source: Sync.

ECON-4 1.6.1 Global Guide 27

 Load ctrl: SpeedReqRPM

IMPORTANT: Configuration of Analog output AOUT2 from IS2GASXX to ECON-4 has to be

configured as SpeedReqRPMx8

Controller setting in case ECON4 is set to communicate with controller via CAN1 (Speed request set to DATA
mode)
Besides the above mentioned inputs/outputs adjustment, the IGS-NT setpoints shall be adjusted in the
following way:
Sync/Load ctrl: SpeedGov Bias = 0 Volts
Sync/Load ctrl: SpeedGovLoLim = -10 Volts
Sync/Load ctrl: SpeedGovHiLim = 10 Volts
Sync/Load ctrl: Freq gain = 5 %
Sync/Load ctrl: Freq int = 5 %
Sync/Load ctrl: Angle gain = 10 %

IMPORTANT: Please, take in account, there are several setpoints of ECON-4, which are not
accessible via IGS-NT control unit in case of DATA mode. These parameters are crucial for ECON-4
and used Actuator adjustment and so these are accessible via ECON-4 connection ONLY. Use
ComAp PC sw WinScope to adjust these setpoints.

Note: ECON-4 parameters values are used for a CRC code calculation, which is used with a specific fw
branch of a gen-set controller.

For all modes of ECON-4 usage adjust

Type of used Actuator – Main PID: Actuator type, PWM rate. The ACT1-4 are preadjusted, see: Act type 1 –
predefined for Woodward ITB 0-200mA, PWM rate [Hz].Speed PID loop – MAIN PID: Speed gain = 10%,
Speed Int = 10%, Speed der = 40%Type of ECON-4 communication mode: Engine RPM: Speed RequestIdle,
Nominal, Overspeed RPM: Engine RPM: Idle RPM, Nominal RPM, Overspeed.

ECON-4 1.6.1 Global Guide 28

5.2 Entering password
5.2.1 Modify password from WinScope
WinScope PC program is used for modifying Setpoints.

Enter password
Password is a four-digit number. Password enables to change set points from WinScope PC program. Use icon
to activate a dialog box for password.

Change password
Use icon to activate a dialog box for password change. The password has to be entered to activated this
icon.

5.2.2 Modify password from GenConfig

Certain Setpoints can be modified directly from GenConfigPC tool. For information how to enter password in
GenConfig please see GenConfig Global Guide.

5.3 Data
Following data are communicated between IS-NT (specific sw branches only) and ECON-4 via CAN bus.
Correct function depends on configuration by PC GenConfig software.

5.3.1 Data Binary inputs

Following data from ECON-4 can be used for states indication or alarms activation.

ECON-4 Name Function

BI1 Bin1 Physical input state, reserve
BI2 Bin2 GCB Fdbck Physical input state
BI3 Bin3 Nominal Physical input state
BI4 Bin4 SpeedUp Physical input state
BI5 Bin5 SpeedDown Physical input state
BI6 Bin6 Run/Stop Physical input state
BI7 Bin7 Droop Physical input state
BI8 Bin8 Physical input state, reserve
BI9 Reserve
BI10 Reserve
BI11 Engine running ECON-4 state indication
BI12 OverSpeed Sd ECON-4 state indication
BI13 PID limit Fuel is on limit

ECON-4 1.6.1 Global Guide 29

 BI14 ActFdbErr Active actuator feedback error
BI15 ActOverldProt Active overload protection
BI16 InvalSetpoints Setpoints CRC fail

5.3.2 Data Binary outputs

ECON-4 accepts the data from InteliSys-NT (specific sw branches only) instead from Physical Binary inputs,
when setpoint Engine RPM: Speed request = DATA.

ECON-4 Name
BO1 MCB feedback
BO2 GCB feedback
BO3 Nominal
BO4 Run/Stop  
BO5 Droop

The physical RUN/STOP – S5.6 binary input must be closed in any type of control to run ECON-4 i.e. in “DATA
mode” together with data command BO4 Run/Stop to enable speed control function (unblock the actuator from
0% position).

5.3.3 Data Analog inputs

ECON-4 Name Logical function
RPM pick-up;
AI1 Engine RPM
(RPM value source for IS-NT)
AI2 Misfiring Amplitude1

No RPM pickup is needed in IS-NT. Configure IS-NT – I /O – ECON-4– AIN1 Engine RPM for
Function = RPM pick-up
Sensor = Electronic

5.3.4 Data Analog outputs

ECON-4 Name Function
AOUT1 Active power - relative 0,0 - 100,0 %  (option)
AOUT2 SpeedReq RPM In RPM  /8  (option)

Active power value is required for Load anticipation function – see Main PID: Load anticip. In GenConfig choose
value: Gener values: Act Pwr rel, option Normalize – YES, resolution 0,1.
For AOUT2 choose: Sync/Load ctrl: SpeedReqRPM and leave the default settings of this output.

5.3.5 ECON adjustement for various types of actuators

Basically there are available 3 types of actuator types:
LINEAR – actuator is driven by a current, which acts against a spring which pushes the actuator to close
position. Actuator is equipped with position feedback signal. Available feedback signal for ECON is 0,4 to
4,6 Volts DC.

1Misfiring evaluation from ECON-4 is not implemented in version 1.0

ECON-4 1.6.1 Global Guide 30

 LINEAR NO FDB – actuator is driven by a current, which acts against a spring which pushes the actuator
to close position. Actuator is not equipped with position feedback signal.
BRIDGE – in principal electromotor, one current polarity moves the actuator to one position, reverse polarity
moves the actuator to another position.

Adjustment for LINEAR actuator type (typically Woodward)

A. At first check the position feedback level, in case it is not within limits 0.4 to 4,6 Volts, then use the LINEAR
NO FDB adjustment.
B. Connect to ECON-4 via USB connector, using PC program WinScope.
C. Adjust the Position feedback limits in parameter group: AnalogSensors: Fdb 0 pos to voltage of feedback in
case the actuator is fully closed, and Fdb 100 pos to value of voltage when actuator is fully opened.
D. ECON-4 does not measure the current through actuator. The output signal is PWM, with adjustable
frequency. The maximum ECON-4 current is given by resistance of the actuator and power supply of
ECON-4. ECON-4 is rated to maximum 8 Amps. In case the actuator has resistance 32 Ohms and power
supply is 24V, then maximum ECON-4 current is: 24/32 = 0,75A = 750mA. This means 100% of ECON
current is 750mA. In case the maximum allowable actuator current is 250mA, then this is 33.3% of
maximum ECON-4 current. This value will be used for the maximum current limitation.
E. Choose one ActType x group, e.g. ActType 1 and adjust parameter Wiring to LINEAR, and adjust
parameters Act gain to 10%, Act int to 10% and Act der to 10%
F. Parameters: ActTypex (In this case ActType 1): ActCur 0% and ActCur 100% are not used, so their value is
not important
G. Parameters: ActTypex (In this case ActType 1): Act MaxCur is maximum allowable current, in case bigger
current is detected (in fact bigger output PWM signal is detected) for longer then: ActMaxCurDel, then the
output is limited to value ActReduced Cur. So in case we have actuator with resistance 32Ohms, ECON
power supply is 24Volts and maximum allowable actuator is 250mA, then it is recommended to adjust: Act
MaxCur = 33,3%, (24V / 32Ω = 750mA, 250mA is 33,3% from 750mA), Act MaxCurDel = 5 sec, Act
ReducedCur = 10%.
H. Adjust parameter: Main PID: Actuator Type to the actuator which you use, so in this case ActType 1.
I. Connect the actuator to ECON-4, outputs ACT+ ACT- (take care about polarity)
J. Adjust ECON-4 parameter: Main PID: ECON-4 mode to MANUAL and run WinScope recording with values:
Gas Dose and Act1 Fdbck in range 0.0 – 100.0%.
K. When recording is active, change parameter: Main PID: Act position from 0 to 10, 20, 30, .. 100 and check
the response of the actuator (via feedback signal in WinScope). In case the response is too lazy or too fast,
then update the corresponding Act gain, Act int and Act der parameters in ActTypex (in our case ActType1)
to get required response.
L. After adjustment is finished, put parameter: Main PID: ECON-4 mode to AUTOMATIC
M. Based on the chosen type of control (BIN, ANA, DATA) connect the required signal
N. Adjust all other parameters like Nominal, Idle speed, Geer teeth, Overspeed, Speed and Load PID, (to the
number which ECON-4 output you are using)
O. ECON-4 is ready for start attempt.

