Manual de Partes Cummins C170
Manual de Partes Cummins C170
Generator Set
6CT/CTA Engine with PowerCommand 1.1 and 3.3
Controls
C180 D5
C200 D5
C220 D5
C250 D5
C170 D6
C185 D6
C200 D6
C225 D6
English
Original Instructions 10-2018 A034H653 (Issue 11)
Publication A034H653 Parts Manual
Issue 11 − 10−2018 Model: C170 D6 − C250 D5
Table of Contents
Description Page
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Quick Serve Online (QSOL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Related Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Model Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Service Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Paint and Thread Sealant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Engine Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Electric Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Engine − Fuel Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Air Cleaner − Normal Duty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Air Cleaner − Heavy Duty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Exhaust Flexible Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Muffler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Radiator (6CTA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Radiator (6CTAA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Radiator Components (6CTA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Radiator Components (6CTAA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Alternator Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Skid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Skid − Rental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Skid Rail Ends − Rental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Fuel Tank Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Battery Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Battery Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
PC1.1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
PC3.3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Pedestal Installation (UC274) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Blind Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Current Transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Circuit Breaker (400A and 630A) Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Circuit Breaker (800A) Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Safety Precautions
The following symbols are used in Cummins Inc. manuals to alert users to the potentially dangerous condi-
tions relating to maintenance of equipment and replacement of parts. Please read and observe.
This symbol warns of immediate hazards which will result in severe personal injury or
death.
This symbol refers to a hazard or unsafe practice which can result in severe personal
injury or death.
This symbol refers to a hazard or unsafe practice which can result in severe personal in-
jury or product or property damage.
Improper operation and maintenance can lead to severe personal injury or loss of life
and property by fire, electrocution, mechanical breakdown or exhaust gas asphyxiation.
Read and follow all safety precautions in the health and safety manual 0908−0110.
Service and repair of Cummins Inc. equipment must be performed by trained, experi-
enced personnel only. Improper service, repair or replacement of parts may result in
damage to equipment & property, severe personal injury or death. Do not use this cata-
log as a guide to servicing your equipment. Read and follow the IMPORTANT SAFETY
INSTRUCTIONS in the Service Manual appropriate for the equipment you are working
on.
Contact with USED ENGINE OILS has been identified by a United States federal agency
and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When
checking or changing engine oils take all necessary precautions not to ingest, breathe
the fumes or contact the used oil.
Contact with ASBESTOS has been identified by a United States federal agency and
some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When
handling engine gaskets take all necessary precautions not to ingest, breathe or contact
the dust from the gaskets! Use adequate ventilation and wear protective gloves, masks
and clothing!
Contact with BENZINE and LEAD, found in gasoline, fuel additives and solvents has
been identified by a United States federal agency and some USA state agencies as caus-
ing CANCER or REPRODUCTIVE TOXICITY. When checking, draining or adding gaso-
line and fuel additives or using solvents take all necessary precautions not to ingest,
breathe the fumes or contact the liquids. Use adequate ventilation and wear protective
gloves, masks and protective clothing!
Related Literature
The related literature that is appropriate to your generator set includes:
S Operator Manual for Generator Set (0908−0016)
S Operator Manual for each Control option (0908−0115_V1 and 0908−0115_V2)
Model Identification
This manual covers generator set models produced under the Cummins Inc. and Cummins Onan brand
names.
To avoid errors or delay in filling your parts order, always state the MODEL and SERIAL NUMBER from the
Cummins Inc. nameplate.
The engine serial number is located on a data tag on the engine or is stamped on the engine block.
The control software number is located on the electronic control module (ECM) or can be obtained via the
digital interface if one is available.
