Untitled
Untitled
Untitled
ELECTRONICS AND
CONTROL
Including
PROGRAMMABLE LOGIC
CONTROLLER
THIRD EDITION
BISWANATH PAUL
Department of Electrical Engineering
Acharya Prafulla Chandra Ray Polytechnic
Jadavpur
West Bengal Technical Education
Kolkata
Delhi-110092
2014
INDUSTRIAL ELECTRONICS AND CONTROL Including Programmable Logic Controller Third
Edition Biswanath Paul © 2014 by PHI Learning Private Limited, Delhi. All rights reserved. No part of
this book may be reproduced in any form, by mimeograph or any other means, without permission in
writing from the publisher.
ISBN-978-81-203-4990-2
The export rights of this book are vested solely with the publisher.
Published by Asoke K. Ghosh, PHI Learning Private Limited, Rimjhim House, 111, Patparganj Industrial
Estate, Delhi-110092 and Printed by Rajkamal Electric Press, Plot No. 2, Phase IV, HSIDC, Kundli-
131028, Sonepat, Haryana.
I offer this work to the love of my parents
Late Shri Anil Bandhu Paul
and
Smt. Chinmoyee Paul
CONTENTS FOREWORD………XIX
PREFACE………XXI
ACKNOWLEDGEMENTS………XXIII
1. POWER SUPPLIES………1–58
1.1 Introduction………1
1.2 Power Supply………1
1.3 Rectifier ………2
1.3.1 Half-wave Rectifier………2
1.3.2 Full-wave Rectifier Using Centre-tap Transformer………5
1.3.3 Full-wave Bridge Rectifier………7
1.4 Performance Parameters of Power Supplies………7
1.4.1 Rectifier Efficiency or Ratio of Rectification………7
1.4.2 Utilisation Factor of a Transformer ………10
1.4.3 Peak Inverse Voltage (P.I.V.) or Peak Reverse Voltage (P.R.V.)
………10
1.4.4 Voltage Regulation………11
1.4.5 Line Regulation or Source Regulation………11
1.4.6 Load Regulation………12
1.4.7 Thermal Regulation………12
1.4.8 Temperature Stability………12
1.4.9 Maximum Power Dissipation………12
1.4.10 Ripple Rejection………12
1.4.11 Stabilisation Factor………12
1.4.12 Ripple Factor………13
1.5 Comparison of Rectifier Circuits (with Resistive Load)………14
1.6 Filtering………15
1.6.1 Capacitor Filter (Shunt Capacitor Filter)………15
1.6.2 Inductor Filter (Series Inductor Filter)………17
1.6.3 Choke Input Filter (LC Filter) ………18
1.6.4 Pi (p) Filter or CLC Filter………19
1.7 Function of a Bleeder Resistor in Filter Circuits………20
1.8 Voltage Multipliers………20
1.8.1 Half-wave Voltage Doubler………20
1.8.2 Full-wave Voltage Doubler………22
1.9 Regulated Power Supply………23
1.9.1 Zener Diode Voltage Regulator………24
1.9.2 Transistorised Series Voltage Regulator or Feedback
Regulator………26
1.9.3 Transistorised Series Voltage Regulator Using 741 IC Op-amp
(Op-amp Voltage Regulator) ………28
1.9.4 Transistorised Shunt Voltage Regulator………29
1.9.5 The 723/723C Voltage Regulator ………29
1.10 Three-Terminal IC Voltage Regulators………32
1.10.1 Three-terminal Fixed Positive Voltage Regulator (LM78xx)
………32
1.10.2 Three-terminal Adjustable Positive Voltage Regulator (LM78xx)
………35
1.10.3 Three-terminal Current Regulator Using LM78xx………36
1.10.4 Three-terminal Fixed Negative Voltage Regulator (LM79xx)
………36
1.10.5 Additional Protection of Thermal Overload by Using External Pass
Transistor for the 78xx Series………37
1.10.6 Current Limiting Circuit for the 78xx Series Voltage
Regulators………38
1.11 Switching Regulator or Switched Mode Power Supply (SMPS)
………39
1.12 Comparison of Linear Power Supply and SMPS………41
1.13 Switch Mode Converter………42
1.13.1 Flyback Converter………42
1.13.2 Buck Converter or Forward Converter or Step-down Converter
(Regulator)………43
1.13.3 Boost Converter or Step-up Converter (Regulator)………44
1.13.4 Buck-boost Converter (Regulator)………45
1.13.5 Cuk Converter or Regulator………45
1.13.6 Comparison of Buck, Boost, and Buck-boost Regulators………47
1.13.7 3524 Pulse Width Modulation (PWM) Voltage Regulator………47
Multiple Choice Questions………50
True or False Statements………56
Review Questions………57
Problems………58
2. DIFFERENTIAL AMPLIFIERS………59–99
2.1 Introduction………59
2.1.1 Ebers–Moll Model………59
2.2 Differential Amplifier………61
2.2.1 Double-Ended Input and Double-Ended Output Differential
Amplifier………61
2.2.2 Single-Ended Input and Double-Ended Output Differential
Amplifier………64
2.2.3 Double-Ended Input and Single-Ended Output Differential
Amplifier………66
2.2.4 Single-Ended Input and Single-Ended Output Differential
Amplifier………66
2.3 Difference Mode and Common Mode Signals………71
2.4 DC Analysis of a Differential Amplifier………72
2.5 Different Terminologies of Differential Amplifiers………72
2.5.1 Tail Current of a Differential Amplifier………72
2.5.2 Input Bias Current of a Differential Amplifier………74
2.5.3 Input Offset Current of a Differential Amplifier ………74
2.5.4 Input Impedance of a Differential Amplifier………74
2.6 Rejection of Common Mode Signal by Differential Amplifier ………77
2.7 Differential Amplifier with Common Mode Signal………78
2.8 Common Mode Rejection Ratio (CMRR)………79
2.9 Differential Amplifier with a Constant Current Source………81
2.10 Current Mirror………84
2.10.1 Widlar Current Mirror ………85
2.10.2 Wilson Current Mirror ………87
2.11 Hybrid Parameters for Bipolar Junction Transistors (BJTs)………89
2.12 Hybrid Model for BJTs in Common Emitter Configuration………90
2.13 The Darlington Amplifier………93
2.14 Differential Amplifier with Darlington Configuration………95
2.15 Cascaded Differential Amplifier Stages………96
2.16 Powering of a Differential Amplifier by a Dual Supply………96
Multiple Choice Questions………97
True or False Statements ………98
Review Questions………99
Problems………99
3. Operational Amplifiers………100–173
3.1 Introduction………100
3.2 Interpreting the mA741 Op-amp Series………101
3.3 Op-amp Characteristics………104
3.4 Open-Loop Op-amp Configuration………107
3.5 Closed-Loop Op-amp Configuration………108
3.6 Terminologies of Op-amp………109
3.6.1 Virtual Ground………109
3.6.2 Slew Rate………110
3.6.3 Common Mode Rejection Ratio (CMRR)………112
3.7 Typical Parameters of Monolithic mA741C Op-amp………113
3.8 Linear Applications of Operational Amplifier………114
3.8.1 The Inverting Amplifier or Negative Scale Changer or Scale
Changing Amplifier………114
3.8.2 Noninverting Amplifier………118
3.8.3 Unity Gain Buffer (Voltage Follower)………121
3.8.4 Adder or Summing Amplifier (Inverting Mode)………121
3.8.5 Adder/Summing Amplifier (Noninverting Mode)………122
3.8.6 Subtractor (Difference Amplifier)………123
3.8.7 Adder-Subtractor ………125
3.8.8 Instrumentation Amplifier ………129
3.8.9 Current-to-Voltage Follower………132
3.8.10 Voltage-to-Current Follower/v to i Converter………133
3.8.11 Logarithmic Amplifier………134
3.8.12 Precision Rectifier………135
3.9 Nonlinear Applications of Op-amps………138
3.9.1 Differentiator………138
3.9.2 Integrator………139
3.9.3 Op-comparator………142
3.9.4 Noninverting Comparator………142
3.9.5 Inverting Comparator………144
3.9.6 Zero-crossing Detector………144
3.9.7 Schmitt Trigger………145
3.9.8 Relaxation Oscillator………148
3.9.9 Window Comparator………150
3.9.10 Op-comp as Rectangular-to-Triangular Pulse Converter………151
3.9.11 Op-comp as Triangular-to-Rectangular Pulse Converter………151
3.10 Wien Bridge Oscillator Using Op-amp………151
3.11 Function Generator Using 741 Op-amp………154
3.12 Frequency Response of an Op-amp………155
3.13 The LM725 (Instrumentation) Op-amp………157
3.14 The LM709 Op-amp………158
3.15 Block Representation of a Typical Op-amp………159
3.15.1 Simplified Circuit Diagram of the 741 IC Op-amp………160
3.16 Power Supplies for Integrated Circuits………161
3.17 Filters………161
3.17.1 Active Low-pass Filter Using Op-amp………162
3.17.2 Active High-pass Filter Using Op-amp………162
3.18 Audio Amplifier………163
3.19 Classification of Integrated Circuits ………164
3.19.1 Types of Integrated Circuits………164
Multiple Choice Questions………165
True or False Statements………170
Review Questions………172
Problems………173
4. MULTIVIBRATORS, SWITCHING TRANSISTORS, AND
TIMERS………174–226
4.1 Introduction………174
4.2 The Astable Multivibrator………174
4.3 Monostable Multivibrator………179
4.4 Bistable Multivibrator………184
4.4.1 Types of Triggering Signals………187
4.4.2 Comparison of Multivibrators………187
4.5 Timers………190
4.5.1 Clock Waveforms ………190
4.5.2 Basic Principle of Timer Circuits………191
4.6 The LM555 IC Timer ………191
4.6.1 Working Principle of the 555 IC Timer as in Monostable
Mode………195
4.6.2 Working Principle of the 555 IC Timer as in Astable
Mode………197
4.6.3 10 kHz IC Timer………202
4.6.4 Disadvantages of the 555 IC Timers………203
4.6.5 Parameter Values of the 555 IC Timer………203
4.7 555 IC as Voltage-Controlled Oscillator ………204
4.8 555 IC as Ramp Generator………204
4.9 555 IC as Schmitt Trigger………205
4.10 556 IC Timer………206
4.11 741 Op-amp as an Astable Multivibrator………207
4.12 741 Op-amp as a Monostable Multivibrator………208
4.13 741 Op-amp as a Bistable Multivibrator………209
4.14 Sequential Timer………209
4.15 Digital or Programmable Timer………210
4.16 Switching Circuits………212
4.16.1 Transistor as a Switch………212
4.16.2 Comparison of a Transistor and an SCR as a Switch ………216
4.17 Electronic Time Delay Circuits………216
4.17.1 AC Operated Delay Timer………217
4.17.2 DC Operated Delay Timer Using 741 IC………217
4.18 UJT as a Relaxation Oscillator………218
Multiple Choice Questions………219
True or False Statements………223
Review Questions………224
Problems………226
5. Thyristors………227–344
5.1 Introduction………227
5.2 Silicon Controlled Rectifier ………228
5.2.1 Constructional Features………228
5.2.2 Theory of Operation of SCR with Two Transistor
Analogy………229
5.2.3 Physical Operation of SCRs………232
5.3 SCR Terminology………233
5.3.1 Forward Breakover Voltage or Forward Breakdown
Voltage………233
5.3.2 Reverse Breakdown Voltage………233
5.3.3 ON-state Voltage………234
5.3.4 Finger Voltage………234
5.3.5 Average ON-state Current………234
5.3.6 Holding Current………234
5.3.7 Latching Current………234
5.3.8 Forward Current Rating………235
5.3.9 Gate Triggering Current………235
5.3.10 Power Rating………236
5.3.11 Turn-on Time………236
5.3.12 Turn-off Time………237
5.4 Different Methods of Turning on of SCRs………238
5.4.1 Radiation Triggering or Light Turn-on………238
5.4.2 Voltage Triggering or Breakover Voltage Turn-on………238
5.4.3 dv/dt Turn-on………239
5.4.4 Gate Turn-on or Gate Triggering………239
5.5 Different Methods of Turning off of SCRs………240
5.5.1 Natural Commutation………240
5.5.2 Forced Commutation………240
5.5.3 Gate Turn-off………240
5.6 Different Methods of Triggering SCR Circuits………240
5.6.1 Pulse Control by R-C Network………241
5.6.2 Pulse Triggering by Saturable Reactor………241
5.6.3 Composite Triggering by PWM Controller………242
5.6.4 Pulse Triggering by Discrete Transistors………243
5.7 Different Methods of Forced Commutation………247
5.7.1 Class a Commutation (Series Resonant Commutation by an LC
Circuit)………247
5.7.2 Class B Commutation (Parallel Resonant Commutation by an LC
Circuit)………249
5.7.3 Class C Commutation (Complementary Commutation or Parallel
Capacitor Turn-off)………250
5.7.4 Class D Commutation (Auxiliary Commutation)………251
5.7.5 Class E Commutation (External Pulse Commutation)………253
5.7.6 Class F Commutation (AC Line Commutation)………253
5.8 Comparison of SCRs and Transistors………254
5.9 Thermal Characteristics of SCRs………255
5.10 Causes of Damage to SCRs………257
5.10.1 Preventing Damage to SCRs………258
5.11 The SCR Crowbar or Overvoltage Protection Circuit………259
5.12 Series and Parallel Operation of SCRs………260
5.12.1 Series Connected SCRs………260
5.12.2 Triggering of Series Connected SCRs………262
5.12.3 Parallel Connection of SCRs ………264
5.12.4 Triggering of Parallel Connected SCRs………266
5.13 Line-Commutated Converters or Rectifier Circuits………267
5.13.1 Half-wave Rectifier (Inductive Load)………268
5.13.2 Half-wave Rectifier (Resistive Load)………272
5.13.3 Full-wave Control Circuit………273
5.13.4 Single-phase Full-wave Controlled Rectifier Using Centre-tap
Transformer (M-2 Connection)………273
5.13.5 Single-phase Bridge Rectifier ………279
5.13.6 Single-phase Full-wave Full-controlled Bridge Rectifier
(B-2 Connection) ………279
5.13.7 Single-phase Full-wave Half-controlled Bridge Rectifier (B-2
Connection) ………282
5.13.8 Three-phase Full-wave Rectifier (M-6 Connection or Six-pulse
Double-star Circuit)………285
5.13.9 Three-phase Full-wave Full-controlled Bridge
Rectifier (B-6 Connection)………288
5.13.10 Three-phase Full-wave Half-controlled Bridge
Rectifier (B-6 Connection) ………291
5.13.11 Three-phase Half-wave Diode Rectifier with Resistive
Load………293
5.13.12 Differences between Full-controlled Bridge and Half-controlled
Bridge Rectifiers………295
5.14 Triacs………295
5.14.1 Gate Triggering Modes of the Triac………296
5.14.2 Choice between Triacs and SCRs………298
5.14.3 Comparison of Triacs with Antiparallel SCRs………299
5.15 Diacs………300
5.16 Quadracs………302
5.17 Recovery Characteristic………302
5.18 Fast Recovery Diodes………302
5.19 Power Diodes………303
5.19.1 Current Ratings of Power Diodes………305
5.19.2 Voltage Ratings of Power Diodes………305
5.19.3 Protection of the Power Diode (Snubber Circuit)………306
5.20 Power Transistors or Power BJTs………306
5.20.1 Snubber Circuit (Switching-aid Circuit) of the Power
BJT………308
5.20.2 Switching Characteristic of the Power Transistor………309
5.21 Power MOSFETs………312
5.21.1 Snubber Circuit (Switching-aid Circuit) of the Power
MOSFET………314
5.21.2 Switching Characteristics of the Power MOSFET………314
5.22 Insulated Gate Bipolar Transistor (IGBT)………315
5.23 Loss of Power in Semiconductor Devices………317
5.24 Comparison between Power MOSFET, Power Transistor and Power
IGBT………318
5.25 Unijunction Transistor ………319
5.26 Electron Tubes………321
5.26.1 Gas-filled Diode………322
5.26.2 Thyratrons………324
5.26.3 Ignitron (Mercury-pool Tube)………326
Multiple Choice Questions………328
True or False Statements………337
Review Questions………340
Problems………342
6. Inverters, Dual Converters, Choppers, and
Cycloconverters………345–411
6.1 Inverters………345
6.2 Line-commutated Inverters………345
6.2.1 Single-phase Line-commutated Full-controlled Inverter ………346
6.2.2 Three-phase Line-commutated Full-controlled Inverter or Six-pulse
Converter………349
6.3 Forced-Commutated Inverters………350
6.3.1 Single-phase Parallel-capacitor Commutated Inverter
(Resistive Load)………351
6.3.2 Single-phase Parallel Inverter with Feedback Diodes………353
6.3.3 Single-phase Series Inverter………355
6.4 Voltage-Source Inverter………360
6.5 Current-Source Inverter………360
6.5.1 Differences between Voltage-source and Current-source
Inverters………361
6.6 Three-phase Forced-commutated Bridge Inverters………361
6.7 Functional Circuit Blocks of a Line-Commutated Converter………365
6.7.1 The Inversion Mode of Operation………365
6.7.2 Two-quadrant Operation of a Phase-controlled Converter………366
6.7.3 Static Four-quadrant Operation………369
6.8 Dual Converters………371
6.8.1 The Phase-controlled Dual Converter………371
6.8.2 Single-phase Dual Converter………372
6.8.3 Types of Three-phase Dual Converters………373
6.8.4 Circulating Current Type Dual Converter (Mid-point Configuration)
………373
6.8.5 Circulating Current Type Dual Converter (Dual-bridge
Configuration) ………375
6.8.6 The Circulating Current-free Type or Non-circulating Type Dual
Converter………376
6.8.7 Different Configurations Used for Dual Converters………377
6.9 Choppers………379
6.9.1 Principle of Operation………380
6.9.2 Chopper Control Technique………382
6.9.3 Voltage Step-down Chopper………384
6.9.4 Voltage Step-up Chopper………386
6.9.5 Jones Chopper………387
6.9.6 Two-quadrant Chopper or Reversible Chopper………391
6.9.7 AC Chopper………392
6.10 Cycloconverter………393
6.10.1 Types of Cycloconverters………394
6.10.2 Single-phase/Single-phase Cycloconverter (Mid-point
Configuration) ………394
6.10.3 Single-phase/Single-phase Cycloconverter (Bridge Configuration)
………398
6.10.4 Three-phase/Single-phase Cycloconverter………399
6.10.5 Types of Three-phase/Single-phase Cycloconverters………400
6.10.6 Three-phase/Single-phase Cycloconverter (Circulating Current
Type)………400
6.10.7 Three-phase/Single-phase Cycloconverter (Non-circulating Current
Type)………401
6.10.8 Three-phase/Three-phase Cycloconverter………402
Multiple Choice Questions………403
True or False Statements………407
Review Questions………409
Problems………411
7. MOTOR CONTROL………412–465
7.1 Introduction………412
7.2 AC Voltage Controller or Voltage Control at Constant
Frequency………412
7.2.1 Phase Control………413
7.2.2 ON-OFF Control or Integral Cycle Control or AC Chopper
Control………415
7.3 Zero Voltage Switch………417
7.4 Synchronous Tap Changer………418
7.4.1 Tap Changers for Single-phase Transformers (Synchronous Tap
Changing of Transformers)………419
7.5 Phase Control of DC Motors………421
7.5.1 Speed Control of Shunt-wound DC Motors (Armature Voltage
Control)………422
7.5.2 Speed Control of DC Series Motors………424
7.5.3 Speed Control of Separately Excited DC Motors (Armature Voltage
Control Method)………426
7.6 AC Power Control of a Lamp Dimmer………428
7.7 Basics of Induction Motor………429
7.7.1 Variable Speed Induction Motor Drives………433
7.7.2 Speed Control of Induction Motors by Stator Voltage Control
Method………433
7.7.3 Speed Control of Slip Ring Induction Motors by Means of a
Chopper-controlled Resistance in the Rotor Circuit (Rotor ON-OFF
Control)………435
7.7.4 Closed-loop Speed Control System for Three-phase Induction
Motors………437
7.7.5 Variable Voltage–Variable Frequency Control System for Three-
phase Induction Motors………437
7.8 Chopper Control (ON-OFF) of DC Series Motors………440
7.9 Advantages of AC Motor Control Over DC Motor Control………442
7.10 Stepper Motors………443
7.10.1 Variable Reluctance (VR) Stepper Motor………443
7.10.2 Permanent Magnet or Bipolar Stepper Motor………447
7.10.3 Permanent Magnet Hybrid (PMH) Stepper Motor………451
7.11 Synchro………453
7.12 Servomechanism………456
7.12.1 Positioning Servo System Using Control Synchro………457
7.12.2 Principle of Operation of a Synchro Control System for
Remote Indication or AC Positioning Telemetering System………458
7.13 Phase-Locked-Loop (PLL) Control of a DC Motor………460
Multiple Choice Questions………461
True or False Statements………463
Review Questions………464
Problems………465
8. HEATING AND WELDING CONTROL………466–493
8.1 Introduction………466
8.1.1 Advantages of Electrical Heating………466
8.2 Induction Heating………467
8.2.1 Theory of Induction Heating………467
8.2.2 Principle of Induction Heating ………469
8.2.3 Effects of Supply Frequency on Induction Heating ………471
8.2.4 Effects of Source Voltage on Induction Heating………471
8.2.5 Choice of Frequency for Induction Heating………472
8.2.6 Advantages of Induction Heating………472
8.2.7 Applications of Induction Heating ………473
8.2.8 Surface Hardening of Steel or Surface Heating of a Small
Cylindrical Rod………473
8.2.9 Source of High Frequency Power Supply for Induction
Heating………473
8.3 Dielectric Heating………474
8.3.1 Electronic Theory of Dielectric Heating………474
8.3.2 Principle of Operation of Dielectric Heating ………475
8.3.3 Dielectric Heating in Materials of Irregular Shapes………477
8.3.4 Limitations of the Use of Extremely High Frequency for
Dielectric Heating………478
8.3.5 Effect of Variation of Voltage of the Power Supply on Dielectric
Heating………478
8.3.6 Effect of Variation of Frequency of the Power Supply on Dielectric
Heating………478
8.3.7 Applications of Dielectric Heating………478
8.3.8 Source of High Frequency Power Supply for Dielectric
Heating………479
8.3.9 Differences between Induction Heating and Dielectric
Heating………482
8.4 Welding………483
8.4.1 Theory of Resistance Welding………483
8.4.2 Classification of Resistance Welding………483
8.5 Scheme for AC Resistance Welding………487
8.6 Ignitron Contactor as Electronic Line Contactor………488
8.6.1 Heat Control by the Change of Firing Angles in Ignitrons………489
8.6.2 Complete Control in Resistance Welding by a Sequence
Timer………489
Multiple Choice Questions………490
True or False Statements………491
Review Questions………492
Problems………493
9. OPTOELECTRONICS AND OPTICAL FIBRE………494–532
9.1 Introduction………494
9.2 Photo Emitters………494
9.2.1 Luminescence………494
9.2.2 LED Materials………496
9.2.3 Construction of Surface Emitting Infrared Diodes
(Invisible LEDs)………498
9.2.4 Construction of Edge Emitting Infrared Diodes
(Invisible LEDs)………498
9.2.5 Principle of Operation of LEDs………498
9.3 Lasers………500
9.3.1 Emission and Absorption of Radiation………501
9.3.2 Population Inversion………502
9.3.3 Optical Feedback………502
9.3.4 Formation of Laser Beam………503
9.3.5 Laser Losses………503
9.3.6 Classification of Lasers………503
9.3.7 Semiconductor Laser Diode………503
9.3.8 Differences between LEDs and Laser Diodes………505
9.3.9 Solid State Laser (Ruby)………505
9.4 Liquid Crystal Displays (LCDs)………506
9.5 Photoconductive Sensors or Bulk Photoconductive Cells………508
9.6 Photodiodes (Junction Type Photoconductors)………510
9.6.1 Photoconductive Type Diode or LDR………511
9.6.2 Photovoltaic Type Diode or Solar Cell………513
9.7 Phototransistors………516
9.8 Light-Activated SCRs (LASCRs) or Photo SCRs………517
9.9 Optocouplers or Optoisolators………518
9.10 Solid State Relays (Light Operated Relays)………521
9.10.1 Solid State Relay Using Optocouplers………522
9.11 Optical Fibre………522
9.11.1 Materials of Optical Fibre………523
9.11.2 Characteristics of Fibre Optic Systems………523
9.11.3 Advantages of the Optical Fibre………524
9.11.4 Applications of Optical Fibres………525
9.11.5 Working Principle of the Optical Fibre (Light Guiding)………525
9.11.6 Fibre Optic Cable………527
9.11.7 Splices and Connectors………528
Multiple Choice Questions………529
True or False Statements………531
Review Questions………532
10. AC POWER CONDITIONER………533–546
10.1 Introduction………533
10.2 Power Supply Noise………533
10.2.1 Origin of Noise………533
10.2.2 Effect of Noise on Computer and Communication
Systems………534
10.2.3 Reduction of Noise Signal………534
10.2.4 Different Forms of Noise………534
10.2.5 Requirements and Characteristics of the Computer Power Supply
System………535
10.2.6 Types of Power Line Disturbances………536
10.2.7 Effects of Power Line Disturbances on Sensitive Electronic
Equipment………536
10.3 Servo System………537
10.3.1 Servo Motor………537
10.3.2 Principle of Buck-boost Control of a Servo-controlled
Voltage Stabiliser………538
10.4 Servo-Controlled Voltage Stabiliser………539
10.5 AC Generator Voltage Regulator………539
10.6 Constant Voltage Transformer or Ferro-Resonant AC
Regulator………540
10.6.1 Comparison between Power Transformer and Constant Voltage
Transformer ………542
10.7 Uninterruptible Power Supply (UPS)………542
10.7.1 ON-line (Continuous) UPS………543
10.7.2 OFF-line UPS………544
Multiple Choice Questions………545
True or False Statements ………546
Review Questions………546
11. PROGRAMMABLE LOGIC CONTROLLER (PLC)………
547–610
11.1 Introduction………547
11.2 Programmable Logic Controller (PLC)………547
11.2.1 Functions of PLC………548
11.2.2 Applications of PLC………548
11.2.3 Advantages of Programmable Logic Controllers over
the Conventional Relay Type of Control………548
11.2.4 Disadvantage of Programmable Logic Controllers over
the Conventional Relay Type of Control………550
11.2.5 Comparison of Data Processing Computer System with the Process
Control Computer System (i.e. System with Logic Controller)………550
11.2.6 Factors to be Considered in Selecting a PLC………550
11.3 Functional Block Diagram of PLC………551
11.3.1 Central Processing Unit (CPU) or PLC Processor………551
11.3.2 Input/Output (I/O) Modules/Interfaces………554
11.3.3 Programming Device………559
11.3.4 Racks and Chassis………559
11.4 Microprocessor of a Programmable Logic Controller (PLC)………560
11.4.1 Principle of Operation of the CPU………561
11.5 Memory………561
11.5.1 Classification of Read Only Memory (ROM)………562
11.5.2 Memory Size………564
11.5.3 Memory Map………565
11.5.4 Memory Address………565
11.5.5 Input Image Table………568
11.5.6 Output Image Table………568
11.5.7 Timer/Control Memory………568
11.5.8 PLC Status Bits………572
11.5.9 Integer Memory………572
11.5.10 Floating Memory………572
11.6 Input Modules or Interfaces (Cards)………572
11.6.1 Typical Outputs from Sensors………573
11.6.2 Example of a PLC Input Card for Sinking Sensors………573
11.6.3 Input ON/OFF Switching Devices………576
11.6.4 Input Analog Devices………577
11.6.5 PLC Input Instructions………580
11.6.6 Example of an AC Input Card and Ladder Logic………580
11.7 Output Modules/Interfaces/Cards………582
11.7.1 Output ON/OFF Devices………582
11.7.2 Output Analog Devices………582
11.7.3 Example of a DC Output Card and Ladder Logic………584
11.8 Sequence of Operations in a PLC………585
11.8.1 Scan………588
11.8.2 Importance of Logic Scan………588
11.9 Status of PLC………589
11.10 Event-driven Device………589
11.11 Ladder Logic Language………590
11.12 Simple Process Control Application by PLC………591
11.13 Simple Programming Examples………593
11.13.1 Jogging/Inching of an AC Motor………603
Multiple Choice Questions………606
True or False Statements………608
Review Questions………609
Answers to Multiple Choice Questions, True or False Statements,
and Problems………611–616
Index………617–624
FOREWORD
The field of ‘Electronics Engineering’ is characterised by rapid and continuous
evolution both in philosophy and technology. Training and development of
manpower in this sector is a matter of serious and thoughtful planning.
