An Empirical Method For Predicting Post-Construction Settlement of Concrete Face Rockfill Dams
An Empirical Method For Predicting Post-Construction Settlement of Concrete Face Rockfill Dams
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ARTICLE
An empirical method for predicting post-construction
settlement of concrete face rockfill dams
Mohammad Kermani, Jean-Marie Konrad, and Marc Smith
Abstract: In this study, employing a database of 19 concrete face rockfill dam (CFRD) cases, two prediction methods for
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post-construction settlement of CFRDs are presented. In the first method, post-construction settlements are estimated using
height of the embankment. In the second method, characterization of the stress–strain behavior of the compacted rockfill layers
during construction allows prediction of the subsequent stress–strain–time behavior of the embankment. Knowledge of rock
particles strength is necessary in both methods. In the presented methods, settlements are estimated separately for each of the
three life-cycle phases: before, during, and after impoundment. The presented results show that, in addition to addressing some
limitations of previous methods, the proposed approach is precise and highly practical. It also allows a better understanding of
rockfill deformation mechanisms. Apart from using this method for predictive purposes, the presented graphs can be used to
distinguish unexpected settlement behavior of a CFRD during its post-construction lifespan.
Key words: concrete face rockfill dam (CFRD), rockfill, time-dependent, post-construction, settlement, prediction.
Résumé : Dans cette étude, à partir d’une base de données de 19 barrages en enrochement avec un masque amont en béton
(« CFRD »), deux méthodes de prédiction de tassement post-construction de CFRDs sont présentées. Dans la première méthode,
les tassements post-construction sont estimés en fonction de la hauteur du remblai. Dans la deuxième méthode, le comporte-
ment contrainte–déformation de l’enrochement des remblais lors de la construction permet de prédire le comportement
For personal use only.
contrainte–déformation–temps subséquent du barrage. La connaissance de la résistance des particules rocheuses est nécessaire
avec les deux méthodes. Pour ces deux méthodes, les tassements en crête sont estimés séparément pour chacune des trois phases
du cycle de vie d’un barrage : avant, pendant et après la mise en eau du réservoir. Les résultats présentés montrent qu’en plus de
surmonter les difficultés reliées aux méthodes actuelles, les approches proposées sont précises et très pratiques. Elles per-
mettent, également, une meilleure compréhension des mécanismes de déformation de l’enrochement. En plus de servir d’outil
prédictif des tassements, les relations présentées peuvent être utilisées afin de détecter un comportement atypique d’un CFRD
au cours de sa durée de vie.
Mots-clés : barrage en enrochement avec masque amont en béton (CFRD), enrochement, en fonction du temps, post-construction,
tassement, prédiction.
Can. Geotech. J. 54: 755–767 (2017) dx.doi.org/10.1139/cgj-2016-0193 Published at www.nrcresearchpress.com/cgj on 20 December 2016.
756 Can. Geotech. J. Vol. 54, 2017
Fig. 1. Post-construction crest settlement of Bastyan dam (adapted from Hunter and Fell 2002). ␣, relative settlement rate in semi-log scale.
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different zones or even in a single zone of a dam. When studying suggested that the rate of long-term crest settlement, ␣, as well as
long-term deformations, load application periods are also limited the crest settlement attributed to first filling can be estimated
in the laboratory compared to reality. Moreover, no laboratory considering dam height, the rockfill placement method and the
experiment can apply the same stress path to the sample as in the unconfined compressive strength (UCS) of rockfill materials.
field. In this study, first, the empirical method for prediction of the
Numerical models must be calibrated using laboratory experi- post-construction settlements of CFRDs by (Hunter and Fell 2002)
ments, which are prone to the above-mentioned uncertainties. is modified by changing the time datum for the settlements after
Also, there are uncertainties about using concepts from classical impoundment and considering different relative crest settlement
soil mechanics to evaluate the strength and deformation behavior rates for the periods before and after impoundment. Also, using a
For personal use only.
of rockfill. Accordingly, so far, the design of rockfill dams has data base of 19 CFRD cases, a novel prediction method is presented
been mostly based on engineering judgment and experience. using behavior of the embankment during construction. Then, compar-
There are several studies in the literature in which settlements ing the relative settlement rates before and after impoundment, some
of different typical rockfill embankments, including CFRDs, are aspects of long-term mechanical behavior of compacted rockfill
compared to find a settlement prediction method. These studies material are put into perspective. Finally, an example application
are categorized into two groups. The first category consists in of the prediction methods is presented.
