Is 12615-2004
Is 12615-2004
Is 12615-2004
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Indian Standard
ENERGY EFFICIENT INDUCTION MOTORS —
THREE PHASE SQUIRREL CAGE
FOR INTERNAL USE AT THIS LOCATION ONLY, SUPPLIED BY BOOK SUPPLY BUREAU
LICENSED TO RELIANCE INDUSTRIES LIMITED - JAMNAGAR REFINERY,
(First Revision)
ICS29.160,30
@ BIS 2004
FOREWORD
This Indian Standard (First Revision) was adopted by the Bureau of Indian Standards, after the draft finalized by the
Rotating Machinery Sectional Committee had been approved by the Electrotechnical Division Council.
This standard was first published in 1989. The first revision is brought out to take into account the latest technological
developments primarily to cater the national need for energy conservation by the use of energy efficient motors.
Energy efficient motors are categorized with two efficiency levels, that is, Improved efficiency — ( eff 2) and High
efficiency — ( eff 1) both of which are higher than the nominal values specified in IS 8789: 1996 ‘Values of
performance characteristics for three phase induction motors (first revision)’.
FOR INTERNAL USE AT THIS LOCATION ONLY, SUPPLIED BY BOOK SUPPLY BUREAU
LICENSED TO RELIANCE INDUSTRIES LIMITED - JAMNAGAR REFINERY,
In preparing this standard, assistance has been derived from the following International Standards:
IEC 60034-2 Rotating electrical machines — Part 2: Methods for determining losses and efficiency of
rotating electrical machinery from tests (excluding machines for traction vehicles)
The comprehensive standard revision is prepared with ‘Energy Conservation’ as the major requirement. The earlier
standard specified efficiency values for only a limited range of 4 pole motors. It has been updated in this revision to
be in line with present international norms in addition to the prevailing environmental and grid conditions in India.
Limited energy resources, scarcity of capital and high interest cost for addition of new generation capacity is leading
to increase in the cost of electrical energy in India. As electric motors consume major portion of electrical power, the
usage of energy efficient motors will go a long way in the proper utilization of available resources and help in
improving environment.
Power factor can be improved with the use of capacitors to reduce the line losses. However, inherent motor efficiency
cannot be improved further once it is manufactured and installed. Hence efficiency improvement is the main focus in
this revision.
To ensure satisfactory installation and maintenance of induction motors, the recommendations contained in
IS 900:1992 ‘Code of practice for installation and maintenance of induction motors (second revision)’ should be
followed.
For the purpose of deciding whether a particular requirement of this standard is complied with, the final value,
observed or calculated, expressing the result of a test, shall be rounded off in accordance with IS 2: 1960 ‘Rules for
rounding off numerical values (revised)’. The number of significant places retained in the rounded off value should
be the same as that of the specified value in this standard.
,.
IS 12615:2004
Indian Standard
ENERGY EFFICIENT INDUCTION MOTORS —
THREE PHASE SQUIRREL CAGE
(First Revision)
FOR INTERNAL USE AT THIS LOCATION ONLY, SUPPLIED BY BOOK SUPPLY BUREAU
LICENSED TO RELIANCE INDUSTRIES LIMITED - JAMNAGAR REFINERY,
conditions for altitudes above 1500 m and ambi-
315 L, having output ratings as specified in IS 1231 for ents not reducing enough to compensate for the
continuous duty (S1) operation, at rated voltage and effect of reduced cooling to 6.3 of IS 12802, the
frequency of 415 volts, 50Hz. performance figures shall in accordance with 4.1.2,
of this standard applicable to motors for 55°C
1.2 The performance of motors designed for operation
ambient.
on voltage, other than rated voltage of 415 V or up to
650 V, shall be in accordance with the relevant 4.1.2 Temperature
performance Tables 1 to 4 except the full load current
a) The cooling air temperature not exceed~ng 40”C.
values. The full load current will vary in the inverse
proportion to the voltage in comparison to the values b) Motors intended for service with a cooling air tem-
specified in the above-referred tables. perature above 40°C and up to 55°C shall be
deemed to be meeting this standard provided they
1.3 To conform to this standard and eligible to be
meet the following conditions:
considered as energy efficient, the motors shall meet the
norms specified in Tables 1 to 4 when read with 4 related 1) The break away current values are equal to or
to site conditions as applicable. All performance values below 1.1 times of values specified in Tables 1
are subjected to tolerance specified in IS 325. to 4.
