DESIGN - QUIZ 1 10.

A steel wire 10 m long, hanging vertically supports a tensile load of

2 KN. Neglecting the weight of wire, determine the required
1. It takes 5 min to cut a plate 20 ft long by means of a saw having a diameter if the stress is not to exceed 140 Mpa and the total
speed of 250 rpm. What is the average feed per stroke of the saw, elongation is not to exceed 5 mm. Assume E=200 Gpa. *
in/stroke? * 3 mm
0.342 5 mm
0.534 4 mm
0.745 2 mm
0.192

11. A lap joint consists of steel plate 250 mm by 18 mm in thickness is

2. How many 5/16 inch holes can be punch in one motion in a steel connected by 4-20 mm diameter rivets. Compute the bearing
plate made of SAE 1010 steel, 7/16 inch thick using a force of 55 capacity of the rivet connection if the allowable bearing stress is
tons. The ultimate strength for shear is 50 ksi and use 2 factor of 210 Mpa. *
safety. * 420,340 N
6.2 360,200 N
3.7 302,400 N
5.8 460,240 N
5

12. A block weighing 56 lbs rest on horizontal surface. The force

3. A 5 ft diameter pulley is turning at 200 rpm. Find the speed of the needed to move along the surface is 20 lbs. Determine the
pulley mid-way of the center and the outer surface of the pulley. * coefficient of friction.
20.45 ft/s 0.28
26.18 ft/s 0.02
30.45 ft/s 0.112
24.34 ft/s 0.36

4. A 4ft wide x 8ft long and ½ in thick steel plate is be cut into 4 equals 13. Compute the induced/ compressive stress, in kpa, of a steel solid
parts crosswise. If the cutting rate is 0.02 in/stroke and saw a speed shafting of 50 mm diameter and 800 mm in length that is subjected
of 110 rpm, how long will it take to do the job? * to an increase of temperature by 80˚C. *
65.45 min 218, 182
53.45 min 193, 551
34.23 min 181, 816
67.45 min 242,816

5. A car travels with an initial velocity of 10 m/s or 36 km/hr. If it is 14. Determine the load in kN on a 25 mm diameter x 1200 mm long
decelerating at the rate of 3 m/s2, how far, in meters does it travel steel shaft if its maximum elongation exceeds 1 mm. *
before stopping? * 234
19 125
21 85
17 103
15

15. A 2.5 in diameter by 2 in long journal bearing is to carry a 5500 lb

6. A short hollow steel cylinder with a wall thickness of 38 mm is to load at 3600 rpm using SAE 40 lube oil at 200˚F through a single
carry a compression load, applied uniformly on the end, of 7800 hole at 25 psi. Compute the bearing pressure. *
KN. If the allowable working stress in steel in compression is 138 1000 psi
Mpa, then the minimum outside diameter of the cylinder required 950 psi
to safely support the load is: * 1100 psi
512 mm 900 psi
482 mm
396 mm 16. What temperature will the rails just touch if steel railroad is 10 m
460 mm long are laid with clearance of 3 mm at initial temperature of 15˚C?
Use k= 11.7 x 10-6 m/m-˚C. *
35.64˚C
7. A line shaft runs at 360rpm. A pulley on the shaft is belt connected 50.64˚C
to 12’’ pulley on the countershaft. From a 15’’ pulley on the 40.64˚C
countershaft, motion is transmitted to the machine. Compute the 45.64˚C
required diameter of the pulley on the machine to give spindle
speed of 660rpm. *
10 ½ ‘’
16’’ 17. What is the working strength of 2” bolt which is screwed up tightly
12 ¼ ‘’ in packed joint when the allowable working stress is 12, 000 psi? *
8 ½ ‘’ 20100 lbs
20400lbs
20200 lbs
20120 lbs
8. Three cylinder rolling in external contact has a speed ratio of 4:2:1.
If the diameter of cylinder is 10cm, find the center distance between
cylinder A and C. *
40 cm 18. An object is projected upward at the rate of 45 m/s at 30°from the
45 cm horizontal. Find the maximum range of projectile. *
50 cm 109.34 m
35 cm 165.34 m
189.34 m
178.77 m

9. A wheel is turning at 360 rpm. If tangential speed of the wheel is

150.80 ft/s .What is the radius of the flywheel? *
2 ft 19. How long will it take to mill a 3/4” by 2” long keyway in a 3” diameter
4 ft shafting with a 24 tooth cutter turning at 100 rpm and 0.005”
10ft feed/tooth? *
8 ft 0.107 min
0.167 min
0.196 min
 0.136 min 29. In a 2.0 m cantilevered l- beam, a 2 Mton weight is applied at free
end. If the allowable stress in beam is 110 Mpa, determine the
section modulus. *
26.83 in3
20. A 10 m simply supported beam has a uniform load of 2 KN/m
24.28 in3
extended from left end to k4 m and has a concentrated load of 10 21.77 in3
KN, 2 m from the right end. Find the maximum moment at the 10 18.54 in3
KN concentrated load. (EI = 10,000 KN.m2) *
26.34 KN.m
12.34 KN.m
19.20 KN.m 30. Two cylinders rolling in an opposite direction has a speed ratio of
23.45 KN.m 3. If the center distance is 40 in find the diameter. *
80in
40 in
60 in
21. In an Oxy-Acetylene manual welding method, to weld a 3 ½ ft long 20 in
seam in a 0.375” thick steel plate at a consumption rate of 9 ft3/ft
for oxygen and 7 ft3/ft for acetylene. Compute for the total
combined gas consumption in ft3. *
31.50 31. A drop hammer of 1 ton dead weight capacity is propelled
24.5 downward by a 12 in diameter cylinder. At 100 psi air pressure,
56 what is the impact velocity if the stroke is 28 inches? *
48 47.4 fps
63.2 fps
31.6 fps
15.8 fps
22. A journal bearing with diameter of 76.2 mm is subjected to a load
of 4900 N while rotating at 200 rpm. If its coefficient of friction is 32. Compute the speed a satellite to orbit the earth at an elevation of
0.02 and L/D=2.5, find its projected area in mm². * 100 km. Earth’s radius is at 6400 km. Assume no change of gravity
14, 516 with the elevation. *
12, 090 7120 m/s
14, 165 8740 m/s
13, 050 7985 m/s
6320 m/s

23. A liquid full is to be rotated in the vertical plane. What minimum

angular velocity in radians/sec is needed to keep the liquid not 33. A cantilever beam 3 m long carries a concentrated load of 35 KN
spilling if the rotating arm is 1.2 meters? * at its free end. The material is structural steel and the maximum
2.26 bending stress is not to exceed 125 Mpa. Determine the required
2.86 diameter of the bar if it is circular. *
25.6 204.5 mm
3.16 188.6 mm
179.2 mm
24. Two plates 4 ft x 8 ft plate 1/2 in thick is to be joined lengthwise. A 164.6 mm
welding machine to be used has a welding rate of 20 in/min. How
long will it take to join the plates? *
6.45 min
4.80 min 34. Determine the time in seconds, to saw a rectangular magnesium
1.23 min bar 5 in wide and 2 in thick if the length of cut is 5 in. The power
7.34 min hacksaw does 120 strokes/min and feed/stroke is 0.127 mm. *
500
99
20
25. For a given material, the modulus of elasticity is 15,000,000 psi in 189
tension and 6,000,000 psi in shear. Determine the Poisson’s ratio
for this material. *
0.4
0.5 35. A hollow rivet has an outside diameter of 5 mm and an inside
0.25 diameter of 3 mm. If the allowable shearing stress is 400 x 106
0.3 N/m2, what maximum shearing force can the rivet sustain if
subjected to double shear? *
20 KN
15 KN
26. Four cylinder A:B:C:D has a speed ratio of 6:4:2:1. If center 25 KN
distance between A and C is 30 inches, find the center distance A 10 KN
and C *
68.57 m
56.34 m
76.84 m 36. A vertical load of 400 N acts at the end of a horizontal rectangular
83.45 m cantilever beam 2 m long and 25 mm wide. If the allowable bending
stress is 130 Mpa, find the depth of the beam. *
56.34 mm
45.34 mm
27. A steel tie rod on bridge must be made withstand a pull of 5000 lbs. 23.45 mm
Find the diameter of the rod assuming factor of safety of 5 and 38.43 mm
ultimate stress of 64, 000 psi. *
0.84
0.75
0.79 37. Compute for the polar section modulus of a SAE 1060 shafting
0.71 having a diameter of 3 inches. Use a factor of safety of 2 and design
stress at 800 psi. *
5.3
6.1
28. It takes 1 min to mill a 3/4” x 4” keyway of a hub by means of a 4.2
cutter having 30 teeth at 120 rpm. Find the equivalent feed per 4.7
tooth, in/tooth. *
0.00222
0.00444
0.00333
0.00111
38. An occupant moves toward the center of a merry go around rotates 47. A steel hollow tube is use to carry a tensile load of 500 kN at a
at 6 rpm. Compute the acceleration component of the occupant stress of 140 Mpa. If outside diameter is 10 times the tube
normal to the radius. * thickness, find the thickness of the tube. *
7.54 m/s2 20.64 mm
8.29 m/s2 11.24 mm
3.77 m/s2 22.61 mm
6.79 m/s2 107 mm