Abbreviations
Some of the following abbreviations may be used throughout this Parts Manual:
AC Alternating Current LED Light−Emitting Diode
ACB Air Circuit Breaker LTP Limited Time Power Rating
ACH Anti−Condensations Heaters LTA Low Temperature Aftercooling
ATS Automatic Transfer Switch LV Low Voltage
Amp Ampere
M Meter
A/R As Required
MCB Miniature Circuit Breaker
AVR Automatic Voltage Regulator
MCCB Moulded Case Circuit Breaker
AWG American Wire Gauge
MF Mains Failed
BHP Brake Horsepower MFSS Master First Start Sensor
BMS Building Measurement System mm Millimeter
BST Busnar Sensing Transformer MOH Mobile Off Highway
CAN Controlled Area Network MR Mains Returned
CB Circuit Breaker MST Mains Sensing Transformer
CCA Cold Cranking Amps MSU Mains Sensing Unit
CHP Combined Heat and Power MV Medium Voltage
COP Continuous Power Rating NEC Neutral Earthing Contact
CT Current Transformer NFS Not For Sale
dB(A) Unit of noise level NPT National Pipe Thread
DC Direct Current
OD Outside Diameter
Deg Degree
oz. Ounce
DIP Dual In−line Package
DMC Digital Master Control PC PowerCommand 3.3
DMSU Demand Load Standby Unit PC Printed Circuit
ECM Engine Control Module PF Power Factor
EFC Electronic Fuel Control Ph Phase
EIT External/Internal Tooth PFC Power Factor Controller
EMCU Engine Monitoring and Control Unit PLC Programmable Logic Controller
EMF Electromotive Force PMG Permanent Magnet Generator
EPROM Erasable Programmable Read PRP Prime Power Rating
Only Memory PSU Power Supply Unit
EPU Engine Protection Unit PT/CT Potential Transformer/Current
ET External Tooth Transformer
PTC Power Transfer Control
FAE Full Authority Engine
FSS First Start Sensor QCC Quadrature Current Control
GCP Generator Control Panel RFI Radio Frequency Interference
Genset Generator set RMS Root Mean Square
GFI Ground Fault Interrupter RPM Revolutions Per Minute
GKWT Global Kilowatt Transducer RT Right
RTD Resistance Temperature Detector
HMI Human/Machine Interface
HV High Voltage Spec Specification
IC Integrated Circuit Thk Thick
ID Inside Diameter
IEC International Electrotechnical UL Underwriters Laboratories Inc.
Commission UNC Union National Coarse
I/O Input / Output UNF Union National Fine
IT Internal Tooth V Volts
kVA Apparent Power VAC Volts, Alternating Current
kVAR Reactive Power VCB Vacuum Circuit Breaker
kW Active / Real Power (Kilowatt) VDC Volts, Direct Current
kWh Unit of electrical energy or work VF Volt−free
VT Voltage Transformer
LPG Liquid Petroleum Gas
LT Left W/(ET, IT, EIT) With
Labels
1 2 3 4 5 7
10
6 8
9
11
12
Consumables
The following is a list of consumables associated with the generator models covered in this manual:
Service Consumables
Ref.
Page No. Part No. Description Qty
13 C330−0021−01 Hose, Plain − Engine 1
17 C240−0022 Element, Primary − Air Cleaner 1
17 C240−0023 Element, Secondary − Air Cleaner 1
19 0503−1634−01 Hose, Plain − Water Heater 1
11 3911571 Belt, V 1
11 3401544 Element, Lube Oil Filter 1
11 3931063 Filter, Fuel 1
11 3930942 Filter, Fuel 1
Engine Accessories
6
3
7 8
Engine Accesories
Engine Mounting
1 6
2 11
14
10
7
11
8
3 4 15
DETAIL B
12
DETAIL A