Adjustment for LINEAR NO FDB actuator type (typically GAC, Woodward)

A. Connect to ECON-4 via USB connector, using PC program WinScope.
B. Choose one ActType x group, e.g. ActType 1 and adjust parameter Wiring to LINEAR NO FDB

ECON-4 1.6.1 Global Guide 31

C. ECON-4 does not measure the current through actuator. The output signal is PWM, with frequency 6000 Hz.
The maximum ECON-4 current is given by resistance of the actuator and power supply of ECON-4. ECON-
4 is rated to maximum 8 Amps. In case the actuator has resistance 32 Ohms and power supply is 24V, then
maximum ECON-4 current is: 24/32 = 0,75A = 750mA. This means 100% of ECON current is 750mA. In
case the maximum allowable actuator current is 250mA, then this is 33.3% of maximum ECON-4 current.
By this the output is scaled from 0 to 250 mA.
D. Parameters: ActTypex (In this case ActType 1): Act MaxCur is maximum allowable current, in case bigger
current is detected (in fact bigger output PWM signal is detected) for longer then: ActMaxCurDel, then the
output is limited to value ActReduced Cur. The Act Max Curr is calculated from the value Act Cur 100%, so
it means, that the current limitation is in this case already done by adjustment of ActCur 100%, and Act Max
Cur shall be adjusted to 100%. Act MaxCurDel and ActReducedCur then can be adjusted to any value.
E. Parameters: ActTypex ()ActType 1 in this case) Act gain, Act int, Act der has no meaning for the LINEAR
NO FDB adjustment.
F. Adjust parameter: Main PID: Actuator Type to the actuator which you use, so in this case ActType 1.
G. Connect the actuator to ECON-4, outputs ACT+ ACT- (take care about polarity)
H. Adjust ECON-4 parameter: Main PID: ECON-4 mode to MANUAL and run WinScope recording with values:
Gas Dose and Act1 Fdbck in range 0.0 – 100.0%.
I. After adjustment is finished, put parameter: Main PID: ECON-4 mode to AUTOMATIC
J. Based on the chosen type of control (BIN, ANA, DATA) connect the required signal
K. Adjust all other parameters like Nominal, Idle speed, Geer teeth, Overspeed, Speed and Load PID,
ActChannel (to the number which ECON-4 output you are using)
L. ECON-4 is ready for start attempt.

Adjustment for BRIDGE actuator type (typically Heinzmann)

A. At first check the position feedback level, in case it is not within limits 0.4 to 4.6 Volts, then the bridge
actuator cannot be controlled with ECON.
B. Connect to ECON-4 via USB connector, using PC program WinScope.
C. Adjust the Position feedback limits in: AnalogSensors: Fdb 0 pos to voltage of feedback in case the actuator
is fully closed, and Fdb 100 pos to value of voltage when actuator is fully opened.
D. Choose one ActType x group, e.g. ActType 1
E. ECON-4 does not measure the current through actuator. The output signal is PWM, with frequency 6000 Hz.
The maximum ECON-4 current is given by resistance of the actuator and power supply of ECON-4. ECON-
4 is rated to maximum 8 Amps. In case the actuator has resistance 2,5 Ohms and power supply is 24V, then
maximum ECON-4 current is: 24/2.5 = 9,6A but ECON max allowable current is 8 Amps!! So the output
must be limited. This means 100% of ECON theoretical current is 9,6A. In case the maximum allowable
actuator current is 5A, then this is 52% of maximum ECON-4 theoretical current. This value will be used for
the maximum current limitation. So adjust ActType1: Act Max Cur = 52%, Act Max Cur Del = 5 sec and Act
ReducedCur = e.g. 20%.
In case bigger current is detected (in fact bigger output PWM signal is detected) for longer then:
ActMaxCurDel, then the output is limited to value ActReduced Cur.
F. Adjust parameter Wiring to BRIDGE, and adjust parameters Act gain to 10%, Act int to 10% and Act der to
10%
G. Parameters: ActTypex (In this case ActType 1): ActCur 0% and ActCur 100% are not used, so their value is
not important

ECON-4 1.6.1 Global Guide 32

 H. Adjust parameter: Main PID: Actuator Type to the actuator which you use, so in this case ActType 1.
I. Connect the actuator to ECON-4, outputs ACT+ ACT- (take care about polarity!!)
J. Adjust ECON-4 parameter: Main PID: ECON-4 mode to MANUAL and run WinScope recording with values:
Gas Dose and Act1 Fdbck in range 0.0 – 100.0%.
K. When recording is active, change parameter: Main PID: Act position from 0 to 10, 20, 30, .. 100 and check
the response of the actuator (via feedback signal in WinScope). In case the response is too lazy or too fast,
then update the corresponding Act gain, Act int and Act der parameters in ActTypex (in our case ActType1)
to get required response.
L. After adjustment is finished, put parameter: Main PID: ECON-4 mode to AUTOMATIC
M. Based on the chosen type of control (BIN, ANA, DATA) connect the required signal
N. Adjust all other parameters like Nominal, Idle speed, Geer teeth, Overspeed, Speed and Load PID,
ActChannel (to the number which ECON-4 output you are using)
O. ECON-4 is ready for start attempt.

5.4 ECON-4 configuration and PC tools

5.4.1 Setpoints adjustements in WinScope SW:
Connect RS232 port on your PC to RS232 port on ECON-4. Open connection and select Controller type
EMCON5, ECON-3, INCON, RailCon, select your RS232 com port and press OK

Image 5.5 Direct connection of WinScope SW to ECON-4

Then open setpoint Tab and work with setpoints. For rest of operations (channel selection, trend recording...)
see manual for WinScope SW.

Click on the icon Setpoints to open the Setpoints groups. To be able to change any setpoints, the password
has to adjust at first (otherwise the setpoints are grayed and cannot be changed).

ECON-4 1.6.1 Global Guide 33

5.4.2 Econ-4 firmware update
For ECON-4 firmware upgrade use ComAp FlashProgrammer – see below, choose card ECON-4 (common for
ECON-4). Tick the button Program and choose the appropriate firmware using icon “Locate…”

You can save your setpoints from an existing site and program them together with the new firmware. However
the program change does not influence the setpoints, so you can keep them in ECON-4.
Choose the right COM port number and press “Start” button.
Hint:

ECON-4 1.6.1 Global Guide 34

 To be able to program ECON-4 using the FlashProg, you must be disconnected with the WinScope or
InteliMonitor from ECON-4. (There can be always only one active connection to ECON-4 through com port)

5.5 ECON adjustement for various types of

actuators
Basically there are available 3 types of actuator types:
LINEAR – actuator is driven by a current, which acts against a spring which pushes the actuator to close
position. Actuator is equipped with position feedback signal. Available feedback signal for ECON is 0,4 to
4,6 Volts DC.
LINEAR NO FDB – actuator is driven by a current, which acts against a spring which pushes the actuator
to close position. Actuator is not equipped with position feedback signal.
BRIDGE – in principal electromotor, one current polarity moves the actuator to one position, reverse polarity
moves the actuator to another position.

5.5.1 Adjustment for LINEAR actuator type (typically Woodward)

A. At first check the position feedback level, in case it is not within limits 0.4 to 4,6 Volts, then use the LINEAR
NO FDB adjustment.
B. Connect to ECON-4 via USB connector, using PC program WinScope.
C. Adjust the Position feedback limits in parameter group: AnalogSensors: Fdb 0 pos to voltage of feedback in
case the actuator is fully closed, and Fdb 100 pos to value of voltage when actuator is fully opened.
D. ECON-4 does not measure the current through actuator. The output signal is PWM, with adjustable
frequency. The maximum ECON-4 current is given by resistance of the actuator and power supply of
ECON-4. ECON-4 is rated to maximum 8 Amps. In case the actuator has resistance 32 Ohms and power
supply is 24V, then maximum ECON-4 current is: 24/32 = 0,75A = 750mA. This means 100% of ECON
current is 750mA. In case the maximum allowable actuator current is 250mA, then this is 33.3% of
maximum ECON-4 current. This value will be used for the maximum current limitation.
E. Choose one ActType x group, e.g. ActType 1 and adjust parameter Wiring to LINEAR, and adjust
parameters Act gain to 10%, Act int to 10% and Act der to 10%
F. Parameters: ActTypex (In this case ActType 1): ActCur 0% and ActCur 100% are not used, so their value is
not important
G. Parameters: ActTypex (In this case ActType 1): Act MaxCur is maximum allowable current, in case bigger
current is detected (in fact bigger output PWM signal is detected) for longer then: ActMaxCurDel, then the
output is limited to value ActReduced Cur. So in case we have actuator with resistance 32Ohms, ECON
power supply is 24Volts and maximum allowable actuator is 250mA, then it is recommended to adjust: Act
MaxCur = 33,3%, (24V / 32Ω = 750mA, 250mA is 33,3% from 750mA), Act MaxCurDel = 5 sec, Act
ReducedCur = 10%.
H. Adjust parameter: Main PID: Actuator Type to the actuator which you use, so in this case ActType 1.
I. Connect the actuator to ECON-4, outputs ACT+ ACT- (take care about polarity)
J. Adjust ECON-4 parameter: Main PID: ECON-4 mode to MANUAL and run WinScope recording with values:
Gas Dose and Act1 Fdbck in range 0.0 – 100.0%.
K. When recording is active, change parameter: Main PID: Act position from 0 to 10, 20, 30, .. 100 and check
the response of the actuator (via feedback signal in WinScope). In case the response is too lazy or too fast,