Among the tools needed for manpower development, the textbooks play a vital
role. Nowadays, there is no dearth of textbooks written for this purpose. Most of
the books are written on analytic themes to provide theoretical foundation.
Elegant pedagogic presentation of practical systems and techniques is very
difficult and as such very few textbooks covering these aspects are available.
Shri Biswanath Paul, a dedicated teacher with a brilliant academic career has
taken up the challenge and written Industrial Electronics and Control with a
motive to meet the requirements of students for a simplified and methodical
treatment of numerous topics in the field of power electronics.
I commend this book with great pleasure to all communities of students, teachers
and practising professionals in this discipline.
Preface
The objective of this book is to provide a clear explanation of the semiconductor
electronic devices and circuits that are in wide use today in modern industry for
the control and conversion of electric power. It is designed to meet the needs of
diploma and degree level students for a textbook in the area of power
electronics, power conversion and control techniques utilising solid state power
devices. The majority of existing books do not meet the requirements of diploma
students for a simplified and methodical explanation of circuit operations. This
book covers the topics of power device characteristics, power conversion and
control techniques and their applications, as prescribed for diploma students
pursuing courses in electrical engineering, electronics and telecommunication
engineering, and instrumentation engineering. The material presented and the
style of delivery are designed to ensure that the students gain a thorough
understanding of the circuitry that uses power devices for a wide range of
applications in industry. For easy understanding, the book contains several
colour circuit diagrams and waveforms to help students assimilate circuit
operations better and faster.
The Third Edition of the book is folded into eleven chapters. Chapter 1
introduces the students to the different types of rectifiers, filters, multipliers,
voltage regulators (LM78xx series), 3524 PWM voltage regulator, and the
growing area of switched mode power supplies. Chapter 2 explains the different
types of differential amplifiers and current mirrors. Widlar and Wilson current
mirrors are also incorporated. Several typical examples are included to illustrate
stage-by-stage analysis of cascaded types of differential amplifiers. The hybrid
parameters are also discussed here to make understanding of the circuit
operation easier. Chapter 3 presents the basic structure of the operational
amplifier and analyses some typical applications of op-amps, both linear and
non-linear. Adder or summing amplifier in non-inverting mode, adder-
subtractor, instrumentation amplifier and precision rectifier are also included.
Filter circuits are also discussed in this chapter. Chapter 4 deals with
multivibrators, switching transistors, and timers. It gives numerous practical
applications of the 555 and 556 timers.
Chapter 5 describes how silicon controlled rectifiers (SCRs) or thyristors
work. Their theory of operation is fully developed. Included are many typical
circuits illustrating various applications of SCRs. This chapter has an added
advantage of presenting a detailed study of other members of the ‘thyristor’
family such as the triac, diac, power diode, power BJT, power MOSFET, power
IGBT, and UJT. Some of the old electron tubes such as the gas-filled diode,
thyratron and ignitron are also dealt with here.
Armed with an understanding of structure and electrical characteristics of
power devices, the student will be able to thoroughly grasp the power electronics
applications presented in Chapter 6. Inverters, dual converters, choppers and
cycloconverters are analysed and their circuit operations explained in detail with
the help of neatly-drawn circuit and waveform diagrams.
Chapter 7 explains some schemes for speed control of dc and ac motors. It
also gives an overview of operation of stepper motors, synchros, servo systems,
and phase-locked-loop (PLL) control of speed of dc motors. Chapter 8 is
devoted to different aspects of heating and welding control applications using
thyristors. Chapter 9 is an overview of modern developments in the field of
optoelectronics and optical fibre and describes light-actuated devices.
Chapter 10 narrates ac power conditioners such as the uninterruptible power
supply (UPS), constant voltage transformer (CVT) and servo-controlled voltage
stabiliser. These types of ac voltage regulators are in wide use today with
computer systems.
Finally, Chapter 11 on Programmable Logic Controller (PLC) has been added
in the second edition. PLCs are industrially-hardened microcomputers that
perform discrete or continuous control functions in a variety of processing plant
and industry environments.
The book thus gives a fundamental, yet detailed education in the field of
industrial electronics and control. Every effort has been made to cover all typical
applications in use today in the industry. Multiple choice questions, true/false
statements, review questions and problems have been included at the end of each
chapter to reinforce the student’s understanding of concepts and mathematical
derivations introduced in the text.
It is hoped that both teachers and students will be benefited immensely from
the treatment of the subject matter in this book. Teachers/Readers/Professionals
are most welcome to send their valuable comments/suggestions to my e-mail id
[email protected].
BISWANATH PAUL
Acknowledgements
I appreciate the help of the many persons, who contributed to this book. In
particular, I am deeply indebted to Prof. S.R. Paul, former Head of the
Department, Electrical Engineering, North Calcutta Polytechnic, Kolkata, who
first instilled into me the idea of authoring this book. His daughter, Mousumi
Paul, my wife, stood by me through the preparation of the manuscript. My
gratitude to her is boundless.
I take great pleasure in acknowledging the generous assistance of my ex-
student, Sumit Mukherjee, who with a smiling face and untiring energy
shouldered the difficult job of drawing all the diagrams in the book.
No words can express my gratefulness to my son Subhajit and daughter
Debapriya, who had to forego my company on countless occasions. I am also
grateful to my sister, Dr. Dipika Paul, for her encouragement throughout this
project. My special thanks go to my elder brother, Somnath Paul, for his help in
typing the manuscript.
I also want to thank all my faculty colleagues and ex-students who contributed
valuable suggestions for improving the presentation of the material.
Finally, I am indebted to the staff at PHI Learning for their care and devotion
during the production of the book.
BISWANATH PAUL
Chapter 4
MULTIVIBRATORS, SWITCHING
TRANSISTORS, AND TIMERS
4.1 INTRODUCTION
This chapter deals with two-stage regenerative amplifiers. Two amplifier stages
may be interconnected in such a fashion so as to process either two quasi-stable
states, or one stable state and one quasi-stable state, or two stable states. Such
circuits are called multivibrators. They find extensive applications in pulse
circuitry.
A multivibrator is a pulse generator circuit which produces a rectangular wave
output. It is basically a type of relaxation oscillator consisting of two stages of
resistance-coupled CE amplifiers, with the output of one fed back to the input of
the other. It generates
square waves or other non-sinusoidal waveforms such as rectangular and saw-
tooth. Multivibrators are classified as Astable or free-running, Monostable or
one-shot, and Bistable or flip-flop.
When the base voltage vB2 of Q2 has increased from –VCC to 0 V to a low
value of positive voltage, Q2 is brought out of cut-off to conduction. So, the
output voltage vC2 of Q2 falls and this negative voltage change is felt at the base
of Q1 through C1, thus reducing the forward bias on Q1. Therefore, the collector
current of Q1 will decrease and the output voltage vC1 will be more positive.
This positive voltage change in vC1 is felt at the base of Q2 through C2, thus
increasing Q2 base current and hence its collector current. This regenerative
feedback turns Q2 ON and Q1 OFF. The process is repetitive and instantaneous.
Hence, the square wave output is taken from either Q1 or Q2. The different
waveforms are shown in
Fig. 4.2(d).
where t = T2.
Assuming that transistor Q2 will switch OFF when vB2 = 0, therefore, 0 = VCC
– 2VCC
or 1 = 2
or
or
or t/RB2C2 = ln 2
The OFF time for Q2 is t = T2 = RB2C2 ln 2 = 0.69 RB2C2
Similarly, the OFF time for Q1 is t = T1 = RB1C1 ln 2 = 0.69 RB1C1
Therefore, the total time period of the square wave is given by T = T1 + T2 =
0.69(RB1C1 + RB2C2) Hence, the frequency of a collector-coupled
multivibrator (asymmetrical) is given by ………(4.1)
For a symmetric circuit: RB1 = RB2 = R and C1 = C2 = C.
Therefore, the time period and the frequency of oscillation are given,
respectively, by T = 1.38RC s………(4.2) and
f = 1/T = 1/(1.38RC) ………(4.3) According to Eq. (4.1), the frequency
may be varied by changing either the product RB1C1 or the product
RB2C2. By increasing the product, the frequency of oscillation is
decreased and vice versa. Hence the frequency of oscillation may be
changed by varying either the value of R or the value of C or both
[according to Eq. (4.2)].
EXAMPLE 4.1
A symmetrical astable multivibrator using bipolar junction transistors as shown
in
Fig. 4.2(a) has a time period of 5 ms, collector current of 5 mA, power supply
voltage, +VCC of 15 V, and b is equal to 50. Considering that transistors are
ideal and just saturate in the ON state, determine RL (RL1 = RL2 = RL), RB (RB1
= RB2 = RB) and C (C1 = C2 = C).
Solution According to the problem: Power supply voltage, VCC = 15 V
Collector saturation current, IC, sat = IC, on = 5 mA = IC
For a symmetrical astable multivibrator: RL1 = RL2 = RL, RB1 = RB2 = RB, C1
= C2 = C
Hence, the collector load is given by RL = VCC/IC = 15/(5 10–3) = 3 103 W =
Base saturation current is IB, sat = IB, on = IC, on/b = (5 10–3)/50 = 0.1 10–3
A = 0.1 mA RB should be such so as to provide this current. Now, IB, on =
VCC/RB
or RB = VCC/IB, on = 15/(0.1 10–3) = 150 103 W =
Time period is T = 1.38RBC
Hence, capacitance of the capacitor is C = T/1.38RB
4.3 MONOSTABLE
MULTIVIBRATOR
A monostable multivibrator has one stable state and the other state is quasi-
stable. A triggering signal is required to induce transition from the stable state to
the quasi-stable state. But the circuit automatically returns to its stable state after
a fixed time delay which is adjustable. It has one input and two complementary
outputs as shown in Fig. 4.3. If it is assumed that no trigger is applied, the output
voltage remains at approximately 0 V
The time duration of the current pulse in RL, T2 = 0.69RC = 0.69(60 103) (100
10–12) =
EXAMPLE 4.3
The monostable multivibrator as shown in Fig. 4.4(a) is to have an output pulse
of 1 ms duration and 10 mA magnitude. Given b = 20, reverse bias of 2 V for
the OFF transistor, and when ON the transistors barely saturate. Determine the
elements RL (RL1 = RL2 = RL), R1, R2, R and C. Assume VCC = VBB = 6 V.
Solution According to the problem: For the ON transistor, VCC = 6 V and IC =
10 mA Collector load is given by RL = VCC/IC = 6/(10 10–3) = 600 W =
Since IC = 10 mA and b = 20, the base saturation current is given by IB, sat =
IC/b = (10 10–3)/20 = 0.5 10–3 = 0.5 mA Base current IB is derived from VCC
and R. Therefore, IB = VCC/R
or
0.5 10–3 = 6/R or R =
During trigger to keep Q1 ON,
or
As given in the problem, | vB1 | = 2 V and | VBB | = 6 V
For the normally OFF transistor Q1
1. It has two outputs and no input terminal. It has two outputs and one input terminal. It has two outputs and two input terminals.
4. It is used as a clock in digital computers. It is used as a no-bounce switch It is used as a memory element.
EXAMPLE 4.4
Figure 4.6(a) has VCC = VBB = 5 V, IC, sat = IC, on = 10 mA, b = 20 and VBE,
off = – 1 V. Calculate RL (RL1 = RL2 = RL), R (RB1 = RB2 = R), and RB.
Solution According to the given problem: Collector bias supply, VCC = 5 V
Base bias supply, VBB = 5 V
Collector saturation current, IC, sat = IC, on = 10 mA Current gain, b =
20
Assuming Vsat = 0 and (R + RB) >> RL, collector load is given by RL = VCC/IC,
–3
on = 5/(10 10 ) =
Base saturation current is given by IB, sat = IB, on = IC, on/b = (10 10–3)/20 =
0.5 mA From the circuit diagram of Fig. 4.6(a)
Approximately, IB1 = (VCC/RB1) – (VBB/RB) (∵ vB1 << VCC) So, base
saturation current is given by IB, on = (VCC/R) – (VBB/RB) or 0.5 10–3 = (5/R)
– (5/RB) or 0.0001 = (1/R) – (1/RB) ………(4.5) For OFF transistor Q2,
or –1 = –5R/(R + RB) or R/(R + RB) = 1/5 ………(4.6) Solving Eqs. (4.5) and
(4.6),
Thus, R + RB = 7.5 + 30 = 37.5 kW which is 75 times RL. It satisfies the
condition,
(R + RB) >> RL.
EXAMPLE 4.5
In Fig. 4.6(a), VCC = VBB = 5 volts, b = 20, RL = 0.47 kW, R = 6 kW (RB1 =
RB2 = R),
RB =18 kW. Determine (a) the approximate value of the collector and base
currents for the ON transistor and the base voltage of the OFF transistor and (b)
the exact values of these currents and voltages, using VCE, sat = 0.3 V, VBE =
0.6 V.
Solution According to the given problem: Collector bias supply, VCC = 5 V
Base bias supply, VBB = 5 V
Load resistance, RL = 0.47 kW
Base bias resistance, R = 6 kW
Current gain, b = 20
The approximate value of collector saturation current is given by IC, on =
VCC/RL = 5/(0.47 103) =
The exact value of collector saturation current in RL is given by IC, sat = (VCC –
Vsat)/RL
= (5 – 0.3)/(0.47 103) = 10 10–3 =
From the circuit diagram of Fig. 4.6(a), the current through R and RB is given by
I = (VBB + VCE, sat)/(R + RB) = (5 + 0.3)/{(6 + 18) 103} = 0.22 mA where
VCE, sat = Vsat.
Hence, the exact value of collector current for the ON transistor is given by IC,
on = IC, sat – I = 10 – 0.22 =
The approximate value of base saturation current is
The base current can also be found in another way, IB, on = IC, on/b = 9.8/20 =
0.49 mA. This satisfies the previous part of the base current calculation.
The approximate value of base voltage of the OFF transistor is given by vB =
VBBR/(R + RB) = (5 6)/(6 + 18) = 1.25 V
Hence,
Hence, the exact value of the base voltage of the OFF transistor is,
4.5 Timers
The heart of every digital system is the system clock which, indeed, provides the
heart beat without which the system would cease to function. Digital circuits
need a source of accurately defined pulses. The requirement is mostly for a
single pulse of given duration (i.e. a one-shot) or for a continuous train of pulses
with specified frequency and duty cycle. Instead of attempting to produce an
arrangement of standard logic gates to meet these requirements, it is usually
simpler and more cost effective to make use of one range of versatile integrated
circuits, collectively known as timers.
A monostable is the basic digital timing circuit that is used in a wide variety of
timing applications. Timer ICs are designed to generate accurate and stable R-C
defined timing periods, for use in a variety of monostable pulse generators and
astable square-wave generator applications. The best known timer ICs series is
the highly versatile 555 family of devices, which is available in both single (555)
and dual (556) bipolar packages as well as in CMOS forms (7555 and 7556).
The 555 timer IC was first introduced by Signetics in the late 1970s but is now
produced by many other IC manufacturers. The 555 timers have a number of
attractive features:
Timers are used for a variety of applications such as: (i) precision timing, (ii)
pulse generation, (iii) sequential timing, (iv) time delay generation, (v) pulse
width modulation,
(vi) pulse position modulation, and (vii) linear ramp generation.
4.5.1 Clock Waveforms Since all logical operations in a
synchronous machine occur in synchronism with a clock, the
system clock becomes the basic timing unit. The system clock
must provide a periodic waveform that can be used as a
synchronising signal. The symmetrical square wave shown in Fig.
4.7(a) is a typical clock waveform used in digital systems. It
should be noted that the clock need not be a perfectly symmetrical
square wave. It can be an asymmetrical waveform as shown in
Fig. 4.7(b). It can also be a series of positive or negative pulses,
Fig. 4.7(b). It can also be a series of positive or negative pulses,
considered as an asymmetrical square wave.
Fig. 4.9(a) Internal block diagram of a 555 IC timer with pin notations.
Pin 3 It is referred to as the output terminal. In addition, an inverting output
buffer (high-current totem-pole transistor stage) is incorporated so that
considerable current can be sourced or sunk to/from a load. The input of the
buffer comes from the complemented output of the S-R flip-flop.
Pin 4 This pin is known as the reset input. When this terminal is grounded (or a
negative-going reset pulse is applied to this terminal), it inhibits the device, i.e.
prevents the timer from working. This action is performed through a transistor
Q2 as shown in Fig. 4.9(a). When the base terminal of the P-N-P transistor Q2 is
grounded, the collector-emitter junction gets saturated which in turn resets the
timer output to zero. It is tied to +VCC when the timer is working.
Pin 5 It is the control input. The voltage at this pin is maintained at + (2/3)VCC.
Pin 5 is connected to the inverting input of the threshold comparator and
bypassed to ground through a small capacitor of value 0.01 mF which provides
noise (RF signal or stray ac) filtering of the control voltage since this terminal is
a comparator input. In most applications, the control input is not used.
Pin 6 This is the threshold input, whose voltage changes when the capacitor
charges or discharges. It is compared with the control voltage + (2/3)VCC at pin
5. Pin 6 is connected to the non-inverting input of the threshold comparator.
Pin 7 The collector of the discharge transistor Q1 is connected to this pin. As the
timing capacitor CT discharges through this pin and the collector-emitter
junction of the discharge transistor, this pin termed the discharge pin. The
conduction state of this transistor is identical in timing to that of the output stage.
Pin 8 Power supply +VCC is connected to this terminal. Hence it is called a
power supply pin.
4.6.1 Working Principle of the 555 IC Timer as in Monostable
Mode Assume that the output is HIGH without a trigger pulse
having been applied. This saturates the transistor Q1 and clamps
the capacitor voltage to ground. It also holds the output low at Pin
3. If a negative-going trigger pulse (slightly less than + (1/3)VCC)
is now applied to trigger Pin 2, the output of the trigger
comparator will become 1 (HIGH) momentarily. This, S = 1 and R
= 0 input condition sets the flip-flop, i.e. makes Q = 1 and
= 0. The output = 0 of the flip-flop cuts off the transistor Q1
and allows the timing capacitor CT to charge towards +VCC as
shown in Fig. 4.9(b). The charging path of the capacitor is shown
in Fig. 4.9(a).