2) Efficiency as specified in 17.1.2.
2 REFERENCES
4.2 Form and Symmetry of Voltages and Currents
The standards listed in Annex A are necessary adjuncts to
The motor shall be so designed as to be able to operate
this standard.
on virtually sinusoidal and balanced voltage conditions
3 TERMINOLOGY as defined in 4.2.2 of IS 4722.
For the purpose of this standard, definitions given in 4.3 Voltage and Frequency Variation
IS 1885 (Part 35)/IEC 60050-411 (1993) shall apply. Motors shall be capable of delivering rated output with:
4 SITE CONDITIONS a) The terminal voltage differing from jts rated value
by not more than *1O percent, or
The following shall constitute the normal site conditions.
b) The frequency differing from its rated value by not
4.1 Altitude and Temperature more than *5 percent, or
,. ..”.
IS 12615:2004
It shall be assumed that the location and moisture or fumes Motor rated in accordance with this standard are not
shall not seriously interfere with the operation of the expected to be capable of carrying sustained overloads.
motor.
12 TEMPERATURE RISE
5 TYPE OF ENCLOSURES
12.1 The determination of the temperature rise of motors
The motors covered under this standard shall have 1P 44 delivering rated output under rated conditions of voltage,
or superior degree of protection provided by the frequency shall be in accordance with IS 12802.
enclosures specified in IS 4691.
12.1.1 The limits of temperature rise shall be 80°C (by
6 METHODS OF COOLING resistance method) over an ambient of 40°C for motor
with Class B or Class F insulation, however, Class F
The method of cooling shall be IC 411 in accordance insulation is preferred.
with IS 6362AEC Pub 60034-6:1991,
FOR INTERNAL USE AT THIS LOCATION ONLY, SUPPLIED BY BOOK SUPPLY BUREAU
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12.1.2 For higher ambient up to 55”C, the temperature
7 STANDARD VOLTAGE AND FREQUENCY rise shall be within the permissible limits given in
Table 1 of IS 12802 as applicable to the class of insulation
7.1 Standard Voltage
used.
The preferred rated voltage shall be415 V (see ah 1.2). 13 LIMITS OF VIBRATION
7.2 Standard Frequency The motors manufactured shall conform to ‘Normal’
vibration severity according to IS 12075.
The standard frequency shall be 50 Hz.
14 PERFORMANCE VALUES
8 DUTY AND RATING
14.1 Operating at rated voltage and rated frequency, the
The motors shall be rated for duty type S1 (continuous
performance of the motor at rated conditions shall be as
duty) as specified in 9.2 of IS 325.
specified in Tables 1 to 4. All the performance values
9 DIMENSIONS, FRAME NUMBER AND OUTPUT including those for special conditions, for example,
RELATIONSHIP specified in 4.1 above, etc, are subject to tolerance as
specified in IS 325.
The fixing dimensions and shaft extensions of motors
shall conform to the values specified in IS 1231 and 14.2 The value of full load current shall be taken as the
IS 2223 as relevant. average of the currents measured in the three phases.
The relationship between output in kW and frame number 14.3 For motors having rated voltage other than 415V,
shall conform to IS 1231, IS 2223 and IS 2254 as relevant. the performance of the motor shall be as per the values in
For additional ratings, preferred frame sizes are listed. the relevant tables, except that the value of the maximum
full load current would be changed in the inverse
10 EARTHING proportions of the voltage.
The motor shall be capable of withstanding 1.6 times the The terminal markings shall be in accordance with
rated torque for 15 s without stalling or abrupt change in IS 4728.
speed (under gradual increase of torque), the voltage and
17 EFFICIENCY
frequency being maintained at their rated values.