39. An elevator weighing 2000 lbs is moving vertically upward with an 48. To facilitate the milling (roughing) work of a cast steel material
acceleration of 3 ft/s2. A man standing in said elevator weighs 180 using a 1 1/2 inch diameter cutter choose between the two
lbs. Compute the tension in the supporting cable under this available stocks. Find the speed of the cutter in rpm. – high speed
condition. * steel cutter with a cutting speed of 50 fpm – carbide tipped cutter
1820 lbs with a cutting speed of 200 fpm. *
2180 lbs 572
2191 lbs 509
2383 lbs 389
412

40. A 20 mm diameter rivet is used to fastened two 25 mm thick plate.

If the shearing stress is 80 Mpa. What tensile force applied each 49. A 19 mm stud bolt is used to fastened on a 250 mm diameter
plate to shear the bolt? * cylinder head of diesel engine. If there are 10 stud bolts, determine
25.13 KN the pressure inside the cylinder if bolt stress is limited to 50 Mpa. *
30.41 KN 288.8 Kpa
28.42 KN 3426 Kpa
26.35 KN 4828 Kpa
2888 Kpa

41. A piston reciprocates 100 times per minute (single stroke). The
length of the stroke is 6 in. What is the average wristpin velocity in 50. A simply supported rectangular beam 50 mm wide by 100 mm deep
ft/min? * carries a uniform load of 1200 N/m over its entire length. What is
75 ft/min the maximum length of the beam if the flexural stress is limited to
100 ft/min 20 Mpa. *
50 ft/min 6.0 m
125 ft/min 3.33 m
5.2 m
4.25 m
42. A steel rod 30 mm and 800 mm long has an allowance elongation
not to exceed 1.5 mm, find the allowable load in kN. *
316 51. A 24 ft2 lateral surface area for a cylindrical tank is to be made by
274 joining 2 ft by 2ft steel plate to form 6ft x 4ft. the consumption rate
278 for both oxygen and nitrogen is 20 ft3/ft using oxyacetylene welding
236 method. Find total gas consumption needed, ft3. *
440 ft3
280 ft3
250 ft3
43. A restrained beam having a span of 6 m carries a uniform load of
470 ft3
50 N/m throughout its span. If E = 200,000 Mpa, I = 6080 x 106
mm4 determine the deflection at the mid-span. *
0.48 mm
0.36 mm 52. What pressure is required for punching a hole 2 inches in diameter
0.14 mm through a ¼ in steel plate? *
0.25 mm 20 tons
30 tons
40 tons
10 tons
44. A restrained beam carries a triangular load which increases from
zero to 30KN/m from A to B having a span of 4 m. Determine the
moment at A. *
12 KN.m 53. An object dropped on a gravity travels 300 m after how man
16 KN.m seconds? *
18 KN.m 7.82 sec
24 KN.m 6.34 sec
10.23 sec
5.34 sec
45. A flywheel rotates at 120 rpm or 12.57 rad/sec slowed down to 102
rpm or 10.68 rad/sec during the punching operation that requires
¾ second of the punching portion of the cycle. Compute the 54. A beam made of titanium has yield point of 850 Mpa. The beam
angular acceleration of the flywheel in rad/sec2. * has a 25 mm x 50 mm rectangular cross-section and bends about
-2.75 m/sec2 an axis parallel to the 25 mm face. If the maximum bending stress
3.15 m/sec2 is 650 Mpa, find the corresponding bending moment. *
-2.52 m/sec2 8.4 KN.m
2.22 m/sec2 4.5 KN.m
6.8 KN.m
8.5 KN.m
46. A simply supported timber beam is 50 mm by 200 mm in cross
section and 4 m long. If the fiber stress is not to exceed 8.3 Mpa
and the beam weight is neglected, find the maximum mid- span 55. Compute the cutting speed in fpm of a workpiece with 2 inches
concentrated load that the beam can support if the 200 mm diameter and running at 100 rpm. *
dimension is vertically oriented. * 52
3,233.45 N 26
1,234.45 N 25
2,766.67 N 62
2,345.50 N
56. Two parallel shafts connected by pure rolling turn in the same 65. A capsule orbit the earth at the rate of 6000 m/s. If the radius of
direction having a speed ratio of 2.75. What is the distance of the earth is 3000 km, find the height of capsule from the surface of the
shafts if the smaller cylinder is 22 cm in diameter? * earth. *
25.25 cm 669.72 m
19.25 cm 543.23 m
16.67 cm 435.66 m
30.25 cm 785.45 m

57. A rail having a coefficient of linear expansion of 11.6 x 10-6 m/m-

˚C increases its length when heated from 70˚F to 113˚F. Determine
the strain. *
6.05 x 10-4
2.77 x 10-4
2.04 x 10-4
4.21 x 10-4

58. It is a problem of expansion and shrinkage of steel material so that

the slightly bigger shafting of 2” diameter can be inserted/ fitted to
the slightly smaller hole of a steel bushing of 1.999” diameter with
the following process/ material/ data to apply: coefficient of
expansion of carbon steel= 0.0000068”/”˚F temperature raised by
gas heating=24.5˚F. Cooling media to use dry ice with boiling point
of -109.3˚F (-78.5˚C). Shrinkage rate below boiling point is 0.00073
in/in. Determine the final clearance between the expanded steel
bushing hole against the shrinkage of the steel shaft. *
0.000693”
0.000793”
0.000800”
0.000750”

59. Compute the manual cutting time in minutes, of a steel plate, 4 ft

by 8 ft by 2.5 cm thick with a hand cutting speed of 3.8 to 4 mm/sec,
cutting lengthwise. *
8.16
10.42
0.38
7.81

60. Compute for the drill penetration in in/min when a drill turns at 1200
rpm and the feed of 0.005 in/rev. Material is steel. *
3.6
12
1.8
6

61. How long will it to take to mill 1/2” by 1.5” long keyway by means of
25 teeth cutter turning at 120 rpm and 0.008” feed/tooth. *
3.75 sec
1.23 sec
4.23 sec
6.34 sec

62. A steel rod with a cross-sectional area of 160 mm2 is to be attached

between two fixed points 1.25 m apart. If the rod is too short by
0.25 mm, find the stress applied to put the rod back to fitness.
E=200,000 Mpa. *
60 Mpa
30 Mpa
50 Mpa
40 Mpa

63. How long will it take to saw a rectangular piece of aluminum plate
8 in wide and 1 1/2 in thick if the length of the cut is 8 in, the power
hacksaw makes 120 rev/min and average feed per stroke is 0.0060
in? *
13.11
11.11
14.01
12.03

64. A column supports a compressive load of 250 kN. Determine the

outside diameter of column if inside diameter is 185 mm and
compressive stress of 50 Mpa. *
201.47 mm
208.41 mm
200.62 mm
216.42 mm
DESIGN - QUIZ 2 11. A step shaft made of SAE 1117 steel with an ultimate strength of
69.7 (q = 0.983) ksi. The notch sensitivity factor is 0.00545 is the
1. A 7 in diameter short shaft carrying pulleys close to the bearings constant dependent upon the ultimate strength, check the radius stress
transmits how much horsepower if the shaft makes 280 rpm? raiser.
A. 262hp A. 0.192
B. 2427hp B. 0.25
C. 2527hp C. 0.386
D. 2327 hp D. 0.315

2. Compute for the drill penetration in in/min when a drill turns at 1400 12. A 1.7 m pulley is fastened to a 130 mm shaft by means of a square
rpm and the feed of the 0.007 in/rev. Material is steel. key with 150 mm long. What force tangent to pulley rim will shear the
A. 6.8 key if shearing stress is 403 MPa. Assume key and shaft are the same
B. 9.8 material.
C. 8.8 A. 150.23 kN
D. 7.8 B. 160.42 kN
C. 180.43 kN
D. 170.34 kN
3. A motor is used to drive a centrifugal pump that discharges 4100 li/min
at a head of 14 m. The pump efficiency is 80% and running at 600 rpm.
Find the torsional stress of shaft if the shaft diameter is 35 mm. 13. Two 35 mm thick plate is fastened by two bolts, 30 mm in diameter.
A. 22,178 Mpa If the plate is subjected to 70 kN tension, find the bearing stress in bolts.
B. 14,876 Mpa A. 44,444 kPa
C. 13,546 kpa B. 55,555 kPa
D. 12,820 kPa C. 33,333 kPa
D. 66,666 kPa