When the capacitor voltage at Pin 6, i.e. Pin 7 (since it is directly connected) is
slightly more than + (2/3)VCC , the threshold comparator has a HIGH output.
The trigger pulse to the trigger input is maintained for a short time interval and
then returned to +VCC. Consequently, the output of the trigger comparator
changes from 1 to 0. So, now the
S = 0 and R = 1 input condition resets the flip-flop to Q = 0 and = 1. As soon
as goes HIGH, it turns on the transistor. This quickly discharges the timing
capacitor CT through the collector-emitter junction of the discharge transistor Q1
and clamps the capacitor voltage to ground which was the original and the stable
state. In practice, the capacitor CT discharges exponentially as shown by the
chain line in Fig. 4.9(b). The discharging path of capacitor CT is shown in Fig.
4.9(a). The charging time interval of capacitor CT from 0 V to + (2/3)VCC is the
quasi-stable state of the timer as in monostable operation. As a result, one
rectangular output pulse is obtained from the output terminal (Pin 3). The 555 IC
will only trigger on a negative-going edge of the trigger pulse. It is necessary
that the trigger input be returned to a voltage more than (1/3)VCC. A block
diagram of the 555 IC timer in its monostable arrangement is shown in Fig.
4.9(c). Isometric view and pinout diagram of the 555 IC timer are shown in Figs.
4.9(d) and (e), respectively.
Mathematical expression for duration of the high pulse in monostable
mode The timing capacitor CT has to charge through resistance RT.
The larger the charging time constant (RTCT), the longer it takes for
the capacitor voltage to reach + (2/3)VCC. In other words, the time
constant RT CT controls the width of the output pulse. The duration of
the output pulse width is given by, W = 1.1RTCT as shown below.
The basic switching equation that applies to an R-C circuit is v = vi + (vf – vi)
{1 – e–(t/RC)} ………(4.7a) where
v is the instantaneous capacitor voltage
Fig. 4.9(b) Waveforms of a 555 IC timer as in monostable mode.
Therefore,
W = 1.1RTCT………(4.7b) 4.6.2 Working Principle of the 555 IC Timer
as in Astable Mode In Fig. 4.10(a), the resistor R1 (connected between
Pin 8 and Pin 7) and R2 (between
Pin 7 and Pin 6) are the timing resistors. Pin 2 is tied to Pin 6. When is
LOW, the timing capacitor CT charges through resistors R1 and R2
towards +VCC. The charging time constant is, TC = (R1 + R2)CT.
As the capacitor charges, the threshold voltage at Pin 6 increases. As long as
the capacitor voltage is more than + (1/3)VCC but less than + (2/3)VCC, the
outputs of both the trigger and threshold comparators remain 0 (i.e. S = 0 and R
= 0) resulting in the flip-flop output Q and the output at Pin 3 HIGH (1). When
the threshold voltage exceeds + (2/3)VCC, the threshold comparator has a HIGH
output. So, S = 0 and R = 1 input condition resets the flip-flop, i.e. Q = 0 and =
1. The output = 1 in turn saturates transistor Q1. Now, the timing capacitor CT
starts discharging from +VCC towards 0 V through R2 and the collector-emitter
junction of discharge transistor Q1. The discharging current path is shown in
Fig. 4.10(a). The discharging time constant is, TD = R2CT.
As long as the capacitor voltage is less than + (2/3)VCC but more than +
(1/3)VCC, the outputs of the threshold and trigger comparators are both 0. Such
a condition (S = 0
Therefore,
………(4.14) The frequency of oscillation is given by
………(4.15) EXAMPLE 4.5
If R2 = 500 W, calculate the values for R1 and CT of a 555 IC timer, as shown in
Fig. 4.10(c), whose clock frequency and duty cycle are 1.5 MHz and 70%,
respectively.
Solution The time period of 1.5 MHz clock is T = 1/f = 1/(1.5 106) = 0.67 ms
The duty cycle is given by D = W/T = tON/T
or
or
0.7 = (R1 + 500)/(R1 + 2 500) Therefore,
Now,
tOFF = 0.69R2C2
or
0.201 10–6 = 0.69 500C2
Therefore,
Therefore, the total time period and frequency are given, respectively, by T =
tON + tOFF = 1.386R2CT
and f = 1/T = 1/1.386R2CT
If R2 = 75 kW and CT = 100 nF, then the frequency of the 555 timer in astable
mode is f = 1/{1.386(75 103) (100 10–9)} = 10 103 Hz = 10 kHz 4.6.4
Disadvantages of the 555 IC Timers Unfortunately, when timing periods in
excess of tens of seconds are required, the humble 555 timer is somewhat limited
in accuracy. This limitation is directly attributable to
poor tolerance and excessive leakage currents associated with large-value
electrolytic capacitors.
An obvious solution to the problem is that of using a short-period time
standard (one that can be generated with a high degree of accuracy) and dividing
this period by using a chain of binary dividers to produce the desired output
period. The effort to overcome
this drawback led to the invention of long-period timers which are of the
following two types: Precision long-period timers. These timers have a single
division ratio. The 555 is used as a gated astable that generates clock signals
with fairly short cyclic periods (using non-electrolytic timing elements) and
these periods are effectively expanded by a factor through the divider stage,
which controls the 555 gating.
Programmable long-period timers. These timers have a division ratio that can
be varied by external electronic signals. The mA2240 ICs are used as
programmable long-period timers.
4.6.5 Parameter Values of the 555 IC Timer The following are the
parameter values of the 555 IC timer.
Parameter Value
4.15 DIGITAL OR
PROGRAMMABLE TIMER
With the arrival of large-scale ICs, mainly because of the improvements in
metallic oxide semiconductor (MOS) technology, IC timers have been improved
upon as well. The digital or programmable timer is a classical example. The
programmable feature increases the value of the timer for computer-controlled
applications as well as for others.
The mA2240 programmable long-period timer IC is a special-purpose device
suitable for use in a very limited number of timing applications. Figure 4.19(a)
shows the block diagram with pin notations. The mA2240 is a development of
the basic 555 timer, incorporating an internal time base oscillator together with
an 8-bit binary counter chain housed in a
Fig. 4.19(a) Block diagram with pin notations of the mA2240 programmable
timer IC.
16-pin DIL package. The divider chain outputs are, in fact, open collector
transistors and these can, therefore, be connected together in a wired-AND
configuration to give division ratios of 1, 2, 4, 8, 16, 32, 64, and 128 between
pins 1 to 8, respectively. The oscillator is controlled by an external RC timing
network and generates a cyclic waveform of period equal to RC seconds. The
device permits access to the counter chain such that the actual division can be
programmed in the range 1 to 255.
If several outputs are linked together, it will be necessary for all outputs to go
HIGH to enable the collective output to go HIGH. If any one or more of the
outputs should be LOW, then the collective output would be LOW too. This
arrangement provides a neat method of resetting the timer when the count
reaches a particular state determined by the eight divided outputs.
Principle of operation The timing cycle is initiated by applying a
positive-going trigger pulse to Pin 11. The trigger activates the time
base oscillator, enables the counter section, and sets all the counter
outputs to LOW state. The clock pulses with a period equal to RC
generated by the time base oscillator are counted by the binary
counter section. The timing cycle is completed when a positive-going
reset pulse is applied to Pin 10.
In the reset state, both the time base and the counter section are disabled and
all the counter outputs are in HIGH state. In most timing applications, one or
more outputs of the counter are connected back to the reset terminal when switch
S1 is closed [see
Fig. 4.19(b)]. Connected this way, the circuit will start the timing cycle when a
trigger is applied and automatically reset itself to complete the timing cycle
when a programmed count is complete. If none of the counter outputs is
connected back to the reset terminal (S1 open), the circuit will operate in its
astable mode after an input trigger.
turn-on time
turn-off time
power loss
ON-value resistance
OFF-value resistance
There is no regenerative action in the transistor, it requires a continuous base current in order to The SCR needs only a gate pulse to turn
stay in the conducting state. it ON.
REVIEW QUESTIONS
1. (a) What is a multivibrator?
(b) Name the three classes of multivibrators.
(c) Name the types of multivibrators. (WBDEE 1999) (d) What are the
basic differences among the three types of multivibrators?
2. (a) WIth the help of a neat circuit diagram, explain the operation of an
astable multivibrator using transistors. (WBDEE 1998) (b) Discuss the
waveforms generated by the astable (free-running) multivibrator.
(c) What causes the rounded leading edge of the output?
(d) Explain how the frequency of oscillation can be varied.
3. (a) Obtain an expression for the time period of output of an astable
multivibrator.
(b) Explain, why the astable multivibrator is also called a free-running
multivibrator?
(c) Calculate the frequency of output waveform of an astable multivibrator
in terms of R and C.
4. (a) Draw the circuit diagram of the monostable (one-shot) multivibrator and
explain its operation.
(b) Discuss the waveforms generated by the monostable (one-shot)
multivibrator.
(c) What causes the rounded leading edge of one output and sharp edge of
the other?
(d) Explain how the time duration of the quasi-stable state in a one-shot
multivibrator can be changed.
(e) Why is monostable multivibrator regarded as one-shot multivibrator?
5. (a) Draw the circuit diagram of a bistable (flip-flop) multivibrator using
discrete components and explain its operation. (WBDEE 1997) (WBDETC
2000) (b) Discuss its important uses. (WBDETC 2000) (c) What are the
different types of triggering signals?
6. (a) What is time constant of a timer circuit?
(b) Why is time constant so important in a timer circuit?
(c) What is the basic principle of a timer circuit?
7. (a) Draw a functional block diagram of the 555 IC timer and explain its
operation. (WBDEE 1997) (WBDEE 2000) (WBDETC 2000) (b) How can
a monostable multivibrator be built with a 555 IC timer?
(c) Calculate the value of high duration clock pulse (tH).
8. (a) The 555 IC timer can be used as an astable multivibrator. Explain its
operation with the pin diagram. (WBDEE 1999) (b) What is duty cycle?
(c) Derive the mathematical expressions for tH, tL, frequency of
oscillation, and duty cycle of an astable multivibrator. (WBDEE 1997)
(WBDETC 2000) 9. (a) Draw and explain the block diagram of the 555 IC
timer. (WBDETC 2000) (b) What is 1 kHz IC timer?
(c) Draw and explain the circuit to generate a clock signal of 10 kHz using
the 555 IC timer.
10. (a) Explain how the 741 op-amp can be used (i) as an astable multivibrator,
(ii) as a monostable multivibrator, and (iii) as a bistable multivibrator.
(b) What are the functions of a voltage-controlled oscillator and those of a
ramp generator?
11. (a) Why is Schmitt trigger called a squaring circuit?
(b) What is the function of the Schmitt trigger?
(c) Explain the circuit operation of the Schmitt trigger with waveforms.
Enumerate its application.
12. (a) Describe the operation of a sequential timer as in traffic control
applications.
(b) Draw the internal block and the pinout diagram of a digital timer.
(c) Explain the operation of a digital timer.
13. (a) What are the properties of an ideal switch?
(b) ‘Transistor is not an ideal switch for practical applications’. Discuss
this statement.
(c) Explain how the transistor can be used as a switching element?
(d) What is meant by the propagation delay of a transistor?
(e) Compare the transistor and the SCR as switching elements.
14. (a) What is an electronic delay timer?
(b) Draw the circuit diagram and give a write-up on the operation of an ac
operated delay timer.
(c) Describe the function of a dc operated delay timer.
(d) How can a UJT be used as a relaxation oscillator?
15. (a) Explain the working of an oscillator employing a UJT for triggering the
SCR. (WBDEE 2000).
(b) Draw the nature of the output waveform of the above oscillator.
(WBDEE 2000).
PROBLEMS
4.1 A symmetrical astable multivibrator as shown in Fig. 4.4(a) has a
frequency of
0.2 MHz and base amplitude of 0.1 mA, VCC = 15 V, hfe = 50. Assume
that transistors are ideal and just saturate in operation in ON state.
Calculate RL, RB, and C.
4.2 The symmetrical monostable multivibrator as shown in Fig. 4.4(a) is to
have an output pulse of 10 mA amplitude. Given C = 20 pF, VCC = VBB =
6 V, hfe = 20 and a reverse bias of 2 V for the OFF transistor, determine
the elements R1, R2, R, and the duration of the output pulse. Assume that
the transistors barely saturate in the ON condition.
4.3 A symmetrical bistable multivibrator as shown in Fig. 4.6(a) has the
following data: VCE = 0.3 V, VBE = 0.6 V, hfe = 20, VCC = VBB = 5 V,
RB = 18 kW, RL = 0.47 kW,
RB1 = RB2 = 6 kW. Determine the collector and base currents for the ON
transistor and the base voltage of the OFF transistor.
4.4 Determine the frequency of oscillation and the duty cycle for a 555 IC
timer in the astable mode. Given R1 = R2 = 1 kW and CT = 1000 pF.
Effect of source inductance
When source inductance LS is present, SCRs T1 and T2 in Fig. 5.25(a) do not
turn off immediately after SCRs T3 and T4 are triggered. Inductance LS
maintains the flow of current through the SCRs T1 and T2 for some time more
even though the supply voltage polarity has reversed. Therefore, the current will
shift only gradually from the pair of SCRs T1 and T2 to the pair of SCRs T3 and
T4. In other words, the effect of the source inductance on the performance of the
single-phase as well as three-phase full-wave converters is to make
discontinuous current as continuous. This duration is known as overlap period
m, and the output voltage during this period will be zero.
5.13.7 Single-phase Full-wave Half-controlled Bridge Rectifier (B-
2 Connection)
A half-controlled converter (semi-converter) will permit continuous control of
mean dc terminal voltage from maximum to virtually zero but the reversal of the
mean voltage is not possible. Thus, such a circuit will permit only quadrant-1
operation (i.e. it can operate only as a rectifier and not as an inverter). Apart
from its economic advantage over the full-controlled circuit (since the number of
SCRs required is less), the reactive power consumption is also less with the
semi-converters. (The excess power drawn during conduction in each half-cycle
is utilised in the load during the freewheeling period. Hence the ratio of the
power drawn from the input to the power consumed in the load will approach
more towards unity, i.e. less reactive power will flow.)
This circuit uses two SCRs and two diodes. There are three possible variations
of this circuit which are shown in Figs. 5.26(a), 5.26(b), and 5.26(c). The
relevant waveforms are shown in Fig. 5.26(d). Since the cathodes (anodes) of the
two SCRs (T1 and T2) are at the same potential in symmetrical configuration as
shown in Figs. 5.26(a) and 5.26(b), respectively, their gates can be connected
together and a single gate pulse can be used for triggering any of the SCRs.
However, the one which gets forward biased at the instant of triggering, will be
turned on. For the asymmetrical configuration, isolated gate signals have to be
used.
Fig. 5.26(a) Circuit diagram of a single-phase full-wave half-controlled
(common cathode) bridge rectifier (symmetrical configuration).
angle of a = 90°, the average value of voltage is zero while for a pure resistive
load the average value of voltage is zero if the triggering angle becomes 120°.
The output dc voltage will be maximum when a = 0°, i.e. the maximum dc
output voltage from Eq. (5.37) will be given by
Vdc, max = 2Vm/p
For symmetrical and asymmetrical configurations, the ripple frequency is twice
the input frequency.
5.13.8 Three-phase Full-wave Rectifier (M-6 Connection or Six-
pulse Double-star Circuit)
Figure 5.28(a) shows a six-phase double-star connection. Here the conduction
angle of each SCR is only 60° and thus this results in poor utility. The circuit,
however, produces low ripple and higher dc voltage compared to the bridge
connection for the same ac voltage. In this circuit, changeover of conduction
from one SCR to the other takes place only if the phase voltage of the incoming
SCR exceeds that of the outgoing one. At the onset of conduction of the
incoming SCR, the outgoing SCR gets reverse biased and, therefore, it
undergoes rapid commutation.
Referring to the circuit of Fig. 5.28(a) and the waveforms of Fig. 5.28(b), it is
seen that the triggering of T1 during PQ (when phase-R voltage is the highest)
brings the common cathode potential approximately to the same value as that of
phase-R. Obviously, all the
=
Therefore,
………(5.39)
where V is the rms voltage of the double-star circuit per phase.
The rms value (effective value) of the load voltage is given by
………(5.40)
Therefore,
………(5.41)
Therefore,
………(5.42)
Mode 1 2 3 4 5 6
Incoming SCR 6 2 4 3 5 1
Outgoing SCR 5 1 6 2 4 3
During inverter operation (i.e. for a = p/2 to p) the direction of the load current
remains unchanged but dc polarity is reversed such that power will be fed back
from the dc side (provided the load is replaced by a dc source) to the ac side. The
ripple frequency of the output voltage is six times the input frequency.
The rms value (effective value) of load voltage is given by
(5.45)
Therefore,
………(5.46)
The ripple factor is given by
Therefore,
………(5.47)
(5.50)
Therefore,
………(5.51)
Therefore,
………(5.52)
Therefore,
Vload, rms = 1.19V ………(5.56)
The load form factor is given by
= 1.19V/1.17V = 1.01
The ripple factor is given by
Hence the ripple voltage is approximately 18.5% of the output dc voltage and the
minimum ripple frequency is three times the supply frequency which is evident
from the output waveforms in Fig. 5.31(b).
The peak inverse voltage will occur when the maximum voltage appears
across the diode that is non-conducting. While one of the diodes is conducting,
the other two diodes are non-conducting, and the voltage across any one of the
non-conducting diodes is the line-to-line voltage of the transformer secondary.
The line-to-line voltage is V where
V is the rms value of the phase voltage. The peak inverse voltage is
In the rectifier mode, the triggering angle changes from 0 to p/2 but for For rectifier operation the triggering angle changes from 0 to
the inverter operation the triggering angle varies from p/2 to p. p.
The flow of reactive power from the supply occurs in the positive as well The flow of reactive power from the supply occurs only in
as negative half-cycles. the positive half-cycle.
Four SCRs for single-phase and six SCRs for three-phase circuits are Two SCRs and two diodes for single-phase and three SCRs
required. and three diodes for three-phase circuits are required.
5.14 TRIACs
A triac is a bilateral, bidirectional switching device with three-terminals. It can
be triggered either with positive or with negative pulses applied to the gate
terminal, depending on the potentials between the other two terminals called the
main terminals. Thus, the triac is an ac switch which can be made to conduct on
both alternations (half-cycles) of an ac voltage. The triac originates from two
words, tri and ac. Tri indicates that there are three-terminals, and ac tells us that
the device controls alternating current. A triac is equivalent to an inverse-parallel
connected pair of SCRs. It is a low-power device of the thyristor family.
Construction of the triac
The triac is a five-layer (N4-P1-N1-P2-N2) device (if moved diagonally from
N4 to N2) which may be considered to consist of an N2-P2-N1-P1 section in
parallel with a P2-N1-P1-N4 section as shown in Fig. 5.32(a). An additional
lateral N3 region serves as the control gate as it can be turned on by applying a
control voltage between the gate and the main terminal. The gate terminal makes
contact (ohmic) with both P2 and N3 type materials, thus allowing us to use
either a positive or a negative pulse as trigger currents. The characteristics of a
triac are similar to those of an SCR, both in the blocking and conducting states,
except for the fact that the SCR does not conduct in both directions. Due to this
disparity, the terms anode and cathode are not used for triac terminals. The two
main terminals are designated MT2 and MT1. Figure 5.32(b) shows the sectional
view and symbol of a triac.
When the terminal MT2 is positive and the terminal MT1 negative, the triac can
be turned on by applying a positive voltage between the gate and MT1. This is
the recommended method of triggering the device. In this mode, the triac
behaves as a conventional SCR,
with four layers P1-N1-P2-N2 and the MT1 terminal connected to layer N2 as
shown in
Fig. 5.32(a).
The device can also be turned on by applying a negative signal to the gate. In
this case, the device is switched on by a method called junction gate operation.
Initially, the left-hand portion of the triac comprising layers P1-N1-P2-N3 is
turned on by the current flowing from terminal MT1 to the gate through the
junction P2-N3. Terminal MT1 acts like the cathode gate. When this left-hand
portion conducts, the potential of the left part of layer P2 in contact with N3 will
go up, and because of this potential gradient across layer P2, the current will
flow from left to right. This is similar to the conventional gate current, and the
right-hand part of the triac comprising P1-N1-P2-N2 will turn on. The junction
gate operation involves high switching losses, and therefore this form of gate
drive is not normally used.
When the terminal MT2 is negative and the terminal MT1 positive, the device
can be turned on by applying a positive voltage between the gate and the
terminal MT1. In this mode, the device is switched on by remote gate operation.
The four layers used for this operation are P2-N1-P1-N4. The reverse-biased
junction is formed by layers N1-P1; it will be broken by increasing the carrier
concentration in layer N1, assuming that the transistor is formed by layers N2-
P2-N1. Since the gate is made positive with respect to terminal MT1, the
transistor will be properly biased and a positive base current will flow into layer
P2. This will increase the emitter current and raise the carrier concentration in
layer N1, and thus lead to the breakdown of the reverse-biased junction. The
device will then turn on.
If the gate is negative with MT2 negative, layers N3-P2-N1 will form the
properly-biased transistor whose base drive is provided by the positive voltage
between MT1 and the gate. The device will then turn on because of the increased
current in layer N1. When MT2 is negative and MT1 is positive, the
recommended mode of triggering is by applying a negative voltage between the
gate and the terminal MT1.
The gate signal to the triac may be of either The SCR will be switched on only if the gate signal is positive with respect to the
polarity. cathode and the anode is also at positive potential.
The turn-on procedure of the triac is more The turn-on procedure of the SCR is less
versatile. versatile.
The turn-off procedure of the triac is less The turn-off procedure of the SCR is more versatile.
versatile.
Triacs are not available in high current ratings. The SCRs are available in high current ratings.
5.15 DIACs
A diac is a two-terminal, bidirectional triggering device which can be switched
from the OFF state to the ON state during either the positive or the negative
alteration of an ac input wave. The device essentially consists of two P-N-P-N
sections in antiparallel order as shown in Fig. 5.34(a). It has no gate terminal.
The diac is also analogous to an inverse-parallel connection of two SCRs, but
without the control gate. It is also called the trigger diode.
5.16 QUADRACs
A quadrac is a three-terminal device which is the combination of a diac and a
triac. This diac-triac combination is built on the same chip.
5.17 RECOVERY
CHARACTERISTIC
At low frequency and low current, the diode may be assumed to act as a perfect
switch. But at high frequency and high current, the recovery transient plays an
important role because it increases the power loss and gives rise to large voltage
spikes which may damage the device if proper precautions are not taken. In
power diodes, the recovery characteristic is much more important than the
forward transient characteristic because recovery losses get added to the forward
loss. Fast recovery diodes can, therefore, be used in high frequency circuits and
the rectifier efficiency is improved as well. Furthermore, fast recovery diodes
can handle large values of forward current without overheating.
Fig. 5.35 Power diodes: (a) fast recovery characteristic curve and (b) slow
recovery characteristic curve.
Construction of the power diode
The power diode consists of a silicon pellet with a single internal P-N junction as
shown in Fig. 5.36. It is typically fabricated by diffusing P-type impurity atoms
into one side of
Fig. 5.36 Junction structure and circuit symbol of a power diode.
a N-type crystal wafer of silicon. It has two terminals of which the anode makes
contact with the P-side surface of the pellet and the cathode with the N-side.
