I.O.M.

#164 updated : 10/04/2018

INSTRUCTION MANUAL • INSTALLATION • OPERATION • MAINTENANCE

T
MILACRON MODEL

TEMPERATURE CONTROLLER

Models with T Series Instrument

PROCESS SUPPORT BUSINESS

4165 Halfacre Road
Model: Batavia, Ohio 45103
www.milacron.com
Serial Number : Phone: 513-536-2584
 T
MILACRON MODEL

TEMPERATURE CONTROLLER

INSTRUCTION MANUAL
MFC with
T Series Instrument

COVERING

INSTALLATION
OPERATION
MAINTENANCE

PROCESS SUPPORT BUSINESS

4165 Halfacre Road Batavia, Ohio 45103
www.milacron.com Phone: 513-536-2584
Temperature Control Unit : MFC with T Series Instrument

TABLE OF CONTENTS

1.0 GENERAL 7
1.1 Receiving Instructions 8
1.2 Introduction 8
1.3 Safety 8
1.4 Efficiency 9
1.5 Water Treatment 9
1.6 Components 10

2.0 INSTALLATION 13
2.1 General 14
2.2 To and from process connections 14
2.3 Water supply connection 15
2.4 Drain connection 15
2.5 Electrical connection 17

3.0 START UP SEQUENCE 21

3.1 General 22
3.2 System Fill / Operations 22
3.3 Instrument Operation : Basic Use 27
3.4 Instrument Operation : Basic Setup 33
3.5 Instrument Operation : Remote Setup 33
3.6 Instrument Operation : Features Setup 36
3.7 Instrument Operation : Machine Setup 39
3.8 Instrument Operation : Tools and Status 42
3.9 Shut Down / Disconnect 45

4.0 TROUBLESHOOTING 49
4.1 Unit will not start (Display is not Illuminated) 50
4.2 Unit will not start (Display is Illuminated) 50
4.3 Unit Stops 50
4.4 Unit Overheats 51
4.5 Unit Underheats 52
4.6 Pressure Relief Valve Leaks 53
4.7 Cooling Valve Fault 54

5.0 MAINTENANCE 55
5.1 Pump Seal Replacement 56
5.2 Heater Replacement 59
5.3 Cooling Valve Service 61
5.4 Voltage Change 67
5.5 Sensor Probe Service 68
5.6 Pressure Switch Service 68
5.7 Electronic Instrument Repair Policy And Procedure 69
5.8 Temperature Probe Calibration 70
5.9 Heater Contactor & Pump Motor Starter 71

6.0 COMPONENTS 73
6.1 Mechanical system 74
6.2 Electrical system 76

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7.0 RELATED DRAWINGS 77

7.1 Physical 78
7.2 Circuit Schematic 79
7.3 Regulator / Bypass Installation 80
7.4 Dual Zone Dolly 81
7.5 Stacking Rack 82

8.0 APPENDIX 83
8.1 Model # And Suffix Coding 84
8.2 Interpretation Of Process Pressure Gauges 85
8.3 Mold Purge Operation 86
8.4 SPI Commands 88
8.5 Communications Cable 90
8.6 Optional Alarm Operation 91
8.7 AVTTM Valve Components 92
8.8 Modbus TCP Register Definitions for T Series Instruments 93
8.9 AS5 Pump Parts List - 1/2 HP to 1 HP 94
8.10 AS5 Pump Parts List - 1 1/2 HP to 3 HP 95

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Temperature Control Unit : MFC with T Series Instrument

1.0 GENERAL
1.1 Receiving Instructions
1.2 Introduction
1.3 Safety
1.4 Water Treatment
1.5 Components

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1.1 RECEIVING INSTRUCTIONS

A. Temperature control units are generally shipped skid mounted, boxed and wrapped in
plastic prior to shipment.

B. Unbox the unit before accepting delivery. Check for visible damage and document any
evident damage on the delivery receipt or refuse the shipment. Shipping damage is the
responsibility of the carrier.

C. In order to expedite payment for damages, should they occur, follow proper procedures
and keep detailed records. Take photographs of any suspected damage.

1.2 INTRODUCTION

A. This manual covers temperature control units from 10 to 34 kW of heating capacity using
the T Series microprocessor control instrument. The standard fluid operating temperature
range for this temperature control unit is 32°F to 250°F for units. Consult the factory if you
have questions about the operating range of your temperature control unit.

B. The intent of this manual is to serve as a guide in the installation, operation and
maintenance of your temperature control unit. Improper installation can lead to equipment
damage and poor performance. Failure to follow the installation, operation and
maintenance instructions may result in damage to the unit that is not covered under the
limited warranty. This manual is for standard products. The information contained in this
manual is intended to be general in nature. The information is typical only and may not
represent the actual unit purchased.

C. When calling for assistance from the Manufacturer’s Service Department, it is important
to know the model and serial number of the particular unit. The model number includes
critical unit information which is helpful when troubleshooting operating difficulties. The
serial number allows the service team to locate manufacturing and testing records which
can have additional information relating to a particular unit.

WARNING: This equipment contains hazardous voltages that can cause severe injury or
death. Disconnect and lock out incoming power before installing or servicing the equipment.

1.3 SAFETY

A. It is important to become thoroughly familiar with this manual and the operating
characteristics of the unit.

B. It is the owner’s responsibility to assure proper operator training, installation, operation,

and maintenance of the unit.

C. Observe all warning and safety placards applied to the unit. Failure to observe all
warnings can result in serious injury or death to the operator and severe mechanical
damage to the unit.

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D. Observe all safety precautions during installation, startup and service of this equipment
due to the presence of high voltage. Only qualified personnel should install, startup and
service this equipment.

E. When working on this equipment, observe precautions in literature and on tags, stickers
and labels located on the equipment. Wear work gloves and safety glasses.

F. Before installing and operating the unit, be aware of and follow any local laws and codes
that apply to the installation.

G. Samples of Warning Labels applied to typical temperature control units.

­­1. Alerts users to the danger of high voltage.

WARNING

J5318-BF

2. Alerts the user to possible explosive danger.

3. Alerts the user to a hot surface danger due to high operating temperatures.

CAUTION

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WARNING: Improper water treatment will void unit warranty.

1.4 WATER TREATMENT

A. The fluid used in your temperature control unit will greatly effect its short and long-
term operation. Lack of as well as improper water treatment can damage the
temperature control unit by causing scale build-up, excessive corrosion and/or bacterial
contamination. It is the equipment owner’s responsibility to prevent damage caused by
poor water quality. The services of a water treatment professional is recommended.

B. The use of untreated or improperly treated water in a temperature control unit may result
in scaling, erosion, corrosion, algae, bacteria or slime. The manufacturer recommends
filtering the process water to prevent solids from plugging critical parts.

C. It is recommended that the services of a qualified water treatment specialist be engaged

to determine what water treatment is required.

D. The Manufacture assumes no responsibility for equipment failures which result from
untreated or improperly treated water.

E. Do not use deionized water in this unit. Some customized units may be compatible with
deionized water. Consult the factory before using deionized water.­­

1.5 COMPONENTS

Models with 10 & 16 kW heaters Models with 24 & 34 kW heaters and 5 -

and 3/4 - 3 HP pumps. 7.5 HP pumps.
(typical) (typical)

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Manual & Quick

Start Guide

Electrical Panel

Lift-Off Cover
Panel

Instrument
(Not visible in this photograph.)

Pressure Gauges

Heater

Thermoformed Cover
Panel

AVTTM Cooling Valve

Electrical Panel
(Inside stainless steel cabinet.)

Flow Meter (Inside cooling cylinder.)

Pump Motor
Pump
Vented Stainless
Steel Cabinet

Caster

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Process Connection Label

Details process connections hook-up.

Unit Data Tag

Details unit Serial Number, voltage and
other important unit information.

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2.0 INSTALLATION
2.1 General
2.2 To and From Process Connections
2.3 Water Supply Connection
2.4 Drain Connection
2.5 Electrical Connection

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2.1 GENERAL

A. Care should be taken to use materials (hose, rigid piping, valves or filters) rated for
the temperature and pressure duty of your unit. Most units have a maximum operating
temperature of 300°F or less and a maximum pressure of 150 PSI. The unit is most
efficient when full size plumbing is run from the unit connections to and from the process.
If necessary, reduce the plumbing size at your process, not at the unit.

B. Be certain all process piping materials have the equivalent or larger diameter of the
particular process connection.

To Process

*Drain

From Process

**Water Supply
Drain*

*Connect Unit drain to plant’s To Process

open drain or tower water
system return or chilled water
system return. From Process

**Connect Unit water supply Water Supply**

to plant’s city water or well
water source or tower water
supply or chilled water supply.

Typical unit with 5 - 7½ horsepower pump

and/or 24 - 34 kW heater.
Typical unit with ¾ - 3 horsepower pump and/or
10 - 16 kW heater.

2.2 TO AND FROM PROCESS CONNECTIONS

A. Connect the unit’s To Process port to the Water In port on the process manifold.

B. Connect the unit’s From Process port to the Water Out port on the process manifold.

C. Please note: Process water piping circuitry should be designed to avoid an excessive
use of elbows and/or lengths of pipe or hose. If hose is the material of choice, avoid
tight twists or curls and excessive lengths.

D. Valves and filters may be installed in the process water piping circuitry to facilitate service
and maintenance, provided that such devices maintain the full inside diameter of the
process connection. If installed, all such devices must be open and clean during unit
operation.

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WARNING: Check local codes to determine proper use of back flow prevention device in
water supply line.

2.3 WATER SUPPLY CONNECTION

A. Connect the unit’s Water Supply port to the plant’s city water, well water, tower water or
chilled water supply.

B. Water supply pressure requirements vary with operating temperatures. The chart below
shows the required operating water supply pressures for various operating process
temperatures. The required water supply pressure retains process water in a liquid state
at temperatures over 180°F. Failure to maintain the required water supply pressure will
cause premature failure of and increase maintenance in susceptible areas such as the
shaft seal and heater.

OPERATING TEMPERATURE
180°F 190°F 200°F 210°F 220°F 230°F 240°F 250°F
20 PSI 25 PSI 30 PSI 35 PSI 40 PSI 45 PSI 50 PSI 55 PSI
WATER SUPPLY PRESSURE

C. The factory recommended minimum operating water supply pressure requirement is 20

PSI or as shown in the chart above based on operating temperatures.

D. Static water supply pressure can be determined at the unit’s location by reading the unit’s
0-160 PSI pressure gauges when the unit’s pump motor is OFF.

E. If water supply pressure as read on the unit’s pressure

gauges exceeds 75 PSI, a pressure reducing valve
must be installed in the water supply line (refer to
section 7.3 of this manual for installation information).
The factory recommended ‘regulated pressure out’ is 55
PSI.

2.4 DRAIN CONNECTION:

A. Connect the unit’s DRAIN port to one of the following, Typical pressure reducing
valve installation (shown on
determined by the water supply source: S-925 model).

1. Open drain for well or city water supply.

2. Tower water system return for tower system water supply.

3. Chilled water system return for chilled water system supply.

B. The factory recommends a minimum of 10 psi pressure differential between the water
supply and drain line for proper cooling.

1. The amount of cooling provided by the unit depends on:

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a. The cooling valve size

b. The pressure differential across the valve
c. The temperature difference between the unit set point and the cooling
water temperature
d. The cooling valve position

2. Consult factory when selecting the correct cooling valve for your application.

3. In general the standard ½” AVT modulating cooling valve will provide

approximately 24,0000 Btu/hr (7 kW) of cooling per every 10°F difference
between the cooling water temperature and the process set point based on
25 psi delta p across the cooling valve with ½” supply & return connections.
Connecting the unit with ¾” or 1” cooling water supply and return connections will
increase the cooling capacity of the unit.

C. For most applications, the drain line should not be

valved. However, for installations with a pressurized
drain system, it may be necessary to install a valve in
the drain line. In such cases, the installed valve must
be fully opened after installation and the valve handle
removed to prevent operating the unit with a closed
drain valve. The valve handle can be reattached to the
valve body when it is necessary to close the valve.

D. CAUTION: The unit must never be operated with

a closed drain line valve. A closed drain line valve
Typical drain valve installation
prevents adequate system cooling and will lead to unit (Shown on S-925 model).
overheating. Overheating of the unit may lead to unit
damage and/or serious personal injury.

WARNING: Never operation the Temperature Control Unit with a closed drain.

2.5 ELECTRICAL CONNECTION

A. STANDARD MODELS

1. Electrical power supply requirements for standard units are identified on the
equipment data tag. Verify that available voltage supply is the same as the unit’s
voltage requirements.

WARNING: DO NOT CONNECT THE UNIT TO A VOLTAGE SUPPLY SOURCE

NOT EQUAL TO THE UNIT’S VOLTAGE REQUIREMENTS AS SPECIFIED ON
THE UNIT’S DATA PLATE.

Use of incorrect voltage will void the unit’s warranty and cause a significant
hazard that may result in serious personal injury and/or unit damage.

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WARNING: Do not connect the unit to a voltage supply not equal to the unit’s voltage
requirements as specified on the unit’s data plate. Use of incorrect voltage will void the unit’s
warranty and cause a significant hazard that may result in serious personal injury and unit
damage.

WARNING: Electric Shock Hazard. High Voltage is present in the electrical cabinet.
Disconnect power before servicing. Follow all facility lock-out tag-out procedures.

2. For standard units with 10 and 16 KW heaters and up to 3 horsepower pumps, a

four conductor cable, 10 foot in length, is provided for connection to an operator
supplied fused disconnect.

3. For units with 24 and 34 KW heaters, the operator must provide a four conductor
power cable and the fused disconnect.

4. The owner supplied fused disconnect must be sized and installed according to
the unit’s power supply requirements and local electrical codes.

B. MODELS WITH FACTORY INCLUDED DISCONNECT SWITCH AND OTHER CUSTOM

FEATURES

1. Some units may be customized and include a factory supplied power disconnect
switch and/or higher specification electrical enclosure. Electrical power supply
requirements are identified on the equipment data tag. Verify that available
voltage supply is the same as the unit’s voltage requirements.

WARNING: DO NOT connect the unit to a voltage supply source not equal
to the unit’s voltage requirements as specified on the unit’s data plate. Use
of incorrect voltage will void the unit’s warranty and cause a significant
hazard that may result in damage to the unit or serious personal injury.

2. Appropriate conduit and fittings should be selected which will maintain the
integrity of the cabinet.

3. Supply a power conductor sized according to the unit’s power supply

requirements. Connect the power conductor to the unit’s power supply entry
terminal block.

C. CONTROL CIRCUIT WIRING

1. The unit’s supplied control circuit is 110 volt, 1

phase, 60 cycle. The control circuit is supplied
by the factory installed transformer. A control
circuit fuse is provided.

Typical control circuit transformer

fuse

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WARNING: Check that all electrical connections are tight before starting.
Disconnect power before servicing. Follow all facility lock-out tag-out procedures.

D. GENERAL

1. Make certain all ground connections to the unit are properly affixed. A proper
connection to earth ground is required. A conduit ground is not a reliable
conductor!

2. Make certain the power conductor, disconnecting means, and fusing are properly
sized according to the unit’s power supply requirements.

3. Make certain all electrical connections are tightly affixed. Any loose wiring
connections must be tighten before engaging the power supply.

4. Make certain no moisture or standing water is present inside the electrical

cabinet.

Typical electrical panel. Shown with thermoformed panel

removed.