4. A 5 in diameter short shaft carrying pulleys close to the bearings

transmit how much horsepower if the shaft makes 280 rpm? 14. Design the size of solid steel shaft to be used for a 500 Hp, 250 rpm
A. 931 hp application if the allowable torsional deflection is 2 in and the allowable
B. 921 hp stress is 15000 psi and modulus rigidity is 13 x 10^6 psi.
C. 941 hp A. 2.5 in
D. 911 hp B. 4.5 in
C. 1.5 in
D. 3.5 in
5. If the ultimate shear strength of a steel plates is 45000 psi, what force
is necessary to punch a 0.5 diameter hole in a 0.75 thick plate?
A. 54895 lbs 15. A body weighing 30 lb rests on a horizontal surface. The force
B. 53872 lbs required to keep it in motion along the surface is 9 lb. Find the coefficient
C. 54015 lbs of friction.
D. 53014 lbs A. 0.25
B. 0.30
C. 0.35
6. Determine the torque received by the motor shaft running at 5250 D. 0.40
rpm, transmitting 12 hp through a 10 in diameter 20’ involute gear. The
shaft is supported by ball bearings at both ends and the gear is fixed at
the shaft length. 16. A main shaft has 60 mm diameter is running at 500 rpm. What power
A. 167 in-lb that could be delivered by the shaft?
B. 147 in-lb A. 59.76 Hp
C. 163 in-lb B. 82.38 Hp
D. 144 in-lb C. 79.42 Hp
D. 80.34 Hp

7. A steel rod with cross-sectional area of 200 sq. mm is to be attached

between two fixed points 1.5 m apart. If the rod is too short by 0.25 mm, 17. A 3 in diameter shaft to be replaced with a hollow shaft of the same
find the stress applied to put the rod back to fitness. E = 200000 MPa. material, weighing half as much, but equally strong in torsion. The
A. 35.34 MPa outside diameter of the hollow shaft is to be 3 ¾ in. Find the inside
B. 33.34 MPa diameter.
C. 34.34 MPa A. 2.11 m
D. 32.34 Mpa B. 3.62 m
C. 3.09 m
D. 3.87 m
8. Compute the speed of the gear mounted on a 55 mm diameter shaft
receiving power from a driving motor with 300 Hp.
A. 2655 rpm 18. A steel hollow tube is used to carry a tensile load of 650 kN at a
B. 2345 rpm stress of 155 MPa. If the outside diameter is 12 times the tube thickness,
C. 2545 rpm find the thickness of the tube.
D. 2365 rpm A. 10.27 mm
B. 12.21 mm
C. 11.01 mm
9. A flange bolt coupling consist of six 25 mm diameter steel bolts space D. 13.14 mm
evenly around a bolt circle 300 mm in diameter. If the coupling is
subjected to a torque of 16 kN-m, determine the maximum shearing
stress in the bolts. 19. In an Oxy-Acetylene manual method, to weld a 3 ½ ft long seam in
A. 30.03 Mpa a 0.375” thick steel plate at a consumption rate of 10 ft3/ft for oxygen and
B. 40.04 Mpa 8 ft3/ft for acetylene. Compute for the total combined gas consumption
C. 46.22 Mpa in ft3.
D. 36.22 Mpa A. 58
B. 63
C. 61
10. Compute for the twisting moment in in-lb developed when the shaft D. 56
delivers 30 hp at 1500 rpm.
A. 1250 in-lb
B. 1230 in-lb 20. A shaft is used to transmit 180 kW at 300 rpm by means of a 30 cm
C. 1240 in-lb diameter sprocket. Determine the force tangent to the sprocket.
D. 1260 in-lb A. 38.197 kN
B. 37 kN
C. 40.12 kN
D. 39.322 kN
21. A steel bar initially free of stress is held between rigid supports. 32. The total force of 143 kN is required of flange coupling that 7 bolts
Determine the stress in the bar if temperature drops 180 F, K=6.5x in/F, has also shearing stress of 20 MPa for bolt. Determine the required
E = 30 psi diameter of bolt.
A. 35100 psi A. 0.0261 m
B. 35150 psi B. 0.045 m
C. 35200 psi C. 0.036 m
D. 35250 psi D. 0.0325 m

22. What temperature will the rails touch if steel rail road is 15 m long 33. Find the diameter of steel line shaft to transmit 10 hp at 230 rpm with
are laid with clearance of 4 mm at initial temperature at 12C? Use k = a torsional deflection no to exceeding 0.08 degree foot length.
11.7 x 10-6m/m-C A. 0.756 in
A. 21.23 C B. 1.56 in
B. 34.79 C C. 2.1 in
C. 18.99 C D. 3.24 in
D. 24.25 C

34. Two parallel shafts connected by pure rolling turn in the same
23. Two 32 mm thick plate is fastened by two bolts, 20 mm in diameter. direction having speed ratio of 2.75. What is the distance of the shafts if
If the plate is subjected to 56 kN tension, find the bearing stress in bolts. the smaller cylinder is 22 cm in diameter?
A. 23.123 kPa A. 25.25 cm
B. 53.670 kPa B. 19.25 cm
C. 43.750 kPa C. 16.67 cm
D. 33.333 kPa D. 30.25 cm

24. A metric M6 x 17 square key is used with a 18 mm shaft. If the 35. What is the working strength of a 3 in bolt which is screwed up tightly
allowable shearing stress is 50 MPa. How much torque can the in a packed joint when the allowable working stress is 15000 psi.
assembly handle? The rotational speed of the shaft is 650 rpm. A. 64000 lbs
A. 36 Nm B. 62000 lbs
B. 46 Nm C. 63000 lbs
C. 66 Nm D. 61000 lbs
D. 56 Nm

36. Compute for the torsional deflection in degrees ofa 110 mm

25. A jelly bean is thrown upward from the ground and travels to a diameter, 2 m long shaft subjected to a twist moment of 6 x 106 N-mm.
maximum height of 20 m. Find the velocity of the velocity of the jelly The torsional modulus of elasticity is 95000 N/mm 2.
bean it returns to the ground. A. 0.50
A. 19.81 m/s B. 0.30
B. 18.67 m/s C. 0.20
C. 23.2 m/s D. 0.40
D. 16.8 m/s

37. What power would a spindle 65 mm in diameter transmit at 500 rpm

26. A hollow shaft has an inner diameter of 0.04 m and outer diameter stress allowed for short shaft is 60 N/mm2.
of 0.7 m. Compute for the torque if the shear stress is not to exceed 150 A. 169.4 kW
MPa in N-m. B. 182.3 kW
A. 90-25 N-m C. 145.6 kW
B. 11025 N-m D. 153.4 kW
C. 10025 N-m
D. 8025 N-m
38. A cannon was shot with an angle 36 from the horizontal. The
projectile’s initial speed was 32 m/s. What was the maximum height the
27. What is the diameter of a line shaft that transmit 200 kW at 20 rps? projectile reached?
A. 2.5 in A. 18.03 m
B. 2.3 in B. 32.34 m
C. 2.9 in C. 45.03 m
D. 2.7 in D. 20.34 m

28. Determine the time in seconds, to saw a rectangular magnesium bar 39. A flange coupling with bolt circle diameter of 350 mm uses 8 bolts,
5 in wide and 2 in thick if the length of cut is 5 in. The power hacksaw 25 mm diameter. The torque transmitted is 15 kN-m and compressive
does 120 strokes/min and the feed/stroke is 0.25 mm. stress of bolt is 20 MPa.
A. 189 A. 54.26 mm
B. 500 B. 21.42 mm
C. 254 C. 27.46 mm
D. 99 D. 35.65 mm

29. Find the torsional deflection of a solid steel shaft, 120 mm in 40. A 150 kN force is acting on a key that has a length of 5 times its
diameter and 1420 mm long, subjected to twisting moment of 3x Nmm. height. If bearing stress of key is 450 MPa, determine the height of key.
The torsional modulus of elasticity is 74,000 N/mm2. A. 15.25 mm
A. 0.853 deg B. 11.18 mm
B. 0.122 deg C. 12.34 mm
C. 0.232 deg D. 11.55 mm
D. 0.1621 deg