The area of the pellet, by and large, determines the current rating. The
resistivity of the starting material and its thickness are mainly responsible for the
voltage blocking capability of the device. For example, if the diode is fabricated
starting from N-type wafer on which the P-layer is formed by diffusion of P-type
impurities, its voltage ratings will go up with the purity level of the starting
wafer and its thickness. The impurity profile of the silicon pellet has a major
effect on both its ON-state forward voltage drop and reverse recovery time.
Types of power diodes
There are two types of packages commonly used for housing the diode pellet. In
the stud-type package shown in Fig. 5.37(a), the casing is of metal and it has a
threaded stud for easy mounting on a heat sink. The metal casing and the stud
constitute one terminal of the diode. The other terminal is brought out on the
side opposite to the stud, and is electrically insulated from the casing. The stud-
type diodes are available with either type of polarity for the stud—anode or
cathode.
Diodes with very large current and voltage ratings employ the disc package,
also known as hockey puck, as shown in Fig. 5.37(b). Here, the two terminals are
flat metallic surfaces separated by a ceramic insulator. The disc-type diodes are
mounted with at least one side in contact with a flat heat sink surface. For better
cooling, two separate heat sinks may be used—one on each side. Very large
power diodes are usually protected by fuses as a safeguard against circuit faults.
The normal types of fuses used in power circuits are incapable of protecting
power diodes. Special fast-acting fuses are available for power semiconductors.
Fig. 5.37 Types of power diodes: (a) stud-type package and (b) disc-type
(hockey puck) package.
Principle of operation of the power diode
The relative proportions of the electron and hole currents are decided by the
relative concentration of electrons on the N-side and that of holes on the P-side.
For example, if the N-side electron concentration is equal to the P-side hole
concentration, each current will be half the total current. If on the other hand, the
P-side has much larger density of holes compared with the density of electrons
on the N-side, as is often the case, a very large part of the total diode current at
the junction would be due to the flow of holes. As a result, in such a diode, there
will be an excess concentration of injected holes in the junction zone on the N-
side, while the diode is carrying current in its ON state. These excess holes,
which are minority carriers on the N-side, need a finite time to disappear before
the diode is able to block the flow of reverse current. If the diode is subjected to
reverse voltage before this, a reverse current will flow through it. During this
reverse current flow, holes will be pushed back to the P-side. The flow of the
reverse current will last until the excess of hole concentration has disappeared.
This will be due to some of the holes moving across to the P-side and the rest
recombining with electrons. From this, it may be expected that a shorter lifetime
for minority carriers (which implies a faster recombination rate) will shorten the
reverse recovery time of the diode, because this will result in faster
disappearance of excess minority carriers. The presence of gold atoms as an
impurity in the silicon has been found to shorten the lifetime of minority carriers.
Therefore, the diffusion of gold into silicon is a technique used to shorten the
reverse recovery time.
A trade-off exists between blocking voltage capability and reverse recovery
time. High resistivity silicon has a long minority carrier lifetime. Therefore, if a
high resistivity silicon wafer is used as the starting material to achieve a high
blocking voltage capability, the reverse recovery time is likely to go up. A trade-
off also exists between blocking voltage capability and ON-state forward voltage
drop. If a thicker and higher resistivity wafer is employed to achieve a higher
voltage rating, it will result in a higher forward voltage drop in the ON state. In
some power diodes, a lower resistivity N-region, called an N+ region, is formed
on the outer side of the high resistivity N-region. This helps to reduce the ON-
state voltage drop and also to make better electrical contact to the cathode
terminal.
Applications of the power diode
Diodes employed in static converters are essentially high power versions of
conventional low-power devices used in analog and digital signal processing
circuits.
5.19.1 Current Ratings of Power Diodes
Current ratings are, in general, based on temperature rise considerations.
Therefore, they are valid only if diodes are mounted on heat sinks of adequate
size to ensure that the internal temperature does not exceed the specified limit.
The data sheet of a power diode usually specifies the following ratings: (i) the
average current, (ii) the rms current, and (iii) the peak current. It is important to
ensure that none of these ratings is exceeded in actual operation.
5.19.2 Voltage Ratings of Power Diodes
For high power diodes, the data sheet usually specifies two voltage ratings: (i)
the repetitive peak reverse voltage and (ii) the non-repetitive peak reverse
voltage. The non-repetitive parameter is specified to indicate the capability of a
diode to withstand an occasional overvoltage surge that may occur because of a
circuit fault.
5.19.3 Protection of the Power Diode (Snubber Circuit)
A snubber circuit for a power diode serves to protect it from damage that can
arise because of an overvoltage spike occurring during reverse recovery. A
typical snubber circuit for a power diode consists of a resistance in series with a
capacitor connected across the diode as shown in Fig. 5.38. During the decay of
the reverse recovery current, the capacitor serves to limit the voltage spike. The
energy stored in the inductance of the reverse recovery current loop serves to
charge the capacitor, thereby reducing the overvoltage spike. The resistance R
dissipates some of this energy, and, if suitably chosen, will damp out oscillations
in the circuit.
Fig. 5.40 Power transistor as a controlled switch: (a) circuit diagram and (b)
output characteristics.
OFF-state of the power transistor
If IB is made zero, the value of IC is negligibly small. This is the OFF-state of
the switch. This is also called the cut-off condition of the power transistor. For
negative values of VBE as well, there is no base current, and the transistor
remains OFF. But the reverse voltage capability of the base-emitter junction is
quite small, and it is important to ensure that this is not exceeded.
ON-state of the power transistor
Assuming that in Fig. 5.40(a), VCC = 150 V, RL = 30 W initially and IB = 0.6 A.
The voltage VCE across the switch and the current IC through it must be given
by a point on the characteristic curve for IB = 0.6 A. A second relationship, VCE
= VCC – IC RL resulting from the application of the Kirchhoff’s voltage law to
the power circuit loop, is used to locate this point. This relationship is given by a
straight line called the load line. The load line corresponding to RL = 30 W is
shown as AB in Fig. 5.40(b). It is drawn by choosing two points on it that satisfy
the above output voltage equation. These are usually chosen as the one for IC =
0 for which VCE = VCC (point A) and the other for VCE = 0 for which IC =
VCC/RL (point B). The intersection of the output characteristic and the load line
gives the current through the switch and the voltage across it. The characteristics
for all the different values of IB overlap near the y-axis, along a near vertical
line, indicated in Fig. 5.40(b) as the saturation line. The voltage across the
transistor VCE, sat is observed to be very small. This is the ON-state of the
transistor switch, and VCE, sat is the unavoidable small forward voltage drop
across the switch in its ON state.
Applications of the power BJT
Power bipolar junction transistors are widely used for signal processing, both as
discrete devices and in integrated circuits. High power discrete devices with
individual current ratings of several hundred amperes and voltage ratings of
several hundred volts are presently available, and such devices are widely used
as static switches in power electronic converters.
5.20.1 Snubber Circuit (Switching-aid Circuit) of the Power BJT
Snubber circuit, also called the switching-aid circuit, is used for the purpose of
limiting the stress on static semiconductor switching devices during switching
transitions. The circuit as shown in Fig. 5.41(a) consists of a capacitor C, a diode
D and a resistor R. When the
Fig. 5.41(a) Turn-off snubber circuit for the junction transistor (BJT).
transistor is in the ON-state, the voltage across it, and therefore across the
switching-aid circuit, is nearly zero. The purpose of the capacitor-diode
combination is to slow down the rate of rise of voltage across the switch during
the turn-off switching transition. This happens because during this time the diode
turns on and the capacitor starts charging. In the OFF-state of the transistor, the
capacitor remains charged to the full blocking voltage. It discharges during the
next ON switching of the transistor. The resistor R limits the peak value of the
discharge current through the transistor. Each time the transistor is turned on, the
total energy stored in the capacitor is dissipated in the resistor. Therefore, the
power dissipation in R is proportional to the switching frequency and to the
square of the blocking voltage.
5.20.2 Switching Characteristic of the Power Transistor
A typical waveform of the collector current for power BJTs during turn-on and
turn-off transitions is shown in Fig. 5.41(b).
Fig. 5.41(b) Switching characteristics of a power BJT.
The instants of time marked on the figure have the following significances:
EXAMPLE 5.7
In the circuit of Fig. 5.42, the power BJT is being used as a static switch to
switch a resistance load of 10 W in a 220 V dc circuit. The parameters of the
BJT are, hFE = 15, VCE, sat = 2 V, and VBE = 0.7 V.
(i) Determine the minimum value of the driver output voltage VBB necessary
to drive the switch to obtain the maximum current in the load. Determine
also the power dissipation in the switch under this condition.
(ii) If VBB falls to 80% of the value determined in (i), what will be the change
in the load current and the change in the power dissipation in the
transistor?
(iii) A transient overvoltage spike occurs in the circuit because of external
causes, resulting in VCC going up from 220 V to 250 V for a short interval.
Since the current is limited by IB , assume that there is no significant
change in IC . What will be the power dissipation in the device under this
condition?
Fig. 5.43 N-channel power MOSFET: (a) junction structure and (b) circuit
symbol.
In this way an N-channel is created linking the source N+ region and the drain
N– region as shown in Fig. 5.44(a). This N-channel now provides the path for
flow of current from the drain to the source. If the positive potential on the gate
is not of sufficient magnitude to create a channel, no current will flow.
Therefore, there is a threshold value for the gate-source voltage VGS , below
which the switch will be completely OFF. Above this threshold value, the
channel cross-sectional area will increase with increasing gate-source voltage.
There is a limit to the maximum current flow through the channel for a given
value of VGS , without appreciable voltage drop. If the drain-source voltage is
increased, a steep increase in current flow takes place initially. Later, the current
reaches a saturation value IDS , which is limited by the size of the channel, that
is, by VGS. There will be no further significant increase in current for that
particular value of VGS. Once the saturation value is reached, any further
increase in VDS will only cause increased voltage drop across the device and
increased power dissipation in it, without increase in current. These statements
are evident from the output characteristics as shown in Fig. 5.44(b), which show
the relationship between the drain current ID and the drain-source voltage VDS
for different values of VGS. In the case of most power MOSFETs, a VGS value
of +12 V to +15 V will be adequate to turn the switch fully on.
Integral reverse diode of the power MOSFET
The integral reverse diode or the body diode of the power MOSFET with
reference to the junction structure in Fig. 5.43(a) shows that if the source is made
positive with respect to the drain, there is a direct path for current flow across the
junction between the P region and the drain N– region, which becomes forward
biased under this condition. Therefore, the device functions like a power diode in
this direction. This integral antiparallel diode is an advantageous feature for most
switching applications of the power MOSFET.
Fig. 5.44 N-channel MOSFET: (a) current paths in the ON-state and (b) the
output characteristics.
Applications of the power MOSFET
The power MOSFET is widely used in analog and digital signal processing
circuits both in discrete and integrated circuit (IC) forms. A power MOSFET can
be used either as a static switch or for analog operations. In static power
converters, power MOSFETs are invariably used as static switches.
5.21.1 Snubber Circuit (Switching-aid Circuit) of the Power
MOSFET
This circuit protects the power MOSFET from excessive stresses during
switching transitions. Such a circuit is similar to that for the power transistors.
The charging current flows through the interelectrode capacitance between the
drain and the gate during turn-off switching. This charging current increases the
gate potential and leads to a spurious turn-on and damages the device. Therefore,
the turn-off transition is an interval during which the device may be overstressed
because of the excessive dv/dt. The components of the snubber circuit can be
suitably chosen to limit the dv/dt.
5.21.2 Switching Characteristics of the Power MOSFET
The typical waveforms of both drain-source voltage VDS and gate-source
voltage VGS are shown in Fig. 5.45, approximated to linear shapes.
The turn-on delay td(ON) is the time interval taken by the gate-source
voltage VGS to rise to 10% of its final value or the time interval taken by the
drain-source voltage VDS to fall to 90% of its initial OFF-state value.
The rise time tr is the time interval during which the drain-source voltage
VDS falls from 90% to 10% of its initial OFF-state value. During this time, the
drain current rises between the corresponding limits.
The turn-off delay td(OFF) is the time interval during turn-off switching
taken by the gate-source voltage VGS to fall to 90% of its final OFF value.
The fall time tf is the time interval during which drain-source voltage VDS
rises from 10% to 90% of its final OFF-state value. During this time, the drain
current falls between the corresponding limits.
Fig. 5.45 Switching characteristics of a power MOSFET.
The turn-on and turn-off time periods are given, respectively, by
tON = td(ON) + tr
and
tOFF = td(OFF) + tf
Power MOSFETs, in general, have shorter switching times than those of other
power semiconductor switches. The actual values of tON and tOFF depend on
the device ratings.
Fig. 5.47 Insulated gate bipolar transistor: (a) current flow path in ON-state and
(b) circuit model in ON-state.
When a channel is formed by the application of a gate voltage, the current
flows through the top P+ zone, the middle N-region and the channel to the
emitter terminal. This current flowing through the channel serves as the base
current for the P-N-P transistor that causes emitter current in this transistor,
resulting in large-scale injection of holes across the top P-N junction. These
injected holes are responsible for the conductivity modulation of the middle N
zone. Now, there are two current-flow paths to the emitter terminal. One is
through the middle N zone and the channel. The other is across the collector
junction of the P-N-P transistor and through the lower P zone. The resistances,
Rmod (modulated by carrier injection from the top P+ zone) and RC in these two
paths are shown separately in the Fig. 5.47(b).
Applications of the IGBT
The IGBTs are widely used as switches in the static power converters.
Switching characteristics of the IGBT
The switching characteristics of the IGBT are similar to those of the power
MOSFETs.
It is a current- It is a voltage
It is a voltage-operated device.
controlled device. controlled-device.
It needs an
A small current is
appreciable value
required at its control
A negligible current is required at its control terminal to maintain it in the ON-state. of control current
terminal to maintain it
for keeping it in the
in the ON-state.
ON-state.
A fast recovery
The IGBT has no
The internal structure is such that there exists a diode path in the reverse direction diode of adequate
integral diode. A
across the main terminals of the switch. In effect, it is a parallel combination of two rating in
separate antiparallel
static switches—a controlled switch for forward current flow and an uncontrolled antiparallel across
power diode has to be
diode switch for reverse currents. Such a combination of switches is very frequently the power
used along with the
required in static converters in which the diode serves to provide a freewheeling transistor is used
IGBT for the purpose of
current path. for freewheeling
freewheeling.
action.
ON-state voltage
drop is lower than ON-state voltage drop is
ON-state voltage drop is comparatively higher than that of power transistors.
that of power maximum.
MOSFETs.
Applications of UJT
UJTs are extensively used in oscillator, pulse and wave sensing circuits as well
as in delay timer circuits. This device is also used to apply a sudden pulse of
power to energise a relay or to fire an SCR.
At low anode voltage, the tube conducts a very small current (1 mA) owing to
the ionisation of gas molecules by the natural sources. The conduction up to the
point B as shown in Fig. 5.50(b) is known as Townsend discharge which is non-
self maintained discharge because it requires an external source to cause
ionisation. In this part of the conduction, no visible light is associated.
REVIEW QUESTIONS
1. (a) Explain the constructional details of an SCR. Sketch its schematic
diagram and symbol.
(b) Define latching and holding currents as applicable to an SCR. Show
these currents on the static volt-ampere characteristic curve of an SCR.
(c) Describe the effect of gate current on the forward breakover voltage of
an SCR. (WBDEE 1999)
2. (a) Briefly explain the different methods of turning on of an SCR.
(b) Can a forward voltage be applied to an SCR soon after its anode current
has fallen to zero? Explain. (WBDEE 1999)
3. (a) Draw the circuit diagram of a single-phase half-wave SCR controlled
rectifier circuit using a resistive load.
(b) Obtain an expression for the average load voltage in terms of the source
voltage and firing angle of the above circuit. (WBDEE 1999)
4. (a) Draw a two-transistor representation of the SCR and describe the
conditions for its conduction. (WBDEE 1998)
(b) Draw the volt-ampere characteristic of an SCR and discuss the different
methods of triggering the SCR into conduction. (WBDEE 1998)
5. (a) Explain the constructional features and working principle of the silicon
controlled rectifier.
(b) Discuss the following with reference to an SCR:
(i) Breakdown voltage, (ii) Forward current rating, and (iii) Effect of gate
current on trigger voltage. (WBDIT 1998)
6. (a) How does an SCR differ from an ordinary rectifier?
(b) Why is an SCR always turned on by a gate current?
(c) It is said that, “Once an SCR starts conducting, the gate loses control
over it.” Justify this statement.
(d) Explain the action of the SCR as a switch and discuss some
applications of SCRs.
7. (a) Explain with a circuit diagram the self-commutation process and
mention the applications of this process.
(b) Explain the gate triggering process of firing an SCR.
8. (a) Define turn-on and turn-off time periods of an SCR.
(b) State the various ways of triggering an SCR and briefly describe any
one of them.
9. (a) What is the maximum and minimum value of the turn-off time of the
SCR?
(b) What is the difference between forced and natural turn-off of an SCR?
(c) How is class D turn-off more versatile?
(d) Why is natural commutation not possible in dc circuits?
(e) Why is parallel capacitor commutation also known as complementary
commutation?
10. (a) With a neat circuit diagram, explain how regulated dc supply can be
obtained using two SCRs and a centre-tap transformer.
(b) Also discuss the problems that may arise because of the inductive load
and explain how they can be overcome.
11. (a) With the help of a circuit diagram, explain the working principle of a
single-phase full-wave half-controlled bridge rectifier using two SCRs and
two diodes.
(b) Why is a separate freewheeling diode not needed in the case of a
single-phase full-wave, half-controlled bridge rectifier?
12. (a) Explain the construction and characteristics of (i) the diac and (ii) the
triac. Draw the SCR crow-bar protection circuit. (WBDEE 1998)
(b) What is the difference between an SCR and a triac? (WBDEE 1999)
(c) State some important applications of the triac and the diac.
(d) Is it possible to replace a triac by a suitable combination of SCRs?
Explain, only if this replacement is possible.
13. (a) Draw the circuit diagram of a single-phase full-wave SCR controlled
rectifier circuit. Obtain the expression for the dc output voltage. (WBDEE
1998)
14. (a) Briefly describe the basic structure of a power transistor.
(b) Explain the principle of operation of the IGBT and its advantages over
the power transistor. (WBDETC 1999)
15. (a) Explain the construction and working principle of the SCR.
(b) Draw a two-transistor analogy of the SCR and explain the condition for
conduction.
(c) Explain the methods adopted for the protection of SCRs against
overloads. (WBDETC 1999)
16. (a) What is meant by commutation?
(b) Briefly explain the difference between the self and natural commutation
of an SCR.
(c) Briefly discuss the commutation circuits of the SCR. (WBDETC 1999)
17. Draw the circuit diagram of a single-phase full-wave control rectifier with
resistive and inductive loads. Explain its principle of operation with the
help of waveforms. (WBDETC 1999)
18. (a) What are the different types of power diodes?
(b) Explain the following terms in connection with power diodes:
(i) Reverse recovery time (ii) Reverse recovery current
(c) Explain why it is necessary to use fast recovery diodes for high-speed
switching. (WBDETC 1998)
19. (a) Draw the volt-ampere characteristic of an SCR. Indicate the different
regions in the characteristic curve.
(b) Briefly explain the commutation circuits of the SCR.
(c) What is the purpose of the di/dt protection in the case of an SCR?
(WBDETC 1998)
20. (a) Explain with a neat circuit diagram and voltage waveforms the
principle of operation of a three-phase full-wave bridge rectifier.
(b) Deduce the expression for the average dc voltage and the ripple factor
for the above circuit. (WBDETC 1998)
21. (a) Explain with the help of a diagram the principle of operation of a full-
wave controlled rectifier circuit with inductive and resistive loads.
(b) Explain the function of a freewheeling diode. (WBDETC 1998)
22. (a) Briefly explain the construction and volt-ampere characteristic of the
IGBT. What are its advantages over power BJTs and MOSFETs.
(b) Discuss how the firing pulses for an SCR can be generated using a time
delay circuit. (WBDETC 1997)
23. (a) Draw and explain with the help of waveforms the operation of a three-
phase rectifier circuit with resistive load.
(b) Discuss the suitability of the polyphase rectifier compared to the single-
phase rectifier in relation to (i) rectified voltage and (ii) ripple factor.
(WBDETC 1998)
24. (a) Explain with the help of a diagram the construction of a UJT.
(b) What is the difference between the UJT and the conventional bipolar
transistor?
(c) Explain the working principle of the UJT and mention its important
applications.
(d) Define the intrinsic stand-off ratio of the UJT.
25. (a) Describe the construction and working of a thyratron.
(b) Draw the firing characteristics of a thyratron.
26. (a) Explain the theory of tubes using mercury-pool cathodes.
(b) What is the difference between a thyratron and an ignitron?
PROBLEMS
5.1 The SCR in Fig. 5.53 has a latching current of 300 mA. Neglect the
forward voltage drop across the SCR from the instant of commencement of
the gate pulse. Determine the minimum duration of the gate pulse
necessary to ensure turn-on.
Fig. 5.53
5.2 The SCR in Fig. 5.54 has a holding current of 150 mA. When it was turned
on, resistance R was at a low value. Now if R is progressively increased, at
what value of R will the SCR turn off? Neglect the ON-state forward drop.
Fig. 5.54
5.3 The transistor in the circuit of Fig. 5.55 has the following data:
VCE, sat = 1.5 V; hFE = 50; VBE, sat = 1.8 V.
(a) Determine the minimum value of Vin necessary to ensure a satisfactory
ON-state.
(b) Determine the total ON-state power dissipation in the switch and
calculate the values of its collector dissipa tion and base dissipation
components.
(c) A transient overvoltage spike occurs in this circuit because of external
causes, resulting in VCC going up from 100 V to 150 V for a short
interval. Since the collector current is limited by IB , assume that there is
no significant change
in IC. What will be the power dissipation in the device under these
conditions?
Fig. 5.55
5.4 The specified di/dt for an SCR in Fig. 5.56 is 50 A/ms. The inductance L is
included in the circuit for the purpose of protecting the SCR from damage
owing to excessive di/dt. Find approximately the minimum value of L
required.
Fig. 5.56
5.5 The SCR in Fig. 5.57 has a dv/dt rating of 500 V/ms. Determine the
minimum value of C needed to avoid erratic turn-on when the power
circuit is energised by closing the switch S.
Fig. 5.57
Chapter 6
6.1 INVERTERS
Inverters perform the task of converting dc power to its ac equivalent at a desired
output voltage and frequency, statically, i.e. without any rotating machines or
mechanical switches. AC output voltage is made by using transistors or SCRs as
switches. For low and medium power outputs, transistorised inverters are
suitable but for high power, SCRs are used. Simple inverter circuits with fewer
components produce a non-sinusoidal output waveform. It is possible to obtain a
near sinusoidal output voltage by adding circuit complexities. Inverter circuits
with large harmonic content are cheaper to build but circuits with reduced
harmonic content are costlier because of the need for more components.
Basically, all rectifier circuits can be made to operate as inverters with some
modification. The controlled rectifier circuit with inductive load and values of
the triggering angle beyond 90° acts as an inverter. Inverters on the basis of
commutation can be classified into two types.
Applications of inverters
Inverters are used in the following systems:
Variable speed ac motor drives
Aircraft power supplies
Induction heating
Uninterruptible power supply
HVDC (high voltage direct current) transmission
Regenerative dc/ac drives.