17.1 For compliance with the requirements of this standard,
11.2 Pull up Torque
the values of efficiency subject to IS 325 tolerance, listed
Unless otherwise specified, the minimum pull-up torque under appropriate efficiency class (either improved
of motors, at rated voltage and frequency shall be efficiency — eff 2 or high efficiency — eff 1) in Tables 1
minimum 0.70 times the rated full load torque. to 4, shall be met as specified below.
2
IS 12615:2004
FOR INTERNAL USE AT THIS LOCATION ONLY, SUPPLIED BY BOOK SUPPLY BUREAU
LICENSED TO RELIANCE INDUSTRIES LIMITED - JAMNAGAR REFINERY,
to 4.
18.2.3 If so specified when inviting tenders, tests shall
17.1.3 For Altitude Above 1000 m be carried out at the manufacturer’s works in the presence
of the purchaser or “his representative to ensure that the
As specified 4.1.1 (b) and (c)is applicable.
motor complies in every respect with the requirements
17.2 The losses and efficiency of these motors are to of 9, 11, 14, temperature rise of winding, high voltage
calculated according to 4.1 of IS 4889 and 7.5.3.2 of test, insulation resistance test and to ascertain that the
IS 4029. efficiency conforms to the guaranteed value.
.,. .
IS 12615:2004
FOR INTERNAL USE AT THIS LOCATION ONLY, SUPPLIED BY BOOK SUPPLY BUREAU
LICENSED TO RELIANCE INDUSTRIES LIMITED - JAMNAGAR REFINERY,
1.1 80 2790 2.8 170.0 600 650 76,2 82.8
1,5 90s 2800 3.7 170.0 600 650 78.5 84.1
2.2 90L 2810 5.0 170.0 650 700 81.0 85.6
3.7 100L 2820 8.0 160.0 650 700 84.0 87.5
5.5 132S 2830 11.0 160.0 650 700 85.7 88.6
7.5 132S 2840 15.0 160.0 650 700 87.0 89.5
9.3 160M 2840 18.5 160.0 650 700 87.7 90.0
11,0 160M 2860 21.5 160.0 650 700 88.4 90.5
15.0 160M 2870 29.0 160.0 650 700 89.4 91.3
18.5 160L 2880 35.0 160.0 650 700 90.0 91.8
22.0 180M 2890 41.5 160.0 650 700 90.5 92.2
30.0 200L 2900 54.0 160.0 650 700 91.4 92.9
37.0 200L 2900 67.0 160.0 650 700 92.0 93.3
45,0 225M 2955 80.0 160.0 650 700 92.5 93.7
55.0 250M 2960 95.0 160.0 650 700 93.0 94.0
75.0 280S 2970 130.0 160.0 650 700 93.6 94.6
90.0 280M 2970 150.0 160.0 650 700 93.9 95.0
110.0 315s 2980 185.0 160.0 650 700 94.0 95.0
125.0 315M 2980 209.0 160.0 650 700 94.5 95,3
132,0’1 315M 2980 220.0 160.0 650 700 94.5 95.3
160.0’) 315L 2980 265.0 160.0 650 700 94.8 95.5
NOTE — Output to frame size relation is maintained in accordance with IS 1231 for all motors, except those marked as ‘],
wherein the frame size indicated is ‘preferred frame size’.
..