41. A line shaft runs at 460 rpm. A 20” pulley on the shaft on the shaft is
30. A 5 m simply supported beam with uniform load of 1.5 kN/m from belt connected to a 14” pulley on the countershaft. From a 17” on the
right end to left end has a maximum deflection of: (El = 12,000 kN.m2) countershaft, motion is transmitted to the machine. Compute/check the
A. 4 mm required diameter of the pulley on the machine to give a spindle of 660
B. 2 mm rpm.
C. 1 mm A. 18
D. 3 mm B. 19
C. 17
D. 20
31. A 7 ft diameter pulley is turning 300 rpm. Find the speed of the pulley
mid-way of the center and outer surface of the pulley.
A. 57.98 ft/s
B. 54.98 ft/s
C. 56.98 ft/s
D. 55.98 ft/s
42. If the diameter of the driven pulley is 40 inches and its required 53. The shaft is subjected to a steady load of 40000 lbs at a shear stress
speed, 140 rpm and the speed of the driving pulley is 555 rpm, then the of 12000 psi. Compute the diameter of the said shaft in inches.
diameter of driving pulley is: A. 3
A. 16 inches B. 4
B. 12 inches C. 2
C. 14 inches D. 1
D. 10 inches

54. What is the modulus of elasticity if stress is 250 MPa and strain of
43. A 30 mm diameter rivet is used to fastened two 20 mm thick plate. If 0.00146?
the shearing stress is 80 MPa. What tension force apple each plate to A. 170.23 GPa
shear the bolt? B. 173.23 GPa
A. 30.41 kN C. 172.23 GPa
B. 25.13 kN D. 171.23 Gpa
C. 40.81 kN
D. 56.55 kN
55. A 2in diameter shaft has a 4in diameter collar resting on a support.
The axial load on the shaft is 10,000 lb and the thickness of the collar is
44. Compute the cutting speed in fpm of a workpiece with 3 inches ¾ in. How much shearing stress is induced?
diameter and running at 100 rpm. A. 2112 psi
A. 25.53 B. 2212 psi
B. 52.53 C. 2122 psi
C. 78.53 D. 2121 psi
D. 62.53

45. A round, steel tension member, 55 in. long, is subjected to a

maximum load of 7000 lb. What should be its diameter if the total
elongation is not to exceed 0.030 in?
A. 0.0073 lb
B. 0.0074 lb
C. 0.00074 lb
D. 0.073 lb

46. Compute the allowable load in kN on a 25 mm x 6 ft long steel rod

with a maximum elongation must not exceed 1 mm.
A. 56.5 kN
B. 54.5 kN
C. 55.5 kN
D. 53.5 kN

47. Compute the maximum unit shear in a 4 inches diameter steel

shafting that transmits 22000 in-lb of torque at 99 rpm.
A. 1850.7 psi
B. 1450.7 psi
C. 1650.7 psi
D. 1750.7 psi

48. How many 5/16 inch holes can be punch in one motion in a steel
plate made of SAE 1010 steel, 8/16 inch thick using a force of 60 tons.
The ultimate strength for shear is 7. Ksi and use 3 factory of safety.
A. 4 holes
B. 5 holes
C. 6 holes
D. 3 holes

49. A grinding wheel rotates 1850 rpm and has a surface speed of 2295
ft/min. Find the diameter of the wheel in inches.
A. 5.74
B. 7.74
C. 4.74
D. 6.74

50. A piston reciprocates 100 times per minute. The length of the stroke
is 8 in. What is the average wristpin velocity in ft/min?
A. 52.35 ft/min
B. 66.67 ft/min
C. 75.53 ft/min
D. 45.67 ft/min

51. For a given material, the modulus of elasticity is 26,000,000 psu in

tension and 7,000,000 psi in shear. Determine the Poisson’s ratio for
this material.
A. 0.77
B. 0.86
C. 0.25
D. 0.40

52. A 30 m rod is stretched to a strain of 0.002. Determine the deflection

of the rod.
A. 2.56 in
B. 4.55 in
C. 2.36 in
D. 3.56 in
DESIGN - QUIZ 3 9. A 1 m mean diameter flywheel, 500 kg weight changes its speed
from 220 rpm to 200 rpm during shearing process. What average force
Pressure Vessels, Bolts and Screws, Flywheel, Spring, Brake, Clutch is needed to shear a 30 mm thick plate. *
A. 1082 KN
1. A concentric helical spring is used to support a load of 90 KN. B. 234 KN
The inner spring has a rate of 495.6 KN/m and the outside spring is C. 384 KN
126.5 KN/m. If initially the inner spring is 25 mm shorter that the outer D. 653 KN
spring. Find the percent load carried by the inner spring. *
A. 76.81%
B. 68.25% 10. The cylindrical of hydraulic press is made up of thick walled
C. 55.86% cylinder having an inside diameter of 300 mm. It is subjected to an
D. 34.65% internal pressure of 40 Mpa. Determine the thickness of the cylinder
without exceeding a shearing stress of 80 Mpa. *
A. 62.13 mm
2. How much torque can a cone clutch transmit if the angle of the B. 48.92 mm
conical elements is 10 degrees the mean diameter of the conical clutch C. 58.61 mm
sections 200 mm and an axial force of 550 N is applied? Assume the D. 109.80 mm
coefficient of friction is 0.45. *
A. 123.23 N-m
B. 234.56 N-m 11. The power required to shear a plate 50 mm thick for 10 seconds
C. 142.53 N-m is 5 KW. If ultimate strength of plate material is 420 MPa. How wide
D. 34.56 N-m should the plate be? *
A. 90.28 mm
B. 85.65 mm
3. Find the thickness of a metal needed in the semi-spherical end of C. 95.23 mm
cylindrical vessel 0.70 meter in diameter subjected to an internal D. 80.42 mm
pressure of 2.7 N/mm². The material is mild carbon steel and tensile
is 69 N/mm. *
A. 6.02 mm 12. Determine the safe wall thickness of a 30 inches steel with internal
B. 5.2 mm pressure of 7.82 Mpa. The yield stress of material is at 275.48 Mpa.
C. 6.84 mm The factor of safety to use is 2.0. *
D. 7.53 mm A. 5/8 in
B. ¾ in
C. 21.6 mm
4. Four compression coil spring in parallel support has a load of 360 D. 23.4 cm
kg. Each spring has a gradient of 0.717 kg.mm. Find the deflection? *
A. 132.52 mm
B. 145.52 mm 13. Determine the power capacity of a cone clutch under uniform
C. 125.52 mm pressure and assuming the following conditions: major diameter = 250
D. 138.52 mm mm; minor diameter = 200 mm; length of conical elements in contact
= 125 mm; rotational speed = 870 rpm; coefficient of friction = 0.30;
and allowable pressure = 70,000 N/m2. *
5. Compute the working strength of 1 bolts is screwed up tightly in A. 19.09 kW
package joint when the stress is 13,000 psi. * B. 23.45 kW
A. 3,800 lbs C. 12.34 kW
B. 3,900 lbs D. 14.56 kW
C. 3,700 lbs
D. 3,600 lbs
14. A cylinder tank has a mean diameter of 40 cm and thickness of 10
cm. it is subjected to an external pressure of 140 kg/cm² and maximum
6. Compute the deflection of an 18 coils helical spring having a load internal tangential stress is 900 kg/cm². Determine the maximum
of 100 kg. The modulus of elasticity in shear of the spring is 96.62 internal tangential stress is 900 kg/cm². Determine the maximum
GPa, OD of 9.256 cm and with wire diameter of 9.525 mm. The spring pressure of the tank. *
is squared and ground ends. * A. 1942.6 kg/cm²
A. 11 cm B. 1246.5 kg/cm²
B. 9 cm C. 2947.5 kg/cm²
C. 14 cm D. 3426.5 kg/cm²
D. 101 cm

15. An eyebolt is lifting a block weighing 350 lbs. The eyebolt is of SAE
7. A spring sustain 200 ft-lb of energy with deflection of 3 in. Assume C 1040 material with Su = 67 ksi and Sy = 55 ksi, what is the stress
that the coil’s diameter is 7 times the wire diameter and allowable area (in inches square) of the bolt if it is under the unified coarse series
stress of 100,000 psi, determine the wire diameter. * thread? *
A. 0.568 in A. 0.1134
B. 0.672 in B. 0.0991
C. 0.321 in C. 0.1341
D. 0.416 in D. 0.1043

8. If the inertia is 90 lb-ft3 and the speed of the driven shaft is to be 16. A flywheel for a punching press must be capable of furnishing 3400
increased from 0 to 2500 rpm in 5 seconds, shaft material is of SAE N-m of energy during the 25% revolution while the hole is being
4140 with yield strength of 110,000 lb/in3, find the clutch starting punched. The flywheel maximum speed is 200 rpm and the speed
torque in ft-lb. * decreases 8.7% during the load stroke. The mean radius of the rim is
A. 191 1016 mm diameter and contributes 90% of the energy requirements.
B. 159 Approximate the total weight of the flywheel to be 1.20 times that of
C. 128 the rim. Find the weight of the flywheel. *
A. 103.34 kg
D. 146
B. 97.5 kg
C. 234.50 kg
D. 65.2 kg
17. Determine the permissible working stress of a UNC bolts that has 26. A square thread power screw has a pitch diameter of 1.5” and lead
a stress area of 0.606 in² if the material used is carbon steel. * of 1”. Neglecting the collar friction, determine the coefficient of friction
A. 5244.5 psi for threads if screw efficient is 63.62 %. *
B. 4675.5 psi A. 0.146
C. 4186.5 psi B. 0.113
D. 4055.5 psi C. 0.151
D. 0.121