6.2 LINE-COMMUTATED
INVERTERS
For values of the triggering angle greater than 90°, the average value of the
output voltage is negative. In other words, the energy is transmitted from dc side
to ac side. Such an operation is called inversion and the converter is then
referred to as a line-commutated inverter. In the line-commutated circuits, as the
ac voltage available across the device passes through natural zero, the device is
customarily turned off. However, such type of inverter circuits can only operate
into an ac system where the voltage waveshape is maintained relatively
independent of the circuit operation. The following assumptions are made in the
analysis of the line-commutated converters.
6.3 FORCED-COMMUTATED
INVERTERS
In the forced-commutated circuit, some external means are needed to forcefully
turn off the device. Inverter circuits based on this principle are known as force-
commutated inverter circuits. Compared to line-commutated circuits, forced-
commutated circuits independently provide an ac output of variable frequency
and thus have much wider applications. But as the device has to be turned off
forcefully, it involves many more electronic circuits than those used by the line-
commutated inverters. Depending on the connections of the SCRs and the
commutating components, the forced-commutated inverter circuits can be
further classified into: (a) Parallel-capacitor commutated inverters (b) Series-
commutated inverters.
6.3.1 Single-phase Parallel-capacitor Commutated Inverter
(Resistive Load) Parallel inverters having a capacitor connected
in parallel with the load are a well-known class of forced-
commutated inverter circuits. The capacitor connected in parallel
with the load is used to turn off the conducting SCR by applying
reverse voltage across it. This is referred to as impulse or voltage
commutation. An inductor L is also connected to prevent excessive
capacitor current during the switching interval from one SCR to
the other, as shown in Fig. 6.2(a). This circuit uses a centre-tap
transformer. The two SCRs are never allowed to conduct
simultaneously as in that case there would not be any induced
voltage across the transformer (the two voltages VA and VB with
respect to the centre-tap point C are equal but opposite in
direction). This condition would destroy the SCRs.
Fig. 6.2(a) Single-phase parallel-capacitor commutated inverter.
Principle of operation of the single-phase parallel-capacitor
commutated inverter Initially, SCR T1 is triggered, resulting in flow of
current through inductor L and portion CA of the transformer
primary winding. This current accompanied by its magnetic flux will
rise in portion CA of the transformer primary. Since this flux is
common to both halves
of the transformer winding, the source voltage V would be induced in
portion CB of the transformer primary and the commutating capacitor
C would have a voltage of 2V across it. The SCR T2 has to withstand
this voltage. This state continues for the half period till T2 is
triggered. As soon as T2 is turned on, the commutating capacitor C
causes a voltage of 2V to appear across T1 as a reverse bias and thus
turns it off. The commutating capacitor discharges and recharges
through the transformer in the opposite direction to 2V. Capacitor C
and the primary winding of transformer form a tank circuit. When T1
is OFF and T2 ON, the supply voltage V applied across portion CB of
the transformer primary results
in a change of polarity so that there is an alternating current in the
transformer. At the next trigger pulse, T1 will again be turned on and
T2 off. Thus, if trigger pulses
are periodically applied to the alternate SCRs, an approximately
rectangular voltage wave will be obtained at the secondary winding of
the transformer. The waveforms are shown
in Fig. 6.2(b).
Fig. 6.2(c) Voltage and current waveforms due to inductive load in the inverter.
Feedback diodes are incorporated in the circuit to provide a return path for the
current back to the supply. Apart from this, the feedback diodes also help to
prevent the load voltage from increasing towards its no-load value.
6.3.2 Single-phase Parallel Inverter with Feedback Diodes In Fig.
6.2(d), SCRs T1 and T2 are the main load carrying SCRs. The
commutating components are L and C. Diodes D1 and D2, called
feedback diodes, permit the load reactive power to be fedback to
the dc supply. These feedback diodes help in returning the
current to the supply and prevent the no-load voltage from
increasing.
Principle of operation of the single-phase parallel inverter with
feedback diodes If T1 conducts, neglecting the small voltage drop
across L, the supply voltage V will
appear across portion OA of the transformer primary winding as
shown in Fig. 6.2(d).
By transformer action, terminal B will be at a potential of +2V with
respect to terminal A. Thus, the commutating capacitor C will get
charged to twice the supply voltage, i.e. 2V,
the polarity of which is shown. The primary current iT1 flows through
OA of the primary winding, SCR T1, inductor L, and negative supply.
The load voltage will be positive (i.e. the point P of the secondary
winding is positive with respect to the point Q) and of magnitude V if
the ratio of turns PQ and OA is unity. The current through the load
will have a magnitude iL flowing downwards.
Fig. 6.2(d) Single-phase parallel inverter with feedback diodes.
At the end of the half-period, SCR T2 is triggered. Capacitor C will
immediately apply a reverse voltage of 2V across T1 and turn it off. When T1 is
turned off, capacitor C will discharge through SCR T2, inductor L, diode D1,
and a portion of the transformer primary winding NA. Thus, the energy stored in
the capacitor will be fed back to the load through the transformer coupling of the
windings NA and PQ. During this period, the potential of point N will be fixed
by the DC input supply and the load voltage will still be positive but more than
V. As long as the capacitor voltage is more than the voltage at point N, diode D
will remain forward biased. The current will now flow through a portion of the
transformer winding ON and diode D1 to the negative input terminal. The
discharging current of the capacitor is more than the load current. As the
potential of point N increases sufficiently to reverse bias D1, the capacitor will
no longer discharge through SCR T2 and point N will not get connected to the
negative supply terminal. At this instant, the polarity of the inductor L changes.
The current through inductor L will flow through diode D2, a portion MB of the
transformer primary, and SCR T2. In other words, the energy trapped in inductor
L will be fed back to the primary as well as to the secondary winding of the
transformer. The current which was earlier flowing through the portion ON of
the transformer primary, will now flow from point M to point B through SCR T2
and diode D2. The load reactive energy will be returned to the DC supply.
The point M is now connected to the negative supply terminal, the load
voltage polarity will reverse and be more than V. Also, the capacitor C will be
charged in the opposite direction to slightly greater than twice the supply
voltage. The current through the load will have a magnitude iL flowing upwards.
The SCR T2 will stop conducting after all the energy in the commutating
inductor L has been completely dissipated.
Immediately following the commutation of SCR T1, energy is transferred
from the capacitor and the inductor to the load. During this period, high
frequency oscillations will be superimposed on the normal rectangular waveform
of the load voltage. After this transient period, only the diode D2 will continue to
conduct. This will cause application of a reverse voltage across SCR T2 and
thereby help in turning it off. When the load current becomes zero, diode D2 will
be blocked and SCR T2 will have to be triggered again to reverse the direction
of the load current. When SCR T2 starts conducting, the load voltage will again
equal the supply voltage V.
If the diodes are connected to points A and B instead of N and M,
respectively, then the load voltage waveform will be rectangular. But such a
connection will require the energy trapped in the commutating components to be
dissipated as heat in the SCRs and diodes, thereby necessitating the derating of
the components. Thus, the efficiency of the circuit can be increased by
connecting the diodes to the points N and M.
6.3.3 Single-phase Series Inverter In a series inverter circuit
shown in Fig. 6.3(a), capacitor C is connected in series with the
load. This circuit uses class A type of commutation and is called
bilateral series inverter
Fig. 6.3(a) Single-phase series inverter circuit.
because load current iL flows in both the directions. Commutating components L
and C form an underdamped circuit. This circuit is excited by triggering the
SCR, the current in the circuit passes through a zero value after it has reached
the maximum. When the forward current of the SCR touches zero, the device
will go into the blocking state. This method of turn-off is called resonant turn-
off since the forward current is made zero by the resonant circuit and is also
known as current commutation. It is also referred to
as self commutation as no other SCR needs to be fired for commutating the
conducting SCR.
Principle of operation of the series inverter Assume that the load is
resistive and the initial voltage of the capacitor C is V with the
polarity as shown in Fig. 6.3(a). When SCR T1 is triggered, a series
R-L-C resonant circuit is connected across the dc voltage V and the
capacitor voltage will start building up along with the current. The
current iT1 = iL will reach its maximum value when the capacitor
voltage vC is V (i.e. the capacitor C discharges from – V to zero and
recharges to +V) and after which the load current starts decreasing
till it reaches zero. When the load current approaches its maximum
value, the induced voltage in the inductor opposes the flow of current
(according to the Lenz’s law). After the load current has reached a
maximum value, the induced voltage in the inductor changes its
polarity. Eventually, the capacitor charges approximately to 2V and
the load current starts falling towards zero. To make the circuit
underdamped, the condition R2 < 4L/C must be satisfied. The time
period of oscillations is given by ………(6.9) The output
Again, the time period of oscillations is given by T = p/fr where fr is the resonant
frequency. Therefore, 0.016 = p/fr or
EXAMPLE 6.2
A series inverter operating under resonant condition has a frequency of 2 kHz.
Calculate the value of the capacitor if an inductor of 6 mH is connected in the
circuit.
Solution The operating frequency is given by
or
The time period of oscillations is given by T = p/fr = p/(13.23 103) = 0.237 10–
The time period of oscillations is given by T = p/fr = p/(6.614 103) = 0.475 10–
3 s = 0.475 ms The output frequency is given by
6.5 CURRENT-SOURCE
INVERTER
This type of inverter functions as an ac constant current source on the output
side. It is also called a dc-link inverter. Figure 6.4 shows a current-source
inverter which is usually a bridge inverter. A large inductor L is used to maintain
constant current. The inductor also smoothens the fluctuations in current caused
by the switching of SCRs to reverse the direction of current flow through the
load. Capacitor C acts as a commutating element and improves the power factor
of the load and is connected in parallel to the inductive load. The two SCR pairs
T1-T4 and T2-T3 when triggered produce positive and negative half-cycles,
respectively.
Principle of operation of the current-source inverter When the SCR
pair T1-T4 is triggered, capacitor C charges through T1, C, and T4 to
the dc supply voltage V. At the same time, load current iL = iT1-T4
passes through T1, load, and T4 as shown in Fig. 6.4. This constitutes
the positive half-cycle of the output.
When the other SCR pair T2-T3 is triggered, capacitor C discharges through
T2, C, and T3 and recharges through the same path to the opposite polarity. At
the instant of discharging, capacitor C provides positive voltage to the cathode of
T1 and negative voltage to the anode of T4 which immediately turn these SCRs
off. The load current iL = iT2-T3 passes through T2, load, and T3. The direction
of the load current iL = iT2-T3 is now opposite to that of iL = iT1-T4. This
constitutes the negative half-cycle of the output. When the SCR pair
T1-T4 is triggered again, the voltage across the capacitor turns off the SCRs T2
and T3 immediately.
Antiparallel connection
Direct antiparallel connection
Cross connection
Antiparallel connection
The antiparallel connection is shown in Fig. 6.13(a).
Fig. 6.13(a) Reversible converter in antiparallel connection.
The advantages of the antiparallel connection are: (i) The design of the converter
transformer is simple.
(ii) The circuit configuration is less expensive.
The disadvantages of the antiparallel connection are: (i) Reactances have to be
provided to limit the loading of the SCRs caused by the arc voltage of the high
speed circuit breakers.
(ii) The circuit configuration is expensive because of the use of dc high speed
circuit breakers along with the reactances.
(iii) If the dc circuit breakers and the ac switchgear are opened simultaneously,
devices may get punctured.
(iv) Only the circulating current-free type of operation is possible.
Direct antiparallel connection (back-to-back connection) Figure 6.13(b)
shows SCRs in direct antiparallel connection.
Fig. 6.13(b) Reversible converter in direct antiparallel connection.
The advantages of the above connection are the following: (i) It is economical
and compact.
(ii) Loading of SCRs caused by the arc voltage of the circuit breakers is
avoided.
(iii) The number of semiconducting fuses and circuit breakers used is halved.
The disadvantages of the direct antiparallel connection are as follows: (i) This
connection cannot be used in high-rating loads.
(ii) Device capacity is not fully utilised because of poor heat transfer.
(iii) Only a circulating current-free type of operation is possible.
Cross connection
This connection is shown in Fig. 6.13(c).
Fig. 6.13(c) Reversible converter in cross connection.
The merits of the cross-connection configuration are as follows: (i) The
circulating current type of operation is possible.
(ii) Each converter is provided with a circuit breaker.
(iii) Loading of the devices caused by the arc voltage of the circuit breakers is
limited by using two reactances.
The demerits of the cross-connection configuration are: (i) It is the most
expensive configuration.
(ii) More components are needed in the regulating system compared to the first
two configurations.
(iii) A large converter transformer is needed.
(iv) During circulatory current type of operation, all items of electrical
equipment have to be of higher rating (approximately 10% higher).
(v) Reactive power drawn from the system is very high.
6.9 CHOPPERs
6.9 CHOPPERs
In ac applications, the transformer serves to convert electric power efficiently
from one voltage level to another. Static dc-dc converters by stepping-up or
stepping-down a dc voltage source achieve a similar function in dc applications.
In dc-dc converters, the voltage conversion is achieved by power
semiconductors, functioning as static switches and performing switching
operations at a high repetitive frequency. Static dc-dc converters using the
switching principle are also known as choppers. The SCR is switched on and off
rapidly to ‘chop’ the input voltage for adjusting the input load voltage. This
means that, although the input voltage is constant, the average dc voltage can be
varied.
The circuit configuration of a chopper converter can thus be designed either to
step up from a lower input voltage to a higher output voltage or to step down
from a higher input voltage to a lower output voltage. When the voltage
conversion ratio, K = output voltage/input voltage, is more than 1, the circuit is a
voltage step-up chopper. If K < 1, it is a voltage step-down chopper. There are
differences between the step-up and the step-down choppers in the internal
circuit configurations of their static switches.
In a two-quadrant chopper, the power flow is from the low voltage side to the
high voltage side in the step-up mode, and reverse is the case in the step-down
mode. Therefore, the input terminal pair and the output terminal pair interchange
their roles when moving from one mode of operation to the other. In any
chopper converter, the voltage conversion ratio K is determined by the switching
times of the static switches that constitute the chopper. It is, therefore, easy to
vary the voltage conversion ratio K smoothly and continuously, by means of an
adjustable voltage input into the chopper control circuit that suitably modifies
the timing of the switching control pulses to the power switching elements. The
chopper circuit offers the following advantages:
Greater efficiency
Faster response
Lower maintenance
Smaller size
Applications of choppers
The main applications of choppers are as follows: (i) Chopper circuits are used
in the speed control of dc series motors in traction systems.
(ii) The speed of the wound rotor induction motor can be varied by varying its
rotor resistance. The rotor resistance can be varied steplessly by using a
simple chopper.
(iii) Choppers can be used as switched mode power supply (SMPS) regulators
to convert an unregulated dc voltage to a regulated dc output voltage.
(iv) Choppers are used in battery-operated vehicles to provide smooth
acceleration control, high efficiency, and fast dynamic response.
6.9.1 Principle of Operation
Figure 6.14(a) is a basic circuit diagram of the chopper. The SCR T is operated
as a switch, which turns on and off the dc battery voltage V to the load. The SCR
is triggered periodically and is kept conducting for a period tON and is blocked
for a period tOFF as shown in
Fig. 6.14(b).
The average dc output voltage Vout across the load is given by (assuming
continuous current conduction) Vout = VL =
= ………(6.18)
Fig. 6.14 DC chopper: (a) basic circuit and (b) output voltage waveform.
where
T is the time period = tON + tOFF, and D is the duty cycle.
The chopper frequency can be determined by f = 1/T = 1/(tON + tOFF) Thus, the
dc output voltage Vout can be varied by the following methods:
tON may be varied while the periodic time T is held constant. This is
known as pulse width modulation (PWM).
tON may be kept constant while T is varied i.e. tOFF is varied. This is
known as frequency modulation or pulse rate modulation.
Combined pulse width modulation and pulse rate modulation.
Figures 6.15(a), 6.15(b), and 6.15(c) illustrate, respectively, the chopper action
for pulse width modulation, pulse rate modulation, and for a combination of both
of these methods. The duty cycle D controls the average dc output voltage.
up chopper is given by
But the maximum value of the load current is given by Im = V/R = 60/5 = 12 A
The average value of the load voltage is, therefore, given by
responsible for
Fig. 6.20(a) Circuit diagram of a single-phase ac chopper.
generating the positive and negative halves of the load voltage vL, whereas
SCRs T3 and T4 are the auxiliary SCRs used for commutating the main SCRs
T1 and T2.
6.10 CYCLOCONVERTER
The cycloconverter, also called cycle converter, converts ac power of certain
frequency to ac power of much lower frequency without the help of an
intermediate dc link. The output voltage and frequency of the cycloconverter can
be varied continuously and independently by means of a control circuit. In other
words, the cycloconverter is a direct frequency converter that converts an ac
input, which is typically the three-phase fixed frequency utility bus, to an
adjustable ac output, whose voltage and frequency are independently adjustable.
If a dual converter is operated to provide a low frequency ac output, then it is
referred to as a phase-controlled cycloconverter. Although the frequency of the
ac output of the cycloconverter is adjustable, this frequency has to be
considerably less than the frequency of the ac input. For satisfactory operation of
the converter, the realistic upper limit of the output frequency is about one-third
the input frequency. Therefore, when working from a 50 Hz ac supply,
reasonably good operation will not be possible for outputs above 16-2/3 Hz.
The cycloconverter is essentially a dual converter, the triggering angles of
which are varied continuously maintaining the relation ap + an = p (where ap is
the triggering angle of the positive current converter when the converter
develops positive voltage and an is the triggering angle of the negative current
converter when the converter develops negative voltage), such that the average
output voltage of the dual converter system varies alternately from positive to
negative and vice versa with time. By controlling the frequency in phase
modulation of the triggering angles in converters, the output frequency of the
cycloconverter can be varied continuously. Since the dual converter has four
quadrants of operations, the cycloconverter is, therefore, capable of handling
loads of any power factor, and regenerative operations are also possible. The
cycloconverter can convert power from a single-phase supply, producing either
single-phase or three-phase power and also from a three-phase supply, giving out
either single-phase or three-phase power.
Applications of cycloconverters Cycloconverters are widely used as
the power converters for the following applications.
(i) Variable frequency supply for aircraft (ii) Adjustable-speed induction motor
drives (iii) The speed control of synchronous motors 6.10.1 Types of
Cycloconverters Cycloconverters are classified as: (i) Single-phase
cycloconverters (ii) Three-phase cycloconverters There are two
configurations in a single-phase cycloconverter: (i) Mid-point
configuration (ii) Bridge configuration 6.10.2 Single-phase/Single-phase
Cycloconverter (Mid-point Configuration) The circuit shown in Fig.
6.21(a) consists of a centre-tap transformer and two SCR groups— one
group of SCRs (TP1 and TP2) produces the positive half-cycle of the
output voltage and the other group of SCRs (TN1 and TN2) produces the
negative half-cycle of the output voltage. Depending on the polarity of the
input, any one of these two groups will conduct. The natural commutation
process is used to turn off the SCRs. This configuration is used for traction
purposes.
Fig. 6.21(a) Circuit diagram of a single-phase/single-phase cycloconverter (mid-
point configuration).
Principle of operation of the single-phase/single-phase cycloconverter
It is assumed that the load is resistive. If point A is positive with
respect to centre-tap
point C during the positive half-cycle, TP1 is triggered and TP2 is
automatically turned off as the voltage at point B is negative with
respect to centre-tap point C. The load current iP1 flows through
point A, TP1, limiting reactor L, the load, and centre-tap point C. In
the negative half-cycle, point A is negative and point B positive. TP2
is triggered and TP1 will be turned off by natural commutation. The
load current iP2 flows through point B, TP2, limiting reactor L, the
load, and centre-tap point C. The direction of flow of current in the
load remains the same in both the half-cycles. At the next instant,
point A becomes positive again and point B negative, thus TP2 is
turned off due to natural commutation and TP1 is triggered. Again,
the direction of flow of current in the load remains the same in all its
three half-cycles. These three positive half-cycles across the load
produce a combined positive half-cycle as the output. By changing the
triggering angle a, the duration of conduction in each SCR (and
thereby the magnitude of the output voltage) can be varied.
At the end of each half-period of the output, the triggering angles to the SCRs
of the positive group will be stopped and the SCRs TN1 and TN2 of the negative
group will be triggered. Similarly, in the next half-cycle of the ac input when B
is again positive and A negative, TP1 is automatically turned off. Now, TN1 is
triggered instead of TP2. The load current iN1 flows through point C, the load,
limiting reactor L, TN1, and point A. Thus, the direction of flow of current
through the load is reversed. In the next half-cycle of the ac input, A is positive
and B negative. TN1 is turned off by natural commutation and TN2 is triggered.
Now, the load current iN2 flows through point C, the load, limiting reactor L,
TN2, and point B. Hence, the direction of load current remains the same. Again,
during the next half-cycle of the ac input when B is positive and A negative,
TN2 is turned off and TN1 is triggered. The direction of load current again
remains unchanged. Thus, these three negative half-cycles across the load
produce one combined negative half-cycle as the output. As a result, three cycles
of the ac input produce one cycle at the output. This indicates that the input
frequency is reduced to 1/3 (i.e. submultiple of the input frequency) in the output
across the load as shown in Fig. 6.21(b).
Fig. 6.21(b) Waveforms of a single-phase/single-phase cycloconverter.
Problem which arises when the output frequency is not a submultiple
of the input frequency If the output frequency is not a submultiple of
the input frequency, the triggering of SCRs TN1 and TN2 will start
even before the last half-cycle of conduction in the SCRs of the
positive group is completed. That is, SCR TN1 or TN2 will be
triggered when TP1 or TP2 is still conducting. This will produce a
short circuit on the input and reduce the load voltage to zero. The
path of short-circuit current is shown in Fig. 6.21(a). The duration of
the short circuit will be less than one-half the period of the input and
take place once in every half-cycle of the output. A current limiting
reactor L is introduced in the input lines to reduce the short-circuit
current.
Effects of inductive load
If the load is inductive, then the SCRs will not turn off at the end of every half-
cycle of the input voltage. Current will continue to flow even after the
completion of a half-cycle because of stored energy in the inductor. For
example, TP1 which was triggered in the positive half-cycle will continue to
conduct during the negative half-cycle because of the load inductance, making
the load voltage negative, and will turn off when TP2 is triggered. The load
voltage will again become positive. At the beginning of the negative half-cycle
when SCR TN1 in the negative group is triggered, TP1 will still be conducting
in the negative half-cycle and so, the SCRs in the negative group, being reverse-
biased, will not turn on. Therefore, no voltage will appear across the load until
after TP1 is turned off by natural commutation. The load will get open-circuited
for a maximum duration of one-half the input period. This will occur at every
half-cycle of the output when the conduction shifts from one group of SCRs to
the other as shown in Fig. 6.21(b). Thus, the load voltage waveform will get
distorted. An inductive load causes poor lagging power factor. The larger the
inductive load, the more lagging will be the power factor and higher will be the
distortion in the output wave.
If an SCR of the negative group starts conducting before an SCR in the
positive group is turned off, the input will experience a short circuit causing zero
voltage across the output. This short circuit, although existing for a very small
period of time, will cause distortion in the output wave. A large inductor L is
used to minimise the short-circuit current. Such an inductor will also reduce the
ripple component.
Development of waveforms A simple method of improving the output
voltage waveform when the output frequency is one-third the input
frequency is to connect SCRs TP2 and TN2 to a higher tap on the
secondary winding of the input transformer. An almost ideal
sinusoidal wave can be obtained by making the positive amplitude due
to TP2 to be double of that due to TP1, and similarly, the negative
amplitude due to TN2 to be double of that due to TN1. This may be
done by connecting one terminal of the load to a new point on the
secondary winding of the transformer (not the centre point) so that the
voltage across CB is twice the voltage across CA as shown in Fig.