studies in which an implicit equation is suggested to calculate
dam crest settlement. These equations are mainly of three types: Post-construction crest settlement prediction
logarithmic strain versus time (Sowers et al. 1965), power type methods
(Soydemir and Kjaernsli 1979), or strain rate versus time (Parkin
1977) relationships. In the method presented here, it is assumed that the post-
The second category includes more recent studies, which sug- construction deformations take place in three phases: (i) time-
gest a qualitative judgment procedure to predict settlements. For dependent deformations after construction and before impoundment;
instance, Clements (1984), conducting a study on post-construction (ii) deformations during impoundment; and (iii) time-dependent
crest deformations of 68 rockfill dams, suggested predicting the deformations after impoundment (Fig. 2a). The settlements attrib-
crest settlements by comparing the dam with previously moni- uted to each phase are calculated separately.
tored dams with similar characteristics. The major drawback of For the time-dependent deformations after construction and
this approach is that there are many influencing factors that can before impoundment, the time datum is the end of construction.
lead to a high degree of subjectivity. Milligan and Coyne (2005) However, for the long-term crest settlements after impoundment,
prepared a database of 95 rockfill dams, with which they ques- the time datum is the end of impoundment. This has two major
tioned the statements of previous researchers who claimed that advantages.
rockfill dams settle a maximum 0.02% of their height per year First, as the stresses inside the dam body change during the
after 3 years from the end of construction. They also concluded impoundment period and stay almost constant after the end of
that because of the considerable amount of variables involved, it impoundment, it is reasonable that the time datum for the time-
is unreliable to use the empirical formulas to predict deforma- dependent deformations be the end of impoundment. Therefore,
tions. the settlement rate values (␣2 in Fig. 2b) are more representative
One of the most comprehensive and practical studies on post- values, when comparing to settlement rate, ␣, values in Fig. 1. This
construction settlement of CFRDs was carried out by Hunter and is the same concept as setting the time to zero for every load
Fell (2002). They suggested some empirical methods to predict the increment within an oedometer test.
rockfill modulus during construction, crest settlement due to im- Second, as it is shown in Fig. 2a for Bastyan dam and observed in
poundment, and the rate of time-dependent crest settlement. almost all of the case studies, it takes almost 1 year after the
They divided the post-construction deformations into two parts: impoundment for the settlement data points to fall onto a line in
time dependent crest settlements and crest settlement under semi-log scale. In the method presented by Hunter and Fell (2002),
stresses from first filling. For the post-construction settlements, it is assumed that deformations that take place from the begin-
they suggested that the time datum begin at the end of main ning of impoundment to the end of this time lag are attributed to
rockfill zone construction. The crest settlement attributed to first the effect of first filling. Also, no indication was given as to how
filling takes place from the beginning of impoundment to a lim- the length of this delay can be calculated. Because of the nature
ited time after the end of impoundment. The two components are of graphs drawn by logarithmic scale, this delay changes the crest
shown in Fig. 1 for the Bastyan rockfill dam. Hunter and Fell (2002) settlement calculations significantly. Therefore, making settle-
Fig. 2. Post-construction crest settlement of Bastyan dam (a) time Table 1. Classification of unconfined com-
datum at the end of main rockfill construction; (b) time datum at pressive strength (UCS) of rock according
the end of impoundment (data from Hunter and Fell 2002). [Color to Australian code AS 1726–1993 (data
online.] from Hunter and Fell 2002).
UCS range
Strength descriptor (MPa)
Extremely high >240
Very high 70–240
High 20–70
Medium 6–20
extracted from quarries, where the intact rock has been charac-
terized to have the average strength classified as high or very high
strength within Table 1.
In this study, no case with dumped rockfill was studied because of
the lack of quality and quantity data in such cases. Therefore, here,
the placement method is not directly considered as an influencing
factor. Also, as the rockfill used in all of the studied cases is of quar-
ried origin, the influence of shape of particles could not be studied.
The database used in this study is mostly adapted from Hunter
and Fell (2002), but also from (Kermani 2016). Nevertheless, the
cases with high quality data on post-construction deformations as
well as behavior during construction are chosen. Table 2 presents
a summary of embankment and rockfill properties for the case
studies. The CRFD cases constructed of very high strength rockfill
materials (above) are separated with a line from the cases of high
For personal use only.
No W; 1.0 m; 4p; 10 t
20% W; ?; ?
Crest settlement attributed to impoundment versus dam height
In CFRDs, the deformations during the impoundment period
are associated with an increase in stresses inside the dam body
due to the reservoir load on the upstream surface. Simple finite
element modelling (further explained in the section titled “Com-
Dry density Rockfill void
0.30
0.29
0.26
0.33
0.20
0.24
0.23
0.23
0.28
0.22
0.27
0.18
0.21
0.21
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—
—
—
consequently, the shear stress ratio decreases. Therefore, the set-
tlement of the crest in this phase is considered to occur mostly
due to increase in the mean stress.