ECON-4 1.6.1 Global Guide 35

 then update the corresponding Act gain, Act int and Act der parameters in ActTypex (in our case ActType1)
to get required response.
L. After adjustment is finished, put parameter: Main PID: ECON-4 mode to AUTOMATIC
M. Based on the chosen type of control (BIN, ANA, DATA) connect the required signal
N. Adjust all other parameters like Nominal, Idle speed, Geer teeth, Overspeed, Speed and Load PID, (to the
number which ECON-4 output you are using)
O. ECON-4 is ready for start attempt.

5.5.2 Adjustment for LINEAR NO FDB actuator type (typically

GAC, Woodward)
A. Connect to ECON-4 via USB connector, using PC program WinScope.
B. Choose one ActType x group, e.g. ActType 1 and adjust parameter Wiring to LINEAR NO FDB
C. ECON-4 does not measure the current through actuator. The output signal is PWM, with frequency 6000 Hz.
The maximum ECON-4 current is given by resistance of the actuator and power supply of ECON-4. ECON-
4 is rated to maximum 8 Amps. In case the actuator has resistance 32 Ohms and power supply is 24V, then
maximum ECON-4 current is: 24/32 = 0,75A = 750mA. This means 100% of ECON current is 750mA. In
case the maximum allowable actuator current is 250mA, then this is 33.3% of maximum ECON-4 current.
By this the output is scaled from 0 to 250 mA.
D. Parameters: ActTypex (In this case ActType 1): Act MaxCur is maximum allowable current, in case bigger
current is detected (in fact bigger output PWM signal is detected) for longer then: ActMaxCurDel, then the
output is limited to value ActReduced Cur. The Act Max Curr is calculated from the value Act Cur 100%, so
it means, that the current limitation is in this case already done by adjustment of ActCur 100%, and Act Max
Cur shall be adjusted to 100%. Act MaxCurDel and ActReducedCur then can be adjusted to any value.
E. Parameters: ActTypex ()ActType 1 in this case) Act gain, Act int, Act der has no meaning for the LINEAR
NO FDB adjustment.
F. Adjust parameter: Main PID: Actuator Type to the actuator which you use, so in this case ActType 1.
G. Connect the actuator to ECON-4, outputs ACT+ ACT- (take care about polarity)
H. Adjust ECON-4 parameter: Main PID: ECON-4 mode to MANUAL and run WinScope recording with values:
Gas Dose and Act1 Fdbck in range 0.0 – 100.0%.
I. After adjustment is finished, put parameter: Main PID: ECON-4 mode to AUTOMATIC
J. Based on the chosen type of control (BIN, ANA, DATA) connect the required signal
K. Adjust all other parameters like Nominal, Idle speed, Geer teeth, Overspeed, Speed and Load PID,
ActChannel (to the number which ECON-4 output you are using)
L. ECON-4 is ready for start attempt.

5.5.3 Adjustment for BRIDGE actuator type (typically

Heinzmann)
A. At first check the position feedback level, in case it is not within limits 0.4 to 4.6 Volts, then the bridge
actuator cannot be controlled with ECON.
B. Connect to ECON-4 via USB connector, using PC program WinScope.
C. Adjust the Position feedback limits in: AnalogSensors: Fdb 0 pos to voltage of feedback in case the actuator
is fully closed, and Fdb 100 pos to value of voltage when actuator is fully opened.

ECON-4 1.6.1 Global Guide 36

D. Choose one ActType x group, e.g. ActType 1
E. ECON-4 does not measure the current through actuator. The output signal is PWM, with frequency 6000 Hz.
The maximum ECON-4 current is given by resistance of the actuator and power supply of ECON-4. ECON-
4 is rated to maximum 8 Amps. In case the actuator has resistance 2,5 Ohms and power supply is 24V, then
maximum ECON-4 current is: 24/2.5 = 9,6A but ECON max allowable current is 8 Amps!! So the output
must be limited. This means 100% of ECON theoretical current is 9,6A. In case the maximum allowable
actuator current is 5A, then this is 52% of maximum ECON-4 theoretical current. This value will be used for
the maximum current limitation. So adjust ActType1: Act Max Cur = 52%, Act Max Cur Del = 5 sec and Act
ReducedCur = e.g. 20%.
In case bigger current is detected (in fact bigger output PWM signal is detected) for longer then:
ActMaxCurDel, then the output is limited to value ActReduced Cur.
F. Adjust parameter Wiring to BRIDGE, and adjust parameters Act gain to 10%, Act int to 10% and Act der to
10%
G. Parameters: ActTypex (In this case ActType 1): ActCur 0% and ActCur 100% are not used, so their value is
not important
H. Adjust parameter: Main PID: Actuator Type to the actuator which you use, so in this case ActType 1.
I. Connect the actuator to ECON-4, outputs ACT+ ACT- (take care about polarity!!)
J. Adjust ECON-4 parameter: Main PID: ECON-4 mode to MANUAL and run WinScope recording with values:
Gas Dose and Act1 Fdbck in range 0.0 – 100.0%.
K. When recording is active, change parameter: Main PID: Act position from 0 to 10, 20, 30, .. 100 and check
the response of the actuator (via feedback signal in WinScope). In case the response is too lazy or too fast,
then update the corresponding Act gain, Act int and Act der parameters in ActTypex (in our case ActType1)
to get required response.
L. After adjustment is finished, put parameter: Main PID: ECON-4 mode to AUTOMATIC
M. Based on the chosen type of control (BIN, ANA, DATA) connect the required signal
N. Adjust all other parameters like Nominal, Idle speed, Geer teeth, Overspeed, Speed and Load PID,
ActChannel (to the number which ECON-4 output you are using)
O. ECON-4 is ready for start attempt.

ECON-4 1.6.1 Global Guide 37

5.6 Block schematics - speed governor

5.6.1 Overspeed protection in ECON4-ADV

Instead of value in the middle between Nominal and Overspeed there is additional RPM level defined in setpoint
Engine RPM: PreOverSpeed in ECON4-ADV versions. When RPM reaches this level, Gas Dose Value
(throttle position) goes to value in setpoint Engine RPM: PreOverSpReduct – can be set to Idle Fuel or Close.
This feature was added to prevent overspeed when Load is removed – typically switch off large load in island
operation.

5.6.2 Overspeed protection

In case the actual RPM crosses RPM value: Engine RPM: Overspeed, then the Gas Dose is immediately
forced to the zero – throttle is closed and shutdown is issued.
There is proactive action taken to try to keep engine running without shutdown, when actual RPM reaches value
in the middle between Nominal and Overspeed value. In this case, when RPM crosses this middle value, Gas
Dose is set to Idle position and when RPM drops back below this middle value, speed PID will continue to
regulate RPM.
Purpose of this behavior is to prevent the Overspeed situation by detecting the RPM increase and step change
of the fuel (closing the fuel). As the RPM are dropping down subsequently towards the Nominal RPM the fuel is

ECON-4 1.6.1 Global Guide 38

 changed again to maintain the RPM on Nominal value and not to cause a dip in the RPM.