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Power Entry Terminal Strip Transformer Heater Contactor

Fuse Blocks

Typical Electrical Panel

Low Water Control Transformer Pump Motor Controller

Pressure Switch

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Temperature Control Unit : MFC with T Series Instrument

3.0 OPERATIONS
3.1 General
3.2 Machine Start Up and Operation
3.3 Instrument Operation : Basic Use
3.4 Instrument Operation : Basic Setup
3.5 Instrument Operation : Remote Setup
3.6 Instrument Operation : Features Setup
3.7 Instrument Operation : Machine Setup
3.8 Instrument Operation : Tools and Status
3.9 Shut Down Sequence

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3.1 GENERAL

A. Failure to follow the factory required operation procedures may adversely affect the unit’s
ability to adequately control process temperature and may create a hazardous operating
condition which may result in unit damage or serious operator injury.

WARNING: Follow all Factory operations procedures. Failure to do so may create a

hazardous operating condition which may result in serious operator injury and/or unit damage.

B. The Operations segment of this manual is outlined below:

3.2 Machine start-up/operations procedure - follow this segment to start the unit
after the initial installation or to restart the unit after reinstallation to the same or
different process. This section includes information on system fill, electric motor
phasing (pump rotation) and process flow adjustments.

3.3 Instrument Operation - follow this segment to start up and operate the
instrument. This section includes information on automatic and manual venting,
setpoint selection and adjustment, and feature explanations.

3.4 Shut down procedure - follow this segment to shut down the unit. This segment
includes information on system cool down, shut down, electrical power supply
precautions, and disconnection from the system.

3.2 MACHINE START UP/OPERATIONS PROCEDURE

A. System Fill

1. Engage the water supply source by opening the water supply valve (customer
installed) at the unit’s location. If a valve is not installed, engage the water supply
source at the plant’s water supply central control point.

2. Once the water supply source is open, the unit will fill automatically. Allow a
few moments for the unit to completely fill. The operator can determine the unit
is properly filled when the To Process pressure gauge and the From Process
pressure gauge stabilize at equal or closely similar pressure.

3. The operator must check for any water leakage in the unit’s mechanical system,
the process, and throughout the plant’s water supply system. If a water leak
is observed, the operator must disengage the water supply system, relieve all
pressure, and repair the leak. The operator must verify the leak is repaired by
refilling the system as outlined in this procedure.

4. During system fill, air is often trapped in the water system. Air is purged
­automatically via the AVTTM valve during initial pump start-up. All air must be
purged before the unit is engaged for process temperature control. The automatic
stat-up vent parameters are adjustable. See Section 3.5.F for more information.

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Entrained air in the system will adversely affect the unit’s ability to control
process temperature and can cause heater failure when the heating elements
are exposed to this air.

5. Adequate water fill and pressure must be

supplied to the unit for efficient and safe
operation. To ensure sufficient water fill, an
electrical panel mounted pressure switch is
supplied with the unit. A capillary line feeds the
pressure switch. If the water supply pressure
is not adequate the unit can not be operated.
This prevents operation with inadequate water
fill and pressure. If the unit is operated without
adequate water fill and pressure, the unit may
be susceptible to overheating and could result Panel mounted pressure
in unit damage and/or serious injury to operating switch
personnel.

B. Electric Motor Phasing (Pump Rotation)

1. The operator must determine the electric motor is phased correctly. Incorrect
phasing means the pump is rotating backwards and results in poor operation and
eventual damage. There are two ways to determine correct phase.

2. Instrument. When power is supplied to the unit and if the phase is incorrect
the instrument will display a yellow Alert icon. Press the Tools & Status icon to
advance to the Tools & Status screen. Press AC Phase to advance to the AC
Phase screen to determine the recommended action to correct the phase issue
or continue to Section B4.

Tools and Status AC Phase

Standby
Setup
AC Phase indicates that
AC Phase Cooling Valve the pump is turning in the
Ready wrong direction.
Supply Water Pressure To Process Probe

Alert Action : follow all safety

Pump Overlaod From Process Probe requirements and reverse
Setpoint
AC 3-Phase
any two power leads at the
High Temperature Limit

200
main disconnect.
°F
Manual Vent << Back << Back

Instrument showing the Alert AC 3-Phase Icon.

3. Pump. This is done by visually inspecting the rotation of the motor shaft.

a. Supply electrical power to the unit by engaging the unit’s disconnect

switch.

b. Remove the thermoformed cover panel and open the hinged electrical
cabinet panel cover. Note that the electrical power is engaged at this
point and caution must be observed while the electrical supply is
engaged and the cabinet panel is open.

WARNING: Electrical power is engaged and caution should be employed while the cabinet is
open.

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c. Locate the electric motor and identify

the motor shaft inside the electric motor
housing. The motor shaft can be seen
through the vent slots in the motor
housing or by removing the shaft cover.

d. On the instrument, quickly press the

green Power icon and the quickly press
the red Power off Icon twice.

e. Observe the motor shaft as it slows to Remove shaft cover to view the
a stop to identify the rotation. Correct motor shaft.
rotation is “clockwise”, when viewed
from the rear of the motor. Incorrect
rotation is “counter-clockwise” when
viewed from the rear of the motor. If
the shaft does not rotate when the unit
is started, the operator must identify
the cause as outlined in this manual’s
troubleshooting and repair section.

f. If the unit is phased correctly, continue

with the start up procedure at step C.
Correct rotation is clockwise when
If the unit is phased incorrect, continue viewed from the rear of the motor.
with step 2.

4. To correct unit phase:

a. Disengage the electrical power supply to the unit at the unit’s disconnect
switch. Follow proper lockout procedures before proceeding.

b. Once the electrical power supply is

disengaged, reverse any two power leads
of the power cord at the fused disconnect
terminals.

c. Note: The operator must reverse the

power leads at the disconnect only and
not at the power entry terminals on the
unit’s electrical panel. The unit’s internal
electrical system wiring is phased
correctly at the factory and must not be DO NOT reverse power leads at the
altered in the field. unit’s power entry.

5. To verify pump rotation via pressure gauges.

Start the unit and observe the pressure gauges.
The To Process pressure will indicate 35-50 PSI more than the From Process
pressure. In this state, the pump rotation is correct. If not evident the unit is not
correctly phased and should be corrected as outlined in step 4.

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WARNING: To correct phase ... switch power leads at the disconnect switch only.­

C. PROCESS FLOW ADJUSTMENTS

1. The operator must determine and set proper water flow rate for the most efficient
and trouble free operation.

a. Water flow rate through the process is determined by the pressure losses
in the process loop. Generally, higher flow rates result in turbulent flow
achieving maximum temperature control.

b. If the flow rate exceeds the motor horsepower capacity, the electric motor
will draw excessive amps. This is a result of the process loop’s ability to
flow water at a greater rate than can be provided by the pump. This will
eventually result in tripping the thermal motor overload relay (overload
relays open) and the unit will shut down

c. The yellow Alert : Motor Overloads icon will display on the instrument.
Press the Tools & Status icon to advance to the Tools & Status screen.
Press Motor Overloads to advance to the informational screen for
required action.

Tools and Status Pump Overload

Standby
Setup
Pump Overload error indicates
AC Phase Cooling Valve the pump is drawing more
Ready current than it is rated for.
Supply Water Pressure To Process Probe

Alert Action : reset the pump

Pump Overlaod From Process Probe overload in the electrical panel
Setpoint
Motor Overload
Motor Starter after following all safety
High Temperature Limit

200
procedures. Reduce the fluid
°F flow rate.
Manual Vent << Back << Back

Instrument showing the Alert Motor Overload Icon.

2. If an excessive flow situation is encountered and the motor overload circuit has
tripped, the operator must manually reset the overload relay before operations
can continue. This is done by opening the electrical panel cover, identifying
the reset lever on the overload relay and pushing the reset lever “in” until the
overloads are reset (evidenced by a “clicking” sound as the overloads reset).

3. If a motor overload situation persists, the operator must adjust the flow rate to
match the system pressure loss (reduce flow rate) to prevent continual tripping of
the overload relay. This procedure is outlined here:

a. Open electrical cabinet panel door. The panel cover is hinged and held
open by a support cable. Note that the electrical power is engaged at
this point and caution must be observed while the cabinet panel is
open.

b. Identify the motor starter block. This block consists of the motor starter
contactor and the overload relay.

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WARNING: Electrical power is engaged and caution should be employed while the cabinet is
open.

c. Place an amp meter on a single power

lead coming from the overload relay.

d. Locate the motor name plate on the pump

motor housing. The full load amp rating
for the motor is listed on the name plate.

e. Engage the electrical power supply and

start the unit.

f. The amp meter will display the motor Pump Motor Controller
amps. Compare the actual motor amps
as displayed on the amp meter to the
full load amp rating as listed on the motor name plate.

g. If the amp draw is excessive (higher

than the listed name plate amp rating),
a throttling valve must be installed in the
“from process” water line. The throttling
valve can be a gate valve or a ball valve.

h. With the throttling valve installed, fully

close the valve and then engage the
pump motor. Slowly open the throttling
valve and monitor the motor amps as
displayed on the amp meter until the
actual motor amps equal the listed full
load amp rating of the motor. The process
flow is now correctly adjusted. The valve
should remain in this position during
operation.
Motor name
6. LOW PROCESS FLOW: The minimum plate
recommended process flow rate is 10 GPM.
Process restrictions may limit the flow to less than 10 GPM. We recommend the
addition of bypass lines to raise the flow rate to 10 GPM. The best place to add
bypass lines are on the extra ports on the molding machine manifold. If extra
ports are not available, add a tee in the To Process and From Process lines,
install a bypass line between the two tees with a throttling valve. Adjust the valve
for a minimum of 10 GPM.

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Temperature Control Unit : MFC with T Series Instrument

3.3 INSTRUMENT OPERATION : BASIC USE

This unit features a touch screen interface panel. Press gently on the screen to navigate.
Do not press the screen with tools or other foreign objects when navigating. A physically
damaged screen voids the unit warranty.

Touch Screen

A. STANDBY - UNIT POWERED BUT NOT RUNNING

1. When the correct electrical power and adequate water supply pressure are
supplied, the unit can be started.

Standby
Setup

Ready

Setpoint

The Standby Screen with

Ready icon.
200 °F

2. Ready. When the electrical power supply is engaged the display will illuminate.
The Standby Screen is displayed and shows the last selected Setpoint
temperature. The Ready Indicator is shown if the unit is ready for operations. The
Setup, Tools & Status and Power buttons are also displayed.

3. Alert. An Alert Indicator will display if there is an error or mechanical issue with
the unit. Alerts are explained in detail elsewhere in this manual.

These Alerts prevent the unit from starting or operating and must be corrected
immediately.

• Water Pressure
• Motor Overload
• High Temperature

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Temperature Control Unit : MFC with T Series Instrument

These Alerts do not prevent the unit from starting or operating.

• Cooling Valve
• Sensor (To)
• Sensor (From)
• AC 3-Phase

Alert
Water Pressure

Standby
Setup Alert
Cooling Valve

Ready Alert
Sensor Probe

Alert
Alert
Setpoint
AC 3-Phase
High Temperature

Shows all possible Alert Icons

that can be displayed in the 200 °F Alert
Sensor (From)

Alert Icon space.

Alert
Sensor (To)

B. ALERT CONDITIONS PREVENTING STARTUP

When the unit is powered up, the instrument checks the status of the water supply,
process temperature and motor overloads. The unit will not start if one of the following
conditions is present.

Standby
Setup

Ready Alert
Water Pressure

Alert
Alert
Setpoint
Water Pressure
High Temperature
Shows the Alert Icons that do
prevent the unit from starting
that can be displayed in the 200 °F Alert
Motor Overloads

Alert Icon space.

1. Water supply pressure inadequate. The Alert - Water Pressure icon is

displayed. The unit can not operate without adequate water supply pressure.
Sufficient water supply pressure must be present to close the water pressure
switch. See section 2.3 for additional information.

2. Motor overload switch opened. The Alert - Motor Overload icon is displayed.
The pump motor is protected from excessive flow by a set of thermal overload
relays which open (trip) with excessive amperage. If the overload relay is open,
the overload relay must be reset before operations can continue. An excessive
flow condition must be corrected immediately.

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Temperature Control Unit : MFC with T Series Instrument

3. High temperature limit switch open. The Alert - High Temperature icon is
displayed. The unit is prevented from operating with process temperatures
exceeding 256°F by the high temperature limit switch. This switch is installed
in the To Process temperature sensor. If a high temperature condition exists,
the unit must first cool down before the high temperature limit switch can
automatically reset.

C. ALERT CONDITIONS NOT PREVENTING STARTUP

When the unit is powered up, the instrument also checks the status of the cooling valve,
phase and sensor probes. Although the unit will start if one of these Alerts is present, it
is in the best interest of machine efficiency and safety to correct these issue as soon as
possible.

Standby
Alert
Setup AC - 3 Phase

Ready Alert
Cooling Valve

Alert Alert
Alert
Setpoint
AC - 3 Phase Sensor
Sensor(From)
(To)
Shows the Alert Icons that
do not prevent the unit from
starting that can be displayed 200 °F Alert
Sensor (From)

in the Alert Icon space.

1. Sensor Probes: Two Alerts are possible concerning sensor probes. The Alert
- Sensor (To) icon is displayed when the To Process sensor probe has issues.
The Alert - Sensor (From) is displayed when the From Process sensor probe has
issues. A possible cause of a probe issues is the probe service connection is wet.
Locate the 2 pin (white plug) service connection, open and dry with compressed
air. If this does not remove the error indication, inspect the probe wiring, which
could be incorrect or damaged. Probe connections are at the instrument panel.
Correct wiring is (from top to bottom) ‘white’ - ‘black’ - ‘white’ - ‘black’ - ‘red’ - ‘red’.
If probe connections are correct and the error condition remains, the probe may
be faulty and should be replaced.

2. Cooling Valve: Indicates the instrument cannot verify valve position. Refer to
section 5.3 for service.

3. Phase: Follow the procedure outlined in section 3.2. paragraph B ‘Electric Motor
Phasing’ to correct a phase error. If a phase error can not be cleared even
though the pump motor is rotating correctly, the three phase monitor is defective
and should be replaced. Disconnect the unit until a replacement is obtained.

D. STARTING AND STOPPING THE UNIT

The unit can be started by pressing the Green Power Icon. Please note the unit will not
start if Alerts are displayed for Water Supply, Motor Overload or Hight Temperature.

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Temperature Control Unit : MFC with T Series Instrument

Standby
Setup

Ready

Setpoint

200
Shows the two Power Icons
that can be displayed in the °F
Power Icon space.

1. Green. The green Power icon shows when the unit is ready to start. Simply press
the green power icon and the unit will start. This power icon will not show if the
unit can not start due to an certain types of Alerts.

2. Red. The red Power Icon shows when the unit can be stopped. Simply press the
red Power icon and the unit will stop operations.

3. Note : If the Pump Seal Cooling feature is enabled the unit will continue to
operate in the cooling mode even if the red Power icon is pressed. The Pump
Seal Cooling feature is explained elsewhere in this manual.

E. THE HOME SCREEN

To Process Setup

85 °F Ready

Setpoint

200 °F
The Home Screen

1. The Home Screen is the screen that appears once the unit has started. It offers
To Process temperature, Setpoint temperature, Setup button, the Tools and
Status button and various machine and alert icons.

2. Icons with a gold outline are buttons. Press the button to advance to different
screens.

3. Icons with a white outline are indicator icons and offer information only and are
not buttons.

F. VENTING

Venting is important to remove entrained air from the process system. Venting is done
by opening the cooling valve and discharging water and air to drain. As the water is

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Temperature Control Unit : MFC with T Series Instrument

discharged entrained air is expelled to drain. Entrained air in the system is evident by a
“rattling” sound in the unit and fluctuating pressure gauges.

1. The unit is programmed to Auto Vent when the unit is started and the To Process
temperature is under 100°F. This parameter can be adjusted via the Setup menu.

