Hot Water Heating Devices

Product
information
Big Dutchman International GmbH
Big Dutchman Pig Equipment GmbH
P.O. Box 11 63 · 49360 Vechta · Germany
Tel. +49(0)4447-801-0 · Fax 801-237
big@ bigdutchman.de · www.bigdutchman.de
No. 1119 March 22, 2011
Hot-water heating devices

Broiler and turkey finishing as well as pullet rearing require a lot of heat at the beginning of the
finishing period. With advancing age of the birds, the heat requirement sinks. The hot-water
system provides the necessary heat through a hot-water cycle which in turn is provided by
systems with gas, fuel oil, woodchips or biogas. The heat transmission takes place by means of
a tube system from the service room into the house.
Mostly, a three-way mixing group is installed in the service room. Further information can be found
in product information no. 865 of August 7, 2008.
Compared to conventional heating systems (Jet-Master) these hot-water devices have the
advantage that they do not let pass harmful gases (CO2) and water vapor into the house. Thus, the
demand for energy and heat in the house is considerably lower.
Big Dutchman offers 2 versions of the Heatmaster convector:
Heatmaster 40R / 50R / 60R

R = radial discharge of air
Heatmaster 2H / 3H / 4H
H = horizontal discharge of air
1. Heatmaster 40R / 50R / 60R
Fig 1: Distribution of hot air in the house (left: cross section; right: plan)
The hot-air convectors of the Heatmaster 40R/50R/60R series are positioned below the ridge at
equal distances according to their working range so that a uniform distribution of air can be
guaranteed (fig. 1). The suspension height is approx. 1 m above the floor. The position of the
discharge holes can be changed in the way that a precise air guidance can be adjusted. The
arrangement of the Heatmasters inside the house should allow for a length/width ratio of the heat
coverage which is as quadratic as possible.
• Technical data
Heatmaster 40R Heatmaster 50R Heatmaster 60R

air performance 7000 m³/h 9000 m³/h 9000 m³/h
supply voltage Δ 400 V AC Δ 400 V AC Δ 400 V AC
nominal current 1.05 A 1.25 A 1.25 A
power input 550 W 690 W 690 W
drop of air pressure (dry) 84 Pa 60 Pa 60 Pa
connection of pipe thread 1" 1" 1 ¼"
working range per side 13 m 15 m 15 m
weight (incl. water) 135.3 kg 160 kg 180 kg
heating performance at a flow
53 kW 62 kW 72 kW
temperature of 90°C*
43 kW 50 kW 60 kW
*at a house temperature of 35°C
In order to achieve an ideal heat distribution in the house, the horizontal installation of the
convectors must be observed.
The indicated heating performance depends on the house temperature (normally we take 35°C as
a basis), the flow temperature and return temperature (e.g. 90°C / 70°C) and the water flow rate.
Page 2 PI No. 1119

• Functional principle
heating control
control valve (see product information no. 865)
Fig. 2: Functional principle of a hot-water cycle
• Parts for Heatmaster 40R / 50R / 60R
A) Heating device with connection set

Code no. Description
40-10-3900 Heatmaster 40R with connection set 1" x 2000 and control valve
The connection sets are also available with different lengths:

40-20-4009 Connection set hot water 1"x2000 with control valve (2m, Standard)
40-20-4010 Connection set hot water 1"x3000 with control valve (3m length)
B) Suspension
The devices are fixed to the ceiling by means of ropes. The adjustment of the height is carried out
by means of a winch.
40-10-3915 Suspension material for Heatmaster 40R/50R/60R 1x per device
99-50-3700 Wire rope 5mm galv 2x house length
C) Winch
During the moving-out process the devices are lifted by means of a winch which can be operated
manually or electrically. Several devices can be lifted, but only until the max. loading capacity is
reached.
Manual winch:
11-30-3140 Starterkit cable winch 800kg lower gable suspension
Electric winch:
11-32-3012 Starterkit cable winch 850kg 1 line w/wo interm. ceiling
11-32-3013 Starterkit cable winch 1400kg 1 line w/wo interm. ceiling
PI-No. 1119 Page 3