IS 12615:2004
FOR INTERNAL USE AT THIS LOCATION ONLY, SUPPLIED BY BOOK SUPPLY BUREAU
LICENSED TO RELIANCE INDUSTRIES LIMITED - JAMNAGAR REFINERY,
0.75 80 1 360 2.2 170.0 550 600 73.0 82.5
1.1 90s 1 370 2.9 170,0 550 600 76.2 83.8
1.5 I 90L 1 380 3.8 170.0 550 600 78.5 85.0
2.2 100L 1 390 5.1 170.0 600 700 81.0 86.4
3.7 112M 1 410 8.1 160.0 600 700 84.0 88.3
5.5 132S 1420 11.4 160.0 600 700 85.7 89.2
7.5 132M 1430 15.4 160.0 600 700 87.0 90.1
9.3 160M 1430 18.5 160.0 600 700 87.7 90.5
11.0 160M 1 440 22.0 160.0 600 700 88.4 91.0
15.0 160L 1 440 30.0 160.0 600 700 89.4 91.8
18.5 180M 1 440 36.0 160.0 600 700 90.0 92.2
22.0 180L 1 440 43.0 160.0 600 700 90.5 92.6
10.0 200L 1 450 56.0 160.0 600 700 91.4 93.2
)7.0 225S 1 450 69.0 160.0 650 700 92.0 93.6
15.0 225M 1460 84.0 160.0 600 700 92.5 93.9
\5. O 250M 1460 99.0 160.0 600 700 93.0 94.2
15,0 280S 1470 ‘ 134.0 160.0 600 700 93.6 94.7
)0.0 280M 1 470 164.0 160.0 600 700 93.9 95.0
I 10.0 315s 1 480 204.0 160.0 600 700 94.4 95.2
125.0 315M 1 480 234.0 160.0 600 700 94.7 95.5
132.01J 315M 1 480 247.0 160.0 600 700 94.7 95.5
160.01) 315L 1480 288.0 160.0 600 700 95.0 95.8
NOTE — Output to frame sire relation is maintained in accordance with IS 1231 for all motors, except those marked as 1),
wherein the frame size indicated is ‘preferred frame size’.
5
IS 12615:2004
-1--+ Max
Amp !
Min
Percent
For eff 2
Percent
I
I
For eff 1
Percent
For eff 2
Percent
Fur eff 1
Percent
-+--R-
(4) (5) (6) (7)
1.4 160.0 550 I 600
I I
0.55 80 .1 870 1.9 160.0 550 600 68.0 I 72.0
FOR INTERNAL USE AT THIS LOCATION ONLY, SUPPLIED BY BOOK SUPPLY BUREAU
LICENSED TO RELIANCE INDUSTRIES LIMITED - JAMNAGAR REFINERY,
0.75 I 90s I 890 2.3 160.0 550 600 71.0 ] 74.6
1.1 90L 900 3.2 160.0 550 600
+%-R
EEEE
4.0 160.0 550 600
5.5 150.0 600 700
8.8 150.0 600 700 +%--%
12.7 150.0 600 700 84.5 / 86.8
7.5 I 160M I 930 16.7 I 150.0 600 I 700 86.0 I 88.1
9.3 160L 930 20.5 140.0 I 600 700 87.0 89.3
23.0. 140.0 600 700 87.5 89.7
I
30.5 1
140.0 1
600 1
700 88.5 90.5
37.5 r
140.0 1
600 1
700 89.5 91.3
44.0 140.0 600 700 =+= 90.0 91.8
30.0 I 225M i 945 59.0 140.0 600 700 91.0
1- 92.6
72.0 I 140.0 600 I 700 I 91.5 93.0
87.0 140.0 600 700 92.0 93.4
55.0 I 280M I 960 107.0 140.0 600 700 92.5 93.8
75.0 I 315.S I 970 145.0 140.0 600 700 93.0 94.2
175.0 140.0 600 700 93.3 94.5
214.0 140.0 600 700 93.5 94.6
257.0 140.0 600 700 93.8 94.9
NOTE — Output to frame size relation is maintained in accordance with [S 1231 for all motors, except those marked as ‘),
wherein the frame size indicated is ‘preferred frame size’.