SEE DETAIL B
SEE DETAIL A
SEE DETAIL C
13
DETAIL C
Engine Mounting
Electric Start
6
8
7
9
3
3 4
2
6
5
3 4
5
6
5
4
5
6
5
6 1
4 9 3
5
10 13
15
7
2
17
11
12
16
14
Water Heater
2 1
5 7
10
12
11
13
9
Water Heater
Muffler
1
2
3
Radiator (6CTA)
15
5
2 13 7
10
14
11
5 3 16
17
4
6
12
14
8
9
Radiator (6CTA)
Radiator (6CTAA)
1 15
9 2
14
4
2
4
11
6
13
10
4 2 16
17
3 12
5
2
8
4
7 14
Radiator (6CTAA)
4 2
5 1
11
1 12 9 3
Alternator Installation
15
14
10
6 5 11
14
10 4
2
7 12
16 3
13
Alternator Installation
Skid
2
1
5
7
Skid − Rental
1
3
6
8
9
5
2
1
8
7
2
3
1 3 2
10
2
5
6 7
11
4 8
Skid Floor
3 5
2
4
Battery Charger
Battery Charger
11
Battery Installation
Enclosure
2 1
10
7
9 6
12
9 BOTTOM VIEW
4
5
8 8 11 3
BOTTOM VIEW
Control
25 17 8 11 24 16 15
19 24 3
5
25 6
17
7
25
17
21
28
18 2 10 23
13 20 19 24 22
PC1.1 Installation
Control
19 31 30
25
28 28
21
21 12 22 29
1
13
5 2 7
18 9
8
29 11
15
17
22 20
28
16 28
3 21
23 28 26
21 28
24 28 27
4 14 25
32
10 22 29
PC3.3 Installation
14 5
6
13
12
12
9
13
8
4
7
1
11
10
Blind Panel
9 3 8
2
5 9
6 3
10
4
1
2
3
Current Transformer
17 13
22 20
15 11 21 19
23 5
6 12
7 15
14
18 16
17
10 9
2 3 4
22 23 21 19 20
13
6 11
7 12
14
15
16
17
5
18
10 9
1 2 3 4
Actuator
3
5
7
4
1
Topical Index
A Cleaner, Air − Heavy Duty, 17
Cleaner, Air − Normal Duty, 16
Actuator, Governor, 56
Cordage, Ground, 14
Alternator, 11 , 29
Cover, Control, 43 , 45
Cover, Display, 43 , 45
B Cover, Lateral Access, 47
Cover, Oil Fill, 35
Bargraph, HMI 112, 43
Cover, Pedestal, 45
Baseboard − Auxiliary Module 105, 45
Cover, Relay, 43 , 45
Baseboard − Bargraph, 45
Crossmember, Alternator, 30 , 31
Baseboard − PC3.3, 45
Crossmember, Engine, 30
Baseboard, PC1.1, 43
Battery, 39
Belt, V, 11 D
Box, Control, 45 Display, PC1.1, 43
Box, Terminal, 29 Display, PC3.3, 45
Bracket, Air Cleaner, 17 Duct, Inlet, 47
Bracket, Alternator, 29 , 30 , 31
Bracket, Battery, 14
E
Bracket, Circuit Breaker, 53 , 55
Electric Start, 14
Bracket, PCB, 43 , 45
Element, Lube Oil Filter, 11
Bracket, Pedestal, 47
Element, Primary, 17
Bracket, Relay, 43 , 45
Enclosure, 40
Bracket, Skid, 36
Engine Accessories, 11
Bracket, Solenoid, 15
Engine Mounting, 13
Breaker, Circuit (400A), 53
Breaker, Circuit (630A), 53
Breaker, Circuit − Compact NS 800A, 55 F
Breather, Fuel Tank, 31 Fan, Engine, 23
Busbar, Breaker, 55 Fan, Radiator, 25
Busbar, Breaker (400A), 53 Filter, Fuel, 11
Busbar, Breaker (Neutral), 53 , 55 Frame, Circuit Breaker, 53 , 55
Frame, Connector, 47
Index (Continued)
H Pipe, Exhaust, 20
Plate, Floor, 36
Harness, Alternator, 43 , 45
Harness, Battery Charger, 37 , 38
Harness, Control Panel, 43 , 45 R
Harness, Engine, 43 , 45 Radiator, 23 , 25
Harness, Hydro Mechanical Interface, 45 Radiator − Components, 26 , 27
Harness, I/O Card, 49 Reducer, Hump Hose, 17
Heater, Water, 19 Relay, Auxiliary −12V, 43 , 45
Hook, 14
Hose, Inlet/Outlet Fuel, 35
S
Sender, Low Coolant Level, 43 , 45
I Sender, Oil Pressure, 43 , 45
Indicator, Lever, 35 Sender, Water Temperature, 43 , 45
Indicator, Restriction, 17 Skid, 30
Insulator, Low Voltage, 53 , 55 Skid − Rental, 31
Isolator, Vibration, 23 , 25 , 29 Skid Floor, 36
Skid Rail Ends − Rental, 32