18. A high alloy spring having squared and ground ends and has a
total of 16 coils and modulus of elasticity in shear of 85 GPa. Compute 27. The band brake of a band brake has 210 degrees of contact with
the Wahl factor. The spring outside diameter is 9.66 cm and the wire its drum. By laboratory tests, it is found that the pull on the tight side
diameter is 0.65 cm. * is 800 lbs and the pull on the slack side is 285 lb. What is the
A. 1.058 coefficient of friction? *
B. 1.10 A. 0.753
C. 1.185 B. 0.186
D. 1.2 C. 0.281
D. 0.453

19. The energy required to punch a square hole from 20 mm thick plate
is 10 KJ. If the ultimate strength of plate is 420 MPa, determine the 28. A 600 mm diameter spherical steel pressure vessel has a uniform
maximum sides of square that can be punched. * 8 mm wall thickness and internal gage pressure of 10 Mpa. If the
A. 55 mm ultimate stress of steel is 420 Mpa, determine the factor of safety with
B. 45 mm respect to tensile of failure. *
C. 30 mm A. 1.48
D. 60 mm B. 2.69
C. 1.89
D. 2.30
20. A body weighing 1000 lbs falls from a height of 6 in and strikes a
2000 lb/in spring. The deformation of the spring is ____. *
A. 5 29. A flywheel has a total weight of 500 kg and the weight of arm and
B. 2 hub is 8% of total weight, it has a mean diameter of 1m and the width
C. 3 of 300 mm. Determine the thickness of the flywheel if the density of
D. 4 the material is 7000 kg/m3. *
A. 60.65 mm
B. 69.72 mm
21. A squared and ground ends spring has a pitch of 20 mm, wire C. 75.42 mm
diameter of 12.5 mm. If there are 12 actual number of coils, find the D. 65.48 mm
deflection when the spring is compressed to its solid length. *
A. 78 mm
B. 75 mm 30. A cone clutch has an angle of 10° and a coefficient of friction of
C. 79 mm 0.42. Find the axial force required if the capacity of the clutch is 7 kW
D. 77 mm at 500 rpm. The mean diameter of the active conical sections is 300
mm. *
A. 186.45 N
22. The band of a band brake has a contact angle of 180°. It is found B. 492.45 N
experimentally that pulls on the bands are 275 kg and 100 kg C. 234.45 N
respectively under certain operating conditions. Find the coefficient of D. 368.49 N
friction. *
A. 0.197
B. 0.567 31. A cast iron flywheel is rotated at a speed of 1200 rpm and having
C. 0.322 a mean rim radius of 1 foot. If the weight of the rim is 30 lbs. What is
D. 0.973 the centrifugal force? Use factor C = 41. *
A. 14 860 lbs
B. 7 mt
23. Find the horse power lost when a collar is loaded with 1000 lb C. 14,800 lbs
rotates at 25 rpm, and has a coefficient of friction 0.15. The outside D. 14,760 lbs
diameter of the collar is 4 in and the inside diameter is 2 in. *
A. 0.89 hp
B. 0.089 hp 32. A steel cylindrical air receiver with 5 feet diameter and pressure
C. 0.56 hp load of 180 psi design stress of 9500 psi maximum. The pressure
D. 0.045 hp vessel is to be provided with 1 ½” diameter drain valve installed at the
bottom of the vessel and safety pressure relief valve installed either at
the top most or at the side with prop-out rating of 200 psi assume a
24. A spherical shell of 1.8 m outside diameter and 1.725 m inside 100% weld joint efficiency. The lap welding tensile strength is 65,000
diameter contains helium at pressure of 10.4 Mpa. Compute the stress psi. determine the bursting pressure of this air receiver. *
in the shell. * A. 1354 psi
A. 124.08 Mpa B. 1254 psi
B. 88.46 Mpa C. 1154 psi
C. 119.06 Mpa D. 1454 psi
D. 96.48 Mpa

33. The kinetic energy needed to punch a hole is 5 KJ. What is the
25. Find the power capacity under uniform wear of a cone clutch with maximum thickness of a hole that can be punched if the hole diameter
the following specification speed = 870 rpm; length of the conical is 25mm and ultimate shearing stress of plate is 420 MPa. *
elements in contact = 125 mm; major diameter = 250 mm; minor A. 14.68 mm
diameter = 200 mm; coefficient of friction = 0.30; and axial operating B. 19.62 mm
force = 500 N. * C. 17.41 mm
A. 5.23 kW D. 12.61 mm
B. 9.34 kW
C. 3.23 kW
D. 7.69 kW
34. A double square thread power screw has mean radius of 80 mm 43. Compute how many 3/8 inch diameter set screws required to
and a pitch of 10 mm is use to lift a load of 80 KN. If friction of screw transmit 3 hp at a shall speed of 1000 rpm. The shaft diameter is 1
is 0.13 and collar torque is 20 % of inpute torque determine the input inch. *
torque required. * A. 2
A. 1246.30 N-m B. 3
B. 1365.30 N-m C. 1 ½
C. 835.76 N-m D. 1
D. 830.76 N-m

44. Determine the bursting pressure of steel with diameter of 10 inches

35. An ACME thread power screw that has a mean diameter of 25 mm and make of ¼ in thick plate. The joint efficiency is at 70% and the
and pitch of 5 mm is used to lift a load of 500 kg. If friction on threads tensile strength is 60 ksi. *
is 0.1 determine the torque needed to turn the screw. * A. 4,020 psi
A. 13.10 N-m B. 4,200 psi
B. 10.30 N-m C. 2,400 psi
C. 14.10 N-m D. 4,002 psi
D. 12.63 N-m

45. The inertia load on an electric brake is 32 lb-ft3 and the drive shaft
36. The total torque required to turn the power screw is 50 N-m. If is rotating at 2000 rpm. What average torque is required to bring this
linear speed of screw is 80 ft/min and lead of 8mm, determine the Hp load to a complete stop in 1.2 sec? *
input of the power screw. * A. 123.45 ft-lbs
A. 2.54 Hp B. 173.61 ft-lbs
B. 2.14 Hp C. 153.45 ft-lbs
C. 2.38 Hp D. 237.23 ft-lbs
D. 2.82 Hp

46. A 0.08” diameter spring has a length of 20 in. If density of spring

37. The cylinder head of ammonia compressor has core gasket area is 0.282 lb, determine the mass of spring. *
of 80 cm² and flange pressure of 90 kg/cm². Determine the torque A. 0.0686 lb
applied on the bolt if nominal diameter of bolt used is 3/4 inch and B. 0.0485 lb
there 5 bolts. * C. 0.0395 lb
A. 666.26 in-lbs D. 0.0283 lb
B. 476.28 in-lbs
C. 586.28 in-lbs
D. 696.28 in-lbs 47. A 12 cm x 16 cm air compressor has 5 bolts on cylinder head with
yield stress of 44 Mpa. If the bolt stress area is 0.13 in², determine the
maximum pressure inside the cylinder. *
38. A brake requires 900 in-lb of torque to stop a shaft operating at A. 546.71 psi
840 rpm in a period of 3.5 seconds. What is the inertia load expressed B. 742.78 psi
in lb-ft3? * C. 671.96 psi
A. 74.34 D. 840.60 psi
B. 90.23
C. 34.45
D. 96.25 48. A thick wall cylinder has 50 mm thick and internal diameter of 300
mm. If the stress is limited to 30 Mpa, determine the maximum internal
pressure. *
39. A cone clutch has cone elements at an angle of 10°. The clutch A. 8.4 Mpa
transmits 20 hp at a speed of 100 rpm. The mean diameter of the B. 8.2 Mpa
conical friction sections is 16 in and the coefficient of friction is 0.3. C. 8.1 Mpa
Find the axial force needed to engage the clutch. * D. 8.3 Mpa
A. 246.37 lbs
B. 234.56 lbs
C. 346.78 lbs 49. A flywheel has a rim weight of 450 kg and mean radius of 450 mm.
D. 212. 56 lbs if rim weight is 5 times the rim thickness and material’s density is 7200
kg/m3, determine the width of the flywheel. *
A. 332.45 mm
40. A power screw consumes 6 Hp in raising a 2800 lb weight at the B. 242.61 mm
rate of 30ft/min. Determine the efficiency of the screw. * C. 286.76 mm
A. 16.8 % D. 298.78 mm
B. 42.42 %
C. 12.5 %
D. 66.62 % 50. A spring has a rate of 50 ft with a spring index of 8. If stress induced
is 90000 psi, determine the wire diameter. *
A. 0.058 in
41. A three extension of coil springs are hooked in series that support B. 0.452 in
a single weight of 100 kg. The first spring is rated at 0.400 kg/mm and C. 0.828 in
the other 2 lower springs is rated at 0.64 kg/mm. Compute the total D. 0.1157 in
deflection. *
A. 268 mm
B. 250 mm 51. A water tank 10 m x 12 m is completely filled with water. Determine
C. 563 mm the minimum thickness of the plate if stress is limited to 50 Mpa. *
D. 156 mm A. 12.66 mm
B. 13.55 mm
C. 12.44 mm
42. A press is used to punch 10 holes per minute of 30 mm diameter D. 11.77 mm
hole from 25 mm thick plate. Determine the power needed to punch a
hole if ultimate shear stress is 400 MPa. *
A. 1.96 KW
B. 0.96 KW
C. 2.68 KW
D. 3.58 KW
52. A band clutch has an angle of contact of 270° on a 15 in diameter
drum. The rotational speed of the drum is 250 rpm and the clutch
transmits 8 hp. The band is 1/16 in thick and has a design stress of
5000 psi. How wide should the band be? Assume a coefficient of
friction of 0.40. *
A. 1.014 in
B. 2.123 in
C. 3.234 in
D. 4.354 in