UCS (MPa) (t/m3)
2.287
2.24
2.07
2.07
2.27
2.12
2.15
2.3
2.3
2.2
2.2
2.2
2.2
2.1
—
—
—
49*
44*
148
118
118
25
45
66
—
—
Charnockitic–gneissic
Limestone, mudstone
Granite gneiss
completed height (m) length (m) strength category Rockfill source
For personal use only.
Quartz schist
Rhyolite
Dolerite
Tuff
Note: MS, HS, VHS, and EHS denote medium, high, very high, and extremely high strength, respectively.
ues, Simp, are plotted against dam height for the studied CFRDs in
Fig. 5. It can be seen that the relative dam crest settlement due to
EHS to VHS
EHS to VHS
HS to VHS?
HS to VHS?
Max. dam Dam crest Intact rock
HS to VHS
HS to VHS
MS to HS
MS to HS
MS to HS
VHS
VHS
VHS
VHS
HS?
The Toulnustouc main dam does not follow the general trend in
HS
HS
HS
374
675
400
535
178
560
465
380
134
1168
146
1050
520
850
122
233
46
76
60
90
75
80
38
178
43
85
53
140
though the reservoir level increased much less during the snow-
melt season comparing to the previous months (20 versus 50 m),
the crest settled much more during this period. The reason might
be that because the main rockfill zone of the dam was compacted
Tasmania 1983
Tasmania 1971
1979
Tasmania 1982
1978
Tasmania 1986
2007
2004
2004
Australia 1969
Sri Lanka 1984
Tasmania 1981
1981
Tasmania 1971
1999
Tasmania 1989
Australia 1978
1974
1993
Year
England
Canada
Canada
Canada
China
China
Brazil
Brazil
increases slightly with dam height and is almost similar for all of
the cases. The value is less than 0.05 for all of the studied dams.
Mangrove Creek
Kangaroo Creek
Tianshengqiao I
This means that for a 100 m high dam, the crest settlement attrib-
Foz Do Areia
White Spur
Dam name
Serpentine
Murchison
Winscar‡
Winneke
Kotmale
Cethana
Bastyan
Fig. 3. Typical zoning of concrete face rockfill dams (adapted from ICOLD 2010).
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Fig. 4. Relative crest settlement rate before impoundment versus that also takes into account the shape and gradation of parti-
dam height. [Color online.] cles and the compaction method.
Therefore, a novel approach is introduced here, in which the post-
construction settlements are determined using the dam’s deforma-
tion behavior during construction. This method is adapted from the
well-known concept that the secondary compression index C␣ and
compression index Cc are related for different types of earth ma-
terials. In other words, the time-dependent mechanical behavior
of a material in constant stress can be estimated through its be-
havior during loading. The material can be a fine-grained soil
(Mesri and Godlewski 1977), sand (Mesri and Vardhanabhuti 2009)
or rockfill (Oldecop and Alonso 2007; Cormier and Konrad 2015).
In the case of rockfill dams, secondary compression index corre-
sponds to post-construction settlement behavior and compres-
For personal use only.
• The embankment height does not perfectly represent the dam’s Crest settlement rate before beginning of impoundment versus
geometry. Embankment slopes and valley shape are also influ- rockfill secant modulus
encing factors. The relative crest settlement rates before impoundment are
• The UCS of intact rock is not the only material parameter that shown versus rockfill secant modulus at end of construction in
affects the post-construction settlement of CFRDs. To reach a Fig. 9. For the dams where the main rockfill zone is constructed of
more reliable prediction method, a parameter shall be defined very high strength rockfill, there is a slight decrease in the relative
Fig. 5. Crest settlement per dam height attributed to impoundment versus dam height for studied CFRDs. [Color online.]
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Fig. 6. Evolution of crest settlement per dam height and reservoir creases. Note that, because in the case of CFRDs deformations
water level history of Toulnustouc main dam in the highest section. during both construction and impoundment represent stress–
[Color online.] strain behavior of their materials due to gradual increases in
stress level, the existence of a relationship between the two
phases is quite rational.
Fig. 7. Relative crest settlement rate after impoundment versus dam height. [Color online.]
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Fig. 8. Calculation of modulus during construction (adapted from Hunter and Fell 2002).
For personal use only.