2. Heatmaster 2H / 3H / 4H
The hot-air convectors of the Heatmaster 2H/3H/4H series are installed or suspended in the wall
area at equal distances corresponding to their working range so that a uniform heat distribution
can be guaranteed. These Heatmasters have the advantage of a quite large working range which
allows for an ideal air distribution inside the house.
Fig. 3: Example for the heat distribution in a house with 20 x 100 m
• Technical data
Typ 2H Typ 3H Typ 4H

air performance 3000 m³/h 5000 m³/h 7500 m³/h
supply voltage Δ 400 VAC Δ 400 VAC Δ 400 VAC
nominal current 0.9 A 0.73 A 1.50 A
power input 295 W 320 W 660 W
drop of air pressure (dry) 42 Pa 47 Pa 56 Pa
connection of pipe thread 3/4" 3/4" 1"
working range approx. 40 m approx. 44 m approx. 53 m
30 kW 48 kW 90 kW
22 kW 37 kW 72 kW
*at a house temperature of 35°C
• Dimensions and weights
Type 2H Type 3H Type 4H

empty weight 50 kg 66 kg 100 kg
water content 5,9 kg 8.1 kg 17,6 kg
total weight 56 kg 74 kg 118 kg
height 700 mm 800 mm 1000 mm

width 700 mm 900 mm 1100 mm
depth 896 mm 976 mm 1075 mm
The indicated heating performance depends on the house temperature (normally we take 35°C as
a basis), the flow temperature and return temperature (e.g. 90°C / 70°C) and the water flow rate.
Page 4 PI No. 1119

The indicated maximum working range must always be considered as reference value. The actual
working range of the heated air is affected by miscellaneous factors:
a) Height of the building; the lower the ceiling the shorter the working range.
b) Property of the ceiling; especially cross beams, posts or other obstacles considerably
reduce the working range.
c) The hot-air jet should not be directed towards walls, beams or other obstacles.
• Parts for Heatmaster 2H / 3H / 4H

40-10-3931 Heatmaster 2 H with connection set 1" x 2000 and control valve
The connection sets are also available with different lengths:
40-20-4009 Connection set hot water 1"x2000 with control valve (included as standard)
• Suspension
There are 2 possibilities to install the devices in the house. Either by means of a suspension with
wire ropes (fig. 4) or a fixation by means of a wall bracket (fig. 5):
Fig. 4: Height-adjustable suspension Fig. 5: Fixation by means of a wall bracket

40-10-3950 Suspension cpl for Heatmaster 2 H adjustable in height
40-10-3952 Suspension cpl for Heatmaster 3 H adjustable in height
40-10-3953 Suspension cpl. for Heatmaster 4 H adjustable in height
40-10-3969 Wall bracket for Heatmaster 2H

PI-No. 1119 Page 5

• Wire mesh guard
Accessory for CE-version

For the use in the European Union (EU)
The use of the wire mesh guard is mandatory for installation heights below 2.7 m (bottom edge of
fan).
Fig. 6: Heatmaster 2H / 3H / 4H with wire mesh guard

60-48-4440 Wire mesh guard for Heatmaster 2H
Heinz Südkamp Axel Schulz

- Product Manager - - Product Operator -
Climate Poultry Climate Poultry
Page 6 PI No. 1119

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Product

No. 1119 March 22, 2011

Hot-water heating devices

Heatmaster 40R / 50R / 60R

Heatmaster 40R Heatmaster 50R Heatmaster 60R

Page 2 PI No. 1119

Fig. 2: Functional principle of a hot-water cycle

• Parts for Heatmaster 40R / 50R / 60R

A) Heating device with connection set

The connection sets are also available with different lengths:

PI-No. 1119 Page 3

Fig. 3: Example for the heat distribution in a house with 20 x 100 m

Typ 2H Typ 3H Typ 4H

• Dimensions and weights

Type 2H Type 3H Type 4H

height 700 mm 800 mm 1000 mm

Page 4 PI No. 1119

• Parts for Heatmaster 2H / 3H / 4H

Code no. Description

Fig. 4: Height-adjustable suspension Fig. 5: Fixation by means of a wall bracket

Code no. Description

40-10-3969 Wall bracket for Heatmaster 2H

PI-No. 1119 Page 5

Accessory for CE-version

Fig. 6: Heatmaster 2H / 3H / 4H with wire mesh guard

Code no. Description

Heinz Südkamp Axel Schulz

Page 6 PI No. 1119

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