5.6.3 Speed governor function in Idle or local load mode

ECON-4 compares the Reference and Actual speeds of the engine and calculates the Regulation error.
The Actual speed is measured from the period of the signal generated by the magnetic pickup sensing gears of
the flywheel.
Speed reference can be generated by 3 ways:
by Binary inputs,
by Analogue input
from CAN bus,
For more information see setpointSpeed request (page 49).
The Regulation error is then processed by the standard PID control structure with proportional, integration and
derivative parts. The PID setpoints – Gain, Int and Der define the quality of regulation.
The parameters of the PID control structure are different if the engine is in:
no-load operation,
loaded operation
For more information see setpoint .Description (page 53)
The output of the PID control structure is then added together with the Load anticipation feedback, which is
directly proportional to the engine power. The output from the last sum is limited by the Anti-windup Limiter
module, which reduces the integrator’s output signal so that the sum of the signals from the Gain, Integrator,
Differentiator and Load anticipation blocks equals exactly the limit MaxFuel.

5.6.4 Speed governor function in parallel mode

When engine is in parallel to Mains, Econ4 works just as amplifier and converts Speed request signal to Gas
Dose signal according Speed/Fuel line as follows

ECON-4 1.6.1 Global Guide 39

 Transition to parallel from zero local load.
When engine is running without load, speed request from controller is in bias position and engine has a throttle in
Idle position. So if those values are properly set in to ECON4 setpoints while going to parallel, engine startso to
run in SGO Bias and Idle Fuel point on Speed/Fuel line. When request for load is increased in controller, Speed
request is increased and throttle is opened and vice versa.

Transition to parallel from non-zero local load.

There could be situation in SPtm for example, when just GCB is closed and generator supply a local load. So
MCB is opened and GCB is closed and PID with Load parameters is used to control speed and Throttle position.
It is clear than Throttle is not in Idle position but on higher position. Now after synchronization, MCB is closed,
throttle stays in the same position because no Higher Power is generated just after synchronization and Actual
speed request is in Bias position because no power control has been done in previous stage. So there is
difference between actual speed request and speed request corresponding to actual throttle position. This
difference is called Speed request offset and we keep it to make transition burpless. When controller increase
aped request to provide more power to Mains, we move throttle to higher position on the Speed/fuel line and it
works fine. But we can not keep speed request offset all time, because when controller decrease speed request
throttle would go to zero position and even to negative value (theoretically). So we keep Speed request offset
just for one minute from breaker closing and then starts to decrease this offset. This will move throttle down, but
controller will notify decreasing of power and increase speed request. After a while, using this mechanism
Speed request offset oi zero and actual throttle position respects speed request and Speed/fuel line.
Speed request offset is decreased according ramp, which is set in setpoint SGOoffsetRamp. Time in this
setpoint is time needed to change Speed request offset from 10V to 0V.
6 back to ECON-4 setup

ECON-4 1.6.1 Global Guide 40

6 Communication
6.1 Connection to ECON-4
Connect RS232 cable and start WinScope software. Click on the Connection, Open Connection and choose
Direct connection type, EmCon5, ECON-4, INCON Controller type, choose the right COM port and press O.K.
button.

6 back to Table of contents

ECON-4 1.6.1 Global Guide 41

7 Technical data
Actuator feedback input Operating conditions
10 bits non electrically Operating temperature - 30 to +70 ˚C
Resolution
separated -30 to +80˚C
Storage temperature
Humidity 95% without condensation
Analog inputs
Low voltage directive EN 61010-1:95 +A1:97
Number 2 non electrically separated
EN 50081-1:94, EN 50081-
Resolution 10 bits
Electromagnetic 2:96
0 - 10 V; input resistance 11 compatibility EN 50082-1:99, EN 50082-
Range kΩ 2:97
0 - 20 mA; load resistor 50 Ω
5 - 25 Hz, ± 1,6mm 25 - 100
Vibrations
Analog measurement Hz, a = 4 g
1%
tolerance
Shocks a = 200 m/s2

Analog outputs Power supply

Number 1 non electrically separated
Power supply range 12-36 V DC
Resolution 0 - 100000
0,5 – 10 A, depends on
0 - 10 V; output resistance < Consumption supply voltage and used
1 kΩ actuator
Range
0 - 20 mA; Active current
source RS232 interface
Analog measurement Maximal distance 10 m
1%
tolerance
Speed 19 200 bps

Binary inputs Speed pick-up inputs

Number 8
Active or magnetic pick-up
Input resistance 4.4 kΩ Type of sensor (connection by shielded cable
Input range 0 - 36 V DC is strongly recommended)

Switching voltage level Minimum input voltage 2 Vpk-pk (from 4 Hz to 4 kHz)

for close contact 0 -2 V Maximum input
50 Veff
indication voltage
Max voltage level for Minimum measured
8 - 36 V 4 Hz
open contact frequency
indication
Maximum measured 10 kHz (min. input voltage
frequency 6Vpk-pk)
CAN bus interface
Frequency
Maximal CAN bus measurement 0,2 %
200 m galvanically separated
length tolerance
Speed 250 kBd

Nominal impedance 120 Ω

6 back to Table of contents
Cable type twisted pair (shielded)

General information
Weight 600 g

Protection IP20

ECON-4 1.6.1 Global Guide 42

8 Appendix
8.1 Setpoints 44

6 back to Table of contents

ECON-4 1.6.1 Global Guide 43

8.1 Setpoints
What setpoints are:Setpoints are analog, binary or special data objects which are used for adjusting the
controller to the specific environment. Setpoints are organized into groups according to their meaning. Setpoints
can be adjusted from the controller front panel, PC, MODBUS, etc. All setpoints can be protected by a
password against unauthorized changes. Password protection can be assigned to the setpoints during the
configuration procedure.
See the chapter Entering password (page 29)for the instructions how to enter and modify a password.
IMPORTANT: Setpoints are organized in logical groups for better orientation. Use WinScope or
InteliMonitor software to modify the setpoints. For details see chapter ECON-4 configuration and
PC tools (page 33)

8.1.1 List of setpoint groups

8.1.3 Group: Engine StartGroup: ECON4-EngRPM 46
8.1.4 Group: Engine StartGroup: ECON4-EngStart 51
8.1.5 Group: Main PIDGroup: ECON-4-MainPID 53
8.1.6 Act type 1 – predefined for Woodward ITB 0-200 mA 69
8.1.7 Act type 2 – predefined for Woodward ITB PWM 71
8.1.8 Act type 3 –predefined for Woodward F-series PWM 72
8.1.9 Act type 4 – predefined for Heinzmann STG 10 72
8.1.10 Group: Analog sensors 72
8.1.11 List of tested actuators by ComAp 74

For full list of Setpoints go to the chapter List of setpoints (page 45).

ECON-4 1.6.1 Global Guide 44

8.1.2 List of Group of setpoints:
setpoints ActType 1,2,3,4
Act gain 69
Group of setpoints: Act int 69
Engine RPM Act der 70
PreOverSpeed 50 Act MaxCur 70
PreOverSpReduct 51 ActmaxCurDel 70
Act ReducedCur 71
Group of setpoints: Wiring 71

Engine Start 6 back to Setpoints

Group of setpoints:
Main PID
RPM Window 55
Speed int w 55
Speed der w 55
Load anticip 58
Load 1 59
Load 2 60
Load 3 61
Load 4 62
LAder+limit 67
LAder-limit 67
LAder+ 68
LAder- 68
LAder+recover 68
LAder-recover 69

Group of setpoints:
Analog sensors
LoReqSpeed Inp 72
HiReqSpeed Inp 73
AOUT 0 73
AOUT 100 73
FBD 0 pos 74
FBD 100 pos 74

ECON-4 1.6.1 Global Guide 45

8.1.3 Group: Engine StartGroup: ECON4-EngRPM
Idle RPM
1.6.1
Setpoint group Engine RPM Related FW configured ECON-4 extension
module
Range [units] Start RPM - Nominal RPM
Default value 1000 RPM Force value NO
Step 1 RPM
Comm object 7186 Related applications ALL
Description
Engine idle speed.

6 back to List of setpoints

Nominal RPM
1.6.1
Setpoint group Engine RPM Related FW configured ECON-4 extension
module
Range [units] 0 - 2500 [RPM]
Default value 1500 RPM Force value NO
Step 1 RPM
Comm object 7187 Related applications ALL
Setpoint visibility Always
Description
Nominal engine speed.