2. If the To Process temperature is above 100°F, the unit will bypass the auto
venting mode.

3. Manual Venting. Forced (manual) venting can be done by pressing the Tools
and Status button to advanced to the Tools and Status screen. Press the Manual
Vent button to advance to the Manual Vent screen. Press the Start button to
initiate the manual vent. Press the Stop button to stop the manual vent. When the
Stop button is pressed the instrument returns to the Home screen.

G. ADJUSTING THE SETPOINT TEMPERATURE

There are two methods to select the Setpoint temperature.

To Process Setup Tools and Status Manual Vent

78 °F Heating
100%
AC Phase

Supply Water Pressure

Cooling Valve

To Process Probe
In Progress

Pump Overlaod From Process Probe Start Stop

Setpoint
High Temperature Limit

200 °F
Manual Vent << Back

Showing the screen advance to Manual Vent.

1. Use the Up and Down Arrows on the Home screen to select the Setpoint as
displayed in the Setpoint window. Release the Arrow Key once the Setpoint is
reached. The controller will save the Setpoint.

2. Press the Setpoint window. The gold outline around the window indicates the
window can be pressed to advance to another screen.

To Process Setup

78 °F Heating
100%

Setpoint

Press the Up or Down Arrows to 200 °F

adjust the Setpoint.

a. Press the Arrow Keys to select the Setpoint

b Input the Setpoint using the keypad.

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Temperature Control Unit : MFC with T Series Instrument

c. Press on the OK button to save the setpoint. Press Cancel to return to

the Home screen.

To Process Setup Tools andBasic

StatusSetup Manual Vent
1 2 3
78 °F Heating
100% 4
AC Phase

5 Water
Supply 6 Pressure
Setpoint
Cooling Valve

To Process Probe
In Progress

Pump Overlaod 200From Process

°F Probe Start Stop
Setpoint 7 8 9
High Temperature Limit

200 °F c 0 << Cancel

Manual Vent << Back
OK

Showing the advancement to the Setpoint selection screen.

H. HEATING AND COOLING

To Process Setup To Process Setup

78 °F Heating
100%
200 °F Cooling
8%

Setpoint Setpoint

200 °F 200 °F

Showing the flow to the Setpoint selection screen.

1. The Heating Icon displays when the unit switches to the heating mode. The Red
Heating Icon will display the amount of heat input from 1 - 100%.

2. The Cooling Icon displays when the unit calls for cooling. The amount of cooling
is indicated by 0 - 100% blue Cooling icon.

I. FROM PROCESS TEMPERATURE AND FLOW DISPLAY

To Process Setup To Process From Process To Process From Process

125 °F Heating
100%
200 °F 192 °F 200 °F 192 °F

<< Back << Back

Setpoint Flow Rate Flow Rate

200 °F 29 GPM 29 GPM

Showing the Icons for Heating and Cooling.

1. Press the To Process temperature button to advance to the From Process and
Flow Display screen. The To Process temperature icon has a yellow outline
indicating it is a button.

2. Press the Back button to return to the Home screen.

J. SETUP BUTTON AND SCREENS

Setup, Advanced Setup and Machine Setup screens are displayed by pressing the blue
Setup button and advancing to the Basic Setup Screen. The Remote, Features and
Machine items can be pressed to advance to those screens. The Setup button can be
pressed any time it is displayed to advance to the Basic Setup screen and then to the
other set up screens.

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Temperature Control Unit : MFC with T Series Instrument

To Process Setup Basic Remote Features Machine

125 °F Heating
100% 0 GPM Low Flow Alarm

Setpoint 10 °F High Deviation

200 °F 10 °F Low Deviation

Basic Remote Features Machine Basic Remote Features Machine Basic

Showing
Remote
the Setup
Features Machine
screens
• Basic
Second Setpoint Communication Interface Screen Locking Max Setpoint
Interface • Remote
Heat Only Mode
System
Information

Remote Pump Seal Pump Stopped Pump Seal

Alarm Output
• Features
Pump Seal
Mold Puge

• Machine
Start/Stop Cooling Alarm Cooling Cooling
Enable

Remote
Setpoint Autovent Flow
Autovent Valve Size
Autovent

3.4 INSTRUMENT OPERATION : BASIC SETUP

A. The Setup screen allows the user to configure a Low Flow Alarm along with High and
Low temperature Deviation. Pressing the Home button will the user to the Home screen.

To Process Setup Basic Remote Features

Setup Machine

125 °F Heating
100% 10
0 °F
GPM High Devivation
Low Flow Alarm
More

10 °F << Back
Setpoint 10 °F Low
HighDevivation
Deviation

200 °F 10
10 GPM
°F Low
Low Flow Alarm
Deviation

Machine Machine Machine

1 2 3 1 2 3 1 2 3 Configuration
Configuration Configuration
Low Flow Alarm High Deviation Low Deviation
4 5 6 4 5 6 4 5 6
0 0 0
7 8 9 7 8 9 7 8 9

Cancel OK Cancel OK c 0 Cancel OK

c 0 <<
c 0 << <<

B. Low Flow Alarm. Press the yellow outline box next to Low Flow Alarm to select the
value. Press OK to save the value and return to the Setup screen.

C. High and Low Deviation. Press the yellow outline boxes next to High Deviation or Low
Deviation to select the respective value. A minimum temperature deviation of 5°F is
recommended. An alert is provided when the current value is outside the specified range
for approximately 1 minute. The High and Low temperature alert is set by entering a
deviation from current setpoint and is not an absolute value. The deviation value follows
any setpoint change. No need to reset the deviation values with the setpoint is changed.

3.5 INSTRUMENT OPERATION : REMOTE SETUP

A. The Remote Setup allows the user to customize the unit parameters for Second Setpoint,
Remote Start/Stop, Remote Setpoint and Communications.

B. Pressing either the Home button returns the user to the Home screen. Pressing the
Features or Machine buttons on the Remote Setup Screen will advance the user to the

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Temperature Control Unit : MFC with T Series Instrument

Features or Machine Setup screens. Use the Basic button to return to the Basic Setup
screen.

To Process Basic Remote Features

Setup
Machine Basic Remote Features Machine
Setup
Advanced Setup
125 °F Heating
100% 10
0 °F
GPM High Devivation
Low Flow Alarm
More SecondSetpoint
Second Setpoint Pump Seal
Communication
Cooling
More

10 °F << Back
Setpoint 10 °F Low
HighDevivation
Deviation Remote
Communicatons Auto Vent
<< Back
Start/Stop

200 °F 10
10 GPM
°F Low
Low Flow Alarm
Deviation Remote
Remote
Setpoint
Setpoint
Interface

Showing the screen advance to the Remote Setup screen.

C. Second Setpoint. This screen allows the user to configure a second setpoint. A Second
setpoint is a temperature the unit will control to for other purposes.

To Process Basic Remote

Setup
Features Machine
Setup Basic
Advanced
Remote
Setup
Features Machine

125 °F Heating
100% 10
0 °F
GPM High Devivation
Low Flow Alarm
More Second
SecondSetpoint
Setpoint
Pump Seal
Communication
Cooling
More

10 °F << Back
°F Low
HighDevivation
<< Back
Setpoint 10 Deviation Remote
Communicatons Auto Vent
Start/Stop

200 °F 10
10 GPM
°F Low
Low Flow Alarm
Deviation Remote
Remote
Setpoint
Setpoint
Interface

Showing the screen advance to Second Setpoint

the Second Setpoint screens.
No Enable

0 °F Deviation << Back

0 sec Delay

Second Setpoint Machine Machine

1 2 3 Configuration 1 2 3 Configuration
Enable Second Setpoint Deviation Second Setpoint Delay
4 5 6 4 5 6
No
0 0
Yes 7 8 9 7 8 9

c 0 Cancel OK Cancel OK
Cancel OK
<<
c 0 <<

1. Enable. Select Yes or No.

2. Deviation. Press to advance to the Second Setpoint Deviation screen to select
the deviation temperature.

3. Delay. Press to advance to the Second Setpoint Delay screen to select the delay
in seconds.

D. Remote Start/Stop This screen allows the user to configure the Remote Start/Stop

1. Special hardware is required for remote start and stop including a cable and box,
which must be installed prior to selecting this parameter.

2. Select Yes or No. The selection donut will indicate the selection. Press OK to
save the selection. Press Cancel to cancel the selection.

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Temperature Control Unit : MFC with T Series Instrument

To Process Basic Remote

Setup
Features Machine
Setup Basic
Advanced
Remote
Setup
Features Machine

125 °F Heating
100% 10
0 °F
GPM High Devivation
Low Flow Alarm
More Second
SecondSetpoint
Setpoint Pump Seal
Communication
Cooling
More

10 °F << Back
°F Low
HighDevivation
<< Back
Setpoint 10 Deviation Remote
Communicatons Auto Vent
Start/Stop

200 °F 10
10 GPM
°F Low
Low Flow Alarm
Deviation Remote
Remote
Setpoint
Setpoint
Interface

Machine SetProtocol
Communication Up
Showing the advance to Remote 66
Start/Stop
Euromap
the Remote Start/Stop
Yes
Setup screen.
No
Cancel
Cancel OK
OK

3. The factory default for Remote Start/Stop is No.

E. Remote Setpoint. This screen allows the user to configure the remote setpoint.

To Process Basic Remote Features

Setup
Machine Basic Remote Features
Setup
Advanced Setup Machine
125 °F Heating
100% 10
0 °F
GPM High Devivation
Low Flow Alarm
More Second Setpoint
Second Setpoint Pump Seal
Communication
Cooling
More

10 °F Low << Back

Setpoint 10 °F HighDevivation
Deviation Remote
Communicatons Auto Vent
<< Back
Start/Stop

200 °F 10
10 GPM
°F Low
Low Flow Alarm
Deviation Remote
Remote
Setpoint
Setpoint
Interface

Basic Setup
Showing the screen
Remote Setpoint Enable
advance to the Remote
No
Setpoint Enable screen.
Yes

Cancel OK

1. Special hardware is required for remote setpoint including a cable and box, which
must be installed prior to selecting this parameter.

2. Select Yes or No. The selection donut will indicate the selection. Press OK to
save the selection. Press Cancel to cancel the selection.
3. The factory default for Remote Setpoint is No.

F. Communications. This screen allows the user to configure the communications protocol.
Select Communications Protocol, Communications Data Rate and Communications
Address.

1. Communications Protocol: This is the data format for communication between
the unit and the host computer. Available values are :

a. ModbusTM RTU is an industrial communication protocol developed in 1979

used to establish master slave/client server communication between
intelligent devices. It is the most widely used network protocol in the industrial
manufacturing environment.

ModbusTM TCP is the common transport protocol of the Internet and ModbusTM

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Temperature Control Unit : MFC with T Series Instrument

To Process Setup Basic Remote Features

Setup Machine Basic
Advanced
Remote
Setup
Features Machine

125 °F Heating
100% 0 GPM Low Flow Alarm
More Second
SecondSetpoint
Setpoint
Pump Seal
Communication
Cooling
More

<< Back << Back

Setpoint 10 °F High Deviation Remote
Communicatons Auto Vent
10 °F High Devivation Start/Stop

200 °F 10
10
°F
°F
Low Deviation
Low Devivation
Remote
Remote
Setpoint
Setpoint
Interface

Showing the flow to the

Communication Protocol Serial Communication
screens. SPI Protocol

9600 bps Data Rate << Back

1 Address

Communication Protocol Communication Data Rate Communication

1 2 3 Address
SPI 2400bps 38400bps
4 5 6
Modbus 9600bps 115200bps
1
7 8 9
Camac 19200bps
c 0 << Cancel OK
Cancel OK Cancel OK

TCP can provide a reliable data transport mechanism between machines.

Ethernet has become the standard of corporate enterprises and is becoming
more common for factory networking. Using ModbusTM TCP in the factory allows
true integration with the corporate Intranet and systems that support the factory.

ModbusTM TCP register definitions are located in the Appendix of this manual.

b. SPI is the standard Society of Plastics Industry,

Inc. protocol.

c. CAC is CAMAC protocol used on older Milacron

injection molding machines machines.

2. Communications Data Rate: This is the data transfer rate

of between the unit and the host computer.

Typical location of the

3. Communication Address: This is the number assigned to Communications port
the unit in a network.

4. The communication port is typically located near the top of the unit.

3.6 INSTRUMENT OPERATION : FEATURES SETUP

A. This is the Features screen allows the operator to program settings for Interface, Pump
Seal Cooling, Autovent, Screen Locking and Pump Stopped Alarm.

B. Pressing the Home button returns the user to Home. Pressing the Remote or Machine
buttons will return the user to the Remote Setup screen or advance to the Machine Setup
screen. Use the Basic button to return to the Basic Setup screen.

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Temperature Control Unit : MFC with T Series Instrument

To Process Setup Basic Remote Features Machine Basic Remote Features Machine

125 °F Heating
100% 0 GPM Low Flow Alarm Interface Screen Locking

Setpoint 10 °F High Deviation Pump Seal Pump Stopped

Cooling Alarm

200 °F 10 °F Low Deviation

Autovent

Showing the screen advance to the Remote Setup screen.

C. Interface. This screen allows the user to select language and units.

To Process Setup Basic Remote Features Machine Basic Remote Features Machine

125 °F Heating
100% 0 GPM Low Flow Alarm Interface Screen Locking

Pump Stopped
Setpoint 10 °F High Deviation Pump Seal
Cooling Alarm

200 °F 10 °F Low Deviation

Autovent

Showing screen advance User Interface

to the Interface screens.
English Language / Idioma
<< Back
Imperial Units

Basic Setup Basic Setup

Language / Idioma Units
English / Ingéls Imperial
Spanish / Español Metric
Cancel OK Cancel OK

1. Select English or Spanish. The selection icon appears next to the selection. The
default is English. Press Cancel to keep the selection as is and to close.

2. Press Units to advance to the Units screen. Select Imperial or Metric. The
selection icon appears next to the selection. The default is Imperial. Press OK to
save the selection. The default is English. Press Cancel to keep the selection.

D. Pump Seal Cooling. This screen allows the user to configure the pump seal cooling
parameter.

1. Pump seal cooling is a feature to automatically cool the unit before shut down,
after the user has pressed the red Shut Down button.

2. For example, if the unit is operating at a high temperature and the user presses
the red Shut Down button, the unit will continue to operate in the cooling mode
until the Pump Seal Cooling Temperature is reached or the Pump Seal Cooling
Time has elapsed.

3. Pump Seal Cooling Enabled. Select Yes or No. The selection donut will indicate
the selection. Press OK to save the selection. Press Cancel to cancel the
selection. The factory default is Yes.