Fig. 9. Relative crest settlement rate before impoundment versus rockfill secant modulus at end of construction. [Color online.]
modeled using the Plaxis 2D Hardening soil model. This model, (2) E ≈ Eref( /pref)m
which uses theory of plasticity to reproduce hyperbolic axial
strain – deviatoric stress in a drained triaxial test, and, includes where Eref is the stiffness at a reference stress, is “minimum prin-
soil dilatancy, is quite common in modeling rockfill embankments. cipal stress” for Eref ref nc
50 and Eur and “minimum principal stress over K0 ”
The mechanical parameters used for the model are presented in ref nc
for Eoed. K0 is the K0 value for normal consolidation, ur is Poisson’s
Table 4. In the table, Eref ref
50 and Eur are the secant modulus in 50% of ratio for unloading–reloading, and Rf is the failure ratio (ultimate
maximum shear stress and unloading–reloading stiffness in a stan- over asymptotic deviatoric stress). c, , and are cohesion, friction
ref
dard triaxial test, respectively; Eoed is the tangent stiffness for pri- angle, and dilation angle, respectively.
mary oedometer loading at a reference stress, pref; and m is the power The construction of the generic embankment was modeled us-
for stress-level dependency of the stiffness moduli: ing the software’s staged construction option in which 10 m lifts
Fig. 10. Relative crest settlement attributed to impoundment versus rockfill secant modulus at end of construction. [Color online.]
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Fig. 11. Relative crest settlement rate after impoundment versus rockfill secant modulus at end of construction. [Color online.]
For personal use only.
Table 4. Hardening soil model parameters used for modeling a generic embankment.
␥ (kN/m3) ref
E50 (MPa) ref
Eoed (MPa) ref
Eur (MPa) ur pref (kPa) Rf m c (kPa) (°) (°) K0nc
23 100 100 300 0.2 100.0 0.9 0.5 0.0 45 10 0.5
Fig. 12. Stress state inside a generic CFRD (a) before and (b) after impoundment. [Color online.]
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For personal use only.
Fig. 13. Relative crest settlement rates before impoundment, ␣1, Fig. 14. The ratio of relative crest settlement rates after and before
versus after impoundment, ␣2. [Color online.] impoundment versus time elapsed from the end of rockfill
construction, EoC, to the end of impoundment, EoI. [Color online.]
were considered. After construction modelling, the reservoir load to the failure envelope and varies between 0 for isotropic stress
was applied on the impervious upstream face in a single stage. The state and 1 for failure state. As can be seen, by applying reservoir
computed mean effective stress, deviatoric stress, and relative load, both mean and deviatoric stresses increase on the upstream
shear stress, mob/max, before and after application of reservoir side and centerline of the embankment. However, the mean stress
load are shown in Fig. 12. mob is the mobilized shear strength or increases more significantly and the relative shear stress de-
the radius of the Mohr circle and max is the maximum value of the creases in the upstream side of the embankment. While stresses
shear stress, for the case when the Mohr circle expands and generally increase inside the embankment, if considering a Cou-
touches the Coulomb failure envelope considering a fixed center. lomb failure criterion, the material moves away from failure state
Therefore, mob/max is an indicator of the proximity of an element due to the induced stresses. This is an advantage of CFRDs com-
Fig. 15. Typical cross section of La Yesca dam (adapted from Marengo-Mogollón and Rivera-Constantino 2012).
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Fig. 16. Contours of settlements (cm) at La Yesca Dam for the end of construction (modified from Marengo-mogollón and Rivera-Constantino
2012). [Color online.]
For personal use only.
pared to other types of embankment dams, where impoundment the voids. Additionally, some of the asperities of the particles
increases the risk of slope instability. Additionally, it can be im- break. The change in properties throughout time, and normally
plied that the instantaneous as well as long-term deformations stiffening of the material, is called the aging effect. The first as-
caused by impoundment in a CFRD are mostly due to increase in pect results in larger time-dependent deformations while the sec-
confining pressure rather than shear stress. ond generally leads to smaller deformations. As can be seen in
Returning to the data from studied CFRDs, Fig. 13 shows how Fig. 13, in most of the studied cases, the first mechanism prevails
the settlement rates before and after impoundment compare for (right side of ␣2 = ␣1 line) and in some, the second one is dominant
different cases. Despite some exceptions, the relative settlement (left side of ␣2 = ␣1 line).