53. A cylindrical tank has an inside diameter of 5 in and is subjected

to an internal pressure of 500 psi. If maximum stress is 1200 psi,
determine the required thickness. *
A. 1.6 in
B. 1.4 in
C. 1.0s in
D. 1.2 in

54. A 900 mm mean diameter flywheel has a width of 350 mm, 75 mm

thick and density of 7100 kg/m3. Neglecting the weight of arm and
hub, find the energy released if its speed changes from 280 rpm to
250 rpm. *
A. 9.30 KJ
B. 5.48 KJ
C. 6.71 KJ
D. 7.89 KJ

55. Determine the maximum shearing stress of a helical spring

composed of 20 turns of 20 mm diameter wire on a mean radius of 80
mm when the spring is supporting a load of 2 KN. G = 83000 GPa. *
A. 88.68 MPa
B. 120.60 MPa
C. 98.62 MPa
D. 108.20 MPa

56. A disc clutch has 6 pairs of contracting friction surfaces. The

frictional radius is 2 in and the coefficient of friction is 0.3. An axial
force of 100 lbs acts on the clutch. The shaft speed is 400 rpm. How
much horsepower can the clutch transmit? *
A. 1.23 hp
B. 2.28 hp
C. 3.23 hp
D. 4.23 hp

57. A cylinder having an internal diameter of 10 in and external

diameter of 26 inches is subjected to 1500 psi external pressure and
internal pressure of 9000 psi Determine the hoop stress on the outer
surface of cylinder. *
A. 9,400.62 psi
B. 9,471.43 psi
C. 7,642.85 psi
D. 8,742.65 psi

58. The stress area of NC bolts bolts is 0.763 in² if the material used
is carbon steel, determine the applied load on the bolt. *
A. 4675.5 lbs
B. 5244.5 lbs
C. 4186.5 lbs
D. 3407.14 lbs

59. A flywheel weighing 1000 kg has a radius of gyration of 1.5 m. The

normal operating speed is 160 rpm and coefficient of fluctuation is
0.08, determine the energy released by the flywheel. *
A. 36.70 KJ
B. 46.70 KJ
C. 41.70 KJ
D. 31.70 KJ

60. Find the frictional radius for a disc clutch. The disc clutch has an
outside diameter of 10 in and an inside diameter of 6 in. *
A. 5.34 in
B. 4.54 in
C. 8.44 in
D. 4.08 in
DESIGN - QUIZ 4 10. How much torque can a cone clutch transmit if the angle of the
conical elements is 8 degrees the mean diameter of the conical clutch
1. A water tank 11 m x 13 m is completely filled with water. Determine section is 180 mm and an axial force of 550 N is applied? Assume the
the minimum thickness of the plate if stress is limited to 50 MPa. coefficient of friction is 0.45.
A. 14.03 mm A. 180.46 N m
B. 11.77 mm B. 142.56 N m
C. 12.04 mm C. 160.05 N m
D. 12.66 mm D. 123.23 N m

2. If the pitch of the screw is 5/14 find the thread per inch 11. A flywheel has a total weight of 750 kg and weight of arm and hub is
A. 2.8 10 % of total weight it has a mean diameter of 2 m and width of 400 mm.
B. 2.9 Determine the thickness of the flywheel if density of material is 7000
C. 2.7 kg/sq.m.
D. 2.6 A. 37.37
B. 35.37
C. 38.37
3. A weight of 150 lbs strikes a coil from a height of 18 in and deflects D. 36.37
the spring of 8 in. Find the average force acting on the spring.
A. 795
B. 879 12. Determine the permissible working stress of a UNC bolts that has a
C. 957 stress area of 0.808 sq. inch if material used is carbon steel.
D. Taklob ng watermark A. 4537.70 psi
B. 4573.70 psi
C. 4753.70 psi
4. Determine the internal pressure if a cylindrical tank 600 mm internal D. 4375.70 psi
diameter, 30 mm thick and 4 m long if stress is limited to 160 MPa.
A. 160 MPa
B. 16 MPa 13. A cast iron flywheel at a speed of 1300 rpm and having a mean
C. 160 kPa radius of 1 foot. If the weight of the rim is 20 lbs, what is the centrifugal
D. 1600 kPa force?
A. 11 500 lbs
B. 14 860 lbs
5. A single screw thread power screw has a lead of 6 mm and mean C. 14 800 lbs
diameter of 36 mm. If it is used to lift a load of 25 kN and coefficient of D. 11 511 lbs
friction of thread is 0.15, determine the torque required to turn the screw.
A. 86.5 N m
B. 92.11 N m 14. A disk clutch has 8 pairs of contracting friction surfaces. The frictional
C. 91.90 N m radius is 2.5 in and the coefficient of friction is 0.21. And axial force of
D. Taklob ng watermark 100 lbs acts on the clutch. The shaft speed is 420 rpm. How much
horsepower can the clutch transmit?
A. 1 hp
6. Find the power capacity under uniform wear of a cone clutch with B. 2 hp
mean diameter of 350 mm if the conical elements are inclined 8 deg and C. 3 hp
axial force is 550 N. The rotational speed of the driver is 300 rpm and D. 4 hp
the coefficient of friction is 0.2.
A. 4.45 kW
B. 4.25 kW 15. How long a wire is needed to make a helical spring having a mean
C. 4.15 kW diameter of 2 inch if there are 10 active coils?
D. 4.35 kW A. 62.83 in
B. 32.34 in
C. 25.13 in
7. Find the frictional radius of a disc clutch. The disc clutch has an D. 30.21 in
outside diameter of 16 in and an inside diameter of 8 in.
A. 5.34 in
B. 8.44 in 16. An eyebolt is lifting a block weighing 350 lbs. The eyebolt is of SAE
C. 7.69 in C 1040 material with Su = 87 ksi and Sy = 65 ksi, what is the stress area
D. 6.22 in of the bolt if it is under the unified coarse series thread?
A. 0.1014
B. 0.1134
8. A differential band brake band has an operating lever 0.230 long. The C. 0.1341
ends of the brake band are attached so that their operating arms are 28 D. 0.1043
mm and 152 mm long. The brake-drum diameter is 61 cm, the arc of
contact is 300 deg. The coefficient of friction is 0.22 and the brake band
is 3 mm x 102 mm. Compute the minimum force required at the end of 17. A simple band brake has a 76 cm drum and fitted with a steel band
the operating lever to subject this band pressure of 5.5 MPa. ⅖ cm thick lined with a brake lining having a coefficient of friction of 0.25.
A. 32 kN The arc of contact is 245 deg and the drum is attached to a 60 cm
B. 15 kN hoisting drum that sustaains a roap load of 820 kg. The operating force
C. 197 kN has a moment of arm of 1.50 m and a band is attached 12 cm from the
D. Taklob ng watermark pivot point. Compute the force requires considering that the direction of
rotation is reversed.
A. 459 N
9. A spherical shell of 2.8 outside diameter and 2.35m inside diameter B. 545 N
contains helium at a pressure of 12.4 MPa. Compute the stress in the C. 876 N
shell. D. 772 N
A. 119.6 MPa
B. 254.7 MPa
C. 178.5 MPa
D. 291.4 Mpa
18. The band brake of a band brake has 300 degrees of contact with its 27. A multiple-disk clutch, composed of three plates with a small
drum. By laboratory tests, it is found that the pull on the tight side is 800 diameter of 150 mm and large diameter of 200 mm, is designed to
lbs and the pull on the slack side is 300 lb. What is the coefficient of transmit 100 kW at 300 rpm at a coefficient of friction of 0.5. Compute
friction? the spring force needed to engage the clutch.
A. 0.187 A. 1245 N
B. 0.753 B. 3638 N
C. 0.281 C. 3421 N
D. 0.453 D. 4312 N