6 back to List of setpoints

Overspeed
1.6.1
Setpoint group Engine RPM Related FW configured ECON-4 extension
module
Range [units] 0 - 2500 [RPM]
Default value 1800 RPM Force value NO
Step 1 RPM
Comm object 7168 Related applications ALL
Setpoint visibility Always
Description
Maximum acceptable speed of the engine. If the actual engine speed is higher, ECON-4 immediately closes
the actuator. Normal function is restored after detection of zero engine speed.

6 back to List of setpoints

ECON-4 1.6.1 Global Guide 46

 Gear teeth
1.6.1
Setpoint group Engine RPM Related FW configured ECON-4 extension
module
Range [units] 32 - 400 [-]
Default value 256 Force value NO
Step 1
Comm object 7188 Related applications ALL
Setpoint visibility Always
Description
Number of teeth on the engine gear for the pick-up.

6 back to List of setpoints

Idle-Nom ramp
1.6.1
Setpoint group Engine RPM Related FW configured ECON-4 extension
module
Range [units] 0 - 100 [s]
Default value 10 s Force value NO
Step 1s
Comm object 7169 Related applications ALL
Setpoint visibility Always
Description
Define how fast changes the requested engine speed during transition from Idle RPM (page 46) to Nominal
RPM (page 46) and vice versa. Idle-Nom ramp is directly time that the ramp needs to go from Idle RPM
(page 46) to Nominal RPM (page 46) and vice versa. The ramping speed is the same for both up and down
directions.

6 back to List of setpoints

ECON-4 1.6.1 Global Guide 47

 BI Speed ramp
1.6.1
Setpoint group Engine RPM Related FW configured ECON-4 extension
module
Range [units] 1.0 - 100.0 [s]
Default value 50 s Force value NO
Step 1.0 s
Comm object 7170 Related applications ALL
Setpoint visibility Always
Description
Define how fast changes the requested engine speed if the binary inputs SPEED UP or SPEED DOWN are
active. BI Speed ramp is actually time that the ramp needs to go from Nominal RPM (page 46) - 8%
toNominal RPM (page 46) + 8% and vice versa. The ramping speed is the same for both up and down
directions.

6 back to List of setpoints

ECON-4 1.6.1 Global Guide 48

 Speed request
1.6.1
Setpoint group Engine RPM Related FW configured ECON-4 extension
module
Range [units] BIN, ANA, DATA

Default value DATA Force value NO

Step -
Comm object 7171 Related applications ALL
Setpoint visibility Always
Description
The setpoint defines source of the Speed reference of the engine.

Speed Request value Speed reference source

BIN SPEED UP, SPEED DOWN

ANA SPEED REQUEST

DATA CAN bus

Speed request - BIN

Speed request - ANA Speed request - DATA

6 back to List of setpoints

ECON-4 1.6.1 Global Guide 49

 CB request
1.6.1
Setpoint group Engine RPM Related FW configured ECON-4
extension module
Range [units] BIN / DATA
Default value DATA Force value NO
Step -
Comm object 14363 Related applications ALL
Setpoint visibility Always
Description

CB Request value CB position information source

BIN Terminal S4.1 and S4.2
DATA CAN bus

Note: If possible, use binary control for CB request and wire terminal S4.1 and S4.2 to feedback signal.
This will assure fastest reaction of ECON4 when breaker is closed or opened. This is crucial to avoid
over speed in case of opening GCB under load for example.

6 back to List of setpoints

PreOverSpeed
1.6.1
Setpoint group Main PID Related FW configured ECON-4
ADV extension module
Range [units] Nominal RPM – Overspeed RPM
Default value 1750 Force value NO
Step 1 RPM
Comm object 14408 Related applications ALL
Setpoint visibility WinScope only
Description
When actual RPM reaches this value Gas Dose (throttle position) is immediately set to Idle Fuel value or
zero (closed position) according setting in setpoint PreOverSpReduct .

6 back to List of setpoints

ECON-4 1.6.1 Global Guide 50

 PerChSpdNom
1.6.1
Setpoint group Engine RPM Related FW configured ECON-4 extension
module
Range [units] 1 - 20 [%]
Default value 8% Force value NO
Step 1%
Comm object 7193 Related applications ALL
Setpoint visibility Always
Description
Percentage Change of Requested RPM from Nominal RPM. This setpoint defines the maximum allowable
change of requested RPM from the Nominal RPM value in case the BIN or ANA control of RPM is used.
Use this setpoint to enlarge maximum allowable swing of the required RPM. Setpoint is by default adjusted
to 8% which should fulfill the most of installations.

6 back to List of setpoints

PreOverSpReduct
1.6.1
Setpoint group Main PID Related FW configured ECON-4
ADV extension module
Range [units] IDLE FUEL – CLOSE
Default value - Force value NO
Step -
Comm object 14409 Related applications ALL
Setpoint visibility WinScope only
Description
Value set to output GAS Dose when RPM reaches value in setpoint PreOverSpeed.

6 back to List of setpoints

8.1.4 Group: Engine StartGroup: ECON4-EngStart

InitStart dose
Setpoint group Engine RPM Related FW 1.6.1
Range [units] Start RPM - Nominal RPM
Default value 10% Force value NO
Step 1%
Comm object 7172 Related applications ALL
Setpoint visibility Always
Description
Initial position of the actuator during start

6 back to List of setpoints

ECON-4 1.6.1 Global Guide 51

 MaxStart dose
Setpoint group Engine RPM Related FW 1.6.1
Range [units] Start RPM - Nominal RPM
Default value 50% Force value NO
Step 1%
Comm object 7173 Related applications ALL
Setpoint visibility Always
Description
Maximum position of the actuator during start.

6 back to List of setpoints

Fuel ramp time

Setpoint group Engine RPM Related FW 1.6.1
Range [units] Start RPM - Nominal RPM
Default value 10 s Force value NO
Step 1s
Comm object 7174 Related applications ALL
Setpoint visibility Always
Description
Time the actuator needs to move from the InitStart dose to MaxStart dose.

6 back to List of setpoints

RPM StartRamp
Setpoint group Engine RPM Related FW 1.6.1
Range [units] Start RPM - Nominal RPM
Default value 10 s Force value NO
Step 1s
Comm object 7175 Related applications ALL
Setpoint visibility Always
Description
This setpoint defines speed of ramp from Starting RPM to Idle RPM. It is directly the time of ramp from.

6 back to List of setpoints

ECON-4 1.6.1 Global Guide 52

 Starting RPM
Setpoint group Engine RPM Related FW 1.6.1
Range [units] Start RPM - Nominal RPM
Default value 350 RPM Force value NO
Step 1 RPM
Comm object 7189 Related applications ALL
Setpoint visibility Always
Description
If ECON-4 detects speed higher then Starting RPM, it terminates the starting sequence end starts normal
speed regulation.

Note: ECON-4 can work only if Starting RPM < Idle RPM < Nominal RPM. If this condition is not met, ECON-4
activates bit Invalid setpoints in Transmit PDO 1, see description of CAN protocol. It is not possible to run the
engine if the bit Invalid setpoint is signalized.

6 back to List of setpoints

8.1.5 Group: Main PIDGroup: ECON-4-MainPID

Speed gain
1.6.1
Setpoint group Main PID Related FW configured ECON-4 extension
module
Range [units] 0.0 – 200.0 %
Default value 10% Force value NO
Step 0.1 %
Comm object 7176 Related applications ALL
Setpoint visibility Always
Description
Gain of the PID speed regulation loop.

Note: Setpoint is active for unloaded engine.

6 back to List of setpoints

ECON-4 1.6.1 Global Guide 53

 Speed int
1.6.1
Setpoint group Main PID Related FW configured ECON-4 extension
module
Range [units] 0.0 – 100.0 %
Default value 10% Force value NO
Step 0.1 %
Comm object 7177 Related applications ALL
Setpoint visibility Always
Description
Integration of the PID speed regulation loop..

Note: Setpoint is active for unloaded engine.

6 back to List of setpoints

Speed der
1.6.1
Setpoint group Main PID Related FW configured ECON-4 extension
module
Range [units] 0.0 – 100.0 %
Default value 0% Force value NO
Step 0.1 %
Comm object 7178 Related applications ALL
Setpoint visibility Always
Description
Derivative part of the PID speed regulation loop.

Note: Setpoint is active for unloaded engine.

