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Location Carmeron Highlands Incinerator 40 TPD. [MALAYSIA]

Engineer Mr.Sermpun Aimjaboak Date 15 September 2009

1. DATAS FOR DESIGN

1.1 High Of Chimney = 30.00 m.
1.2 Lining Thick.: Stainless (Grade 304H: Corrosion Resistance)= 3.00 mm.
1.3 Flow Rate Of Air/Smoke = 220.00 m.3/sec.
1.4 Temperature Of Air/Smoke [250 < 310 Not Reduce] = 250.00 Co No Reduct. Coeff.
1.5 Local Mean Wind speed Above Ground 10.00 m. = 27.90 m./sec.

2. PROPERTIES OF MATERIALS
2.1 Ultimate Compressive Strength Of Concrete = 240.00 kg./cm.2
2.2 Unite Weigth Of Reinforced Concrete = 2,400.00 kg./m.3
2.3 Yield Strength Of Steel = 2,400.00 kg./cm.2
2.4 Unite Weigth Of Steel = 7,850.00 kg./m.3
2.5 Yield Strength Of Stainless (304H: Corrosion Resistance) = 2,050.00 kg./cm.2
2.6 Unite Weigth Of Stainless (304H: Corrosion Resistance) = 7,900.00 kg./m.3
2.7 Yield Strength Of Bolt = 2,400.00 kg./cm.2
2.8 Tensil Strength Of Welding (For E60-xx Only) = 4,200.00 kg./cm.2

3. Allowable Stress For Design

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3.1 Bending Stress Of Steel & Tensile = 1,440.00 kg./cm.
3.2 Compressive Stress Of Steel [For Control Buckling] = 1,150.00 kg./cm.2 [D/t]<130
3.3 Shearing Stress Of Steel = 960.00 kg./cm.2

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3. Allowable Stress For Design (Cont.)

3.4 Bending Stress Of Stainless & Tensile = 1,230.00 kg./cm.2
3.5 Compressive Stress Of Stainless = 1,025.00 kg./cm.2
3.6 Shearing Stress Of Stainless = 820.00 kg./cm.2
3.7 Shearing Stress Of Bolt = 960.00 kg./cm.2
3.8 Shearing Stress Of Welding = 1,260.00 kg./cm.2

4. Select Dimensions Of Steel Chimney

4.1 Total High Of Steel Chimney = 30.00 m.
4.2 High Of Conical (Flared) Portion = 10.00 m. [30]/3
4.3 High Of Cylindrical Portion = 20.00 m.
4.4 Outside Diameter At Top Of Flared Portion = 0.50 m.
4.5 Outside Diameter At Base Of Flared Portion = 1.00 m. [1.60xD]
4.6 Outside Diameter At Top&Bott. Of Cylindrical Portion = 0.50 m. [20]/20
4.7 Thickness Of Steel Chimney (Account For Corr. = 1/16") = 12.00 mm. [D/t]<130
Dia. 0.5 m.
44.85 kg./m.
Force Per Project Area/Unit High

20 m. Cylindrical Portion
40.11 kg./m.

Dia. 0.5 m.
10 m. Flared Portion 48.85 kg./m.

Dia. 1 m.

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Location Carmeron Highlands Incinerator 40 TPD. [MALAYSIA]

Engineer Mr.Sermpun Aimjaboak Date 15 September 2009

5. DESIGN LOAD
5.1 Dead Load Of Steel/Unit High = 3.14*Dia.*12*7850 kg./m.
5.2 Dead Load Of Stainless/Unit High = 3.14*Dia.*12*7900 kg./m.
5.3 Dead Load Of Platform/Access Ladder/Helical Strake = 50.00kg./m.2/m. high
5.4 Live Load (For Personal) = 30.00kg./m.2/m. high
5.5 Live Load (For Wind) [V = 27.9 m./sec.] = UBC Formula (18-1) Section 1618
= P = CeCqqsI -----> F=PA
Shape Factor (S.F.) = 0.70
Favg(kg./m.) H (m.) Ce Cq qs I S.F. A (m.2/m.) F(kg./m.)
0 - 4.57 1.39 1.30 48.69 1 0.70 0.75 46.19

48.85 4.57 - 6.10 1.45 1.30 48.69 1 0.70 0.75 48.18

6.10 - 7.62 1.50 1.30 48.69 1 0.70 0.75 49.84
7.62 - 9.14 1.54 1.30 48.69 1 0.70 0.75 51.17
9.14 - 12.19 1.62 1.30 48.69 1 0.70 0.50 35.89
40.11 12.19 - 18.29 1.73 1.40 48.69 1 0.70 0.50 41.27
18.29 - 24.38 1.81 1.40 48.69 1 0.70 0.50 43.18
44.85 24.38 - 30.48 1.88 1.40 48.69 1 0.70 0.50 44.85

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6. Analysis (Modal Analysis) And Result