19. Determine the thickness of a steel air receiver with 45 in diameter 28. How many 5/16 inch holes can be punch in one motion in a steel
and pressure load of 150 psi, design stress of 9000 psi. plate made of SAE 1010 steel, 8/16 inch thick using a force of 60 tons.
A. 0.375 The ultimate strength for shear is 70 ksi and use 3 factor of safety.
B. 0.25 A. 3 holes
C. 0.5 B. 4 holes
D. 0.365 C. 5 holes
D. 6 holes

20. A spring has a spring rate of 25 kN/m. If wire diameter is 14 mm with

mean diameter of 80 mm, determine the number of active coils. G = 80 29. During a punching process of 420 kg flywheel varies from 200 rpm
GN/sq.m. to 170 rpm with 1m mean diameter. Determine the kinetic energy
A. 9.56 released by the flywheel.
B. 10.94 A. 5.62 kJ
C. 9.32 B. 3.64 kJ
D. 8.67 C. 6.39 kJ
D. 4.51 kJ

21. A high alloy spring having squared ground ends and has a total of
18 coils and modulus of elasticity in shear of 90 GPa. Compute the Wahl 30. A brake shoe is pressed against the surface of a 25.4 cm diameter
factor. The spring outside diameter is 9.5 cm wire diameter is 0.5 cm. drum rotating at 1250 rpm with a force of 111.20 N. If the coefficient of
A. 1.12 friction between the drum and cylinder in 0.21, what power is dissipated
B. 1.10 in the form of heat by the drag of the brake shoe?
C. 1.06 A. 401.6 W
D. 1.08 B. 394.9 W
C. 388.2 W
D. 408.9 W
22. The cylinder of a hydraulic press is made up of thick walled cylinder
having an inside diameter of 450 mm. It is subjected to an internal
pressure of 55 MPa. Determine the thickness of the cylinder without
exceeding a shearing stress of 100 MPa.
A. 191.58 mm
B. 193.58 mm
C. 192.58 mm
D. 194.58 mm

23. A band brake is use to fastened to an 800 mm brake drum with tight
side is 3 times the lack side of force. The torque transmitted is 2 kN-m
and a steel band with a maximum tensile stress of 60 MPa and 3 mm
thick will be used. What should be its width in mm?
A. 71.67 mm
B. 51.67 mm
C. 61.67 mm
D. 41.67 mm

24. A three extension coil springs are hooked in series that support a
single weight of 200 kg. The first spring is rated 0.5 kg/mm and the other
2 lower spring is rated 0.7 kg/mm. Compute the total deflection.
A. 25.13 in
B. 32.34 in
C. 62.83 in
D. 30.21 in

25. The kinetic energy needed to punch a hole is 8 kJ. What is the
maximum thickness of a hole that can be punch if hole diameter is 35
mm and ultimate shearing stress of plate is 520 MPa.
A. 18.47
B. 15.40
C. 14.56
D. 16.73

26. The stress area of NC bolt is 0.654 sq. inch, if material used is carbon
steel, determine the applied load on the bolt.
A. 2387.16
B. 3245.16
C. 2435.16
D. 2738.16
DESIGN - QUIZ 5 D. 20 in
10. A triple thread worm gear has a pitch of ¾ in and a pitch diameter of
1. Compute the centrifugal force for a leather belt with the following 2 ¼ in. Find the helix angle.
given: w = 100 mm, thickness = 6.4 mm, v = 18.3 m/s. Note: the density A. 52.34
of leather belt is approximately 0.035 lb/in3 or 974 kg/m3. B. 63.34
A. 205 N C. 72.34
B. 209 N D. 42.34
C. 215 N
D. 305 N
11. Compute the circular pitch of a pair of gears having a ratio of 4 and
a center distance of 10.23. Each gear has 72 teeth and pinion has 18
2. Find the angle of contact on the small pulley for an open belt drive teeth.
with a 72 in center distance. The pulley diameters are 6 in and 12 in. A. 0.7825
A. 185.34° B. 0.8035
B. 175.22° C. 0.8085
C. 170.34° D. 0.8095
D. 165.34°

12. A helical gear has a 20 teeth and a pitch diameter of 5. Find the
3. A ⅜ in flat leather belt is 12 in wide and is used on a 24 in diameter normal diametral pitch if the helix angle is 22 degrees.
pulley rotating 600 rpm. The specific weight of the belt is 0.035 lb/in 3. A. 3.31 in
The angle of contact is 150°. If the coefficient of friction is 0.3 and the B. 4.31 in
allowable stress is 300 psi how much hp can it transmit? C. 6.31 in
A. 78.5 hp D. 5.31 in
B. 54.5hp
C. 69.5 hp
D. 34.5 hp 13. A 4 inches diameter shaft in driven at 3600 rpm by a 400 hp motor
The shaft drives a 48 inches diameter chain sprocket and having an
output efficiency of 85%. The output force of the driving sprocket and
4. A pump that operates a head of 30 m is use to deliver 80 liters per the output of the driven sprocket are
second of water at an efficiency of 85%. The pump is driven by a diesel A. 291.66 lb and 340 hp
engine by means of chain and sprocket with a service factor of 1.3. If the B. 261.80 lb and 300 hp
horsepower per strand is 25, find the approximate number of strands C. None of the above
needed. D. 200.00 lb and 250 hp
A. 1 strands
B. 2 strands
C. 3 strands 14. Compute the tooth thickness of 14 ½ degree spur gear with diameter
D. 4 strands pitch of 5.
A. 0.34116 in
B. 0.31146 in
5. A spur pinion rotates at 1800 rpm and transmits to mating gear of 30 C. 0.41416 in
hp. The pitch diameter is 4” and the pressure angle is 14 ½. Determine D. 0.31461 in
the tangential load in lbs.
A. 495
B. 535 15. A double threaded right handed worm gear transmits 15 hp at 1150
C. 475 rpm The pitch of the worm is 0.75 inches and pitch diameter of 3 inches.
D. 525 The pressure angle is 14 ½ degree and the coefficient of friction is 0.12.
Find the separating force in lbs.
A. 604 lbs
6. A thrust washer has an inside diameter of 12 mm and an outside B. 501 lbs
diameter of 75 mm. If the allowable bearing pressure is 0.6 MPa, how C. 709 lbs
much load can it sustain? D. 407 lbs
A. 1235.5 N
B. 2582.9 N
C. 8634.45 N 16. Find the belt length at 72 in center distance connected in open belt.
D. 3293.44 N The pulley diameters are 6 in and 12 in.
A. 173.45 in
B. 162.34 in
7. A 22 mm diameter shaft is supported by sleeve bearing at a distance C. 172.39 in
of 0.50 m. A load of 2.2 kN is applied at 0.2 m from the left end. The D. 123.55 in
sleeve bearings have an L/D ratio of 1.5. Find the maximum bearing
pressure.
A. 2.12 MPa 17. A 2-ton weight is lowered at a constant acceleration of 2 fps 2. What
B. 5.23 MPa is the cable stress in lowering the load?
C. 1.82 MPa A. 3432.75 lbs
D. 3.45 Mpa B. 3751.55 lbs
C. 2448.45 lbs
D. 5424.45 lbs
8. A 6 diameter pulley turning at 600 rpm belt connected to 12 in
diameter pulley. If there is 4% slip, find the speed of the 12 in pulley.
A. 187 rpm 18. A 1200 ft condominium in Makati has installed elevator that rises
B. 288 rpm with an operating speed of 1000 ft/min and reaches this full speed in 35
C. 223 rpm ft. Assuming the rope drive of 6 x 19 cast-steel ropes, 36-inch sheave.
D. 203 rpm COmpute equivalent bending load of this ⅝ inches rope required if the
factor of safety is 5 and the loaded elevator weighs 2 tons (2000 lbs).
Note: (6x19 cast steel); dwire=0.63d; A=0.38d2; E=12x106 psi
9. Find the standard distance between sprocket having 4 in and 16 in A. 10.56 tons
diameters. B. 14.84 tons
A. 18 in C. 13.45 tons
B. 22 in D. 0.974 tons
C. 24 in
19. A 28-tooth helical gear having a pitch diameter of 7 has a helix angle 27. A triple thread worm gear has a pitch of % in and pitch diameter of
of 22 degree. FInd the circular pitch in a plane normal to the teeth. 3.5 in. The normal pressure angle is 14.5 degrees and coefficient of
A. 0.728 friction of 0.10. Find the worm efficiency.
B. 0.628 A. 65.05%
C. 0.528 B. 50.05 %
D. 0.828 C. 60.05%
D. 55.05%