6 back to List of setpoints

ECON-4 1.6.1 Global Guide 54

 RPM Window
1.6.1
Setpoint group Main PID Related FW configured ECON-4 extension
module
Range [units] -
Default value - Force value NO
Step -
Comm object 12091 Related applications ALL
Setpoint visibility WinScope only
Description
In case the actual RPM differs from Requested RPM for more than RPM window [RPM], the Speed PID
constants fluently change from Speed int to Speed int w and from Speed der to Speed der w. The aim of the
RPM window is to change the speed of regulation (reaction) in case the actual RPM differs significantly from
Requested RPM.

6 back to List of setpoints

Speed int w
1.6.1
Setpoint group Main PID Related FW configured ECON-4 extension
module
Range [units] 0-100 %
Default value 10% Force value NO
Step 1%
Comm object 12092 Related applications ALL
Setpoint visibility WinScope only
Description
Integration part of the PID regulation loop in case the actual RPM differs from Requested RPM for more than
RPM window.

6 back to List of setpoints

Speed der w
1.6.1
Setpoint group Main PID Related FW configured ECON-4 extension
module
Range [units] 0,0-100,0 %
Default value 0% Force value NO
Step 0.1 %
Comm object 12176 Related applications ALL
Setpoint visibility WinScope only
Description
Derivative part of the PID regulation loop in case the actual RPM differs from Requested RPM for more than
RPM window..

6 back to List of setpoints

ECON-4 1.6.1 Global Guide 55

 Load gain
1.6.1
Setpoint group Main PID Related FW configured ECON-4 extension
module
Range [units] 0.0 – 200.0 %
Default value 10% Force value NO
Step 0.1 %
Comm object 7179 Related applications ALL
Setpoint visibility Always
Description
Gain of the PID speed regulation loop.
There is 5 different setpoints Load gain:
Load gain 1
Load gain 2
Load gain 3
Load gain 4
For more information about Load der setting please see Load 1 on page 59 in ECON-4 Global Guide.

6 back to List of setpoints

Load der
1.6.1
Setpoint group Main PID Related FW configured ECON-4 extension
module
Range [units] 0.0 – 100.0 %
Default value 0% Force value NO
Step 0.1 %
Comm object 7181 Related applications ALL
Setpoint visibility Always
Description
Derivative part of the PID speed regulation loop.
There is 5 different setpoints Load der:
Load der 1
Load der 2
Load der 3
Load der 4
For more information about Load der setting please see Load 1 on page 59 in ECON-4 Global Guide.

6 back to List of setpoints

ECON-4 1.6.1 Global Guide 56

 Load Int
1.6.1
Setpoint group Main PID Related FW configured ECON-4 extension
module
Range [units] 0.0 – 100.0 %
Default value 10% Force value NO
Step 0.1 %
Comm object 7180 Related applications ALL
Setpoint visibility Always
Description
Integration of the PID speed regulation loop.
There is 5 different setpoints Load Int:
Load Int 1
Load Int 2
Load Int 3
Load Int 4
For more information about Load Int setting please see Load 1 on page 59 in ECON-4 Global Guide.

6 back to List of setpoints

ECON-4 1.6.1 Global Guide 57

 Load anticip
1.6.1
Setpoanticip
Main PID Related FW configured ECON-4 extension
group
module
Range [units] 0.0 - 100.0 [%]
Default value 0% Force value NO
Step 0.1 %
Comm object 11102 Related applications ALL
Setpoanticip
WinScope only
visibility
Description
Governor is equipped by load anticipation feedback, which helps to keep stable speed in case of fast load
changes. In the case of load jump forces the ECON-4 governor output (Actuator lever) by jump according to
Load anticip setting.
Engine load value can be received via physical Analog input S3.2 ACTIVE POWER as 0 to 10V or 20 mA
signal (if setpoanticip Speed request=BIN or ANA) or via CAN bus in the case of communication to IS-NT
controller (if setpoanticip Speed request=DATA). In such case follow this configuration in GenConfig: /
I/O – Analog outputs – ECON-4 – AOUT1 = Gener values – Act.power rel.
In the configuration choose option Normalize – YES and resolution adjust to 0,1
There is 5 different setpoanticips Load anticip:
Load anticip 1
Load anticip 2
Load anticip 3
Load anticip 4
For more information about Load anticip setting please see Load 1 (page 59).

6 back to List of setpoints

ECON-4 1.6.1 Global Guide 58

 Load 1
1.6.1
Setpoint group Main PID Related FW configured ECON-4
ADV extension module
Range [units] 0 – 100.0 %
Default value 20% Force value NO
Step 0.1 %
Comm object 13979 Related applications ALL
Setpoint visibility WinScope only
Description
There is 5 load bands defined via setpoints Load 1 to Load 5 and different Load gain, Load Int, Load der and
Load anticip setpoints are active in each band.

6 back to List of setpoints

ECON-4 1.6.1 Global Guide 59

 Load 2
1.6.1
Setpoint group Main PID Related FW configured ECON-4
ADV extension module
Range [units] 0 – 100.0 %
Default value 40% Force value NO
Step 0.1 %
Comm object 13980 Related applications ALL
Setpoint visibility WinScope only
Description
There is 5 load bands defined via setpoints Load 1 to Load 5 and different Load gain, Load Int, Load der and
Load anticip setpoints are active in each band.

6 back to List of setpoints

ECON-4 1.6.1 Global Guide 60

 Load 3
1.6.1
Setpoint group Main PID Related FW configured ECON-4
ADV extension module
Range [units] 0 – 100.0 %
Default value 60% Force value NO
Step 0.1 %
Comm object 13981 Related applications ALL
Setpoint visibility WinScope only
Description
There is 5 load bands defined via setpoints Load 1 to Load 5 and different Load gain, Load Int, Load der and
Load anticip setpoints are active in each band.

6 back to List of setpoints

ECON-4 1.6.1 Global Guide 61

 Load 4
1.6.1
Setpoint group Main PID Related FW configured ECON-4
ADV extension module
Range [units] 0 – 100.0 %
Default value 80% Force value NO
Step 0.1 %
Comm object 13982 Related applications ALL
Setpoint visibility WinScope only
Description
There is 5 load bands defined via setpoints Load 1 to Load 5 and different Load gain, Load Int, Load der and
Load anticip setpoints are active in each band.

6 back to List of setpoints

Droop
1.6.1
Setpoint group Main PID Related FW configured ECON-4 extension
module
Range [units] 0.0 - 100.0 [%]
Default value 0% Force value NO
Step 0.1 %
Comm object 7182 Related applications ALL
Setpoint visibility Always
Description
Droop of speed governor. The governor lovers the speed reference by Droop percent of the Nominal RPM
(page 46) over the range from zero to MaxFuel (page 63).

6 back to List of setpoints

ECON-4 1.6.1 Global Guide 62

 MaxFuel
1.6.1
Setpoint group Main PID Related FW configured ECON-4 extension
module
Range [units] 0.0 – 100.0 %
Default value 100% Force value NO
Step 0.1 %
Comm object 7184 Related applications ALL
Setpoint visibility Always
Description
Maximum output from the PID speed control loop + Load anticipation signal. It limits the maximum fuel
delivered to the engine.

Note: It is also used as coordinate for Speed/Fuel line. See description in chapter Speed governor function in
parallel mode.

6 back to List of setpoints

IdleFuel
1.6.1
Setpoint group Main PID Related FW configured ECON-4 extension
module
Range [units] 0.0 – 100.0 %
Default value 10% Force value NO
Step 0.1 %
Comm object 7192 Related applications ALL
Setpoint visibility Always
Description
IdleFuel is base (together with MaxFuel) for Droop function calculation..

Note: Set this setpoint after engine is running on Nominal speed (no load) according to the real position of
Actuator lever

6 back to List of setpoints

ECON-4 1.6.1 Global Guide 63

 Actuator type
1.6.1
Setpoint group Main PID Related FW configured ECON-4 extension
module
Range [units] -
Default value ActType1 Force value NO
Step -
Comm object 7185 Related applications ALL
Setpoint visibility Always
Description
ECON-4 can be connected to various types of actuators. Setpoints of the internal actuator feedback loop are
tuned for the common actuators and predefined from the factory. Normally there is no need to change them.
The user must only choose the right Actuator type. By default the ActType 1 is chosen. Check the type of
your actuator and compare with the predefined type.
The actuator feedback position control is deactivated in the following situation:
(parameter: ECON-4 mode is in AUTO) AND {10 seconds after detection of [(Engine RPM are 0
(<10RPM)) AND (BI:RUN is in log 0)]}
This covers also the situation, when ECON-4 mode is switched from MAN to AUT, after the
actuator feedback PID was tested.
The actuator feedback control is activated again by any of the following conditions:
BI: RUN is activated (in case the Run signal is being sent over DATA, then both the Physical BI
and the BI over DATA has to be ON)
Non-zero RPM are detected by ECON-4
Parameter ECON-4 mode is set to MAN

Note: In case there is chosen the ActuatorType 2-4, the function is still evaluated from the setting in
ActuatorType1.