,-----
IS 12615:2004
FOR INTERNAL USE AT THIS LOCATION ONLY, SUPPLIED BY BOOK SUPPLY BUREAU
LICENSED TO RELIANCE INDUSTRIES LIMITED - JAMNAGAR REFINERY,
0.75 100L 650 2.7 150.0 550 600 70.0 73.8
1.1 100L 660 3.5 150.0 550 600 72.0 76.2
1.5 I12M 670 4,5 150.0 550 600 74.0 77.9
2.2 132S 680 6.1 140.0 600 700 77.0 80.5
3.7 160M 690 9.8 140.0 600 700 80.0 83,0
5.5 160M 690 14.2 140.0 600 700 82.5 85. I
7.5 160L 695 19.0 140,0 600 700 84.0 86.4
9.3 180L 700 23.0 140.0 600 700 85.0 87.3
11.0 180L 700 26.0 140.0 600 700 86.0 88.1
15,0 200L 705 35.0 130.0 600 600 87.0 89.0
18.5 225S 705 45.0 130.0 600 700 88.0 89.8
22.0 225M 710 52.0 130.0 600 700 88.5 90.2
30.0 250M 710 70.0 130.0 600 700 90.0 91.5
37.0 280S 710 86.0 130,0 600 700 90.5 91.9
45,0 280M 720 99.0 130.0 600 700 91.0 92.4
55.0 315s 720 118.0 130.0 600 700 91.5 92.8
75,0 315M 730 153.0 I 30.0 600 700 92.3 93.5
90.0’) 315L 730 182.0 130.0 600 700 92.8 93.9
110.0’) 315L 730 218.0 130.0 600 700 93.3 94.3
NOTE — Output to frame size relation is maintained in accordance with IS 1231 for all motors, except those marked as II, wherein
the frame size indicated is ‘preferred frame size’.
.. . . ..
IS 12615:2004
ANNEX A
(C/ause 2)
LIST OF REFERRED INDIAN STANDARDS
FOR INTERNAL USE AT THIS LOCATION ONLY, SUPPLIED BY BOOK SUPPLY BUREAU
LICENSED TO RELIANCE INDUSTRIES LIMITED - JAMNAGAR REFINERY,
mounted induction motors (third machines
revision)
6362:1995 Designation of methods of cooling
of rotating electrical machines
1885 (Part 35) :1993 Electrotechnical vocabulary:
(@ revision)
Part 35 Rotating machines (first
revision) 8789:1996 VaIues of performance
characteristics for three-phase
2223:1983 Dimensions of flange mounted ac induction motors @rst revision)
induction motors (@t revision)
12065:1987 Permissible limits of noise level
2254:1985 Dimensions of vertical shaft for rotating electrical machines
motors for pumps (second 12075:1987 Mechanical vibration of rotating
revision) electrical machines with shaft
heights 56 mm and higher-
3043:1987 Code of practice for earthing (first
measurement, evaluation and
revision)
limits of vibration severity
4029:1967 Guide for testing three-phase (superseding IS 4729)
induction motors 12615:1989 Energy efficient, three-phase,
squirrel cage induction motors
4691:1985 Degrees of protection provided by
enclosure for rotating electrical 12802:1989 Temperature-rise measurement of
machinery fjlrst revision) rotating electrical machine
.. - ..
IS 12615:2004
ANNEX B
(Clause 20)
CALCULATIONS FORASSESSING COST EFFECTIVENESS OF ENERGY EFFICIENT MOTORS
FOR INTERNAL USE AT THIS LOCATION ONLY, SUPPLIED BY BOOK SUPPLY BUREAU
LICENSED TO RELIANCE INDUSTRIES LIMITED - JAMNAGAR REFINERY,
percentage per annum. Foreffl = Rs. (18000-12500)+(18000-2
Interest on extra investment per annum: 500) X 15/100=Rs.6325
9
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FOR INTERNAL USE AT THIS LOCATION ONLY, SUPPLIED BY BOOK SUPPLY BUREAU
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‘BIS Catalogue’ and ‘Standards: Monthly Additions’.
This Indian Standard has been developed from Dot: No. ET 15 (5215).
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,..,.. ..