20. A certain farm equipment which requires 2200 Newton meter torque
at 500 rpm has a diesel engine to operate at 1500 rpm as its prime 28.A 20-tooth motor sprocket, running at 1200 rpm, drives a blower at a
mover. A No. 60 roller chain with a total length of 60 pitches and a small speed ratio of 4:1. Compute the length of chain in pitches is required to
sprocket with 23 teeth are to be used with an operating temperature to connect the sprockets by using the largest permissible chain size with
remain constant at 45 degrees C. Determine the number of teeth of the the largest permissible center distance of 80 pitches.
larger sprocket. A. 215 pitches
A. 67 B. 210 pitches
B. 68 C. 222 pitches
C. 70 D. 212 pitches
D. 69

29. A spiral bevel pinion with a left hand transmits 4 hp at 1200 rpm to a
21. Find the distance between centers of a pair of gears, one of which mating gear. The mean diameter of the pinion is 3 in. Find the tangential
has 12 teeth and the other 37 teeth. The diametral pitch is 7. force at the mean radius of the gear
A. 3.5 in A. 110 lbs
B. 4.0 in B. 130 lbs
C. 3.0 in C. 120 lbs
D. 4.5 in D. 140 lbs

22. For a given belt, a manufacturer gives a horsepower rating of 2.25 30. A ¼ in round endless belt connects a 1 in diameter pulley with a 2 in
hp per inch of width based on a belt speed of 2600 ft/min. The drive is pulley; spacing between pulleys is 4 in on centers. The allowable stress
to handle 10 hp and the arc of contant correction factor is 0.90. Find the is 400 psi. If the 1 in pulley is the driver and rotates 100 rpm. How much
width of the belt needed. Assume that belt width are available in 1 inch horsepower can be transmitted? Assume the coefficient of friction to be
increments. 0.30 for each pulley.
A. 3 in A. 0.123 hp
B. 6 in B. 1.234 hp
C. 5 in C. 0.0115 hp
D. 4 in D. 0.0090 hp

23. A 1200 ft condominium in Makati has installed elevator that rises 31. A pair of bevel gear having a speed ratio of 3:1 has a 5-pitch at 14.5
with an operating speed of 1000 ft/min and reaches this full speed in 35 degrees involute. The pitch diameter of the pinion is 8 in. Find the
ft. Assuming the rope drive of 6 x 19 cast-steel ropes, 36 inch sheave. addendum angle of the pinion. (at right angle between shafts)
Compute the approximate ultimate strength of this 5/8 inches rope A. 3.20 deg
required if the factor of safety is 5 and the loaded elevator weighs 2 tons B. 0.906 deg
(2000 lbs). Note: (6 x19 cast steel); dwire - 0.63d; A = 0.38d^2 C. 2.34 deg
A. 13.45 tons D. 1.45 deg
B. 10.56 tons
C. 14.84 tons
D. 0.974 tons 32. A 5 mm round belt connects a 20 mm pulley with a 40 mm pulley.
The center distance is 150 mm. The 20 mm pulley rotates at 100 rpm
and the coefficient of friction of the belt is 0.25. Find the horsepower
24. Atriple thread worm gear is used to drive a 25 teeth gear having a capacity for this arrangement if the allowable belt stress is 2.6 N/mm 2
pitch of ¾ in. Find the center distance. A. 0.054 kW
A. 2.34 in B. 0.00282 kW
B. 4.34 in C. 0.12 kW
C. 3.34 in D. 0.23 kW
D. 5.34 in

33. A double thread worm has a lead of 1.5 in and a pitch diameter of
25. A double-ply leather belt transmits 10 hp from a motor with a pulley 3.5 in. If nominal pressure angle is 14.5 degrees, find the pressure angle
8 in in diameter, running at 1700 rpm, to an 24 in diameter pulley. The of the worm.
difference in tension may be taken as 20 lb per inch of belt width. Belt A. 13.628 deg
thickness is 0.2 in. Calculate width of belt. B. 12.628 deg
A. 3.46 in C. 14.628 deg
B. 3.64 in D. 11.628 deg
C. 4.63 in
D. 6.34 in
34. A 36 mm shaft uses a sleeve bearing that sustain aload of 4000 N.
If the allowable bearing pressure is 1.3 MN/m 2. Find the length of the
26. The cone angle of the pinion of a pair of bevel gear is 30 degrees bearing.
while for the gear is 60degrees. If the pinion turns at 300 rpm, find the A. 75.47 mm
speed of the gear. B. 89.23 mm
A. 173.21 rpm C. 23.44 mm
B. 183.21 rpm D. 85.47 mm
C. 203.21 rpm
D. 193.21 rpm
35. A double thread worm gear has a pitch of 1 1/8 and a pitch diameter 44. The tooth thickness of a gear is 0.5 inch and its circular pitch is 1.0
of 3 in. It has a coefficient of friction of 0.20 and a normal angle (pressure inch. Calculate the dedendum of the gear.
angle) of 14.5 degrees. The worm is supplied by 12 hp at 1200 rpm A. 1.250
motor. Find the tangential force on the gear. The worm is left hand B. 0.3979
threads. C. 0.1114
A. 797.08 lbs D. 0.3183
B. 897.08 lbs
C. 697.08 lbs
D. 597.08 lbs 45. A 1 inch horizontal shaft rotates at 500 rpm in a sleeve-type bearing.
The coefficient of friction is 0.15. Calculate the horsepower lost in the
bearing if the reaction between the shaft and the bearing is 800 lb.
36. A chain and sprocket has 24 teeth with chain pitch of ½ in. If the A. 0.0925 hp
sprocket turns at 600 rpm, find the speed of chain. B. 0.4759 hp
A. 621.72 fpm C. 0.2634 hp
B. 661.72 fpm D. 1.2344 hp
C. 641.72 fpm
D. 601.72 fpm
46. If there are 430 persons occupying the whole building other than the
first floor, how many elevators are required?
37. A driving sprocket with 12 teeth drives another sprocket with 48 teeth A. 4
by means of chain having a pitch of ½ in. If chain length is 72 in, find the B. 1
center distance between sprockets. C. 2
A. 24.36 in D. 3
B. 22.36 in
C. 28.36 in
D. 26.36 in 47. A pair of straight tooth bevel gears connects a pair of shafts at 90
deg. The velocity ratio is 3 is to 1. What is the cone pitch angle of smaller
gear?
38. In a standard bevel gear, the pinion rotates at 150 rpm, its number A. 60 deg
of teeth is 14 while the gear has 42 teeth. What is the pitch angle of the B. 30 deg
pinion? C. 71.57 deg
A. 20.5 deg D. 18.43 deg
B. 2 deg
C. 14.5 deg
D. 18.4 48. A helix angle tangential load of 200 lbs and axial load of 73 lbs. Find
the helix angle.
A. 20 deg
39. A wire rope lifts a load of 10 kips at a maximum speed of 1000 feet B. 14 deg
per minute, attained in 5 seconds starting from rest. Compute the C. 16 deg
maximum tensile stress on the rope in ksi considering that the rope has D. 18 deg
a metallic cross sectional area of 0.4 in2.
A. 32.5
B. 27.6 49. A 75 hp motor running at 450 rpm is geared to a pump by means of
C. 26.5 helical gear having a pinion diameter of 8 in. Find the tangential force of
D. 12.5 the gear.
A. 2626 lbs
B. 2526 lbs
40. A helical gear having a a 14 ½ deg normal pressure angle and C. 2426 lbs
transverse diametral pitch of 2.3622 per cm. The helix angle is 45 deg D. 2326 lbs
and has 8 teeth. Compute the transverse pressure angle in degrees.
A. 20.1 deg
B. 18.9 deg 50. A 914 mm driving pulley and a 1219 mm driven pulley are arranged
C. 19.3 deg on a 3 meter centers. The output of the driven shaft is 84 hp. The belt
D. 22.2 deg speed is assumed to be 1280 m/min with a coefficient of friction of 0.30
and a slip of 1.5% each pulley. Determine the power input at the driver
considering that the friction is 5% on each shaft.
41. A chain and sprocket has 18 teeth with a chain pitch of ½ in. Find A. 45.5 kW
the pitch diameter of sprocket. B. 32.5 kW
A. 0.879 in C. 73.4 kW
B. 3.879 in D. 69.6 kW
C. 2.879 in
D. 1.879 in

42. How many revolutions per minute is a spur gear turning if it has a
module of 2, 40 teeth, and pitch line velocity of 2500 mm/sec?
A. 312.83 rpm
B. 476.85 rpm
C. 386.83 rpm
D. 396.83

43. A triple thread worm has a pitch diameter of 3 inches. The wheel has
25 teeth and a pitch diameter of 5 inches. Material for both worm and
the wheel is of phosphor bronze. Compute the helix angle (tanα).
A. 0.20
B. 14
C. 0.30
D. 0.40