6.21(c). The output waveform will be more like a sinusoidal wave as
shown in Fig. 6.21(d).
Fig. 6.21(c) Circuit diagram of a single-phase/single-phase cycloconverter with
SCRs TP2 and TN2 connected to a higher tap on the secondary winding.
Fig. 6.21(d) Improved output voltage waveforms of the single-phase/single-
phase cycloconverter.
6.10.3 Single-phase/Single-phase Cycloconverter (Bridge
Configuration) Two single-phase full-controlled converter bridges
are connected in opposite directions like the dual converter as
shown in Fig. 6.22(a). Bridge 1 is responsible for producing
after
REVIEW QUESTIONS
1. (a) What is the principle of operation of an inverter? State its applications.
(WBDETC 1999) (b) Explain with neat circuit diagrams and waveforms
the working of a line-commutated inverter. (WBDETC 1999) (c) Discuss
the main difference between the voltage-source and the current-source
inverters. (WBDETC 1997) 2. (a) What is forced commutated inverter?
(b) Explain with a neat circuit diagram and waveforms the working
principle of the parallel capacitor commu tated inverter. (WBDETC 1998)
(c) What are the advantages of the parallel inverter? What is voltage
commutation of this circuit?
3. (a) With the aid of a circuit and wave diagrams, describe the working
principle of the three-phase full-controlled inverter.
(b) Discuss the working of a single-phase series inverter.
(c) What are the limitations of a series inverter? What is current
commutation of this circuit?
4. (a) Explain the process of inversion in an SCR converter.
(b) What is a two-quadrant converter? Give an example of a two-quadrant
phase-controlled converter. Discuss the difference between the two-
quadrant and four-quadrant operations.
5. (a) Briefly describe the working principle of the voltage-source inverter.
(b) Explain with the help of a circuit diagram the working principle of the
current-source inverter.
6. (a) What is a dual converter? State its areas of application.
(b) What are the different types of dual converters?
(c) Draw the circuit diagram of a circulating-type dual converter using
mid-point configuration.
(d) Describe with the help of a circuit diagram the working principle of the
dual converter bridge.
7. (a) State the basic differences between the circulating-current type and the
non-circulating type dual converters from the viewpoint of their working
principles.
(b) Explain how regenerative braking can be achieved by means of a dual
converter bridge.
8. (a) Briefly explain the principle of operation of the dc chopper. (WBDETC
1998) (b) Mention some applications of choppers in industry. (WBDETC
1998) 9. (a) What are the techniques used to control the operation of a
chopper circuit?
(b) How would you execute current limit control with the help of a chopper
circuit?
(c) Explain (i) duty cycle and (ii) chopper frequency.
10. (a) Draw the wave patterns for (i) load voltage, (ii) load current, and (iii)
chopper current obtained by chopper switching.
(b) Explain the term time ratio control (TRC) with the help of a chopper
circuit.
11. (a) With the help of a circuit diagram, describe the operation of a single
SCR chopper.
(b) Explain the circuit operation of a voltage step-up chopper and derive an
expression for its output voltage.
12. (a) Explain how a voltage step-down chopper works.
(b) Describe with the help of a circuit diagram and necessary waveforms
the operation of a Jone’s chopper. Discuss its advantages and
disadvantages. (WBDETC 1997) 13. (a) Briefly explain the operating
principle of the reversible chopper.
(b) Why is a reversible chopper called a two-quadrant chopper?
(c) How does an ac chopper work? Explain.
14. (a) Briefly explain the principle of operation of the cycloconverter.
Mention some applications of the cycloconverter. (WBDETC 1999) (b)
What are the advantages and disadvantages of cycloconverters?
(WBDETC 1997) 15. (a) Explain with the help of a circuit diagram the
operation of a single-phase cycloconverter using centre-tap transformer.
State its applications.
(b) What problem is faced in a single-phase cycloconverter when the
output frequency is not a submultiple of the input frequency?
(c) What are the effects of the inductive load in a cycloconverter?
(d) How can the output waveform be improved in a cycloconverter?
16. (a) Explain the circuit operation of a cycloconverter whose output
frequency is half the input frequency.
(b) What are the different types of three-phase/single phase
cycloconverters?
(c) Draw the circuit diagram of a three-phase/single-phase cycloconverter
(non-circulating type) and explain its working principle.
PROBLEMS
6.1 The resonant frequency and time period between the turn-off of one SCR
and the turn-on of the other SCR of a series inverter are 174 Hz and 0.011
s, respectively. Calculate the output frequency.
6.2 Calculate the value of inductance in a series inverter circuit having a
frequency of 5 kHz and a capacitance of 1mF if the inverter operates under
the resonance condition.
6.3 The output frequency of a series inverter circuit varies from 3.144 kHz to
2.285 kHz corresponding to a change in the load from 50 W to 125 W. The
time period between the turn-off of one SCR and the turn-on of the other
SCR is 0.2 ms. Calculate the inductance and capacitance of the series
inverter.
6.4 Determine the value of load voltage of a chopper circuit operating on the
TRC principle. It works at a frequency of 2 kHz on a 460 V dc supply. The
conduction and blocking periods of the SCR in each cycle are 0.38 ms and
0.18 ms, respectively.
6.5 The input and average output voltages of a step-down chopper are 220 V,
and
99 V, respectively. Calculate the duty cycle of the chopper if the voltage
drop across the switch is 2 V.
Chapter 9
OPTOELECTRONICS AND
OPTICAL FIBRE
9.1 INTRODUCTION
In 1887, Hertz observed the relation between light and electricity. This he
referred to as the photoelectric effect. The combination of optics and electronics
is called optoelectronics. Electro-optics is the other name that is often used.
Optoelectronic devices comprise light emitting diodes (LEDs), photodiodes,
phototransistors, and fibre optics, along with the older standard devices such as
photo cells. Optoelectronic devices are classified as:
Photo emitters
Optical sensors or Photodetectors
Optocouplers or Optoisolators
Photoemissive sensors
Photovoltaic sensors
Photoconductive sensors
Photoluminescence
Cathodeluminescence
Electroluminescence
Both these types of IREDs use a low band gap, silicon doped epitaxially grown
material, gallium arsenide (GaAs). The GaAs diodes are efficient and very
reliable and produce a peak wavelength of 940 nm (nanometres). The second
type is manufactured by replacing some of the gallium with aluminium. This
increases the band gap energy, yielding an IRED with a wavelength of 880 nm.
Gallium phosphide (GaP) is used for visible light emitting diodes. The
mechanism for visible light radiations is the same as that for the infrared diodes.
The transition of electrons from the conduction band to the acceptor level
releases a photon. The assumption of Planck’s hypothesis says that radiant
energy is not continuous, but exists in discrete bundles or quantities called
photons or quanta. The energy of a photon which depends upon the frequency
of the radiant energy is given by
E = hf………(9.2)
where
h is the Planck’s constant = 6.626 10–34 J s
f is the frequency in Hz
Optoelectronic devices utilise energy in the visible and infrared regions. Figure
9.2 shows the response of the average human eye to the visible radiation that
extends from 400 to 760 nm in wavelength. The eye has a maximum response to
light at 550 nm and drops to 50% of maximum at 610 nm. At higher frequencies
(smaller wavelengths), the photon energy is higher and can become very
penetrating. Semiconducting light sources can be made to cover a wide range of
wavelengths, ranging from the near-ultraviolet region of the electromagnetic
spectrum to the far-infrared region.
Fig. 9.3 Surface emitting infrared diode: (a) construction and (b) symbol.
9.2.4 Construction of Edge Emitting Infrared Diodes (Invisible
LEDs)
The physical structure of an edge emitter consists of a rectangle-shaped
semiconductor diode (P-N junction) in which the radiant output is emitted from
the edges of the diode in the recombination region of the junction as shown in
Fig. 9.4. The lateral size of the radiation area is usually defined by etching an
opening in an oxide insulating layer and forming an ohmic contact by depositing
a metal film into the open contact region. This type of construction is referred to
as edge emitters. The edge emission structure has an oxide metallisation stripe
constricting the flow of current through the recombination region to that area of
the junction directly below the stripe contact.
9.2.5 Principle of Operation of LEDs
A P-N junction can be formed in a semiconductor material by doping one region
with donor atoms and an adjacent region with acceptors. When a P-N junction
semiconductor diode
LEDs lack reflective faces. There are reflective faces in laser diodes.
Lasers must operate with large drive currents to get high density of ready-to-combine
LEDs operate at low drive current.
electrons needed at the P-N junctions.
Laser diodes are more powerful than LEDs and emit a narrower range of
LEDs are less powerful. wavelengths.
LEDs have greater lifetimes than those of the The high drive currents and optical power levels make laser lifetimes shorter than
lasers. those of LEDs.
Fig. 9.18 Photodiode: (a) current-voltage characteristics in the current mode and
(b) current-flux characteristics.
The dark current is a small leakage current that flows for no incident
radiation. In other words, the dark current is the reverse leakage current besides
the photocurrent generated when a P-N junction photodiode is reverse biased
without light. This dark current consists of a surface leakage current and a bulk
leakage current. The surface leakage current of a photodiode is about 100 times
the bulk leakage current.
The photodiode is sensitive to certain colours. The sensitivity of a photodiode
depends on the energy gap of the material used for the diode. In addition to
germanium and silicon, cadmium selenide (CdSe), cadmium sulphide (CdS), and
cadmium telluride (CdTe) are the commonly used materials.
Principle of operation of photoconductive type diode
The reverse-biased P-N junction is the only way to operate a photosensitive
device. When a photon is absorbed in a semiconductor, a hole-electron pair is
formed and swept across the junction by the electric field e developed across the
depletion region. A photocurrent results owing to the separated hole-electron
pairs. The minority carrier electrons in the
P-region go to the N-side, and the minority carrier holes in the N-region go to
the P-side. Separation of a photon generated hole-electron pair is more likely to
occur when the pair is formed in a region where there is an electric field e as
shown in Fig. 9.19. The flow of photocurrent in the external circuit is
proportional to the illumination.
Fig. 9.19 P-N photodiode junction and its internal field diagram.
The distribution of the electric field in a semiconductor diode is not uniform as
shown in Fig. 9.19. In the regions of the P-type diffusion (front) and N-type
diffusion (back), the field is much weaker than it is in the centre region known as
the depletion region. For best results, a photodiode should be made so as to
allow the greatest number of photons to be absorbed in the depletion region. The
photons should not be absorbed until they have penetrated as far as the depletion
region, and they should be absorbed before penetrating beyond the depletion
region.
The depth at which a photon will penetrate before it is absorbed is a function
of the photon wavelength. Short wavelength photons are absorbed near the
surface. Those of longer wavelength may penetrate the entire thickness of the
crystal. Therefore, if a photodiode is to have a broad spectrum of wavelengths, it
should have a very thin P-layer to allow short-wavelength photons to penetrate,
as well as a thick depletion region to maximise photocurrent from the long-
wavelength photons.
The thickness of the depletion region depends on the resistivity of the region
to be depleted and on the reverse bias. A depletion region exists at room
temperature even if no reverse bias is applied because of the built-in field
produced by diffusion of minority carriers across the junction. Reverse biasing
aids this built-in field and expands the depletion region (at room temperature).
Figure 9.20 shows the planar construction and connection diagram of a
photodiode.
The photovoltaic solar cell has become the workhorse for producing
spacecraft power.
It is used to recharge batteries for satellite and earth communication
equipment.
Disadvantages of the photovoltaic cell
9.7 PHOTOTRANSISTORS
The top surface of a bipolar phototransistor has a window or lens so that its base
region can be exposed to incident radiation. Photons incident on the base
generate electron-hole pairs which diffuse towards the collector junction. The
collector field forces the electrons from the base to the collector where they
augment the base current. The holes remain in the base and raise the forward
voltage across the emitter junction—a factor which stimulates the injection of
holes in this junction, thereby building up the collector current.
The above chain of events applies when the phototransistor is of N-P-N type
with no base connection as shown in Fig. 9.25(a). This makes it a two-terminal
device. The emitter junction is forward biased and the collector junction is
reverse biased. The output characteristics of the phototransistor are shown in
Fig. 9.25(b). Each curve corresponds to a particular level of irradiance (luminous
flux). The dashed portions of the curves represent the electric breakdown. The
phototransistor dark current is proportional to the junction area and the perimeter
at the surface. Careful processing of the transistor chip as shown in Fig. 9.25(c)
is required to minimise the dark current and maintain a maximum light
sensitivity.
Fig. 9.25 Phototransistor: (a) N-P-N type with no base connection, (b) output
characteristics, and (c) structure.
9.8 LIGHT-ACTIVATED SCRS (LASCRS) OR PHOTO SCRS
A variation in an SCR is a light-activated SCR (LASCR). Light passing through
a translucent window in the package containing the device acts as a trigger pulse.
The LASCR behaves as an SCR as shown in Fig. 9.26. It is very sensitive to
temperature, applied voltage, and the rate of change of applied voltage.
Fig. 9.26 Structure and symbol of a photo SCR (LASCR).
Principle of operation of LASCR
With proper bias, photons incident on the P1 base region create electron-hole
pairs in that region, and these diffuse towards the P-N junction i.e. J1. On
entering the reverse-biased J2 region, the electrons reduce the resistance of this
region. Consequently, the voltage applied to the SCR is redistributed. The
voltage across the J2 junction reduces to an extent and simultaneously the
voltages across J1 and J3 junctions rise. This, however, enhances carrier
injection into J1 and J3 junctions. The injected carriers arrive at the J2 junction,
its resistance decreases further, and another voltage redistribution takes place.
With such an enhancement in carrier injection in J1 and J3 junctions and with
the current building up cumulatively in an avalanche fashion, the SCR turns on.
The greater the luminous flux incident on the SCR, the lower the voltage that
is needed to turn on the device as may be seen from the characteristics curves
shown in Fig. 9.27. After turn-on, a small voltage is established across the
device as usual and nearly all of the supply voltage is dropped across the load
RL. Sometimes, a gate electrode is made to one of the base regions (P1 or N2).
By applying a dc voltage to the gate electrode, it is possible to bring down the
turn-on voltage. The turn-on action is accomplished by the incident radiation as
before.
The LASCR is used to drive a higher power device, usually another SCR.
Fig. 9.27 Current-voltage characteristics of a photo SCR (LASCR).
Advantages of LASCRs
The LASCRs have the following advantages:
The power drain is relatively high because energy conversion takes place
twice, and the efficiency of each of them is low.
Optocouplers are subjected to temperature variations and radiation
effects.
The inherent noise level is relatively high.
There is a noticeable tendency to age, and therefore, an impairment in
performance with time takes place.
where D = n1 – n2.
The step index fibres have NA values between 0.2 and 0.6.
Fig. 9.35 Reflection and refraction of light waves at a boundary between two
different materials for light incident at an angle (a) less than the critical
angle, (b) at the critical angle, and (c) greater than the critical angle.
11.1 INTRODUCTION
The Programmable Logic Controller (PLC) was introduced in the early 1970s.
Before that humans were the main method for controlling a system. It replaced
the relay-based control systems, which permitted electrical power to be turned
ON and OFF without using a mechanical switch. Relays were also being used to
make simple logical control decisions. The PLC is today the most common
choice for controlling systems, machines and processes. The PLC is a digital-
based electronic control device with a programmable memory for storing
instructions specific to a control function, such as logic, sequencing, timing,
counting, and arithmetic.
The PLCs have also found wide acceptance in industrial automation, which
enables machines, installations, and facilities to operate independently. Other
examples of automation are traffic automation, railway automation, office
automation, etc.
The PLC is basically comprised of a Central Processing Unit (CPU),
Input/Output
(I/O) interfaces, and a control programming language.
Initially, the PLC was introduced to replace relay logic, but its ever-increasing
range of functions means that it is finding use in many and more complex
applications. As the structure of a PLC is based on the same principles as those
employed in computer architecture, it is capable of performing not only the relay
switching tasks but also other applications as enumerated above including the
processing of analog signals.
This type of computer system Of course, this computer system processes data, but its main function is to control manufacturing
processes reams of data. and industrial processes. In other words, PLC, nonetheless, is built for a specific purpose.
The input peripherals are the This system may have a keyboard. Input peripherals and their control switches are sensors i.e. heat
keyboard, light pen, and mouse. sensors, sound sensors, light sensors, motion sensors, etc.
A PC is relatively difficult to
PLC is relatively easy to diagnose and trouble-shoot
diagnose and trouble-shoot.
Two power supplies are needed in a PLC system. The first one provides
power to field devices as well as output loads to function. The second power
supply, acting as an internal module of the PLC system, caters to the internal
direct connections for operating the logic circuitry of the processor with I/O
assemblies.
Fig. 11.1(a) Simplified block diagram of a PLC system.
The first task of the input module is to sense the presence or absence of
an input signal at each input terminal. The input signal selects—what
switch or sensor is ON or OFF in the process being controlled. The first
block receives the input signal from the input sensing devices such as
switch, sensor, etc.
The second task is to convert the input signal to its dc level. The signal
generated by the sensor is ac in nature. This ac signal is converted to a
suitable dc level which is stabilised with a zener diode or transistor
devices. In some cases, a dc-to-dc converter is used if the PLC input
voltage of the input module does not match the voltage value of the input
analog devices. For a low/OFF input signal, no signal is converted,
indicating OFF.
Next, the input module isolates itself from its input. The output of the
converter is not directly connected to the CPU to protect the CPU from
getting damaged. If the output of the converter were directly connected to
the CPU, the CPU would get damaged in case of open-or short-circuit
faults in the converter. In such an instance, a 230 V ac is fed back to the
CPU. The isolation is accomplished by an optoisolator. Electrical surges
will not pass through the optoisolator in either direction.
Finally, the input module produces an output voltage by output logic. The
CPU of PLC senses the output voltage through the output logic.
In Fig. 11.1(c), I : 024/01 means an input module (i.e. file type), with a rack
number 02, in group number 4, having a terminal bit address of 01. But, O :
013/03 means an output module (i.e. file type), with a rack 01, in group number
3, having a terminal bit address of 03.
Both inputs and outputs can be categorized into two basic types:
Logical
If a light bulb can only be turned ON or OFF, it is logical control. Logical values
are preferred because they allow more certainty, and simplify control. As a
result, most control applications (and PLCs) use logical inputs and outputs for
most applications.
Continuous
If the light can be dimmed to different levels, it is continuous control.
Continuous values seem more intuitive.
Fig. 11.1(c) Addressing format of I/O module in a typical PLC system.
Electrical signals generated by sensors, are passed through the input terminals
of the input module as shown in Fig. 11.1(b). In other words, the input module
terminals receive signals from wires connected to input sensors and transducers.
The output signals passing through the output terminals from the output
module, are sent to active relays, solenoids, various switching devices, motors,
and displays. In other words, the output module terminals provide output
voltages to energise actuators and indicating devices. An electronic system for
connecting I/O modules can be added to a remote location, if necessary.
There may be equal or unequal number of input and output terminals for I/O
modules. There are typically 4, 8, 12, 16, or 32 equal input and output terminals
along with line and common terminals per module. However, a system module
may have 12 input and 8 output unequal terminals. The input and output
terminals for smaller (larger) systems may be included on the same (separate)
frame(s), i.e. unit(s). In larger systems, modules are placed in groups on racks
which are connected to the CPU via appropriate connector multiconductor
cables. The electrical controlling signals from the CPU to the I/O terminals are
coded and decoded electronically.
Multiple modules
A rack containing multiple modules, is necessary to set module switches for
each individual module. Each setting specifies module’s operational number in
series. Each rack group knows what numbers it should respond to by the system
of single in-line package (SIP) switch settings. In some systems, programming
instead of switches to configure I/O module settings is used. Figure 11.1(d)
shows the photographic view of an I/O module.
Fig. 11.2(a) Circuit showing the input terminals of a typical interface input
module.
the higher ac input voltage from the logic circuits. If the dc output were fed to
the CPU directly, an input surge or circuit malfunction could reach the CPU. For
example, if a rectifier gets open circuited or short circuited, the 230 V ac supply
voltage could be fed to the CPU resulting in CPU damage. But the optoisolator
protects the CPU from this type of damage.
Typical ranges of input voltages in input modules
The ranges of input voltages used in input cards are given in Table 11.1.
Table 11.1 Ranges of input voltages used in input modules
5 V 12–24 V
12–24 V 24 V
10–60 V 100–120 V
48 V 100–120 V
The first task of the output module is to receive signal from the CPU by
the input logic once for each output scan if the CPU signal code matches
the assigned number of the module. If the CPU signal does not match, the
terminals of the output module will not be energised.
The second task is to isolate the CPU signal by the optoisolator. The
optoisolator protects the CPU from any erratic voltage surge which may
be produced by the output device.
Next, the output module converts the received CPU signal into either dc
or ac.
Finally, the output module drives the loads.
Figure 11.2(b) shows the circuit for only one terminal and multiterminals of a
typical interface output module. All terminals in a given module have identical
circuits. The output interface module acts as a switch to supply power from the
user power supply to operate the output. When the CPU calls for an output, a
voltage is applied across the LED of the optoisolator. The LED then emits light
which switches the phototransistor into conduction. This, in turn, switches the
triac into conduction, which, in turn, turns ON the ac motor. Since the triac
conducts in either direction, the output to the ac motor is alternating in nature.
Fig. 11.2(b) Circuit showing the output terminals of a typical interface output
module.
A dc signal from the CPU is converted to either ac or dc. The signal received
from the CPU is passed through the input logic once for each scan. If the CPU
signal code matches the assigned number of the module, the module section is
turned ON. The identification numbers of the module are again determined by
the setting of the module single in-line (SIP) switches.
As with the input modules, there are 4, 6, 8, 12, 16, and even 32 terminals or
sections. If the signal received from the CPU matches the output module
terminal during the output scan, the signal will pass through the optoisolator
which behaves like an isolation stage. If no matching signal is received by a
terminal during the output scan, the module terminal is not energised.
The optoisolator is used to protect the CPU from any erratic voltage surge
which may be produced by the output device. The isolator output is then
transmitted to converter which is either switching circuitry or an output relay.
The converter output may be either ac or dc.
Typical ranges of output voltages in output modules
The ranges of output voltages used in output cards are given in Table 11.2:
Table 11.2 Ranges of output voltages used in output modules
5 V 12–48 V
24 V 120 V
12–48 V 230 V
Fig. 11.2(c) Photographic view of racks and chassis with a typical arrangement
of different electronic cards in a PLC.
11.4 MICROPROCESSOR OF A PROGRAMMABLE LOGIC
CONTROLLER (PLC)
Microprocessors are devices which are designed to carry out arithmetic and logic
operations. The processor or CPU is known as microprocessor because the
complex circuitry necessary to do arithmetic and logic operations is fabricated
onto a single chip. The microprocessor in PLC receives, analyses, processes, and
sends data to the output devices through the output module.
Two factors—bit size and clock speed—determine the power of the
microprocessor. The larger the bit size, the more powerful the computer. The
clock speed determines how quickly a microprocessor can execute instructions.
Table 11.3 shows the bit size and the clock speed of the different
microprocessors.
Table 11.3 Bit size and clock speed of the different microprocessors
The CPU accepts (reads) input data from the various sensing devices,
executes the stored user program from memory, and sends the
appropriate output commands to control devices.