6 back to List of setpoints

ECON-4 mode
1.6.1
Setpoint group Main PID Related FW configured ECON-4 extension
module
Range [units] -
Default value AUTO Force value NO
Step -
Comm object 7190 Related applications ALL
Setpoint visibility Always
Description
ECON-4 must be in AUTO for normal operation. Mode MAN can be used during installation to check the
function of the actuator and linkage. If ECON-4 is in MAN mode, it sets the actuator to position Act position.
It can be switched to MAN mode only any time even engine is running. This allows measurement of
transition curve to calculate PID parameters.

ECON-4 1.6.1 Global Guide 64

 Note: ECON-4 when engine is running set the same value to setpoint Act position as position where throttle is.
It assure bump less transition.

IMPORTANT: Even Overspeed protection is active in all modes, be carefull when setting throttle
position manualy. Engine can accelerate when breaker opens or when throttle position is too
high.Make sure ECON-4 mode is in Auto positon before you leave installation.

6 back to List of setpoints

Act position
1.6.1
Setpoint group Main PID Related FW configured ECON-4
extension module
Range [units] 0.0 – 100.0 %
Default value 30% Force value NO
Step 0.1 %
Comm object 7191 Related applications ALL
Setpoint visibility Always
Description
Adjusts the actuator position in the Econ-4 Mode = MAN.

6 back to List of setpoints

PWM rate
1.6.1
Setpoint group Main PID Related FW configured ECON-4 extension
module
Range [units] 100 – 10 000 Hz
Default value 6000 Hz Force value NO
Step 1 Hz
Comm object 7194 Related applications ALL
Setpoint visibility Always
Description
Frequency of the PWM signal sent to ACT+ and ACT- outputs.

Note: For Heinzmann actuators adjust the PWM rate to 6000 Hz. For Woodward PWM and current, GAC
actuators adjust the PWM rate to 2000Hz.

6 back to List of setpoints

ECON-4 1.6.1 Global Guide 65

 SGO Bias
1.6.1
Setpoint group Main PID Related FW configured ECON-4 extension
module
Range [units] ± 10 V
Default value 0.00 V Force value NO
Step 0.01 V
Comm object 14375 Related applications ALL
Setpoint visibility WinScope only
Description
Together with Idle Fuel value creates coordinates for first point of Speed/Fuel line. For detailed description
see Speed governor function in parallel mode on page 38 in ECON-4 Global Guide.

Note: Setpoint is active for unloaded engine.

6 back to List of setpoints

SGO HiLim
1.6.1
Setpoint group Main PID Related FW configured ECON-4 extension
module
Range [units] ± 10 V
Default value 10.00 V Force value NO
Step 0.01 V
Comm object 14376 Related applications ALL
Setpoint visibility WinScope only
Description
Together with Max Fuel value creates coordinates for second point of Speed/Fuel line. For detailed
description see Speed governor function in parallel mode on page 38 in ECON-4 Global Guide

Note: Setpoint is active for unloaded engine.

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ECON-4 1.6.1 Global Guide 66

 SGOoffsetRamp
1.6.1
Setpoint group Main PID Related FW configured ECON-4 extension
module
Range [units] 10 - 1800 s
Default value 30 s Force value NO
Step 1s
Comm object 14375 Related applications ALL
Setpoint visibility WinScope only
Description
This defines ramp according SGOoffset is removed after parallel. For details see chapter Speed governor
function in network parallel mode see Speed governor function in parallel mode on page 38 in ECON-4 Global
Guide.

Note: Setpoint is active for unloaded engine.

6 back to List of setpoints

LAder+limit
1.6.1
Setpoint group Main PID Related FW configured ECON-4
ADV extension module
Range [units] 0 – 100.0 %
Default value 5% Force value NO
Step 0.1 %
Comm object 14402 Related applications ALL
Setpoint visibility WinScope only
Description
Limit on Load step in + direction, changes bellow this limit will not generate any derivation

6 back to List of setpoints

LAder-limit
1.6.1
Setpoint group Main PID Related FW configured ECON-4
ADV extension module
Range [units] 0 – 100.0 %
Default value 5% Force value NO
Step 0.1 %
Comm object 14405 Related applications ALL
Setpoint visibility WinScope only
Description
Limit on Load step in – direction, changes bellow this limit will not generate any derivation

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ECON-4 1.6.1 Global Guide 67

 LAder+
1.6.1
Setpoint group Main PID Related FW configured ECON-4
ADV extension module
Range [units] 0 – 100.0 %
Default value 0% Force value NO
Step 1%
Comm object 14403 Related applications ALL
Setpoint visibility WinScope only
Description
Amount of derivation when Load increases

6 back to List of setpoints

LAder-
1.6.1
Setpoint group Main PID Related FW configured ECON-4
ADV extension module
Range [units] 0 – 100.0 %
Default value 0% Force value NO
Step 1%
Comm object 14406 Related applications ALL
Setpoint visibility WinScope only
Description
Amount of derivation when Load decreases

6 back to List of setpoints

LAder+recover
1.6.1
Setpoint group Main PID Related FW configured ECON-4
ADV extension module
Range [units] 1.01 – 10.00 %
Default value 10 Force value NO
Step 0.01 %
Comm object 14404 Related applications ALL
Setpoint visibility WinScope only
Description
Derivation curve definition – drop from + value. Initial value is divided by this number repeatedly once per
0.1s. So higher value means faster drop to zero.

6 back to List of setpoints

ECON-4 1.6.1 Global Guide 68

 LAder-recover
1.6.1
Setpoint group Main PID Related FW configured ECON-4
ADV extension module
Range [units] 1.01 – 10.00 %
Default value 10 Force value NO
Step 0.01 %
Comm object 14407 Related applications ALL
Setpoint visibility WinScope only
Description
Derivation curve definition – drop from - value. Initial value is divided by this number repeatedly once per
0.1s. So higher value means faster drop to zero.

6 back to List of setpoints

8.1.6 Act type 1 – predefined for Woodward ITB 0-200 mA

There are 4 identical groups of setpoints in ECON-4. They are used to setup the output circuits for particular
types of actuators and tune the actuator position PID loop.
Note: Normally these Actuator type setpoints are predefined from the factory and there is no need to readjust
them. Modify them if you have a non-standard, or non listed actuator only – see List of tested actuators by
ComAp on page 74

Act gain
Setpoint group ActType 1,2,3,4 Related FW 1.6.1
Range [units] 0.0 – 1000.0 [%]
Default value 50% Force value NO
Step 0.1 %
Comm object 11109 Related applications ALL
Setpoint visibility WinScope only
Description
Gain of the PID actuator position control loop.

6 back to List of setpoints

Act int
Setpoint group ActType 1,2,3,4 Related FW 1.6.1
Range [units] 0 – 1000 [%]
Default value 20% Force value NO
Step 1%
Comm object 11110 Related applications ALL
Setpoint visibility WinScope only
Description
Integration factor of the PID actuator position control loop.

6 back to List of setpoints

ECON-4 1.6.1 Global Guide 69

 Act der
1.6.1
Setpoint group ActType 1,2,3,4 Related FW configured ECON-4 extension
module
Range [units] 0 – 1000 %
Default value 0% Force value NO
Step 1%
Comm object 11111 Related applications ALL
Setpoint visibility WinScope only
Description
Derivation factor of the PID actuator position control loop.

6 back to List of setpoints

Act MaxCur
Setpoint group ActType 1,2,3,4 Related FW 1.6.1
Range [units] 0.0 – 100.0 [%]
Default value 100% Force value NO
Step 0.1 %
Comm object 11112 Related applications ALL
Setpoint visibility WinScope only
Description
Actuator Overload protection limit.

6 back to List of setpoints

ActmaxCurDel
Setpoint group ActType 1,2,3,4 Related FW 1.6.1
Range [units] 0.0 – 300.0 [s]
Default value 5s Force value NO
Step 0.1 s
Comm object 11113 Related applications ALL
Setpoint visibility WinScope only
Description
Actuator Overload protection limit delay.