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Temperature Control Unit : MFC with T Series Instrument

To Process Basic Remote

Setup
Features Machine
Setup Basic
Advanced
Remote
Setup
Features Machine

125 °F Heating
100% 10
0 °F
GPM High Devivation
Low Flow Alarm
More Interface
Second
Second Setpoint
Setpoint Pump Seal
Screen Locking
Communication
Cooling
More

10 °F << Back
°F Low
HighDevivation Pump Seal << Back
Setpoint 10 Deviation Remote
Communicatons
Cooling
Pump
Auto Stopped
Vent
Alarm
Start/Stop

200 °F 10
10 GPM
°F Low
Low Flow Alarm
Deviation Remote
Remote
Autovent
Setpoint
Setpoint
Interface

Pump Seal Cooling

Showing screen advance
Yes Enable
to the Pump Seal Cooling
screens. 100 °F Temperature << Back

45 sec Maximum Time

Pump Seal Cooling Machine Machine

1 2 3 Configuration 1 2 3
Enable Configuration
Pump Seal Cooling Temp Pump Seal Cooling Time
No 4 5 6 4 5 6
0 °F 0 sec
Yes 7 8 9 7 8 9

Cancel OK c 0 Cancel OK Cancel OK

<<
c 0 <<

4. Pump Seal Cooling Temp. Select the temperature the unit will cool to when
Pump Seal Cooling is enabled.

5. Pump Seal Cooling Time. Select the amount of time the unit will engage the
Pump Seal Cooling feature.

6. Note. The Pump Seal Cooling will cool down to the selected temperature or the
programed time, whichever occurs first.

E. Auto Vent. This screen allows the user to select the autovent temperature and duration.

To Process Setup Basic Remote Features Machine

Setup
Advanced Setup
125 °F Heating
100% 10 °F High Devivation More Max Setpoint
Interface
Second Setpoint Pump
Heat Seal
Only
Cooling
Mode System
More
Information

10 °F Low Devivation << Back Pump Seal Pump Seal

Mold Puge << Back
Setpoint Alarm Output
Communicatons
Cooling
Auto Vent
Cooling
Enable

200 °F 10 GPM Low Flow Alarm

Remote
Flow
Autovent
Setpoint
Interface
Valve Size
Autovent

Showing the screen advance

to the Autovent screens. Autovent

100 °F Temperature
<< Back
30 sec Time

Machine Machine
1 2 3 Configuration 1 2 3 Configuration
Autovent Temperature Autovent Time
4 5 6 4 5 6
0 °F 0 sec
7 8 9 7 8 9

c 0 Cancel OK
<<
c 0 << Cancel OK

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Temperature Control Unit : MFC with T Series Instrument

1. As the factory default, when the unit is started and if the process temperature is
under 100°F the unit will autovent for 30 seconds.

2. The user can configure this screen to set the temperature at which autovent can
occur and the duration of the autovent.

F. Screen Locking. Please consult the factory on this feature

G. Pump Stopped Alarm. Please consult the factory on this feature

3.7 INSTRUMENT OPERATION : MACHINE SETUP

A. The Machine Setup screen allows the operator to program settings for Max Setpoint,
Alarm Output, Flow, Heat Only Mode, Mold Purge Enable, Valve Size and System
Information.

To Process Setup Basic Remote Features Machine Basic Remote Features Machine

125 °F Heating
100% 0 GPM Low Flow Alarm Max Setpoint
Interface Heat Only Mode
System
Information

Setpoint 10 °F High Deviation Pump Seal

Alarm Output
Cooling
Pump Seal
Mold Puge
Cooling
Enable

200 °F 10 °F Low Deviation

Flow
Autovent Valve Size
Autovent

Showing the screen advance to the Machine Setup screen.

B. Pressing the Home button returns the user to Home. Pressing the Remote or Feature
buttons on the Machine Setup Screen will return the user to the Remote Setup screen or
the Features Setup screen. Use the Basic button to return to the Basic Setup screen.

C. Max Setpoint. Press the Max Setpoint button to advance to the Maximum Setpoint
screen. This screen allows the user to select the maximum setpoint for the unit.

To Process Setup Basic Remote Features Machine Basic Remote Features Machine

125 °F Heating
100% 0 GPM Low Flow Alarm
Max Setpoint
Interface Heat Only Mode
System
Information

Pump Seal Pump Seal

Mold Puge
Setpoint 10 °F High Deviation Alarm Output
Cooling Cooling
Enable

200 °F 10 °F Low Deviation Flow

Autovent Valve Size
Autovent

Showing the screen 1 2 3

Machine
Configuration
advance to the Maximum Maximum Setpoint
Setpoint screen. 4 5 6
250 °F
7 8 9

c 0 << Cancel OK

1. This feature is useful in some application where the setpoint must never be
changed above a certain temperature. The Maximum Setpoint can never exceed
250°F in the Temptender unit. The factory default value is 250°F.

2. Use the keypad or the arrow keys to input the value and then press OK to save
and return to the Machine Setup screen. Press Cancel to not save the new value
and to return to the Machine Setup screen.

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Temperature Control Unit : MFC with T Series Instrument

D. Alarm Output. Press the Alarm Output button to advance to the Alarm Output screen.
This screen allows the user to select the manner of alarm signal.

To Process Basic Remote Features

Setup Machine
Setup Basic
Advanced
Remote
Setup
Features Machine

125 °F Heating
100% 10
0 °F
GPM High Devivation
Low Flow Alarm
More Max
Second Setpoint
Setpoint
Interface Pump
Heat Seal
Only
Cooling
Mode
System
More
Information

10 °F << Back
Setpoint 10 °F Low
HighDevivation
Deviation Pump Seal
Communicatons
Alarm Output
Pump
Auto Seal
Mold Vent
Puge << Back
Cooling Cooling
Enable

200 °F 10
10 GPM
°F Low
Low Flow Alarm
Deviation Remote
Flow
Autovent
Setpoint
Interface
Valve Size
Autovent

Showing the screen

Alarm OutputMachine
Mode
advance to the Alarm 1 2 3 Configuration
Audible Alert
Output screen. 4 5 6
Maximum Setpoint
Visual Alert
250 °F
7 8 Process
9 out-of-spec
c 0 << Cancel OK
Cancel OK

Note: this selection requires additional hardware. See factory for details.

1. Audible Alert. Select if unit is equipped with an audible alarm.

2. Visual Alert. Select if unit is equipped with an visual alarm.

3. Process Out-Of-Spec. See factory for details about this item.

E. Flow. Press the Flow button to advance to the Flow screens. This screen allows the user
to select parameters regarding the flow display.

1. Enabled. Select Yes to enable the flow display. Select No to disable.

To Process Setup Basic Remote Features Machine Basic Remote Features Machine

125 °F Heating
100% 0 GPM Low Flow Alarm Interface
Second
Max Setpoint
Setpoint
Interface Communication
Heat Only Mode
System
Information

Pump Seal
Setpoint 10 °F High Deviation Pump Seal
Remote
Alarm Output
Cooling
Pump Seal
Mold Puge
Cooling
Start/Stop Cooling
Enable

200 °F 10 °F Low Deviation Remote

Autovent
Flow
Autovent
Setpoint
Valve Size
Autovent

Showing the screen advance to

the Flow Calibration screen. Flow
Pump Seal Pump Seal
Enable Offset
Cooling Cooling

Pump Seal << Back

Calibration
Cooling

Machine Setup Machine Machine

1 2 3 Configuration 1 2 3 Configuration
Flow Enabled Flow Calibration Flow Offset
4 5 6 4 5 6
No
3000 0
Yes 7 8 9 7 8 9

c 0 << Cancel OK c 0 << Cancel OK

Cancel OK

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2. Flow Calibration. Press the Flow Calibration button to advance to the Flow
Calibration screen.

a. Using a reliable and accurate external flow meter the user can input the
value in this screen to match the unit’s displayed flow to the external flow
meter.

b Use the keypad or the arrow keys to input the value and then press OK
to save and return to the Machine Setup screen. Press Cancel to return
to the Machine Setup screen without saving the new value.

c. The factory default is 3000 for 5 & 7½ horsepower units. The default for
¾ - 3 horsepower units is 770.

3. Flow Offset. Press the Flow Offset button to advance to the Flow Offset screen.

a. This screen allows the user to select the flow offset according to the
pump horsepower.

b. The factory default for this value is -3 for ½ - 3 horsepower pump. The
default is 0 for 5 and 7½ horsepower pumps.

c. Enter the value using the keypad or the arrow keys. Press Ok to save the
value and return to the Machine Setup screen. Press Cancel to return to
the Machine Setup screen without saving the new value.

F. Heat Only Mode. Press the Heat Only Mode button to advance to the Heat Only Mode
screen.

To Process Setup Basic Remote Features Machine Basic Remote Features Machine

125 °F Heating
100% 0 GPM Low Flow Alarm
Max Setpoint
Interface Heat Only Mode
System
Information

Pump Seal Pump Seal

Mold Puge
Setpoint 10 °F High Deviation Alarm Output
Cooling Cooling
Enable

200 °F 10 °F Low Deviation Flow

Autovent Valve Size
Autovent

Showing the screen advance Machine Setup

to the Heat Only Mode screen. Heat Only Mode
No
Yes

Cancel OK

1. This screen allows the user to select the heat only mode. In this mode, the unit
will only use the heater. The cooling valve will be disabled in this mode.

2. Press Yes or No to select the heat only mode. The selection donut indication
displays next to the selection. Press Cancel to return to the Machine Setup
screen without saving the new value.

3. The factory default value is No.

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Temperature Control Unit : MFC with T Series Instrument

G. Mold Purge Enabled. Press the Mold Purge Enabled button to advance to the Mold
Purge Enabled screen. This screen allows the user to enable the mold purge system.

To Process Setup Basic Remote Features Machine Basic Remote Features Machine

125 °F Heating
100% 0 GPM Low Flow Alarm Max Setpoint
Interface Heat Only Mode
System
Information

Setpoint 10 °F High Deviation Pump Seal

Alarm Output
Pump Seal
Mold Puge
Cooling Cooling
Enable

200 °F 10 °F Low Deviation

Flow
Autovent Valve Size
Autovent

Showing the screen

Machine Setup
advance to the Mold
Mold Purge Enable
Purge Enable screen.
No
Yes

Cancel OK

1. Select Yes to enable the Mold Purge system. Then press OK to save the
selection and return to the Machine Setup screen. Press Cancel to return to the
Machine Setup screen without saving the new value.

2. The factory default is No.

3. The mold purge option is typically factory installed and this value is preselected
from the factory. If the mold purge option is field installed, it is necessary to
change the selection from No to Yes.

4. Use of the Mold Purge feature is explained elsewhere in this manual.

H. Valve Size. Press the Valve Size button to advance to the Valve Screen screen.

To Process Setup Basic Remote Features Machine Basic Remote Features Machine

125 °F Heating
100% 0 GPM Low Flow Alarm Max Setpoint
Interface Heat Only Mode
System
Information

Setpoint 10 °F High Deviation Pump Seal

Alarm Output
Pump Seal
Mold Puge
Cooling Cooling
Enable

200 °F 10 °F Low Deviation

Flow
Autovent Valve Size
Autovent

Machine Setup
Showing the screen Valve Size
advance to the Valve 500:1
Size screen.
1000:1

Cancel OK

1. This screen allows the user to select the correct valve size for the unit. This
parameter is preset at the factory for the valve that is installed in the unit from
the factory. However, if the valve is replaced with a larger or smaller valve, this
parameter must be set to correlate with the replacement valve.

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Temperature Control Unit : MFC with T Series Instrument

2. Press 500:1 for 1/2” modulating cooling valve or 1000:1 for the 3/4” modulating
cooling valve. The selection icon indicates the selected value. Press OK to save
the value and return to the Machine Setup screen. Press Cancel to return to the
Machine Setup screen without saving the new value.

I. System Information.

1. This screen displays software information and other system information if

available.

To Process Setup Basic Remote Features Machine Basic Remote Features Machine

125 °F Heating
100% 0 GPM Low Flow Alarm
Max Setpoint
Interface Heat Only Mode System
Information

Pump Seal Pump Seal

Mold Puge
Setpoint 10 °F High Deviation Alarm Output
Cooling Cooling
Enable

200 °F 10 °F Low Deviation Flow

Autovent Valve Size
Autovent

System Information
Showing the screen
advance to the System
Software Version

fbed448395c9b2b2642843eb6
Information screen. << Back

3.8 INSTRUMENT OPERATION : TOOLS AND STATUS

A. Press the Tools and Status Button from the Home screen to advance to the Tools and
Status screen. This screen gives the user insights into the operation and status of the
unit.

To Process Setup Tools and Status AC Phase

125
AC Phase indicates that
°F Showing the screen advance
is turning in theto
AC Phase Cooling Valve
Heating the pump
100% wrong direction.
the Tools and Status screen.
Supply Water Pressure To Process Probe

Pump Overlaod From Process Probe Action : follow all safety

requirements and reverse
Setpoint any two power leads at the
High Temperature Limit

200
main disconnect.
°F
Manual Vent << Back << Back

1. A Green light indicate the item is functioning normally.

2. A Red light indicates the item is in a stop or error condition. Refer to the
troubleshooting section for more information on items that have caused a stop or
error condition.

B. Manual Vent. Press the Manual Vent button to advance to the Manual Vent screen.

To Process Setup Tools and Status Manual Vent

78 °F Heating
100%
AC Phase

Supply Water Pressure

Cooling Valve

To Process Probe
In Progress

Pump Overlaod From Process Probe Start Stop

Setpoint
High Temperature Limit

200 °F
Manual Vent << Back

Showing the screen advance to the Manual Vent screen.

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Press Start button to initiate the venting process. Press the Stop button to stop the
manual vent cycle.

C. AC Phase. If the AC Phase light is red the unit is not correctly phase. Press AC Phase
to advance to the AC Phase screen to determine the recommended action to correct the
phase issue.

Tools and Status AC Phase

Standby
Setup
AC Phase indicates that
AC Phase Cooling Valve
the pump is turning in the
Ready wrong direction.
Supply Water Pressure To Process Probe

Alert Action : follow all safety

Pump Overlaod From Process Probe
requirements and reverse
Setpoint
AC 3-Phase
any two power leads at the
High Temperature Limit

200
main disconnect.
°F
Manual Vent << Back << Back

Showing the screen advance to the AC Phase screen.

1. A phase issue is usually detected at first start up. In the Standby screen an
yellow AC 3-Phase icon will display. The unit will operate if the green Power
button is pressed. However, the unit’s pump will operate backwards and there will
be minimal flow to process.

2. A phase issue is caused by incorrect incoming power supply. To correct, follow

all lock out tag out policies to shut down power to the unit at the disconnect.
Reverse any two power wires at the disconnect to correct phase.

3. Do not reverse the unit’s internal wiring to correct a phase condition.

D. Supply Water Pressure. If the Supply Water Pressure light is red there is not enough
water supply pressure to allow the unit to run. Press Supply Water Pressure to advance
to the Supply Water Pressure screen to determine the recommended action to correct the
issue.

Tools and Status Supply Water Pressure

Standby
Setup
Water Supply Pressure Error
AC Phase Cooling Valve
indicates that the incoming
Ready cooling water supply is below
Supply Water Pressure To Process Probe
the minimum required.
Alert Pump Overlaod From Process Probe
Action : be sure that a water
Setpoint
Water Pressure
supply is connection and any
High Temperature Limit

200
valves are open. Increase
°F water supply
Manual Vent << Back pressure. << Back

Showing the screen advance to the Supply Water Pressure screen.

1. The unit will not operate without adequate water supply pressure. Sufficient water
supply pressure must be present to close the water pressure switch. See Section
2.3 for additional information.

2. At first start up this Alert will display and the unit will not start. If water supply
pressure fails during operations, the Alert will show with an Error display on the
Home scree.

3. Once adequate water supply pressure is established, the alert will clear
automatically.

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E. Pump Overload. If the Pump Overload light is red the pump overload is tripped. The
unit will not run if the motor overload is tripped. Press Pump Overload to advance to the
Pump Overload informational screen for recommended actions.

Tools and StatusSetup Pump Overload

Standby
Setup To Process

125
Pump Overload error indicates
AC Phase
°F Cooling Valve
Heating the pump is drawing more
Ready 100% Probe current than it is rated for.
Supply Water Pressure To Process

Alert Action : reset the pump

Pump Overlaod From Process Probe
overload in the electrical panel
Setpoint
Motor Overloads
Setpoint Motor Starter after following all safety
High Temperature Limit

200 200
procedures. Reduce the fluid
°F °F flow rate.
Manual Vent << Back << Back

Showing the screen advance to the Pump Overload screen.

1. The Home screen will display the yellow Alert for Motor Overloads. The unit will
not run with a Motor Overload alert.

This error is triggered by excessive flow causing the pump to draw more amps
then it is rated for. A throttling valve should be placed in the from process line to
control flow.