[A Steel Chimney Is Modeled As A Cantilevered, Thin Wall Steel Cylinder, Fixed Base With Free End]
6.1 Natural Frequency Of Steel Chimney (Dead Load Only)
Mode Freq, Hz Period, sec Parti, X % Parti, Y % Parti, Z %
1 41.07 0.02 0.00 79.29 0.00
2 85.06 0.01 0.00 20.71 0.00
3 250.68 0.00 0.00 0.00 0.00
Run From STAAD Pro
6.2 Frequency Of Steel Chimney (When Wind Load Action+Dead Load)
Mode Freq, Hz Period, sec Parti, X % Parti, Y % Parti, Z %
1 1.60 0.63 55.54 0.00 0.00
2 14.18 0.07 23.94 0.00 0.00
3 21.47 0.05 20.51 0.00 0.00
4 41.07 0.02 0.00 79.29 0.00
5 85.06 0.01 0.00 20.71 0.00
Run From STAAD Pro

Mode 1 Mode 2 Mode 3 Mode 4 Mode 5

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Location Carmeron Highlands Incinerator 40 TPD. [MALAYSIA]

Engineer Mr.Sermpun Aimjaboak Date 15 September 2009

6.3 Check Resonance & Vortex Shedding

From 6.1 (DL) From 6.2 (DL+WL)
Mode Mode 1 Mode 2 Mode 4 Mode 5
Freq, Hz 41.07 85.06 41.07 85.06
Period, sec 0.02 0.01 0.02 0.01
Vortex Shedding Frequency (Fs = S*V/Dia.) = 11.16Hz ≠ f1(41.07 Hz)
Strouhal Critical Velocity (Vcr = f1*Dia./S) = 102.67 m./sec. > 36.27 No Criti.
Reynold Number (Re = V*Dia./v) = 8.89E+05 < Transitional Range >

< Not Critical >

Result: Not Risk For Vortex Shedding
6.4 Support Reaction At Base (Use For Design Foundation Block)
Axial Force Fy = 9,441.37 kg.
Shear Force Fx = 1,314.40 kg.
Bending Force Mz = 19,138.25 kg.-m.
6.5 Internal Forc At Any Level
At Level 0.00 m. =
Axial Force Fy = 8,157.00 kg.
Shear Force Fx = 1,314.00 kg.
Bending Force Mz = 19,138.00 kg.-m.

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At Level 10 m.
Axial Force Fy = 3,475.00 kg.
Shear Force Fx = 826.00 kg.
Bending Force Mz = 8,437.00 kg.-m.
At Level 25 m.
Axial Force Fy = 722.00 kg.
Shear Force Fx = 224.00 kg.
Bending Force Mz = 561.00 kg.-m.
6.6 Check Design Of Chimney Shell Thickness
At Level = 25.00 m. Diameter = 0.50 m.
Stress Due To Chimney Weight = 3.93 kg./cm.2
Stress Due To Weight Of Lining = 3.95 kg./cm.2
Stress Due To Wind = 23.80 kg./cm.2
Max. Compressive Stress = 31.68 kg./cm.2 < 1,150.00
2
Max. Tension Stress = 27.75 kg./cm. < 1,440.00
Allowable Bending Moment = 12,721.24 kg.-m. > 561.00
At Level = 10.00 m. Diameter = 0.50 m.
Stress Due To Chimney Weight = 15.70 kg./cm.2
Stress Due To Weight Of Lining = 15.80 kg./cm.2
Stress Due To Wind = 357.93 kg./cm.2
Max. Compressive Stress = 389.43 kg./cm.2 < 1,150.00
Max. Tension Stress = 373.73 kg./cm.2 < 1,440.00
Allowable Bending Moment = 12,721.24 kg.-m. > 8,437.00

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Location Carmeron Highlands Incinerator 40 TPD. [MALAYSIA]

Engineer Mr.Sermpun Aimjaboak Date 15 September 2009

At Level = 0.00 m. Diameter = 1.00 m.

Stress Due To Chimney Weight = 23.55 kg./cm.2
Stress Due To Weight Of Lining = 23.70 kg./cm.2
Stress Due To Wind = 202.98 kg./cm.2
Max. Compressive Stress = 250.23 kg./cm.2 < 1,150.00
Max. Tension Stress = 226.68 kg./cm.2 < 1,440.00
Allowable Bending Moment = 25,755.30 kg.-m. > 19,138.00

8. DESIGN BASE PLATE AND ANCHOR BOLTS

8.1 Width Of Base Plate
Max. Compressive Force/Unit Circumf. Length = 30.04 kg./m.
Allowable Compressive Strength Of Foundation = 60.00 kg./cm.2
Req. Width Of Base Plate = 0.50 cm./m.
Use Base Plate Width = 10.00 cm.
8.2 Thickness Of Base Plate
Allowable Bending Stress Of Plate (0.75Fy) = 1,800.00 kg./cm.2
Req. Thickness Of Base Plate = 1.58 cm.
Use Thickness Of Base Plate = 2.00 cm.
8.3 Anchor Bolts (For Overturning Moment Increased to 1.50 Times) Use Dia. 25.00 mm.
So Spacing Of Bolts = 20.00 20.00 cm.
Req. No. Of Bolts [ DL = 37.20 cm./bolt ] = 16.00 18.00 bolts

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Vortex Shedding Control Method

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