6 back to List of setpoints

ECON-4 1.6.1 Global Guide 70

 Act ReducedCur
Setpoint group ActType 1,2,3,4 Related FW 1.6.1
Range [units] 0.0 – 100.0 [%]
Default value 40% Force value NO
Step 0.1 %
Comm object 11114 Related applications ALL
Setpoint visibility WinScope only
Description
Reduced actuator current when overload protection was activated.

6 back to List of setpoints

Wiring
Setpoint group ActType 1,2,3,4 Related FW 1.6.1
Range [units] LINEAR, BRIDGE, LINEAR NO FDB
Default value LINEAR Force value NO
Step -
Comm object 11310 Related applications ALL
Setpoint visibility WinScope only
Description
LINEAR : It is electro-magnetic actuator with a strong return spring. This is in principle electromagnet
with proportional characteristic – the bigger is the current to the actuator, the bigger is the angle of the
actuator. Direction of movement of the actuator lever does not depend on polarity of the current. This
type of actuator has position feedback. Typically it is GAC actuators or Woodward 0-200mA, or
PWM.
BRIDGE : typical examples are actuators from Heinzmann.
It is in principle a DC electromotor driving actuator lever. Since it is a motor, it has bipolar integrating
characteristic – as long as the current flows through the actuator, actuator’s lever moves. Direction of
movement of the actuator lever depends on polarity of the current – when the polarity of the current is
reversed, direction of movement of the actuator lever reverses as well. This type of actuator has
always position feedback. Choose this possibility for Heinzmann actuators and connect the position
feedback signal
LINEAR NO FDB : For example it is electro-hydraulic actuator – in principle a small electromagnetic
actuator with hydraulic booster. It has unipolar proportional characteristic – the bigger is the current,
the bigger is the angle of the actuator. Direction of movement of the actuator lever does not depend on
polarity of the current. Actuator is without position feedback.

6 back to List of setpoints

8.1.7 Act type 2 – predefined for Woodward ITB PWM

There are 4 identical groups of setpoints in ECON-4. They are used to setup the output circuits for particular
types of actuators and tune the actuator position PID loop.

ECON-4 1.6.1 Global Guide 71

 Note: Normally these Actuator type setpoints are predefined from the factory and there is no need to readjust
them. Modify them if you have a non-standard, or non listed actuator only – see List of tested actuators by
ComAp on page 74

Setting is active when Main PID: Actuator type = Act type 2. Setpoint structure see Act type 1 – predefined
for Woodward ITB 0-200 mA on page 69.
6 back to List of setpoints

8.1.8 Act type 3 –predefined for Woodward F-series PWM

There are 4 identical groups of setpoints in ECON-4. They are used to setup the output circuits for particular
types of actuators and tune the actuator position PID loop.
Note: Normally these Actuator type setpoints are predefined from the factory and there is no need to readjust
them. Modify them if you have a non-standard, or non listed actuator only – see List of tested actuators by
ComAp on page 74

Setting is active when Main PID: Actuator type = Act type 3. Setpoint structure see Act type 1 – predefined
for Woodward ITB 0-200 mA on page 69.
6 back to List of setpoints

8.1.9 Act type 4 – predefined for Heinzmann STG 10

There are 4 identical groups of setpoints in ECON-4. They are used to setup the output circuits for particular
types of actuators and tune the actuator position PID loop.
Note: Normally these Actuator type setpoints are predefined from the factory and there is no need to readjust
them. Modify them if you have a non-standard, or non listed actuator only – see List of tested actuators by
ComAp on page 74

Setting is active when Main PID: Actuator type = Act type 4. Setpoint structure see Act type 1 – predefined
for Woodward ITB 0-200 mA on page 69.
6 back to List of setpoints

8.1.10 Group: Analog sensors

LoReqSpeed Inp
1.6.1
Setpoint group Analog sensors Related FW configured ECON-4 extension
module
Range [units] Range: 0.0 – 100.0 %
Default value 0.0 Force value NO
Step 0.1 %
Comm object 11125 Related applications ALL
Setpoint visibility WinScope only
Description
Value of analog input SPEED REQUEST for minimum possible speed reference (Nominal RPM-8%).

Note: It is active only if the setpoint Speed request = ANA.

6 back to List of setpoints

ECON-4 1.6.1 Global Guide 72

 HiReqSpeed Inp
1.6.1
Setpoint group Analog sensors Related FW configured ECON-4 extension
module
Range [units] 0.0 – 100.0 %
Default value 100 % Force value NO
Step 0.1 %
Comm object 11126 Related applications ALL
Setpoint visibility WinScope only
Description
Engine idle speed.

Note: Input SPEED REQUEST active only if the setpoint Speed request = ANA.

6 back to List of setpoints

AOUT 0
1.6.1
Setpoint group Analog sensors Related FW configured ECON-4 extension
module
Range [units] 0 – 100 %
Default value 0% Force value NO
Step 1%
Comm object 11643 Related applications ALL
Setpoint visibility WinScope only
Description
Analogue output low limit signal definition.

6 back to List of setpoints

AOUT 100
1.6.1
Setpoint group Analog sensors Related FW configured ECON-4 extension
module
Range [units] 0 – 100 %
Default value 100 % Force value NO
Step 1%
Comm object 11645 Related applications ALL
Setpoint visibility WinScope only
Description
Analogue output high limit signal definition.

6 back to List of setpoints

ECON-4 1.6.1 Global Guide 73

 FBD 0 pos
1.6.1
Setpoint group Analog sensors Related FW configured ECON-4 extension
module
Range [units] 0,40 – Fdb1 100 pos.V
Default value 01.76 V Force value NO
Step 0.01 V
Comm object 11662 Related applications ALL
Setpoint visibility WinScope only
Description
Feedback fully closed position voltage. Connect the position feedback to the ECON-4 terminals. Keep the
actuator lever in fully closed position and measure a dc voltage between the terminals S2.1 and S2.3. This
voltage put as this setpoint value.

6 back to List of setpoints

FBD 100 pos

1.6.1
Setpoint group Analog sensors Related FW configured ECON-4 extension
module
Range [units] Fdb1 0 pos – 4,60 V
Default value 3.10 Force value NO
Step 0.01 V
Comm object 11664 Related applications ALL
Setpoint visibility WinScope only
Description
Feedback fully opened position voltage. Connect the position feedback to the ECON-4 terminals. Keep the
actuator lever in fully opened position (by hand) and measure a dc voltage between the terminals S2.1 and
S2.3. This voltage put as this setpoint value.

6 back to List of setpoints

8.1.11 List of tested actuators by ComAp

Woodward ITB 0-200mA Woodward ITB PWM Woodward F-series PWM
Act gain = 5 Act gain = 20 Act gain = 0,5
Act int = 100 Act int = 400 Act int = 200
Act der = 0 Act der = 0 Act der = 0
PWM rate = 2000 Hz PWM rate = 2000 Hz PWM rate = 2000 Hz
Fdb 0 pos = 0,5 V Fdb 0 pos = 0,5 V Fdb 0 pos = 0,42 V
Fdb 100 pos = 4,5 V Fdb 100 pos = 4,5 V Fdb 100 pos = 4,55 V
Heinzmann STG10 Heinzmann STG30 Heinzmann STG2040
Act gain = 90 Act gain = 90 Act gain = 35

ECON-4 1.6.1 Global Guide 74

 Act int = 600 Act int = 600 Act int = 300
Act der = 150 Act der = 150 Act der = 150
PWM rate = 6000 Hz PWM rate = 6000 Hz PWM rate = 6000 Hz
Fdb 0 pos = 1,76 V Fdb 0 pos = 1,76 V Fdb 0 pos = 1,78 V
Fdb 100 pos = 3,1 V Fdb 100 pos = 3,1 V Fdb 100 pos = 2,8 V
Heinzmann STG2010 GAC ATB552t2F-24
Act gain = 30 (40) Act gain = 25
Act int = 300 (500) Act int = 400
Act der = 30 (300) Act der = 2
PWM rate = 6000 Hz PWM rate = 2000 Hz (1500 - 3000???)
Fdb 0 pos = 1,78 V Fdb 0 pos = 0,96 V
Fdb 100 pos = 2,8 V Fdb 100 pos = 3,61 V

6 back to List of setpoints

6 back to Appendix

ECON-4 1.6.1 Global Guide 75