2. At first start up this Alert will display and the unit will not start. If the motor
overloads fail during operations, the Alert will show with an Error display on the
Home scree.
3. Follow all safety precautions and plant lock out tag out policies to access the
electrical panel. Reset the overload by pressing the reset lever.

F. High Temperature Limit. If the High Temperature Limit light is red the high temperature
limit switch is tripped. The unit will not run if the high temperature limit is tripped. Press
High Temperature Limit to advance to the High Temperature Limit informational screen for
recommended actions.

Tools and StatusSetup Hi Temperature Limit

Standby
Setup To Process

125
A high temperature limit error
AC Phase
°F Cooling Valve
Heating indicates the Hi Temp Limit
Ready 100% Probe has tripped because the
Supply Water Pressure To Process
fluid temperature limit exceeds
Alert switch setting.
Pump Overlaod From Process Probe
Setpoint
High Temperature
Setpoint Action : check for cause and
High Temperature Limit

200 200
allow the unit to cool before
°F °F attempt to
Manual Vent << Back restart. << Back

Showing the screen advance to the High Temperature Limit screen.

1. The Home screen displays the yellow Alert for High Temp Limit. The unit will not
run with a high temperature alert.

2. High temperature conditions are generally caused by inadequate water supply

pressure, a defective cooling valve, an obstructed drain line or high back
pressure in the drain. Determine the cause and correct. See the troubleshooting
section of this manual for more information.

3. The high temperature limit switch will automatically reset as the unit cools.

G. Cooling Valve. If the Cooling Valve light is red the modulating cooling valve is
experiencing problems. Press Cooling Valve to advance to the Cooling Valve
informational screen for recommended actions.

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Temperature Control Unit : MFC with T Series Instrument

Tools and StatusSetup Cooling Valve

Standby
Setup To Process

125
A Cooling Valve error indicates
AC Phase
°F Cooling Valve
Heating valve did not move to the closed
Ready 100% Probe position when expected.
Supply Water Pressure To Process

Alert Pump Overlaod From Process Probe Action : Check the home position
switch for obstructions or damage.
Setpoint
Cooling Valve
Setpoint Replace valve if indicated.
High Temperature Limit

200 °F 200 °F
Manual Vent << Back << Back

Showing the screen advance to the Cooling Valve screen.

1. The Cooling Valve fault is caused when the valve can not find the ‘home’ position.
Many times debris or other obstructions can cause this. If not, the valve could be
defective and should be replaced.

2. The unit will continue to run even when a Cooling Valve Alert is present.

H. To Process Probe & From Process Probe. If the To Process or From Process Sensor
Probe lights are red the probe is experiencing problems.

Tools and StatusSetup Sensor Probe

Standby
Setup To Process

125
A Probe error indicates that a
AC Phase
°F Cooling Valve
Heating
temperature probe is reporting
Ready 100% Probe faulty information. The System
Supply Water Pressure To Process
will coast with no heating or
cooling
Alert Pump Overlaod From Process Probe
Setpoint
Sensor (To)
Setpoint Action : make sure connector is
High Temperature Limit

200 200
dry. Replace with a known
°F °F good probe.
Manual Vent << Back << Back

Showing the screen advance to the Sensor Probe screen.

1. Press Process Probe or From Process to advance to the Sensor probe

informational screen.

2. As shown on the Sensor probe screen, a probe error could be caused by

moisture in the connector or a faulty probe.

3. The unit will continue to run even when a Sensor Alert is present.

3.9 SHUT DOWN/DISCONNECT SEQUENCE

A. PRECAUTIONS/WARNINGS

1. The operator must precisely follow all shut down procedures outlined in this
manual. If the operator fails to do so, an unsafe condition can develop resulting in
damage to the unit or injury and/or death to operating personnel.

2. When disconnecting the unit from the process system, the operator must
determine the unit’s process temperature is at ambient or below 85°F and all
system pressure is relieved and the unit’s pressure gauges read “0”. Injury or
death to operating personnel and damage to the unit could result if a hot and
pressurized unit is disconnected from the system.

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Temperature Control Unit : MFC with T Series Instrument

B. UNIT SHUT DOWN

1. Pump Seal Cooling Feature Enabled

a. If enabled on the setup menu, this unit is equipped with an automated

cool down feature that is activated when the stop button is pressed the
first time. The feature is called “Pump Seal Cooling”.

b. This feature opens the cooling valve and cools the unit to a pre-set
temperature or time which is programmed in the setup menu. This
feature cools the unit down so that it is at a temperature where it can be
safely removed from service.

c. Verify that the feature has cooled the unit to below 85°F before going to
step 2 below.

If the temperature is still above 85°F to and follow the procedure listed in
step 1.b before following steps 2 - 5 below.

If the temperature is below 85°F follow steps 2 - 5 below to override the
automatic feature and stop the unit immediately. The red Shut Off button
must be pressed twice to override the feature.

2. Stop operations by pressing the red Shut Off button.

3. Disengage the water supply to the unit by closing the water supply valve (if
installed) or by turning off the water supply source at the central control point. If
any residual pressure is evident open the pressure relief valve to dissipate.

4. Disengage the power at the fused disconnect. The display will go dark at this
time.

5. Before disconnecting and removing the process circuitry, be certain all system
pressure is vented and the pressure gauges read “0”.

Pressure relief valve

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When the process circuitry is disconnected and removed from the unit, a small
amount of water will be discharged from the unit.

Please note that this water should not be warm or pressurized if all shut down
and disconnecting procedures were followed. Remaining process water can be
discharged by removing the pump casing drain plug.

6. Follow all lock out tag out requirements.

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Temperature Control Unit : MFC with T Series Instrument

4.0 TROUBLESHOOTING
4.1 Unit will not start (Display is not Illuminated)
4.2 Unit will not start (Display Illuminated)
4.3 Unit Stops
4.4 Unit Overheats
4.5 Unit Underheats
4.6 Pressure Relief Valve Leaks
4.7 Cooling Valve Fault

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4.1 UNIT WILL NOT START (DISPLAY IS NOT ILLUMINATED)

A. One or more fuses at the main disconnect device are open (blown). Determine continuity
at each fuse. If continuity is not determined, replace the fuse. Then determine cause of
blown fuse.

B. Control circuit transformer fuse is open (blown). Determine continuity at the control circuit
transformer fuse. If continuity is not determined, replace the fuse.

4.2 UNIT WILL NOT START (DISPLAY ILLUMINATED)

A. Power supply is ON. The operator can determine that electrical power supply to the unit
is “on” when the instrument display is illuminated. Even with the main power supply on,
the unit is prevented from operating by one of the following conditions:

1. Water supply pressure inadequate. The

display shows a yellow Alert : Water Pressure Standby
Setup

icon. The unit is prevented from operation Standby

without adequate water supply pressure by Setpoint

Alert
Water Pressure

the electrical panel mounted pressure switch.

200 °F
Sufficient water supply pressure must be
present to close the switch.
Yellow Alert Icon showing Water
Pressure Fault
2. Motor overload switch opened. This display
shows a yellow Alert : Motor Overloads icon.
The electric motor is protected from overload To Process Setup

conditions by a set of thermal overload relays. 76 °F Standby

These relays will open (trip). If the overload Alert

relay is open, it must be reset before operation Setpoint Motor Overload

can continue. An excessive flow condition must 200 °F

be isolated and corrected immediately.

Yellow Alert Icon showing Motor
3. High temperature limit switch open. Overload Fault
The display shows a yellow Alert : High
Temperature icon. The unit is prevented To Process Setup

from operations at temperatures exceeding 76 °F

256°F by a “high temperature limit switch”.
Standby

This switch is installed in the To Process

Alert
Setpoint Hi Temperature

temperature sensor. If this switch is open 200 °F

(due to a high temperature condition), the
unit cannot be started and must “cool down” Yellow Alert Icon showing Motor
before the “high temperature limit switch” will Overload Fault
automatically reset.

4.3 UNIT STOPS

A. The operator should determine the main power supply to the unit is ON by an illuminated
display. With the main power supply “on”, the unit will be prevented from starting by the
following conditions:

1. Water supply pressure inadequate. The display shows a red Alarm Shutdown
icon and a yellow Alter : Water Pressure icon. The unit is prevented from

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Temperature Control Unit : MFC with T Series Instrument

operation without adequate water supply

pressure by the electrical panel mounted
Error
Setup

pressure switch. Sufficient water supply Alarm

Shutdown

pressure must be present to close the switch. Alert

Setpoint
Water Pressure

2. Motor overload switch opened. The display 200 °F

shows a red Alarm Shutdown icon and a yellow

Alter : Motor Overloads icon. The electric motor Error Screen showoing Yellow Water
Pressure Alert Icon
is protected from overload conditions by a set
of thermal overload relays. These relays will
open (trip). If the overload relay is open, it must
Error
Setup

be reset before operation can continue. An Alarm

excessive flow condition must be isolated and Shutdown

corrected immediately. Setpoint

Alert
Motor Overloads

200 °F
3. High temperature limit switch open. The
display shows a red Alarm Shutdown icon and Error Screen showoing Yellow Motor
a yellow Alter : High Temperature icon. The unit Overload Alert Icon
is prevented from operations at temperatures
exceeding 256°F by a “high temperature
limit switch”. This switch is installed in the To
Error
Setup

Process temperature sensor. If this switch is Alarm

open (due to a high temperature condition), the

Shutdown

Alert
unit cannot be started and must “cool down” Setpoint
High Temperature

before the “high temperature limit switch” will 200 °F

automatically reset.
Error Screen showoing Yellow Hight
4.4 UNIT OVERHEATS Temperature Alert Icon

A. This is evidenced by To Process temperatures consistently above the selected setpoint

temperature. Overheating is also evidenced by a To Process temperature that continues
to escalate above the setpoint temperature with no apparent cooling action, even
though the blue Cool icon is displayed. Extreme overheating is evidenced by To Process
temperatures over 256°F (yellow Alert : High Temperature icon is displayed). The
operator should check for the following conditions:

1. Inadequate water supply pressure. The unit must be supplied with adequate
water flow to provide cooling when required. The minimum pressure differential
between the water supply and drain to achieve full cooling capacity is 10 PSI.
The minimum water supply pressure is 20 PSI. A drop in water supply pressure
operation will cause the pump to stop and a safety fault to be displayed.

2. AVTTM modulating cooling valve defective. The instrument opens and closes
the AVTTM cooling valve in incremental steps between 0 to 100% as prescribed by
the current process load. A continual discharge stream of process water to drain
is present under most operating conditions (except at full heat-up). This allows
the unit to maintain virtual straight-line control of process water temperature.
If the AVTTM valve becomes clogged with process water debris or scaled with
mineral deposits, its operation is hindered or fully prevented and adequate
process water discharge to drain is prevented. The operator must remove the
AVTTM valve and remove any loose debris. Massive debris or scale deposits may
necessitate replacement of the AVTTM valve. The procedure for servicing the

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Temperature Control Unit : MFC with T Series Instrument

AVTTM valve is outlined in Section 5.3 of this manual. Note: a defective cooling
valve may not trigger a yellow Alert : Cooling Valve icon in all cases. The
Alert is triggered when the motor movement is not aligned with the home
switch.

3. Drain line obstruction. The operator must determine if the drain line is obstructed by the
following conditions. Section 2.4 outlines the parameters of correct drain line installation.

a. Closed drain line valve. An installed but partially or fully closed valve in the
drain line prevents full discharge to drain and contributes to an overheating
condition. The operator should determine the drain line is open.

b. High drain back pressure. Pressurized plant drain lines will prevent flow to
drain if the differential between the water supply pressure and the drain line
pressure is inadequate. The factory recommended minimum differential is 20 psi.
If the differential is less than the factory recommendation, plant service personnel
should take measures to reduce drain line pressure.

4. Instrument defective. The instrument is life-tested and found to be field reliable.

However, in the case where the instrument is determined to be defective, the operator
contact the Service Department for information. The instrument is not a field serviceable
component.

4.5 UNIT UNDERHEATS

A. This is evidence by operations with To Process temperatures consistently below the

selected setpoint temperature.

1. Process water leakage. When the instrument engages the heater to elevate
process temperature, the input of heat into the process can be offset by a
defective AVTTM valve. If the AVTTM valve is defective, it may pass a larger than
required stream to drain, thus providing unwanted cooling. A defective AVTTM
valve should be repaired immediately.

2. Heater element failure. A failed heater element will not input adequate heat
into the process to elevate the process water temperature. The operator must
check the amps at the heater contactor with the contactor energized. Zero amps
at the contactor indicate a failed heater or burnt wire connections. The operator
should remove the failed heater and replace with a new heater according to the
procedure outlined in section 5.2.

3. Unit capacity too low. This occurs when the process requires more heat than
the unit is capable of producing. The only option in such cases is to install a unit
with an adequate heater kW rating for the load.

4. Instrument defective. The instrument is life-tested and found to be field reliable.

However, in the case where the instrument is determined to be defective, the
operator contact the Service Department for information. The instrument is not a
field serviceable component.

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4.6 PRESSURE RELIEF VALVE LEAKS

A. The unit has a 150 psi pressure relief valve mounted in the cooling cylinder. If the valve is
found to be leaking, the operator should check the following:

1. Water supply pressure exceeds 75 psi. The unit is designed to operate with
water supply NOT exceeding 75 psi. See section 2.3 paragraph B for specific
water supply pressure requirements at corresponding setpoint temperatures.
If the plant water supply pressure exceeds 75 psi, the pressure relief valve
may leak. Static water supply pressure can be determined at the unit’s location
by reading the unit’s 0-160 PSI pressure gauges when the unit’s motor pump
is off. If the water supply pressure at the unit’s location exceeds 75 PSI, a
pressure reducing valve must be installed in the water supply line. The factory
recommended ‘regulated pressure out’ is 55 PSI. Refer to section 7.3 for
regulator installation drawing.

2. Back flow prevention device in water supply line. If a back flow prevention
device (check valve, pressure regulator, closed valve) is installed in the water
supply line, increased pressures from thermal expansion are unable to move
into the water supply line. This will increase the unit’s internal pressure causing
the pressure relief valve to leak. Refer to section 7.3 for regulator installation
drawing.

3. Valve contamination. The pressure relief valve may become contaminated with
water debris causing the valve not to close properly. If this is the case, flushing
the valve for a moment will cleanse the seat and allow it to work properly. If
flushing the valve does not remedy the leaking, the valve must be replaced.

4. Extreme internal system pressure. If the internal pressure in the unit is

elevated, the pressure relief valve will leak as a safety measure to dissipate
excessive pressure. If this is the case, the operator must determine why the
system internal pressure is excessive and correct the condition.

4.7 COOLING VALVE FAULT

A. AVTTM FAULT. When power is applied, the AVTTM valve begins a ‘homing process’. The
valve is turned forward and backward across a limit switch to establish the valve position.
If valve position cannot be established, a fault will be displayed.

B. The display will show a yellow Alert : Cooling Valve icon.

C. Refer to section 5.3 for AVTTM service and repair Cooling Valve

instructions. A Cooling Valve error indicates

valve did not move to the closed
position when expected.

Action : Check the home position

switch for obstructions or damage.
Replace valve if indicated.

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Temperature Control Unit : MFC with T Series Instrument

5.0 SERVICE/MAINTENANCE
5.1 Pump Seal Replacement
5.2 Heater Replacement
5.3 Cooling Valve Service
5.4 Voltage Change
5.5 Sensor Probe Service
5.6 Pressure Switch Service
5.7 Electronic Instrument Repair Policy & Procedure
5.8 Temperature Probe Calibration
5.9 Heater Contactor & Pump Motor Starter

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5.1 PUMP SEAL REPLACEMENT

Rotating Member Tension Spring

A. Most units use a pump seal that is a carbon/

ceramic shaft seal assembly including a
stationary member, rotating member and
tension spring (figure 5.1A).