rates become larger after impoundment. Generally, the ␣2/␣1 ratio To study aging effect, the ratios of relative crest settlement
lies between 0.8 and 2.5. The relative crest settlement rate after rates, after and before impoundment, ␣2/␣1, are drawn versus the
impoundment, ␣2, is very small for Winneke dam because it has
elapsed time between end of construction and end of impound-
undergone a very long settlement period before the end of im-
ment (start of the third phase) (Fig. 14). A clear trend can be seen in
poundment (5.4 years). Neglecting this case, generally, the dams
this figure for the dams constructed of high strength rockfill. As
constructed of high strength rockfill zones show higher ␣2/␣1 val-
the time interval increases, the ratios of settlement rates decrease.
ues in comparison with those constructed of very high strength
rockfill. It can be inferred that for the rockfill of lower strength, In other words, the longer the time before start of the third phase
the strain rate is more influenced by the stress level than the (the end of impoundment), the more significant the effect of aging
rockfill of higher strength. This is in accordance with the results and the less the dam’s crest settlement in the period afterwards.
of the previous sections where the relative crest settlement rates The Winneke dam, which was considered an outlier in Fig. 13, falls
of dams constructed of very high strength rockfill zones show less very well inside the trend in Fig. 14. For the dams constructed of
dependency on the dam height. very high strength rockfill, in contrast, no clear trend is observed.
Reservoir impoundment has two influences on the behavior of This may indicate that the aging effect is more influential in the
CFRDs: first, as discussed previously, the stress distribution inside less stiff rockfill, where the particles break more frequently and
the dam changes due to the load application on the upstream face; the voids fill more often between the rock particles. Therefore, the
second, the rockfill material undergoes changes, some of the number of interparticle contact points increases and less breakage
cracks inside the particles propagate, and particles break and fill takes place in the subsequent phase.
Fig. 17. Contours of vertical stress for a generic embankment with 1 Fig. 18. Post-construction crest settlement prediction of La Yesca
horizontal to 1.4 vertical slope at end of construction. H, dam height dam (a) before and (b) after the end of impoundment. [Color online.]
in the section; ␥, fill density. [Color online.]
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ing to Leroueil (2001), any change in the time frame datum must
where ␥ is the unit weight of the overlaying fill layers and H is dam
not change results of the response of a system due to the axiom of
height. Thus, the modulus will be
objectivity. Nevertheless, the guidelines presented here yield a
z representative engineering estimation of the post-construction
2861
(4b) ERC ⫽ ⫽ ⫽ 216 550 kN/m2 behavior of the CFRDs.
(␦s /d1) (0.8/65)
Conclusions
Conducting the same procedure for two other layers adjacent to In the presented study, the post-construction crest settlement
the foundation with different thicknesses, an average modulus of of CFRDs is linked to the in situ mechanical properties of rockfill
210 MPa was calculated for prediction. during construction and the geometry of the embankment through
Now, using the calculated rockfill secant modulus, extrapo- an empirical method. The presented methods can be used to over-
lating from Fig. 9, ␣1, equals 0.02% per log cycle of time (time- come some limitations of numerical models and laboratory experi-
dependent settlement during impoundment period would equal ments, such as scale effects, difference between densities and
0.02% of dam height using the same method as in eq. (3)). Likewise, moisture contents in the field and in the laboratory, diversity of
For personal use only.
implementing Fig. 10, the crest settlement attributed to first materials in a rockfill embankment, and complexity of stress
filling equals 0.02% of dam height, i.e., 4 cm. Also, using Fig. 11, paths in the field. Additionally, after assessment of the time-
the relative crest settlement rate after impoundment, ␣2, equals dependent settlements of the studied cases, aging is shown to
0.025% per log cycle of time i.e., 0.07% (or 13.5 cm) in 50 years significantly influence the settlement rates for compacted rockfill
after impoundment. The relative settlements calculated using within the high strength category.
this method are shown in Fig. 18 for the periods before and
after impoundment. Acknowledgements
Table 5 presents a summary of estimated parameters for post-
The authors gratefully acknowledge the financial support of the
construction settlements of La Yesca dam. The second method
Natural Sciences and Engineering Research Council of Canada
yields smaller settlement parameters compared to the first method.
(NSERC) – Hydro-Québec Industrial Research Chair for life cycle
The settlements of La Yesca dam during construction were small
optimization of embankment dams. The authors also extend their
compared to similar dams. This yields very large modulus for rockfill
and consequently, small values for post-construction settlement. It is appreciation to their industrial partners: Hydro-Québec, SNC-
expected that the values from the modulus method will yield more Lavalin, Qualitas, WSP, Golder Associates, Klohn Crippen Berger,
reliable estimations. It must be noted that as the annual rainfall ConeTec, and Hatch.
histogram of the dam indicates, the impoundment period of the
dam includes two rainy seasons with maximum monthly precip-
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