A dc power source is required to produce the low level voltage used by
the CPU
and the I/O modules. This power supply can be housed in the CPU unit or
may
be a separately mounted unit, depending on the make and model of the
PLC
system.
Most CPUs contain backup batteries that keep the operating program in
storage in the event of a power failure in the plant. Typical retentive
backup time is one month to one year.
The CPU contains various electrical parts and receptacles for connecting
the cables that run to the other units as well as to operational key
switches. Typical operational key switch positions are:
11.5 MEMORY
Memory is mandatory in every microprocessor system. Memory is a chip that
holds both the raw data that needs to be processed and the results of processing.
Memory can even be a channel of communication between the microprocessor
and its peripherals. The memory of the PLC is organised to hold different types
of programs and data.
A RAM is a semiconductor memory which stores programs and data
temporarily. It is referred to as volatile memory as the stored data in RAM would
be lost if the system is turned off or an electrical outage occurs. RAM is used in
the PC for its primary memory or internal storage. This is a read/write memory
which is used by the CPU to keep programs, data, and intermediate results
during the executions of a program. Memory cells can be accessed randomly to
transfer information from any desired location to the other and hence the name
random access memory.
A read-only memory (ROM) is a semiconductor memory device used to store
permanent information and it performs only the read operation. It does not have
a write capability. The data and instruction are permanently stored during the
hardware production of the device. The information cannot be modified or the
new information cannot be written into it. The information stored in a ROM is
not erased when the system is switched off. Hence it is a nonvolatile memory. At
the time of turning on the system, the CPU needs the system information which
is stored in the ROM.
An unalterable program in ROM in a PLC manages the operation of the PLC.
Whatever the user program (logic scan program, i.e. user ladder logic program)
in RAM asks the PLC to perform, the operating system program is there to
perform the housekeeping chores for the PLC.
The input scan block as in Fig. 11.3(a), when called upon to operate, scans the
inputs and places the individual input statuses in RAM. After analysis, the user
ladder logic program updates the output scan block to the appropriate state.
Next, the outputs are scanned and updated. The output statuses are changed or
left alone, depending on logic analysis. The output status depends on the output
status signals of the CPU.
Fig. 11.3(a) CPU processor with scan blocks and I/O modules.
During each operating cycle, the processor reads all the inputs, takes these
values, and according to the user program energises or deenergises the outputs.
This process is known as a scan. The scan is normally a continuous process of
reading the status of inputs, evaluating the control logic, and updating the
outputs. A scan cycle is the time required for a PLC to scan its input and
generate the appropriate control responses at its outputs. Scan time varies with
program content and length.
11.5.1 Classification of Read Only Memory (ROM)
Semiconductor ROMs are manufactured with bipolar or MOS technology.
ROMs can be classified into several types which differ in the way the
information is written or programmed into the memory locations. The different
kinds of ROM are:
Mask ROM
PROM
EPROM
EEPROM
Flash Memory
Mask ROM. Here the information is stored permanently into the memory chip at
the time of fabrication—hence it is called the Mask ROM. This kind of ROM is
programmed by the manufacturer according to the customer’s need. The mask is
a master pattern that is used to draw the various circuit elements on the chip
during fabrication. When the circuit elements of the chip are grown on the
silicon substrate, the pattern includes the information that will be read in the
final device.
A photographic negative, called a mask, is used to control the electrical
interconnections on this chip. The presence of a transistor connected to a
row/column junction represents a bit 1 and the absence of a transistor indicates a
bit 0. The disadvantage of this ROM is that the contents of this memory cannot
be altered.
PROM (Programmable Read-only Memory). A PROM is a ROM that can be
programmed electrically by the PROM programmer. This memory utilises an
array of memory elements like fuses. The manufacturer uses a fusible link in
series with each connection. The fuse in a PROM can be blown, and thereby
opened by passing a large flow of current. A memory link is fused open to
represent a bit 0 and when left intact it indicates a bit 1. The fusing process is
irreversible, i.e. a device can be programmed only once in its lifetime.
A PROM programmer or PROM burner is used to blow the fuses one-by-one
according to the needs of the software to be coded inside the chip. The contents
of the chip cannot be changed to update or revise the program inside due to the
effects of burning fusing elements. So a PROM chip is also referred to as OTP
(One Time Programmable) memory.
The three basic fuse technologies used in PROMs are metal links, silicon
links, and PN junction. Metal links are made of nichrome material, but the
silicon links are formed by narrow, notched strips of polycrystalline silicon. In
PN junction technology, two PN junction diodes are connected back to back.
During programming, a sudden large flow of current passes through the reverse-
connected diode of the two PN junction diodes and the other forward-biased
diode represents a data bit.
EPROM (Erasable Programmable Read-only Memory) or UVEPROM. The
data inside this memory can be erased and the chip can be reused for other data
or programs. In other words, this kind of ROM (pronounced ‘e-prom’) is
erasable and can be reprogrammed.
The N-channel MOSFETs with isolated gate structure are used in EPROMs. The
process
of programming an EPROM involves the application of voltage which ranges
from 25 V to 50 V.
These chips are easy to spot because they have a clear quartz window in the
centre of the top of their packages. The window is covered with a label of some
kind to avoid penetration of ultraviolet light. The data inside this chip can be
erased by diffusing high intensity ultraviolet light through this window. This
erasure process can be performed repeatedly; each erasure can take as much as
20 minutes to perform. Thus, the EPROM can be altered multiple times. The
high intensity ultraviolet light causes a chemical reaction that erases the
EPROM. That is why it is also referred to as Ultraviolet EPROM (i.e.
UVEPROM). In order to reprogram an EPROM, it must be removed from the
computer, erased with ultraviolet light, and then reprogrammed on a PROM
programmer. The EPROM is more expensive than PROM, but it has the
advantage of multiple update capability.
EEPROM (Electrically Erasable Programmable Read-only Memory). Most
newer PCs now include an EEPROM (pronounced ‘e-e prom’) that can be
reprogrammed like an EPROM, but, unlike the EPROM, it does not need to be
removed from the PC to be reprogrammed. The P-channel MOSFETs with
isolated gate and erase gate structure are used in EEPROMs. The data inside this
memory needs only a higher voltage than normal voltage to erase their contents.
This higher voltage is 12 V whereas the normal voltage is 5 V. The advantage is
that EEPROMs can be erased and reprogrammed without popping them out of
their sockets. Each byte in EPROM is independently erasable and writable, i.e.
the data can be written into at any time without erasing the prior contents; only
the byte or bytes addressed are updated. The contents in EEPROM can be erased
only a finite number of times. EEPROM is more expensive than the EPROM.
Flash Memory. The data contents inside the flash memory can be erased and
reprogrammed using the normal voltages inside a PC. But in an EEPROM, to
erase the data contents inside it, the voltage required is higher than the normal
value. This memory can be programmed by a process called flashing, using
specialised software that runs on the PC. Flashing helps the user to upgrade the
computer’s BIOS easily without removing and replacing the ROM chip.
An entire flash memory can be erased in one or a few seconds, which is much
faster compared to EPROM. In addition, it is possible to erase just blocks of
memory rather than an entire chip. However, flash memory does not provide
byte-level erasure. The flash memory has the same limitation as that of the
EEPROM, that is, it can be erased and programmed only for a finite number of
times and it must be erased and programmed in blocks.
11.5.2 Memory Size
Solid state memory chips are classified according to bit size. A bit, either a 0 or a
1, occupies a given cell. Cells are arranged in 8 or 16 bits wide. When bits are
combined, they are referred to as words. An 8-bit word is called a byte. Two
bytes are often arranged side by side to form a 16-bit word. The arrangement of
1 KB memory which has 1024 locations (starting and ending addresses are 0000
H and 1023 H respectively) is shown in
Fig. 11.3(b). Each location is 8 bits wide. Figure 11.3(b) also shows a 2 kB
memory which has 1024 locations. Each location is 16 bits wide. The memory
capacity of recent PLCs is anywhere from 1 to 256 KB.
Fig. 11.3(b) Arrangement of 1 kB and KB memory size.
Controlling more processes requires more memory in PLC. As the memory
size increases, the cost of the CPU unit will also increase. Many PLC models can
have memory modules added to the existing CPU. Adding one or two new
memory modules is much less costly than replacing the entire PLC system. At
the time of purchasing a PLC, it is wise to consider memory expandability. The
memory required in a PLC depends on the
Number of inputs
Number of outputs
Complexity of the control diagram.
11.5.3 Memory Map
A memory map is a pictorial representation in which memory devices are
located in the entire range of addresses. Memory addresses provide the locations
of various memory devices in the system. If a PLC contains an 8-bit CPU
system, 16-bit address lines are available for the memory. In other words,
memory is capable of identifying 216 (65,536) memory registers, each register
with a 16-bit address. The entire memory addresses can range from 0000 H to
FFFF H. Here H stands for the hexadecimal notation. A memory map
representing how a memory is organised for a typical PLC, is illustrated in Fig.
11.3(c).
The storing of different variable data in memory is shown in Fig. 11.3(d).
The memory (RAM) in PLC is divided into two parts:
User memory
Data storage memory
User memory
This memory contains the ladder logic program. The user memory occupies
about 75% of total memory. Individual data bits can be accessed in the bit
memory which is known as User Bit Memory. These can be very useful when
keeping track of internal states that do not directly relate to an output or input.
The bit memory can be accessed with individual bits or integer words. Example
of user bit memory addresses is shown in Fig. 11.4(a). The single blackened bit
is in the third word B3:2 which is the 4th bit i.e 03. This can be addressed with
B3:2/03. As it is the 35th bit, so it could also be addressed with B3/35.
Data storage memory
It stores information needed to carry out the user program, i.e.
(i) the status of discrete input and output devices
(ii) the preset and accumulated values of counters and timers, numerical
values, sequence patterns, internal I/O relay equivalents and other
functions.
11.5.4 Memory Address
The memory in PLC is organised by data type. Program memory and Data
memory are the two types of fundamental memory. The program files hold
programs such as ladder logic. Data files are used for storing different types of
information.
Program files
For example, there is a collection of up to 1000 slots to store up to 1000 user
programs in a typical PLC as shown in Fig. 11.3(c). In a PLC-5, the first three
programs files—file 0,
Fig. 11.3(c) Memory map shows how memory is organized for a typical PLC.
file 1, and file 2—are defined by default. File 0 contains system with password
information, and should not be changed and file 1 is reserved for SFCs. The
main program will be stored in program file 2. File 2 is also available for user
programs and the PLC will run the program in file 2 by default. Other program
files, i.e. subroutine programs can be added from file 3 to file 999.
When a user creates a ladder logic program with programming software, it is
converted to a mnemonic-like form, and then transferred to the PLC, where it is
stored in a program file.
Fig. 11.3(d) Memory map showing where the variable data is stored.
EN Timer enabled bit (bit 15) is true (has a status of 1) whenever the timer instruction is true.
Timer timing bit (bit 14) is true whenever the accumulated value of the timer is changing, which
TT
means the timer is timing.
DN Timer done bit (bit 13) changes state whenever the accumulated value reaches the preset value.
Preset word i.e. preset value is the set point of the timer. It is the value up to which the timer will
PRE
time.
Accumulator time word or the accumulated value that increments as the timer is timing. The
ACC
accumulated value will stop incrementing when its value reaches the preset value.
Counters are stored in the C5 : file of data file shown in Fig. 11.3(d). The bits
and words for counters are:
CU Count up bit (bit 15) is true whenever the counter is counting in ascending order.
CD Count down (bit 14) is true whenever the counter is counting in descending order.
DN Counter done bit (bit 13) changes state whenever the counter value reaches the preset
OV Overall bit (bit 12) is true when the counter has reached the maximum value (32767, i.e. (211/2)
–1).
Underflow bit (bit 11) is true whenever the counter has reached the minimum value (–32768, i.e.
UN
–211/2).
Preset word, i.e. preset value is the set point of the counter. It is the value up to which the
PRE
counter will count.
Accumulator count word or the accumulated value that increments as the counter is counting.
ACC
The accumulated value will stop incrementing when its value reaches the preset value.
The values of timer/counter bits can only be read and should not be changed.
The preset and accumulators can be read and overwritten. Meanings of bit and
word addresses in timer and counter are given in Tables 11.4, and 11.5:
Table 11.4 Meaning of bit addresses in timer and counter
C5 : 0/OV The counter C5 : 0 has reached the maximum value (32767, i.e. (211/2) –1).
C5 : 0/UN The counter C5 : 0 has reached the minimum value (– 32768, i.e. – 211/2).
…
Table 11.5 Meaning of word addresses in timer and counter
S2 : 8 Scan time in ms
Pressure switches
Float or Liquid level switches
Magnetic sensitive switches
Inductive sensitive switches.
Various types and symbols of input devices are shown in Fig. 11.6(b).
Thermal transducers
Optical transducers
Magnetic transducers
Electromechanical transducers
Flow transducers.
Thermal transducers
These are such devices which convert thermal energy into an equivalent
electrical signal. Thermal transducers are:
Thermistor. A thermistor (thermally sensitive resistor) is nonmetallic as well
as a non-linear resistor, made of semiconductor material by sintering mixtures
of metallic oxides such
Electrical solenoid
Electromechanical relay.
Electrical solenoid
When a voltage is applied to the solenoid coil, the plunger goes down. Normally,
the plunger is held in an up position by a spring. The plunger is connected to
various types of mechanical devices.
Electromechanical relay
The coil of the electromechanical relay (also called contactor) is connected to the
output module. The solenoid action of the relay opens and closes contacts which
in turn control other electrical circuits.
Various types and symbols of output devices are shown in Fig. 11.7(a).
Fig. 11.8(a) and (b) Separation of controller and process with basic operation
cycle of a PLC.
For example, if the PLC backup battery is low and power was lost, the
memory will be corrupt and this will result in a fault. If the PLC passes the
sanity check, it will then scan (read) all the inputs. After the inputs values are
stored in memory the ladder logic will be scanned (solved) using the stored
values—not the current values. This is done to prevent logic problems when the
inputs change during the ladder logic scan. When the ladder logic scan is
complete, the outputs will be scanned (the output values will be changed). After
this the system goes back to do a sanity check, and the loop continues
indefinitely. Unlike normal computers, the entire program will be run every
scan. Typical times for each of the stages is in the order of milliseconds.
All PLCs have four basic stages of operations that are repeated many times per
second as shown in Fig. 11.8(c).
Fig. 11.8(c) Scan cycle of a PLC.
The four basic strategies are:
Self-test
When turned ON for the first time, the PLC will check its own hardware and
software for faults. In other words, the self-test checks all cards for errors, resets
the watchdog timer etc. A watchdog timer will cause an error and shut down the
PLC if not reset within a short period of time. This would indicate that the ladder
logic is not being scanned normally.
Input scan
If there are no problems after self-test, input scan will copy all the inputs and
copy their values into memory. In other words, input scan reads input values
from the chips in the input cards (input module), and copies their values to
memory. This makes the PLC operation faster and avoids cases where an input
changes from the start to the end of the program (e.g. an emergency stop).
The input scan takes a snapshot of the inputs, and solves the logic. This
prevents potential problems that might occur if an input that is used in multiple
places in the ladder logic program changed while half-way through a ladder
scan. This problem could have severe effects on complex programs. One side
effect of the input scan is that if a change in input is too short in duration, it
might fall between input scans and be missed. When the PLC is initially turned
ON the normal outputs will be turned OFF. This does not affect the values of the
inputs. There are special PLC functions that read the input directly and avoid
input tables.
Logic solve/scan
Logic solve/scan
The logic solve/scan solves the ladder logic program once, using the memory
copy of the inputs. While solving the ladder logic, the output values are only
changed in temporary memory. In other words, based on the input table in
memory, the program is executed one step at a time, and the outputs are updated.
Ladder logic programs are modelled after relay logic. In relay logic, each
element in the ladder will switch as quickly as possible. But in a program,
elements can only be examined one at a time in a fixed sequence. Considering
the ladder logic in Fig. 11.8(d), the ladder logic will be interpreted left-to-right
(i.e. horizontal scan), top-to-bottom (i.e.
Fig. 11.11(a) Example of a simple process control application with relay logic
diagram.
Fig. 11.11(b) PLC ladder logic diagram of a simple process control application.
1. the relay coil which causes the relay to actuate when energised,
2. the corresponding contacts of each relay, and
3. the interconnections of these coils and contacts along with the
connections to other devices and power sources.
When the relay coil is actuated, its relay contacts change from open to closed or
closed to open, depending on the type of contact it is, NO or NC. A motor starter
is essentially a large capacity relay with heavy duty contacts in its power circuit.
Power for the three-phase ac motor is controlled by the three contacts, preferable
labelled by M which close when the starter coil M is energised. The motor is
then powered from line terminals R, Y, and B to the respective motor terminals.
A Direct On-Line (DOL) starter for starting a three-phase ac motor has (i) a
magnetic contactor (M), an overload relay (OL), and (iii) a control circuit as
illustrated in Fig. 11.12(a). When the ‘Start’ button is pressed, magnetising coil
(M) is energised. As the coil (M) is energised, it closes all M contacts. The M
contacts which are the part of the power circuit, connected in series with the
motor terminals, close to complete the current path to the motor.
The control or sealing contact (M) across the ‘Start’ button closes to seal in the
coil circuit when the ‘Start’ button is released. Three overload coils (OL), one in
each phase, are connected in series with the motor terminals. The normally
closed (NC) relay contact ‘OL’ opens automatically when an overload current is
sensed on any phase, in order to deenergise the magnetising coil (M) and stop
the motor.
Fig. 11.12(a) Schematic and relay logic diagram of a three-phase ac motor for
start-stop-seal circuit.
EXAMPLE 11.1
When the ‘Start’ button is pressed, the magnetising coil (M) energises. When the
‘Start’ button is released, the magnetising coil remains ON. It is held on by a
sealing contact that is in parallel with the ‘Start’ button. The sealing contact
closes when the magnetising coil is energised. If the ‘Stop’ button is pressed, the
power to the coil goes off and remains off. Draw (i) the schematic diagram, (ii)
the relay logic, (iii) PLC connection diagram, and
(iv) the ladder logic diagram for the statements given above.
Solution The schematic and relay logic diagrams for a start-stop-seal circuit of a
three-phase ac motor are shown in Fig. 11.12(a). When the ‘Start’ button is
pressed, a current will flow through the magnetising contactor (M) and the
normally closed (NC) overload
Fig. 11.12(b) PLC ladder logic and PLC connection diagrams of a ‘start-seal-
stop’ circuit for a three-phase ac motor.
contact (OL). The contactor (M) closes the sealing contact (M) as well as the
other three M contacts connected between the respective line terminals R, Y, and
B to the respective motor line terminals. When the ‘Stop’ button is pressed, the
magnetising coil (M) will be deenergised. Eventually, the motor will stop.
Figure 11.12(b) illustrates the PLC connection and ladder logic diagrams. A
major difference between the relay logic and PLC connections is in the physical
location of the sealing contact. In relay logic, the sealing contact (M) is attached
physically to the output (magnetising) coil (M). The power of the sealing contact
(M) goes ON and OFF with the output coil. But in the PLC ladder logic, the
sealing contact (M) is generated internally at the time of its programming. This
internal sealing contact (M) in the PLC logic closes or opens as the control relay
(CR) coil goes ON and OFF. The control relay CR002 is associated with a motor
starter coil and an overload.
EXAMPLE 11.2
A three-phase ac motor is to be rotated either in the forward direction or in the
reverse direction. If the single ‘Stop’ button is pressed, the motor will be stopped
from any direction. Mechanical interlocks are provided so that both outputs
cannot be energised at the same time. Whether operating through either forward
or reverse contactor, the power connections are run through the same set of
overload relays. Draw (i) the schematic diagram, (ii) the relay logic, (iii) the
PLC connection diagram, and (iv) the ladder logic diagram for the statements
given above.
Solution Mechanical and electrical interlocks are used to prevent the forward
and reverse contactors from being activated at the same time, which would cause
a short circuit. With the mechanical interlocks, the first coil to close moves a
lever to a position that prevents the other coil from closing its contacts when it is
energised. Electrical pushbutton interlocks use double-contact (NO and NC)
pushbuttons. When the ‘Forward’ pushbutton is pressed, the NC contacts open
the reverse coil circuit. There is no need to press the ‘Stop’ button before
changing the direction of rotation. If the ‘Forward’ button is pressed while the
motor is running in the reverse direction, the reverse control circuit is
deenergised and the forward contactor is energised and held closed.
The schematic and relay logic diagrams for a forward-reverse control with
mechanical interlocks of a three-phase ac motor are shown in Fig. 11.13(a).
When the ‘Forward’ button is pressed, a current will flow through the forward
contactor (F) and normally closed (NC) overload contact (OL). The forward
contactor (F) closes the forward contact (F) as well as the other three F contacts
connected between the line terminals R, Y, and B to the respective motor line
terminals. This prevents the reverse coil from closing its reverse contacts (R) due
to mechanical interlocks.
If the ‘Reverse’ button is pressed, the current will flow through the reverse
contactor (R) and normally closed (NC) overload contact (OL). The reverse
contactor (R) moves a lever to a position that prevents the forward contactor (F)
from closing its forward contacts and the current will flow through the reverse
contactor (R) and normally closed (NC) overload contact (OL). This reverse
contactor (R) closes the reverse contact (R) as well as the other three R contacts
connected between the line terminals R, Y, and B to the respective motor line
terminals. Now, the motor will rotate in the reverse direction. When the ‘Stop’
button is pressed, the running contactor (either F or R) will be deenergised.
Eventually, the motor will stop from its present direction of rotation.
Figure 11.13(b) illustrates the PLC connection and ladder logic diagrams of a
forward-reverse control with mechanical interlocks for a three-phase ac motor.
The contact 001 in a PLC ladder logic stops operation in either direction.
Contacts 002 and 003 are used for
Fig. 11.13(a) Schematic and relay logic diagram of a three-phase ac motor for
forward and reverse control with mechanical interlocks.
Fig. 11.13(b) PLC connection diagrams and PLC ladder logic of a forward-
reverse control with mechanical interlocks for a three-phase ac motor.
forward and reverse direction of rotation for the three-phase ac motor
corresponding to the control relays CR017 and CR018 respectively. The
interlocking contact CR018 (CR017), which is normally closed, is placed in the
forward (reverse) path.
EXAMPLE 11.3
Repeat Example 11.2 with electrical interlocks.
Solution. Electrical pushbutton interlocks are used to prevent the forward and
reverse contactors from being activated at the same time. The schematic and
relay logic diagrams for a forward-reverse control with electrical pushbutton
interlocks of a three-phase ac motor are shown in Fig. 11.13(c). When the
normally closed (NC) ‘Forward’ button is pressed, a current will flow through
the normally closed (NC) ‘Reverse’ button, forward contactor (F) and normally
closed (NC) overload contact (OL). The forward contactor (F) closes the forward
contact (F) as well as the other three F contacts connected between the line
terminals R, Y, and B to the respective motor line terminals. After releasing the
‘Forward’ button, it will take its normally closed (NC) position.
Fig. 11.13(c) Schematic and relay logic diagrams of a three-phase ac motor for
forward and reverse control with electrical pushbutton interlocks.