B. The life cycle of the pump seal is determined

by hours of use, operating temperature and
water quality. Poor water quality is the primary
reason for premature pump seal failure.
Stationary member Figure 5.1A

C. The operator should follow this procedure to

replace the pump seal:

1. Disengage process operations and relieve

all system pressure.

2. Disengage main power supply following all

lock out tag out requirements. Verify the
display is off.

3. Remove the lift-off access panel and set

aside.

4. Remove the thermoformed panel. It is

attached to the stainless steel cabinet by 4
small screws (figure 5.1C).

5. Drain machine by removing the pump casing

drain plug.

6. Remove the three motor wire leads from the

motor wiring terminals. The operator should
“map” the wire terminal locations to ensure
correct rewiring. The power cord should be
removed from the motor housing (figure
5.1D).
Thermoformed panel
Figure 5.1C
removed and electrical
7. Locate and remove the 4 pump casing bolts. cabinet open.
These bolts secure the motor and motor
adapter to the pump casing (figure 5.1E).

8. Separate the motor and adapter from the

pump casing to expose the pump impeller
(figure 5.1F). Remove the motor and adapter
from the unit and place on a workbench to
continue the procedure.

9. Locate and remove the dust cap from the

motor to expose slotted motor shaft. The
motor shaft is free to rotate, but must be
Motor leads Figure 5.1D

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secured to remove the impeller. To secure

the motor shaft, insert a flat bladed screw
driver in slot to hold the shaft stationary
(figure 5.1G).

10. Locate and remove impeller locking screw

(figure 5.1H). Using a socket and ratchet,
the impeller retaining screw can be removed.
Once removed, the impeller can be
“unthreaded” from the motor shaft to expose
the pump seal assembly. Pump casing bolts Figure 5.1E

11. Remove all seal parts (figure 5.1I). Note

seal component arrangement to facilitate
reassembly.

12. Clean the motor shaft and lubricate with a

mild soap solution. Note: Oil must never be
used as a lubricant as it will damage the
rubber parts of the seal assembly.

13. Install new stationary seal member in pump

casing cavity (figure 5.1J). Be certain the
stationary seal member is fully squared and Impeller Figure 5.1F
seated in cavity.

14. Slide the rotating member onto the lubricated

pump shaft (figure 5.1K). Be certain not to
damage or tear the rubber bellows assembly.

15. Place the spring onto the rotating member.

16. Align the tension spring and rotating member

before reinstalling the impeller (figure 5.1L).
Be certain the spring and rotating member
are aligned before the impeller is fully
tightened and the impeller retaining screw is Motor shaft Figure 5.1G
reinstalled.

17. Clean the pump casing, cavities, impeller

and O-ring before reassembly.

18. Mate the motor and adapter to the pump

casing. Reinstall the 4 pump casing bolts.

19. Reconnect the motor power cord and leads.

20. Replace the thermoformed front panel and

the lift-off cover.
Removing impeller Figure 5.1H
locking screw with
ratchet

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E. When this procedure is complete, the operator may

restart the unit. In many cases, a new pump seal will
experience a small amount of leakage for a short time.
This is normal. After a few moments, the new seal will
take seat and the leak will stop.

Seal components Figure 5.1I

Stationary member Figure 5.1J

Rotating member Figure 5.1K

Aligning impeller and Figure 5.1L

spring

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5.2 HEATER REPLACEMENT

A. The heater is a flange mounted assembly and inserted

into the cast cylinder tank and secured by 4 bolts (figure
5.2A).

B. The operator can determine if the heater requires

replacement when the heater draws “0” amps or when a
continuity check of each heater element is negative.

C. Generally, heaters fail due to low water flow, low water Heater Figure 5.2A
pressure, air in the system or defective heating elements.

D. The operator should follow this procedure to replace the

heater:

1. Disengage operations and be certain all system

pressure is relieved and the unit’s pressure
gauges read “0”.

2. Disengage main power supply. Verify the Power

light on the display is “off”.

3. Remove the lift-off access panel and set aside

Heater wires Figure 5.2B

4. Drain machine. The machine can be drained by

removing the pump casing drain plug.

5. Remove heater’s junction box cover to locate

wiring connections. The operator should note the
wiring connections to ensure correct reinstallation
(figure 5.2B).

6. Disconnect the three power leads from the heater

terminals. Remove the power cord from the
junction box.
Heater mounting bolts Figure 5.2C
7. Remove the 4 heater mounting bolts (figure
5.2C).

8. Remove heater (figure 5.2D).

9. Before the new heater is installed, the mating

surface of the cast tank should be cleaned.
Once cleaned, place the new heater gasket
onto the tank mating surface. Coat the mating
surface with a high temperature gasket sealant.

10. Set new heater into tank. Aligning the bolt

pattern of the heater and tank flanges. Remove heater Figure 5.2D

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11. Replace the 4 heater mounting bolts. Alternate to the opposite bolt while
tightening.

12. Reconnect the power cable to the heater terminals. Be certain to tighten the
power cord junction box connector. Replace the junction box cover and the lift-off
cover panel.

D. When complete, restart the unit.

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5.3 AVTTM COOLING VALVE SERVICE

A. The AVTTM cooling valve is a two component assembly, consisting of the motor/gearbox
and valve assembly, mated with a machined aluminum coupling. The AVTTM valve
assembly is sheltered by an thermoformed drip cover (figure 5.3A). The drip cover is
secured by two nuts and can be removed. When removed, the AVTTM valve components
can be viewed (figure 5.3B).

B. The conditions that require servicing of the AVTTM modulating valve are as follows:

ABS drip cover

Square drive stem

Mounting flange

Stainless valve body

Cooling Cylinder
One piece
coupling

Figure 5.3A

Coupling

Valve

Home switch

Motor / Gearbox

Figure 5.3B

1. Motor/gearbox assembly defective. This condition is evidenced by

non-movement of the motor when prompted by the instrument. This is
evident when power is engaged to the instrument. The instrument will
turn the motor in an attempt to find “home base”. If no movement is

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observed, most likely the motor/gearbox assembly is defective. To be certain,

remove the motor as outlined below, maintain the electrical connection and
supply power to the instrument. If the motor does not turn, the motor/gearbox
should be replaced. If the motor does turn, the operator can determine the valve
assembly is defective.

2. Valve assembly defective. The valve assembly may become fouled with
process debris or the internal components may be defective.

C. The components of the AVTTM valve can be serviced separately. To begin the AVTTM valve
service procedure, proceed with steps 1 - 5:

1. Disengage process operations and verify all system pressure is relieved and the
unit’s pressure gauges read “0”.

2. Disengage main power supply and verify the Power light on the display is “off”.

3. Remove the lift-off access panel and set aside.

4. Disconnect the valve wiring harness.

5. Remove the AVTTM valve’s drip cover.

D. To service the motor driver/gearbox components, continue with steps 6 - 12:

6. The motor/gearbox assembly is mounted to the valve bracket and is secured by

2 mounting screws.

NOTE: It will also be necessary to remove the 2 screws that secure the micro
switch to completely remove the motor since they are hard wired together.

7. Remove the 2 mounting screws. The motor and gearbox will now be loose.
Carefully separate the motor/gearbox from the attached coupling from the valve
assembly.

8. Align the motor/gearbox and coupling to the valve assembly.

9. Align the motor/gearbox assembly mounting holes to the holes in the cooling
cylinder. Replace the 2 mounting screws and loosely install the microswitch
screws.

10. Reconnect the wiring harness. Home base is the reference point from which the
controller is able to open the valve incrementally. If the unit is not able to find
home, a valve fault “ULU” will appear in the Temperature display window. Adjust
the home switch to clear the fault.

11. Adjusting the home switch. Apply power. The coupling should begin to turn.
When the lobe on the coupling is directly under the roller for the microswitch,
turn off the power. Adjust the microswitch so that the roller fully depresses the
microswitch. Turn on the power and the valve should turn forward and backwards
a few times and then stop at the home position.

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NOTE: Important... The valve stem should be in this position (as indicated
in the diagram) and the valve should be CLOSED. If the valve is open,
manually turn the square stem 90° so that the valve is closed.

E. To service the valve components, continue with steps 13 - 20:

12. Be certain the unit is totally depressurized with the unit’s pressure gauges

MTG Screws

Switch

Lobe
Coupling

reading “0”. The unit should be drained if possible.

13. The valve assembly is a ball valve specially designed only to work with the AVTTM
motor. The valve assembly is secured to the cooling cylinder by a top plate and
4 mounting screws. The drain connection originates at the valve top plate with
a brass elbow and close nipple fitting. The connection can be maintained when
servicing the valve.

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14. Remove the 4 mounting screws. The top plate, mounting bolts, valve assembly
and the mounting plate with the attached micro-switch will now be loose.
Carefully separate the valve from the motor/gearbox.

15. At this step, the valve can be rebuilt or replaced. To rebuild the valve, order
PN 8764939, and install new stem packing O-ring, seal rings, and seats (see
diagram below). Once the value is back together, continue with step 17:

16. Aligned the valve assembly coupling to the motor/gearbox and place on the
cooling cylinder. A gasket or seal is not required.
17. Replace the top plate, the micro switch mounting plate and the 4 mounting bolts.
Tighten the 4 mounting bolts alternating to the opposite bolts.

18. Once power is reapplied, the instrument will align the AVTTM modulating valve to
“home base”. Home base is the reference point from which the controller is able
to open the valve incrementally. Process operations can resume. If the unit is
not able to find home, a valve fault ULU will appear in the temperature display.
Readjust the home switch to clear the fault. Adjust the home switch as needed
(as outlined in Step 11).

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5.4 VOLTAGE CHANGE

A. Some units can undergo a field voltage conversion by qualified technicians. Consult with
the Service Department to determine if your unit can be converted. Have your Serial
Number ready at the time of the call.

B. Typical Conversions for 1/2 to 7.5 horsepower motors and 10 to 16 kW heaters:

1. 240/3/60 to 480/3/60
2. 480/3/60 to 240/3/60
3. 480/3/60 to 208/3/60

Consult factory for other power conversions.

B. For a field voltage changeover, the following items will require replacement or rewiring:
Motor Starter and Overload Block
1. Heater (rewiring)
2. Motor (rewiring)
3. Transformer (rewiring)
4. Motor starter and overload block (replace)
5. Replace unit data tag with tag stating new
voltage and amp rating.

C. The qualified technician should follow this procedure to

complete a field voltage changeover:

1. Disengage operations and verify all system

pressure is relieved and the unit’s pressure Transformer Figure 5.5A
gauges read “0”.

2. Disengage main power supply. Follow proper lock-out procedures. The

operator must verify the display is “off”.

3. Remove the lift-off access panel and set aside

(figure 5.5A)

4. Rewire the heater to the new voltage. Figure

5.5B shows the wiring for 230 and 460 volt
heaters.

5. Remove the thermoformed front panel and open

the electrical cabinet panel door. Unplug the
instrument connectors to fully extend the hinged
panel.

6. Rewire the pump motor for the new voltage.

Most pump motors are dual voltage. Figure 5.5C Thermoformed panel Figure 5.5A
removed and electrical
shows the wiring schematic for 240 and 480 cabinet open.
voltages.

7. Rewire the transformer to the proper voltages as shown by the schematic on the
transformer.

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8. Replace the motor starter and overload block. Adjust the overload block
settings for the current draw at the new voltage.

9. Once a voltage change is complete, be certain the unit is properly

connected to the new voltage supply, as outlined in section 2.5 of this
manual. Restart unit operations according to section 3 of this manual.

Wiring schematics for 240 and 480 volt heaters Revised 4/11 Figure 5.5B

208/240 460/480
4 4

6 7

5
1

L1
8
7
6
2

L2
9
8
Transformer Figure 5.5E
3 1 L1

L3 2 L2

9 3 L3

Motor Starter and Overload Block

Wiring schematics for 240 and 480 volt pump motors Figure 5.5C

Figure 5.5F

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5.5 SENSOR PROBE SERVICE

A. The temperature probe is a temperature transducer. Probe

The transducer is embedded into a bulb well, which
is threaded into the tank. The transducer converts the
temperature of the water into a proportional current
output, which the microprocessor controller reads,
displays, and bases it controlling functions. The gain is
automatically calibrated within the controller electronics,
the zero adjustment potentiometer is located on the CPU.

B. Sensor probe errors are indicated by the Probe Alert on

the instrument with a yellow Alert : Sensor (To) or Alert
: Sensor (From) icon. When a sensor probe error is Service connection Figure 5.6A
displayed, take the following steps to correct:

1. RECONNECTION. If the service connection

becomes saturated with water simply unplug
Standby
Setup

the connection, shake out the water and Standby

replug. If this was the problem, the yellow Alert

Alert icon will disappear. If not, continue with Setpoint

Sensor : To

replacement. 200 °F

2. REPLACEMENT. All factory supplied

replacement probes are complete with the
service connection. The unit uses two sensor probes. The “high temperature
limit” safety switch is a part of the to process probe. To replace follow the
procedure as outlined below:

a. Stop process operations as described in section 3.4 of this manual.

b. Determine that all process pressure is relieved and the unit’s pressure
gauges read “0” pressure.

c. Drain the unit by removing the pump casing drain plug. The unit can be
drained below the sensor probe mount if preferred.

d. Disconnect the sensor probe service plug.

e. Using a crescent wrench, remove the sensor probe from the cylinder. To
install a new sensor probe continue as follows:

f. The new sensor probe threads should be lined with teflon tape and
coated with leak preventative sealant. Using a crescent wrench, thread
the new sensor into the machined boss of the cylinder.

g. Reconnect the service connection. Restart the unit as outlined in section

3 of this manual.

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5.6 PRESSURE SWITCH SERVICE

A. The unit is protected from low pressure operations by a

pressure switch (figure 5.7A). This switch is mounted at
the bottom of the electrical cabinet.

B. The switch will close and consent the control circuit when
sufficient water supply pressure is presented. The switch
is factory set to 20 psi.

C. If insufficient water supply pressure is present, the switch

will open and prevent operations. A yellow Alert : Water
Pressure icon will appear on the Display. Pressure switch Figure 5.7A

D. In cases where sufficient water supply pressure is present as indicated by the unit’s
pressure gauges and the pump is “off”, and if the pressure switch fails to close, the
pressure switch may be defective. To replace the pressure switch, follow the steps
outlined:­

1. Shut down unit operations according to section 3.4 in this manual. Be certain
proper lock-out procedures are followed. Also, be certain system pressure is
eliminated and the unit’s pressure gauges read “0” pressure.

2. Drain unit by removing the pump casing drain plug.

3. A capillary runs from the cooling cylinder to the pressure switch. Remove the
capillary connection.

4. The brass elbow mounted on the pressure switch must be removed.

5. Remove the electrical connections to the pressure switch.

6. The pressure switch is mounted onto the electrical cabinet with two 1/2” nuts in
series. Remove the nuts to remove the pressure switch. A new pressure switch
from the factory should be installed by continuing with step 7.

7. Thread one 1/2” nut onto the pressure switch and then place the pressure switch
through the panel in the original mounting hole. Thread the second 1/2” nut from
the bottom of the pressure switch. Tighten to lock the pressure switch in place.

8. Install the brass elbow fitting. Teflon tape and leak preventative paste should be
used to prevent water leakage. Install the capillary tube and resume operations.

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5.7 ELECTRONIC INSTRUMENT REPAIR POLICY AND PROCEDURE

A. The control instrument used in this temperature control unit is covered by the
Manufacturer’s warranty.

B­. IN WARRANTY SERVICE INCIDENT

1. Call the factory for diagnostic assistance.

2. If a control instrument is determined to be at fault, a new or reconditioned

instrument will be sent as a replacement.

3. Return the defective instrument freight pre-paid for full credit. If the defective
instrument is not returned you will need to pay for it.

C. OUT OF WARRANTY SERVICE INCIDENT

1. Call the factory for diagnostic assistance.

2. If a control instrument is determined to be at fault, there are 3 options.

a. Purchase a new instrument as a replacement.

b. Send your instrument back for repair, freight prepaid. For a nominal fee,
your instrument will be repaired and returned.

c. Purchase a new instrument and repair the old one as a back up.

3. If you are sending your instrument back for repair, call the Service Department
for more information. Do not disassemble the instrument.

D. Other Information:

1. Call the factory for current repair charges.

2. Repair warranty: 1 year.

3. Contact the Factory for the proper shipping address.

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5.8 TEMPERATURE PROBE CALIBRATION

A. Equipment Needed:

1. Potentiometer adjustment tool / flat-blade screw driver (tip width of 0.050” or less
works best

2. Temperature reference (ice water bath)

3. 1/2” plug

4. Digital thermometer

5. Screwdriver (chassis disassembly)

B. Setup:

1. Disengage process operations according to the procedure outlined in the unit
manual. The operator must be certain all system pressure is relieved and unit
pressure gauges read “0”.

2. Disengage main power supply.

3. Remove the “to process” temperature probe and insert a ½” plug in its place.

4. Prepare an ice bath (a cup of water with lots of ice). You should place a digital
thermometer in the ice bath to read the temperature of the bath. Place the probe
in the ice bath.

C. Procedure:

1. Restart the instrument according to the procedures outlined in the unit manual.

2. Reduce the unit’s setpoint to its lowest setting.

3. The “to process” temperature on the display should equal the temperature of the
ice bath as indicated by the digital thermometer. If not, change the calibration.

4. The calibration potentiometer is located on the top of the CPU board. To access
it, open the electrical cabinet panel door. Caution must be employed when the
electrical panel door is open since power is applied to unit.

WARNING: Electrical power is engaged and caution should be employed while the cabinet is
open.

5. Locate the “to process” calibration potentiometer using Figure 1 as a guide. Use
the small screwdriver to turn the potentiometer.

6. Adjust the potentiometer until the “to process” temperature on the display equals
the temperature of the ice bath.

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7. When the two temperatures are equal, the calibration procedure is complete.

NOTE: The “from process” probe has its own calibration potentiometer. If
calibration of this probe is required, repeat the setup and calibration procedure
with the “from process” probe.

8. Stop the unit following the shutdown procedure described in the manual
and place all process probes back in the unit to return to normal operation.

To Process
Calibration
Potentiometer

From Process
Calibration
Potentiometer

From Process
Calibration
Potentiometer

To Process
Calibration
Potentiometer

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5.9 HEATER CONTACTOR & PUMP MOTOR STARTER

A. The “standard” mechanical contactor for the heater will cycle proportionally to the amount
of heat input required for the process and may cycle frequently.

B. This is a “wear” item that must be routinely inspected and replaced when the contacts
begin to indicate wear/pitting.

C. Failure to maintain the contactor may result in overheating of the components and
catastrophic electrical failure.

D. The “standard” mechanical pump motor starter must also be routinely inspected and
replaced when the contacts begin to indicate wear/pitting.

Typical electrical panel.

Typical Heater Contactor Typical Pump Motor Starter

WARNING: Failure to maintain the contactor may result in overheating of the

components and catastrophic electrical failure.

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6.0 COMPONENTS
6.1 Mechanical System
6.2 Electrical System

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6.1 MECHANICAL SYSTEM

A. MOTOR/PUMP ASSEMBLY. The unit pump is a multi-component assembly serving to

circulate water through the process system. The pump will increase the system pressure
between 35 - 50 PSI over the plant water supply pressure. The pump is driven by an
electrical motor.
Pump Casing
1. Pump casing. The pump casing is an
exclusive design. The casing is cast of iron
and flanged to accept the heater/discharge
and cooling tanks. The casing is the support
element in the pump/motor assembly and is
secured to the unit base (figure 6.1A).

2. Pump adapter. The pump adapter is the

mating element between the pump casing the
electric motor. The adapter is machined to
accept the pump seal flush line. The stationary
pump seal member is set in the seal cavity of Electric Pump Figure 6.1A
the pump adapter (figure 6.1A). Motor Adapter

3. Electrical motor. The electric motor is a dual

voltage, 3 phase, ODP motor. The motor serves to turn the pump impeller
creating process flow (figure 6.1A).

4. Impeller. The impeller is custom designed for the unit and creates the higher flow
(gpm) from standard HP ratings (figure 6.1B).

5. Pump Seal. The pump seal prevents water

leakage from the pump adapter. The seal is made
up of three items: The stationary member (seated
in the seal cavity), the rotating member (placed
on the motor shaft) and the tension spring (figure
6.1C shows the stationary member only).

6. Pump seal flush. The pump seal flush is a flow

diverter which serves to “cleanse” the pump seal
assembly of debris which may lodge on the seal Impeller Figure 6.1B
and create a leak (figure 6.1D).

B. HEATER. The heater is a dual voltage, flange mounted

immersion heater set in the pump discharge cylinder. The
heater elements have a stainless steel sheath. Electrical
supply to the heater is provided via a mercury contactor
(figure 6.1E).

C. HEATER/PUMP DISCHARGE CYLINDER. The heater/

pump discharge cylinder is a custom cast tank. The
tank is flanged mounted to the pump casing. Reinforced
machined bosses accept the “to process/high temperature
limit” sensor probe and the “to process” connection (figure
Stationary member Figure 6.1C
6.1E).

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D. COOLING CYLINDER. The cooling cylinder is a custom

cast tank. The tank is flanged mounted to the pump
casing. Reinforced machined bosses accept the pressure
relief valve, the “from process” pressure gauge and
pressure switch capillary connector, AVTTM modulating
cooling valve, the “water supply connection” and the “from
process” connection (figure 6.1F).

E. PRESSURE RELIEF VALVE. The pressure relief valve

is a 150 psi relief valve serving to discharge excessive Seal flush tube Figure 6.1D
unit pressure to atmosphere. The valve can be manually
activated by lifting the actuating lever (figure 6.1F).

F. AVTTM COOLING VALVE. The AVTTM valve is a patented

design using a motor/gearbox assembly to open in minute
increments from 0 to 100% a custom ball valve assembly.
The AVTTM valve is controlled by custom programming of
the instrument (figure 6.1F).

G. PRESSURE GAUGES. “To” and “from” process pressure

gauges display the system pressure. “To process”
pressure originates at the heat/pump discharge cylinder.
“From process” pressure originates at the cooling cylinder. Heater Figure 6.1E
The gauges accurately display system pressures from 0 Discharge
tank
to 160 PSI (figure 6.1G).
AVT valve
H. CASTERS. The unit is mounted on 4 swivel ball bearing
casters. The casters allow the unit to be portable and
easily move from location to location.

I. STAINLESS STEEL CABINETRY. The stainless steel

cabinetry prevents unsightly rust and metal decay. The
electrical cabinet cover is hinged. The unit base is made
of pressed steel with galvanized zinc coating. The lift off
access panel is secured to the unit base by 5 screws
(figure 6.1G).
Figure 6.1F
6.2 ELECTRICAL SYSTEM

A. INSTRUMENT. The instrument is a custom designed and assembled microprocessor

controller. The instrument is mounted to the electrical
panel cover. The instrument controls the cycling of the
heater, motor pump and AVTTM cooling valve. System and
setpoint temperatures are displayed continually. System
parameters are programmable..

B. TRANSFORMER. The transformer supplies 110 volts to

the controlling instrument (figure 6.2B).

C. PUMP MOTOR CONTROLLER. The electrical motor Figure 6.1G

is engaged when the motor starter contacts close, on

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command by the instrument. The electric motor is protected from excessive amperage
by a set of thermal overload relays, which open when excessive amperage “heats” the
overloads and the relay opens (figure 6.2B).

D. HEATER CONTACTOR. The standard heater contactor is a mechanical style contactor.

On command from the instrument, the contactor will close and voltage will be supplied to
the heater (figure 6.2B). The contactor use should be monitored and the contactor should
be replaced as needed based on duty cycle. Some units are provided with a solid state
contactor rather than the standard mechanical contactor.

E. PRESSURE SWITCH. The electric panel mounted pressure switch will close when
sufficient pressure is supplied to the unit (20 psi). A closed pressure switch will consent
the control circuit to the instrument controller to allow process operations (figure 6.2B).

F. SENSOR PROBES. The unit uses two sensor probes. The “to process” temperature
sensor and the “high temperature limit” safety switch” are housed in the same assembly
and mounted in the heater/pump discharge tank (figure 6.2C). The “from process” probe
is mounted in the suction tank.

G. POWER CORD. On standard models with 10kW and 16kW heaters and 1 - 3 HP pumps
are supplied with a 3 conductor with 1 ground wire sized for the unit and 10’ in length.
Standard models with 24kW and 34kW heaters are not supplied with a power cord and
the customer must provide a 3 conductor with 1 ground wire sized for the unit.

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7.0 RELATED DRAWINGS

7.1 Physical
7.2 Circuit Schematic
7.3 Regulator / Bypass Installation
7.4 Dual Zone Dolly
7.5 Stacking Rack

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7.1 PHYSICAL

Left Side View Left Side View

19 1/2

To Process
Instrument

Drain

Pressure Gauges

From Process

26 5/8
Water Supply

Rear View Right Side View

12 1/2

Need to get B size print to include.

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7.2 CIRCUIT SCHEMATIC

HEATER

TO PROCESS
PRESSURE GAUGE

TO PROCESS
CONNECTION
TO PROCESS SENSOR
HI TEMP SAFETY

DRAIN CONNECTION

AVTTM COOLING VALVE AVT COOLING VALVE

COUPLING MOTOR/GEARBOX ASSEMBLY

AVTTM COOLING VALVE PRESSURE RELIEF

BALL VALVE ASSEMBLY VALVE

FROM PROCESS
CONNECTION
DISCHARGE TANK

WATER SUPPLY
CONNECTION FROM PROCESS
PRESSURE GAUGE

SUCTION TANK

PUMP

PUMP SEAL FLUSH

DRAIN

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7.3 REGULATOR/BYPASS INSTALLATION

TO PROCESS

FROM PROCESS

DRAIN

PRESSURE REGULATOR VALVE

WATER BYPASS VALVE
SUPPLY TYPE: WATTS U5B 1/2"
25-75psi RANGE. TYPE: WATTS BP-30 1/2"
45-100psi RANGE.

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Temperature Control Unit : MFC with T Series Instrument

7.4 DUAL ZONE DOLLY

SENTRA '1"
DRAIN CONNECTION

SENTRA '2"

FROM PROCESS
CONNECTION

DRAIN CONNECTION
TO PROCESS
CONNECTION

TO PROCESS CONNECTION

FROM PROCESS CONNECTION

WATER SUPPLY
CONNECTION

WATER SUPPLY CONNECTION

WATER SUPPLY MANIFOLD

WATER SUPPLY CONNECTION

TO SENTRA '1'

WATER SUPPLY MANIFOLD CONNECTION ELECTRICAL CABINET

WATER SUPPLY CONNECTION STRUCTURAL STEEL BASE

TO SENTRA '2'

DRAIN CONNECTION TO SENTRA '1' CASTER

DRAIN MANIFOLD CONNECTION WATER SUPPLY MANIFOLD

DRAIN CONNECTION TO SENTRA '2'

A. Molders often need to run different temperatures on each mold half to produce the best
quality part.

B. The Factory can provide a dual zone dolly that holds two standard single zone
temperature control units to meet this need.

C. The dual zone dolly provides the convenience of a dual zone configuration while
providing the economic first cost and ease of maintenance associated with independent
single zone units.

D. Options:

• Single cooling water supply and drain connection

• Single power supply connections

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7.6 STACKING RACK

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Temperature Control Unit : MFC with T Series Instrument

8.0 APPENDIX
8.1 Model # Coding
8.2 Interpretation of Process Pressure Gauges
8.3 Operation of Mold Purge
8.4 SPI Commands
8.5 Communication Cable
8.6 Optional Alarm Operation
8.7 AVTTM Valve Troubleshooting and Components
8.8 AS5 Pump Parts List - 1/2 hp to 1 hp
8.9 AS5 Pump Parts List - 1.5 hp to 3 hp

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8.1 MODEL NUMBER & SUFFIX CODING

The data tag on your Sentra Temperature Control Unit provides general information about the unit. Compare the information
below with your data tag for more information about your unit. Some data tags may have other or different information. If you
need specific information about the configuration of your unit contact the factory with the serial number from your unit.

Model

S K - 10 45 - T
Nominal Heater Kilowatts
6 = 6 KW
10 = 10 KW
16 = 16 KW
24 = 24 KW
34 = 34 KW

GPM by HP
20 = 20 GPM @ 1/2 Horsepower
35 = 35 GPM @ 3/4 Horsepower
45 = 45 GPM @ 1 Horsepower
65 = 65 GPM @ 1 1/2 Horsepower
75 = 75 GPM @ 2 Horsepower
80 = 80 GPM @ 3 Horsepower
90 = 90 GPM @ 5 Horsepower
100 = 100 GPM @ 7 1/2 Horsepower

Control Instrument
T = T series instrument
G = G series instrument
VE = VE series instrument
T300 = T300 instrument
G300 = G300 instrument

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8.2 INTERPRETATION OF PROCESS PRESSURE GAUGES

Pressure gauges
A. READ AVAILABLE WATER PRESSURE AT UNIT’S
LOCATION. When a temperature control unit is
attached to the process with the water supply on and
the pump off, both gauges will read the water supply
pressure at the unit’s location.

B. READ PRESSURE DROP ACROSS PROCESS

(∆ P). With the pump on, the “to process” pressure
gauge will rise to read the sum of the water supply
pressure and pump generated pressure. The “from
process” pressure gauge reads the effect of water
supply pressure and pump suction pressure. The
difference between the to and from process gauges
is the pump generated circulating pressure... which is
also equal to the pressure drop across the process.

C. PUMP ROTATION INDICATION. If the pump is

running, and both gauges are “close” to same value,
it is likely that the pump is rotating backward, or the
pump is generating such a high flow that an overload
condition will result.

D. PUMP MOTOR OVERLOAD CONDITION. If the ∆ P is low with the pump rotating
correctly, then the flow rate is high, which probably will result in a motor overload. Refer
to the representative pump curve below.

E. WATER HAMMER (COMPETITIVE SOLENOID VALVE UNITS). On competitive mold

temperature controllers, when ∆ P gauges are supplied, the water hammer effect of on/off
solenoid valves can be seen. When the solenoid valve is open, both to and from process
pressure gauges will fall as the system depressurizes. When the valve closes, there will
be a momentary spike that will be seen on both pressure gauges, then they will settle
back to normal ∆ P values. This spike is called “water hammer”.

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Temperature Control Unit : MFC with T Series Instrument

8.3 OPERATION OF MOLD PURGE

A. The mold purge system is a mixture valves and piping that when activated and supplied with
compressed air will expel process water from the mold or process to the central water return line or
drain.

B. Mold Purge is an optional feature and not included on all units. The function of the Mold Purge
requires the purchase on the option.

C. The Mold Purge parameter must be enabled to operate the mold purge. Press Setup to
advance to the Setup screen, then press More to advance to the Advance Setup screen and finally
press More to advance to the Machine Setup screen. Press the Mold Purge Enable button to
advance to the Mold Purge Enable screen. Select Yes to enable the Mold purge system. Press OK
to save the selection.