If the normally closed (NC) ‘Reverse’ button is pressed, the current will flow
through the normally closed (NC) ‘Forward’ button, reverse contactor (R) and
normally closed (NC) overload contact (OL). The reverse contactor (R) closes
the reverse contact (R) as well as the other three R contacts connected between
the line terminals R, Y, and B to the respective motor line terminals. After
releasing the ‘Reverse’ button, it will take its normally closed (NC) position. It is
assumed that the motor is rotating in the forward direction before closing the
‘Reverse’ button. At the time of closing the ‘Reverse’ button, it disconnects the
forward current path and establishes the new reverse current path. Consequently,
the motor will be rotating in the reverse direction. When the ‘Stop’ button is
pressed, the running contactor (either F or R) will be deenergised. Eventually,
the motor will stop from its present direction of rotation.
Figure 11.13(d) illustrates the PLC connection and ladder logic diagrams of a
forward-reverse control with electrical interlocks for a three-phase ac motor. The
contact 001 in a PLC ladder logic stops operation in either direction. Contacts
002 and 003 are used for forward and reverse direction of rotation for the three-
phase ac motor corresponding to the control relays CR017 and CR018
respectively. The interlocking contact CR018 (CR017)
Fig. 11.13(d) PLC connection diagrams and PLC ladder logic of a forward-
reverse control with electrical pushbutton interlocks for a three-phase ac
motor.
which is normally closed, is placed in the forward (reverse) path. In Fig.
11.14(a), relay logic and PLC ladder logic diagrams of a three-phase ac motor
for forward and reverse control with electrical auxiliary contact interlocks are
illustrated.
Fig. 11.14(a) Relay logic and PLC ladder logic diagrams of a three-phase ac
motor of forward and reverse control with electrical auxiliary contact
interlocks.
EXAMPLE 11.4
Repeat Example 11.3 with electrical auxiliary contact interlocks, except that the
directions of forward and reverse rotations when the motor is running, are
indicated by red and green pilot lights lights that respectively. Separate ‘Stop’
buttons for forward and reverse rotations are used.
Solution. In Fig. 11.14(b), the PLC logic connection diagram, the relay logic and
PLC ladder logic diagrams of a three-phase ac motor for forward and reverse
control with electrical auxiliary contact interlocks along with separate pilot lights
are illustrated.
Fig. 11.14(b) Relay logic and PLC ladder logic diagrams of a three-phase ac
motor for forward and reverse control with electrical auxiliary contact
interlocks.
11.13.1 Jogging/Inching of an AC Motor
Jogging or Inching is the momentary ON operation of a motor for the purpose of
accomplishing a small movement of the driven machine. It involves an operation
in which the motor runs when the pushbutton is pressed and will stop when the
pushbutton is released. Jogging is used when the motor must be operated
momentarily for a final adjustment of a machine’s position.
Repeated high starting currents created by jogging cause excessive heating of
the power contacts. If a motor is expected to be jogged more than five times per
minute, the rating of the starter must be derated. Fig. 11.5(a) shows a jog control
circuit requiring a double contact jog pushbutton—one NC contact and one NO
contact. When the ‘Jog’ button is pressed, the seal in circuit to the starter coil
(M) is opened by the NC contacts of the ‘Jog’ pushbutton. As a result, the starter
coil (M) will not lock in; instead, it can only stay energised as long as the ‘Jog’
button is fully pressed. As a result, a jogging action can be obtained.
Fig. 11.16 Relay logic and PLC ladder logic diagrams of an alarm system.
If any two hazard inputs among inputs A, B, C, and D are ON, the Red Pilot
glows. There will be six combinations of different inputs. The control relay may
be assigned CR017.
If any three hazard inputs among inputs A, B, C, and D are ON, the alarm
sounds. There will be four combinations of different inputs. The control relay
may be assigned CR018.
When all the four hazard inputs are ON the fire department is notified. There
will be only one combination. The control relay is assigned CR019.
MULTIPLE CHOICE QUESTIONS
1. A PLC is capable of
(a) counting, and calculating analog signals.
(b) comparing analog signals.
(c) processing analog signals.
(d) all of the above.
2. PLCs are used to control
(a) batch processes
(b) manufacturing processes
(c) industrial processes
(d) all of the above.
3. PLC controls are used in annunciators for the working of the plant that
could be monitoring of
(a) pressure.
(b) temperature.
(c) both (a) and (b).
(d) none of the above.
4. PLCs can be used in controlling of
(a) electrical machines within a sequence of values of time, pressure,
temperature, level, etc.
(b) mechanical machines within a sequence of values of time, pressure,
temperature, level, etc.
(c) both (a) and (b).
(d) none of the above.
5. If a programming error occurs in a PLC controlled ladder diagram,
(a) this error can be corrected quickly.
(b) this error cannot be corrected at all.
(c) a new program has to be written.
(d) none of the above.
6. A data processing computer system is
(a) an event-driven system.
(b) a non event-driven system
(c) both (a) and (b).
(d) none of the above.
7. The input sensing devise in a PLC is
(a) a motion sensor.
(b) a sound sensor
(c) a heat sensor.
(d) a all of the above.
8. PLCs with word processors are used
(a) when processing text and numerical data are required
(b) when calculations are required.
(c) when simple processing of signals in binary code is required.
(d) for all of the above.
9. If a PLC system is made up of TTL ICs, the internal power supply will be
(a) 5 V.
(b) 10 V.
(c) 15 V.
(d) 18 V.
10. The programming device in a PLC can be
(a) an LCD hand-held terminal.
(b) a video display unit with keyboard.
(c) either (a) or (b).
(d) none of the above.
11. If the programming unit in a PLC is removed,
(a) the operation of the user program will be affected.
(b) the operation of the user program will not be affected.
(c) the user program will be terminated automatically.
(d) none of the above will occur.
12. The microprocessor in a PLC
(a) receives and analyses data.
(b) processes data.
(c) sends data to the output devices.
(d) does all of the above.
13. In the RUN/PROGRAM mode of a PLC,
(a) the program cannot be completely erased.
(b) the program can only be modified.
(c) both (a) and (b) can be done.
(d) either (a) or (b) can be done.
14. The scan in a PLC is normally a continuous process of
(a) reading the status of inputs.
(b) evaluating the control logic.
(c) updating the outputs.
(d) all of the above.
15. If an active sensor allows current to flow from a supply through the output
device to ground, it is
(a) sinking.
(b) sourcing.
(c) both (a) and (b).
(d) none of the above.
16. A thermistor is
(a) a nonmetallic as well as a non-linear resistor.
(b) a nonmetallic as well as a linear resistor.
(c) a metallic as well as a non-linear resistor.
(d) a metallic as well as a linear resistor.
17. An optical pyrometer has a
(a) linear output and is used at high temperatures.
(b) linear output and is used at low temperatures.
(c) non-linear output and is used at high temperatures.
(d) non-linear output and is used at low temperatures.
18. A solar cell converts electromagnetic radiation (EMR) into electrical
voltage which is proportional to
(a) wind pressure.
(b) temperature.
(c) EMR intensity.
(d) none of the above.
19. The resistance of strain wire in a strain gauge changes if the strain wire is
(a) compressed.
(b) elongated.
(c) either compressed or elongated.
(d) subjected to none of the above.
20. A ladder logic scan begins at
(a) the top rung.
(b) the bottom rung.
(c) the middle rung.
(d) none of the above.
21. The main function of the ladder logic diagram program is
(a) to control inputs based on the output conditions.
(b) to control outputs based on the input conditions.
(c) both (a) and (b).
(d) none of the above.
Problems
1.1 (i) 24.75 mA, 7.87 mA, 12.37 mA; (ii) 0.0612 W; (iii) 0.155 W; (iv) 40%;
(v) 1.21
1.2 (i) 192 V; (ii) 107.41 V; (iii) 39 W; (iv) 45.43 W; (v) 85.85%
1.3 43.5 W
CHAPTER 2
Multiple Choice Questions
1. (b) 2. (c) 3. (d) 4. (a) 5. (c) 6. (a) 7. (b)
8. (c) 9. (a) 10. (b) 11. (a) 12. (a) 13. (c) 14. (b)
…
True or False Statements
1. True 2. False 3. True 4. False 5. False 6. True 7. False
8. True 9. True 10. False 11. False 12. True 13. True 14. False
15. True 16. False 17. False 18. True 19. False 20. True 21. True
Problems
2.1 (a) 4000; (b) 72.04 dB
2.2 100
CHAPTER 3
Multiple Choice Questions
1. (c) 2. (d) 3. (a) 4. (b) 5. (c) 6. (b) 7. (d)
8. (a) 9. (a) 10. (c) 11. (c) 12. (b) 13. (d) 14. (a)
15. (c) 16. (c) 17. (b) 18. (d) 19. (c) 20. (a) 21. (a)
22. (b) 23. (b) 24. (d) 25. (d) 26. (d) 27. (c) 28. (a)
29. (c) 30. (b) 31. (b) 32. (b) 33. (d) 34. (b) 35. (b)
36. (b) 37. (b) 38. (a) 39. (a) 40. (d) 41. (b) 42. (d)
43. (a) 44. (c) 45. (d) 46. (b) 47. (a) 48. (a) 49. (c)
50. (d) 51. (a) 52. (b) 53. (c) 54. (a) 55. (a) 56. (a)
Problems
3.1 – 6.8 V
3.2
Problems
4.1 RL = 3 kW, RB = 150 kW, and C = 24 pF
4.2 R1 = 11.4 kW, R2 = 22.8 kW, R = 1.2 kW, duration of output pulse = 1 ms
4.3 9.79 mA, 0.49 mA, – 1.02 V
4.4 0.48 MHz, 66.67%
CHAPTER 5
Multiple Choice Questions
1. (b) 2. (a) 3. (a) 4. (a) 5. (a) 6. (a) 7. (c)
8. (a) 9. (b) 10. (a) 11. (c) 12. (c) 13. (d) 14. (b)
15. (d) 16. (b) 17. (a) 18. (d) 19. (c) 20. (a) 21. (c)
22. (c) 23. (a) 24. (c) 25. (b) 26. (d) 27. (d) 28. (c)
29. (a) 30. (c) 31. (c) 32. (c) 33. (b) 34. (b) 35. (b)
36. (c) 37. (b) 38. (b) 39. (c) 40. (a) 41. (c) 42. (a)
43. (b) 44. (d) 45. (c) 46. (a) 47. (a) 48. (b) 49. (b)
50. (b) 51. (c) 52. (d) 53. (b) 54. (b) 55. (a) 56. (d)
57. (a) 58. (a) 59. (b) 60. (c) 61. (b) 62. (a) 63. (c)
64. (b) 65. (b) 66. (c) 67. (b) 68. (c) 69. (c) 70. (c)
71. (c) 72. (c) 73. (a) 74. (a) 75. (a) 76. (d) 77. (b)
78. (c) 79. (a) 80. (b) 81. (c) 82. (a) 83. (b) 84. (b)
85. (d) 86. (b) 87. (d) 88. (d) 89. (d) 90. (c) 91. (d)
92. (c) 93. (a) 94. (b) 95. (c) 96. (c) 97. (b) 98. (a)
99. (a) 100. (b) 101. (c) 102. (d) 103. (c) 104. (a) 105. (a)
85. True 86. False 87. False 88. True
Problems
5.1 3.094 ms 5.2 2000 W
5.3 (a) 5.74 V; (b) 30.26 W, 29.55 W, 0.71 W; (c) 1015.26 W
5.4 10 mH
5.5 0.1 mF
CHAPTER 6
Multiple Choice Questions
1. (d) 2. (c) 3. (a) 4. (d) 5. (c) 6. (a) 7. (d)
8. (a) 9. (c) 10. (c) 11. (d) 12. (b) 13. (a) 14. (b)
15. (c) 16. (b) 17. (a) 18. (a) 19. (a) 20. (c) 21. (d)
22. (b) 23. (a) 24. (a) 25. (c) 26. (b) 27. (a) 28. (d)
29. (c) 30. (d) 31. (d) 32. (b) 33. (b) 34. (a) 35. (a)
36. (a) 37. (b) 38. (a) 39. (b) 40. (b) 41. (a) 42. (c)
Problems
6.1 50 Hz 6.2 40 mH
6.3 L = 5 mH, C = 1 mF
6.4 350 V
6.5 50%
CHAPTER 7
Multiple Choice Question
1. (d) 2. (d) 3. (a) 4. (a) 5. (b) 6. (d) 7. (a)
8. (b) 9. (b) 10. (b) 11. (a) 12. (d) 13. (b) 14. (c)
15. (a) 16. (b) 17. (d) 18. (c) 19. (c) 20. (c) 21. (a)
Problems
7.1 30°
7.2 12
7.3 50%
7.4 3.5 W
CHAPTER 8
Multiple Choice Questions
1. (a) 2. (d) 3. (b) 4. (d) 5. (b) 6. (a) 7. (a)
8. (c) 9. (a) 10. (d) 11. (b) 12. (d) 13. (d) 14. (a)
8. True 9. False 10. True 11. False 12. True 13. True 14. True
Problems
8.1 800 V, 5 A, 53.3 MHz 8.2 2076 V, 3.847 A
CHAPTER 9
Multiple Choice Questions
1. (a) 2. (c) 3. (a) 4. (c) 5. (a) 6. (c) 7. (a)
8. (c) 9. (b) 10. (b) 11. (c) 12. (a) 13. (d) 14. (a)
15. (a) 16. (c) 17. (a) 18. (d) 19. (a) 20. (b) 21. (c)
22. (d) 23. (b) 24. (c) 25. (b) 26. (d) 27. (c) 28. (a)
8. (b) 9. (a)
8. False 9. True
Chapter 11
Multiple Choice Questions
1. (d) 2. (d) 3. (c) 4. (c) 5. (a) 6. (b)
7. (d) 8. (d) 9. (a) 10. (b) 11. (b) 12. (d)
13. (c) 14. (d) 15. (b) 16. (a) 17. (a) 18. (c)
True/False Statements
1. True 2. False 3. True 4. True 5. False 6. False
7. True 8. False 9. True 10. True 11. True 12. False
13. True 14. False 15. True 16. True 17. True 18. False
19. False 20. True 21. True 22. False 23. True 24. True
25. True 26. False 27. True
INDEX 78XX, 36
79xx, 47
3524 pulse width modulation, 47
AC
chopper, 392
chopper control, 415
generator voltage regulator, 540
circuit diagram, 540
principle of operation, 540
power conditioner, 533
power control, 428
voltage controllers, 413
applications, 412
Active filter
bleeder resistor, 20
capacitor, 15
choke, 18
high-pass, 162
inductor, 17
low-pass, 162
pi (p) filter or CLC, 19
Adder or summing amplifier (noninverting mode), 122
Adder-subtractor, 125
Additional protection of thermal overload by using external pass
transistor for the 78xx series, 37
transistor for the 78xx series, 37
Adjustable positive voltage regulator, 35
Audio amplifier, LM378, 163
Darlington amplifier, 93
Darlington amplifier, 93
input impedance, 93
DC chopper, 381
DIAC, 227
applications, 301
principle of operation, 300
structure and symbol, 300
V-I characteristic
breakback voltage, 301
Differential amplifier, 61
common mode rejection ratio (CMRR), 79
common mode signal, 71
rejection, 77
with a constant current source, 81
necessity of two diodes, 83
with current mirror, 85
with Darlington configuration, 95
difference mode signal, 71
double-ended input and double-ended output, 61
double-ended input and single-ended output, 72
DC equivalent circuit, 72
with common mode signal, 78
dual input, balanced output, 61
figure of merit, 80
input bias current, 74
input impedance, 74
input offset current, 74
single-ended input and double-ended floating load, 64
single-ended input and double-ended output, 64
Single-ended input and single-ended output, 66
noninverting amplifier, 69
simple amplifier, 66
single-ended input, single-ended output, 69
tail current, 72
tail current, 72
tandem connection, 96
Differentiator, 138
Diode
dynamic resistance, 2, 7
fast recovery, 302
peak inverse voltage, 10
power
applications, 305
construction, 303
current ratings, 305
principle of operation, 305
protection of snubber circuit, 306
stud-type package, 304
types, 304
hockey puck, 304
voltage ratings, 305
Diode rectifier
three-phase half-wave diode rectifier with resistive load, 293
Double-ended input, double-ended output difference mode signal, 63
Dual converters
antiparallel connection, 377
cross connection, 377
direct antiparallel connection, 377
Ebers–Moll ac Model, 59
ac emitter resistance, 61
ac model of a transistor, 60
dc model of a transistor, 60
Electromechanical transducers, 580
Electron tubes
Electron tubes
cold-cathode type gas-filled diode, 322
glow discharge, 322
plasma, 322
Event-driven device, 589
Heating
dielectric, 466, 474
applications, 478
effect of variation of frequency of the power supply, 478
effect of variation of voltage of the power supply, 478
materials of irregular shapes, 477
electrical, 466
high frequency, 466
induction, 466, 467
advantages, 472
applications, 474
surface hardening, 473
choice of frequency, 472
effects of source voltage, 471
effects of source voltage, 471
effects of supply frequency, 471
magnetic coupling, 469
skin effect, 467
IC 7805, 32
IC 7815, 32
IC voltage regulators, three-terminal, 32
IGBT
applications, 317
switching characteristics, 317
Ignitron
applications, 328
contactor, 489
change of firing angles, 489
principle of operation, 326
Induction motor
equivalent circuit, 432
referred to the stator side, 432
equivalent circuit diagram of rotor, 431
rotor copper loss, 431
rotor current, 431
rotor power developed, 431
squirrel cage type, 432
synchronous watt, 432
torque, 429
torque-slip characteristic curves, 430
wound rotor type, 432
Inductive sensors, 574
Input ON/OFF switching devices, 576
Input/output module, 554
Input/output module, 554
Instrumentation amplifier, 129
applications, 130
principle of working, 129
with transducer bridge, 130
Insulated gate bipolar transistor (IGBT), 315
construction, 315
principle of operation, 316
Integral cycle control, 415
or ON-OFF control, 413
Integral cycle triggering, 416
Integrated circuits
classification, 164
digital, 164
hybrid, 165
linear, 164
Integrator, 139
Interfaces, 554, 572, 582
Inverter, 345
applications, 345
forced-commutated, 345
single-phase parallel, 353
single-phase parallel-capacitor, 351
line-commutated, 345, 346, 349
inversion, 345
single-phase full-controlled, 346
three-phase full-controlled, 349
single-phase series, 355
Inverting amplifier, 71
Inverting comparator, 144
I/O modules, 555
Isolation amplifier, 121
Op-amps, 154
as a current-to-voltage converter, 132
as a current-to-voltage converter, 132
as a differentiator, 138
as a logarithmic amplifier, 135
as an adder, 122
as an inverting amplifier, 114
as a noninverting amplifier, 118
as a rectangular-to-triangular pulse converter, 151
as a relaxation oscillator, 149
as a Schmitt trigger, 146
as a subtractor, 124
as a triangular-to-rectangular pulse converter, 152
as a voltage-to-current converter, 134
block representation, 159
bode response plots, 156
break frequency, 155
common mode rejection ratio (CMRR), 112
common mode signal, 113
difference mode signal, 113
equivalent circuit, 103
frequency response, 155
general purpose, 100
input bias current, 105
input bias current drift, 105
input common mode voltage range, 107
input differential mode range, 107
input offset current, 105
input offset current drift, 106
input offset voltage, 104
input offset voltage drift, 105
instrumentation, 101
isolation, 101
large-signal voltage gain, 107
LM709, 159
LM725, 157
LM725, 157
mA741, 102
features, 102
parameters, 113
pin configuration, 103
mA741 op-amp series, 101
norton, 101
offset voltage adjustment range, 107
open-loop configurations, 108
open-loop connection, 108
output offset voltage, 106
output offset voltage drift, 106
output voltage range, 107
output voltage swing, 107
positive scale changer, 119
power bandwidth, 112
power supply rejection ratio, PSRR, 107
properties, 102
short-circuit output current, 107
slew rate, 112
tailored frequency response, 155
terminologies, 109
summing point, 110
virtual ground, 110
thermal bias current drift, 105
thermal voltage drift, 105
uncompensated, 155
unity gain frequency, 157
Op-comparator, 142
applications, 142
Operational amplifier, 59
crossover frequency, 155
open-loop and closed-loop voltage gains, 156
unity voltage gain, 155
unity voltage gain, 155
Optical fibre(s)
acceptance cone, 527
advantages, 524
applications, 525
basic fibre-optic link, 523
cable, 527
Kevlar, 527
materials, 523
parameters, 523
attenuation, 523
bandwidth, 523
splices and connectors, 528
structure of a single fibre, 527
working principle, 525
Optical power, 526
Optical sensors, 575
Optical transducers, 579
Optocouplers, 494
advantages, 520
air-isolated optocoupler configuration, 520
applications, 520
dielectrically isolated, 518
disadvantages, 520
glass-isolated optocoupler configuration, 519
isolation capacitance, 518
isolation resistance, 519
isolation voltage, 518
symbols, 519
Optoisolator, 556, 559
Output ON/OFF devices, 582
Quadrac, 302
Quanta, 497
Ratio of rectification, 7
Rectifier
full-wave, 14
bridge, 7
efficiency, 10
using centre-tap transformer, 5
half-wave, 2, 14
efficiency, 9, 14
P.I.V., 14
ripple factor, 14
ripple frequency, 14
utilisation factor, 14
Relaxation oscillator, 218
Relay type of control, 548
Rotor ON-OFF control, 435
555 IC
astable mode, 197
disadvantages, 203
monostable mode, 195
parameter values, 203
as RAMP generator, 204
as Schmitt trigger, 205
as voltage-controlled oscillator, 204
556 dual, 207
556 IC, 206
AC operated delay, 217
applications, 190
basic principle, 191
buckling voltage, 191
time constant, 191
DC operated delay, 217
digital or programmable, 210
sequential, 209
Transconductance amplifier, 133
Transducer bridge, 130
Transducer bridge, 130
Transistor as a switch
comparison of a transistor and an SCR, 216
cut-off region, 215
fall time, 215
storage time, 215
propagation delay time, 215
saturation region, 213
delay time, 214
power loss, 214
rise time, 215
TRC
constant frequency, 383
variable frequency, 383
Triac
applications, 298
construction, 295
gate triggering modes, 296
principle of operation, 296
Triac-diac lamp dimmer circuit, 429
Triggering signals
types, 187
asymmetrical, 187
symmetrical, 187
Two-quadrant chopper or reversible chopper, 391
Two-quadrant phase-controlled converter for a dc drive with
regenerative braking, 368
Two-quadrant phase-controlled converter—HVDC power link, 366
UJT
applications, 321
construction, 319
equivalent circuit, 320
principle of operation, 320
conductivity modulation, 320
cut-off region, 321
negative resistance region, 321
saturation region, 321
valley point, 320
Unity gain buffer, 121
Voltage doubler
full-wave, 22
half-wave, 20
Voltage follower, 121
Voltage regulator
linear, 23
series, 23
723/723C, 29
op-amp, 28
with negative output, 27
with positive output, 27
shunt, 29
switching, 23
three-terminal, 33
adjustable positive, 35
fixed negative, 36
fixed positive, 32
advantages, 35
disadvantages, 35
disadvantages, 35
self-protection, 35
working principle
fixed positive, 33
overcurrent protection, 35
zener diode, 23
Voltage-source inverter, 360, 437
Voltage step-down chopper, 384
switching duty cycle, 385
valley current, 385
Voltage step-up chopper, 386
Voltage-to-current converter, 133
Voltage-to-frequency converter, 204
Welding
AC resistance, 487
butt, 483, 486
flash butt, 483, 486
projection, 483, 487
seam, 483, 485
sequence timer
hold time, 490
OFF time, 490
squeeze time, 490
weld time, 490
spot, 483, 484
Wien bridge oscillator, 151
Window comparator, 150