To Process Setup Basic Remote Features Machine Basic Remote Features Machine

125 °F Heating
100% 0 GPM Low Flow Alarm Max Setpoint
Interface Heat Only Mode
System
Information

Setpoint 10 °F High Deviation Pump Seal

Alarm Output
Pump Seal
Mold Puge
Cooling Cooling
Enable

200 °F 10 °F Low Deviation

Flow
Autovent Valve Size
Autovent

Machine Setup
Mold Purge Enable
No
Yes

Cancel OK

LINE TO DRAIN

CHECK VALVE
Prevents compressed air from purging unit

DRAIN CONNECTION TO PROCESS CONNECTION

AVT VALVE
Closed to prevent purge of unit CHECK VALVE
Prevents water bleed to air line during
FROM PROCESS normal run cycle
CONNECTION
SOLENOID VALVE
WATER SUPPLY Opens to purge water to drain
CONNECTION
Valve must be closed during SOLENOID VALVE
mold purge operation Opens to allow compressed air to enter
during mold purge operation

COMPRESSED AIR CONNEC-

TION

Typical mold purge.

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C. The mold purge feature is used when the pump is

turned off and has been cooled to below 85°F.

D. The operation of the mold purge is as follows (see

illustration) :

1. Stop the pump, maintain electrical power to

unit.

2. Close the water supply ball valve.

3. Connect a regulated air supply to mold purge

compressed air connection.

Note: Air supply should be regulated

approximately 10 PSI above drain line
pressure.

4. The purge cycle is engaged by going to the

Home Screen and then pressing the Mold Purge button on the Tools & Status
button. On the Mold Purge screen, press Start to engage the purge cycle.

To Process Setup Tools and Status Mold Purge

125 °F Heating
100%
AC Phase Cooling Valve

Supply Water Pressure To Process Probe

Pump Overlaod From Process Probe

Start Stop
Setpoint

200
High Temperature Limit
°F
Mold Purge Manual Vent << Back

Mold Purge Mold Purge

Start Stop Start Stop

<< Back

5. Press the Stop button to disengage the purge cycle. Use the Back back to return
to the Tools & Status screen.

ALERT: The Purge cycle must be started and stopped. If not stopped, the Purge cycle will
continue and will consume compressed air until stopped.

6. When water is purged disconnect air supply. The unit can be disconnected at this
time as most of the process fluid should be out of the process lines.

WARNING: Use caution when disconnecting process lines because residual pressure will
remain in the lines. The remaining pressure will be equal to the compressed air pressure
used for the purge process. Use caution because disconnecting process lines under pressure
incorrectly may cause injury.

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Temperature Control Unit : MFC with T Series Instrument

8.4 SPI COMMANDS

A. INTRODUCTION: In 1987 a group of member companies of the Society of the Plastics

Industries began development of a communication protocol for use by their processing
and auxiliary equipment. Their goal was to allow the exchange of information between
various pieces of equipment from different manufacturers to be simple and reliable. The
result of their work was released in 1990 and has made the interconnection of equipment
much easier and straightforward. There are now over 40 companies that offer the SPI
Protocol in their products. This document details the implementation of the SPI Protocol
available in the temperature controllers and portable chillers with equipped instruments.

B. PROTOCOL BASICS: The SPI Protocol is described by a 2 part specification. The

largest portion of the SPI Protocol specification deals with how basic information is
exchanged between equipment. The second part of the specification details the actual
pieces of information exchanged using the protocol. Items such as Process Temperature,
Process Setpoint and Process Status are detailed in this part. This FYI will list the
commands that are supported by this equipment.

C. EQUIPMENT SETUP: The setup of equipment to be connected in an SPI Protocol

network is simple. Each device must have a unique address for its device type and it
must use the same data transfer rate as the other pieces of equipment in the network.
There are many acceptable ways used to ‘set’ the device address and data rate. The
equipment provides access to the information via the front panel operators and displays.
Other manufacturers may use internal DIP switches or jumpers.

A typical cell may be configured as follows:

Data Transfer Rate: 9600 bits per second (bps)

Mold Temperature Controller (Qty 2): Addresses 1 and 2
Chiller (Qty 1): Address 1

Note in the above example that different device types may have the same address. This
is because the SPI Protocol uses the device type as part of its internal address.

D. NETWORK TROUBLESHOOTING: Troubleshooting a network is best done by verifying

the setup of each piece of equipment and insuring that the network is installed with the
correct electrical interconnection. Here are some basic things to do if equipment isn’t
‘talking’ as expected.

1. Verify that each piece of equipment is properly grounded to its power source.

2. Inspect cables inside and outside the electrical cabinet. Repair or replace
as necessary. The cable scheme used by most manufacturers allows the
communication signals to ‘pass through’ each piece of equipment. Therefore,
when a piece of equipment is disconnected from the middle of the network, all
the equipment ‘after’ that one will be disconnected, too. If a piece of equipment
is being permanently removed, the device cables should be rearranged at the
molding machine to reconnect the other equipment.

3. Check the Data Transfer Rate and Address of each piece of equipment. For
example, if both Temperature Controllers have the same address, they will both
try to ‘talk’ at the same time and garble each other’s data.

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4. Verify the network is properly terminated and that it is configured as a ‘multi-

drop’. This is best achieved by following the molding machine manufacturer’s
installation instructions and use extension cables provided by them or us.

5. Attach each device, singly, to the molding machine and see if it ‘talks’. Add
additional devices until a problem is seen.

Temperature CONTROLLER SPI COMMANDS POLL SELECT

C1 C2 C1 C2 COMMAND DESCRIPTION
POLL SELECT
C1 C2 C1 C2 COMMAND DESCRIPTION 20 42 Status Machine 1

20 20 20 21 Echo Controller integrity command 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
20 20 Version Controller version command PROCESSING
20 30 20 31 Setpoint Desired process temperature ALARM - SYSTEM
20 32 20 33 High temp Hi temperature deviation alarm ALARM - PROCESS
20 34 20 35 Low temp Low temperature deviation alarm ALARM - MACHINE
20 36 20 37 Flow Alarm Low flow alarm setpoint* ALARM - HIGH TEMPERATURE
20 40 Status Process ALARM - LOW LOW PRESS
ALARM - HIGH CURRENT

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 ALARM - PHASE

PROCESSING
ALARM - SYSTEM POLL SELECT
ALARM - PROCESS C1 C2 C1 C2 COMMAND DESCRIPTION

ALARM - MACHINE
20 44 Status Machine 2
ALARM - HIGH TEMPERATURE
ALARM - LOW TEMPERATURE 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
ALARM - LOW FLOW* PROCESSING
ALARM - SYSTEM
ALARM - PROCESS
ALARM - MACHINE
ALARM - SENSOR

POLL SELECT
C1 C2 C1 C2 COMMAND DESCRIPTION

20 48 20 49 Machine

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

ALARM - ACKNOWLEDGE
ALARM - ON/OFF

POLL SELECT
C1 C2 C1 C2 COMMAND DESCRIPTION

20 4A 20 4B Protected mode - machine

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

MACHINE - ON/OFF
ON/OFF ALLOWED
ALARM - ACKNOWLEDGE

POLL SELECT
C1 C2 C1 C2 COMMAND DESCRIPTION

20 70 Temperature to process
20 72 Temperature from process*
20 78 Flow rate from unit GPM*
20 E0 Blanket Poll
Returns: 20 30 Setpoint
20 32 High alarm deviation
20 34 Low alarm deviation
20 40 Status process
20 70 To process temperature

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8.5 COMMUNICATIONS CABLE

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8.6 OPTIONAL ALARM OPERATION

A. The unit is standard with a 110 volt AC alarm output. The alarm output can be connected
to customer provided alarm annunciation, plant-wide monitoring system or optional
annunciation.

B. A beacon alarm is used when both visual and audible alarm annunciation is needed. The
beacon is an integral light and buzzer assembly to provide high visibility in a busy, noisy
shop. The beacon will signal until the alarm condition is acknowledged by the operator.

C. Audible Alarms provide a loud signal when an alarm condition is present. The audible
alarm is mounted on the front cover of the unit.

CONDITIONS THAT TRIGGER

AN ALARM OUTPUT ON MOLD
TEMPERATURE CONTROLLERS
CONTROLLER
CONDITION T G
Incorrect 3Ø power entry Yes No
Pump overload tripped Yes Yes
High temperature fault Yes Yes
Water supply pressure fault Yes Yes
Temperature deviation Yes Yes
AVT valve malfunction Yes Yes
Sensor probe malfunction Yes Yes

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 Valve
Motor

Valve #8-32 x 1/2” Hex Motor #8-32 Cooling

Coupling Head Screw Bracket Lock Nut Cylinder
#8-32 x 3/4” Hex Head Screw

Gear Box
Temperature Control Unit : MFC with T Series Instrument

#4-40 x 3/4” Hex Head Screw

Home Switch
8.7 AVTTM COOLING VALVE COMPONENTS

#4-40 Lock Nut

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5/16-18 x 2” 5/16 Lock #8-32 Valve #5/16-18 x 3-3/8”
Hex Head Screw Washer Lock Nut Body Threaded Rod

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Temperature Control Unit : MFC with T Series Instrument

8.8 MODBUS TCP REGISTER DEFINITIONS FOR T SERIES INSTRUMENTS

Register Coil Use Range Units Notes Notes:

Temperature Setpoint 1 R/W 0-250 F IP Address 200.0.0.203 (typical)
Subnet Mask 255.255.255.0
Temperature Setpoint 2 2 R/W 0-250 F Gateway none

Temperature High Alarm 3 R/W 0-50 F SKT, SKG, SKHE Protocol RTU
SKT, SKG, SKHE Address 1
Temperature Low Alarm 4 R/W 0-50 F Deviation Value
SKT, SKG, SKHE Baud Rate 96
Flow Low Alarm 5 R/W 0-99 GPM Deviation Value
The following Modbus/TCP communication functions are supported.
0X Commands FC1 - Read Coils
1X Commands FC2 - Read Inputs
To Process Temperature 6 R 0-255 F 4X Commands FC3 - Read holidng registers
3X Commands FC4 - Read input registers
From Process Temperature 7 R 0-255 F 0X Commands FC5 - Write Coil
To Process Flow Rate 8 R 0-99 GPM 4X Commands FC5 - Write single register
4X Commands FC16 - Write multiple register

Process Status 9 1 - 16 R

Bit 15 Bit 14 Bit 13 Bit 12 Bit 11 Bit 10 Bit 9 Bit 8 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
Lo Lo Hi Alarm Alarm Alarm Pump On
Flow Temp Temp. Machine Process

Machine Status 1 10 17 - 32 R
Bit 15 Bit 14 Bit 13 Bit 12 Bit 11 Bit 10 Bit 9 Bit 8 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
Phase Heater Pump Lo Lo Lo HTL Alarm Alarm Alarm Pump On
Wrong Fail O/L Flow Press Temp Switch Machine Process

Machine Status 2 11 33 - 48 R

Bit 15 Bit 14 Bit 13 Bit 12 Bit 11 Bit 10 Bit 9 Bit 8 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
Sensor Alarm Alarm Alarm Pump On
Fail Machine Process

Reserved 12 49 - 64 R
Reserved 13 65 - 80 R

Reserved 14 81 - 96 R

Heartbeat - Value is period 15 97 - 112 R

On followed by period Off
Bit 15 Bit 14 Bit 13 Bit 12 Bit 11 Bit 10 Bit 9 Bit 8 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
16 1 second
second (coil 97)

Machine control 16 113 - 128 R/W

Bit 15 Bit 14 Bit 13 Bit 12 Bit 11 Bit 10 Bit 9 Bit 8 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
Alarm Machine
Ack. ON / OFF

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8.9 AS5 PUMP PARTS LIST - 1/2 HP TO 1 HP

PART # DESCRIPTION

6206995 MOTOR/PUMP ASSEMBLY 1/2HP AS5 2/4/3/60

414 Adapter - iron C2-4551 AS5
771599 Pump case - iron D2-1839 AS5
3444400 Tank gasket 2-3/8” A-9159 AS5
3444401 Tank gasket 4-1/2” A2-8748 AS5
4310601 Impeller B2-5264 4.37” AS5
4757861 Motor AE5/AS5/A5W 1HP #S-2771R
5486522 Nut S-4989 AS5
5622271 O-ring Case S-5091 AS5
6490000 Shaft seal 101-173 5/8 EPT
6491000 Shaft seal EPT/Ceramic 4949 AE5/AS5

6207000 MOTOR/PUMP ASSEMBLY AS5 3/4HP ODP 230/460
414 Adapter - iron C2-4551 AS5
771599 Pump case - iron D2-1839 AS5
3444400 Tank gasket 2-3/8” A-9159 AS5
3444401 Tank gasket 4-1/2” A2-8748 AS5
4310602 Impeller B2-5264 4.5” AS5
4757862 Motor AE5/AS5/A5W 3/4HP #S-2772R
5486522 Nut S-4989 AS5
5622271 O-ring Case S-5091 AS5
6490000 Shaft seal 101-173 5/8 EPT
6491000 Shaft seal EPT/Ceramic 4949 AE5/AS5

6207010 MOTOR/PUMP ASSEMBLY AS5 1HP AS5 2/4/3/60
414 Adapter - iron C2-4551 AS5
771599 Pump case - iron D2-1839 AS5
3444400 Tank gasket 2-3/8” A-9159 AS5
3444401 Tank gasket 4-1/2” A2-8748 AS5
4310603 Impeller B2-5264 4.75” AS5
4757863 Motor AE5/AS5/A5W 1 HP #S-2773R
5486522 Nut S-4989 AS5
5622271 O-ring Case S-5091 AS5
6490000 Shaft seal 101-173 5/8 EPT
6491000 Shaft seal EPT/Ceramic 4949 AE5/AS5

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8.9 AS5 PUMP PARTS LIST - 1.5 HP TO 3 HP

PART # DESCRIPTION

6207020 MOTOR/PUMP ASSEMBLY AS5 1.5HP 2/4/3/60

414 Adapter - iron C2-4551 AS5
771599 Pump case - iron D2-1839 AS5
3444400 Tank gasket 2-3/8” A-9159 AS5
3444401 Tank gasket 4-1/2” A2-8748 AS5
4310604 Impeller B2-5264 5.06” AS5
4757864 Motor AE5/AS5/A5W 1-1/2HP #S-2774R
5486522 Nut S-4989 AS5
5622271 O-ring Case S-5091 AS5
6490000 Shaft seal 101-173 5/8 EPT
6491000 Shaft seal EPT/Ceramic 4949 AE5/AS5

6207030 MOTOR/PUMP ASSEMBLY AS5 2HP 2/4/3/60

414 Adapter - iron C2-4551 AS5
771599 Pump case - iron D2-1839 AS5
3444400 Tank gasket 2-3/8” A-9159 AS5
3444401 Tank gasket 4-1/2” A2-8748 AS5
4310605 Impeller B2-5264 5.25” AS5
4757865 Motor AE5/AS5/A5W 2HP #S-2775R
5486522 Nut S-4989 AS5
5622271 O-ring Case S-5091 AS5
6490000 Shaft seal 101-173 5/8 EPT
6491000 Shaft seal EPT/Ceramic 4949 AE5/AS5

6207040 MOTOR/PUMP ASSEMBLY 3HP AS5 2/4/3/60

414 Adapter - iron C2-4551 AS5
771599 Pump case - iron D2-1839 AS5
3444400 Tank gasket 2-3/8” A-9159 AS5
3444401 Tank gasket 4-1/2” A2-8748 AS5
4310605 Impeller B2-5264 5.25” AS5
4757866 Motor AE5/AS5/A5W 3HP #4551R
5486522 Nut S-4989 AS5
5622271 O-ring Case S-5091 AS5
6490000 Shaft seal 101-173 5/8 EPT
6491000 Shaft seal EPT/Ceramic 4949 AE5/AS5

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