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Production Engineering Scheme18-19

This document provides an overview of the Machining Science course. The course aims to expose students to different aspects of machining processes and methods. It covers topics like mechanics of metal cutting, thermal aspects in machining, cutting tools, abrasive machining, and micro milling. Under each topic, it lists various units that will be covered, such as chip formation, tool geometry, heat distribution during machining, tool materials analysis, mechanics of grinding, and micro-milling applications. The document also provides a list of references for the course.

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atulcoldwar
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69 views4 pages

Production Engineering Scheme18-19

This document provides an overview of the Machining Science course. The course aims to expose students to different aspects of machining processes and methods. It covers topics like mechanics of metal cutting, thermal aspects in machining, cutting tools, abrasive machining, and micro milling. Under each topic, it lists various units that will be covered, such as chip formation, tool geometry, heat distribution during machining, tool materials analysis, mechanics of grinding, and micro-milling applications. The document also provides a list of references for the course.

Uploaded by

atulcoldwar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Machining science

TPE – 511 L T P: 3 1 0

Course objective
To expose the students to the different aspects of machining. Identify and use various methods and mechanism
of machining.

Particulars
Unit 1: Mechanics of metal cutting
Chip formation, Types of chips, tool geometry-effect of rake, lead and clearance angles; Mechanics of
orthogonal and oblique cutting, Shear angle relations in orthogonal cutting, Shear angle and chip flow direction
in oblique cutting, Chip control methods, Analysis of cutting process, Machining with rotary tools.

Unit 2: Thermal aspects in machining


Heat and temperature distribution, modeling of chip formation in metal cutting, machining characteristics in
turning, milling, drilling, grinding, etc., measurement of cutting forces and cutting temperatures. Economics of
metal machining.

Unit 3: Cutting tools


Tools materials analysis of plastic failure (from stability criterion), Analysis failure by brittle fracture, wear of
cutting tools, criterion, flank and crater wear analysis, optimum tool life, tool life equations, machining
optimization, predominant types of wear; abrasive, adhesive, diffusion wear models, wear measurements and
techniques, theory of tool wear, test of machinability and influence of metallurgy on machinability.

Unit 4: Abrasive machining


Mechanics of grinding, cutting action of grit, maximum grit chip thickness, energy and grit force temperature
during grinding, Theory of wheel wear, High speed grinding theory, Grinding of drills, form cutters etc., testing
of grinding wheels, mechanics of lapping and honing, free body abrasion.

Unit 5: Micro milling


Micro-milling Tools, Process Results and Micro-milling Applications- micromechanically milled X-ray masks,
micro-milled mask materials, Mask Absorption, Quantification, and Exposure Quantification. Microdrilling:
Micro-drilling and Macro-drilling Techniques.

References
1. E. J. A. Armarego, R. H. Brown, “The Machining of Metals”, Prentice Hall Inc.
2. Kronenberg, “Machining Science and Applications”, Pergamon Press.

Department of Mechanical Engineering, GBPIET, Pauri-Garhwal, Uttarakhand Page 3


Facility planning and value engineering

EPE – 513 L T P: 3 0 0

Course objective
Provide students with the ability to apply plant layout design procedure to design a new facility and ability to
select a suitable location for new facility with the use of different techniques.

Particulars
Unit 1
Plant layout, material handling and their interrelationship, objectives of a good plant layout, principles of a good
layout, classical types of layouts, special types and practical layouts. Factors affecting plant layout: man,
material, machine, movement, waiting, service, building and change, features and considerations of each factor,
procedure of plant layout, data collection for layout design, layout visualization using templates and 3D models.

Unit 2
Various theories/models of site location like equal weights, variable weights, weight cum rating, composite
model and Bridgemannn’s model, Weber index, and various subjective techniques, evaluation of layout,
computerized layout, flowcharts of various Programmes like CRAFT, ALDEP AND CORELAP.

Unit 3
Principles, factors affecting material handling, objectives, material handling equation, selection of material
handling systems and equipments, cranes, conveyors, hoists and industrial trucks, installation of new facilities
in the existing setup using median model and gravity model.

Unit 4
Methodology of value engineering, unnecessary costs, use and prestige value, estimation of product quality or
performance. Types of functions functional cost and functional worth. Effect of value improvement on
profitability, tests for poor value.

Unit 5
Aims and objectives of value engineering, systematic approach. Value engineering, job plan- study of various
phases of the job plan. Selection of projects for value analysis. Primary and secondary functions work and sell
functions, determining and evaluating functions, assigning equivalence, function-cost matrix evaluation.
Function (FAST). Reporting, implementation & follow up.
References

1. Tompkins, J. A., White, J. A., Bozer, Y.A. and Tanchoco, J.M.A., Facilities Planning, John Wiley
(2003).

Department of Mechanical Engineering, GBPIET, Pauri-Garhwal, Uttarakhand Page 15


Machine Tool Design

EPE – 514 L T P: 3 1 0

Course objective

To impart the clear knowledge about the machine tool design.

Particulars
Unit 1
Machine Tool Drive: working and auxiliary motion in machine, Machine tool drives, Hydraulic transmission,
Mechanical transmission, General requirements of machine tool design, Layout of machine tools.

Unit 2
Regulation of Speed and Feed Rates: Aim of speed feed regulation, stepped regulation of speed, design of
speed box, Design of feed box, Special cases of gear box design, Set stopped regulation of speed and feed rates.

Unit 3
Design of Machine Tool Structure: Fundamentals of machine tool structures and their requirements, Design
criteria of machine tool structure, Static and dynamic stiffness, Design of beds and columns, Design of housing
models, Techniques in design of machine tool structure.

Unit 4
Design of Guide-ways and power Screws: Function and type of guide-ways, design of slide-ways, protecting
devices for slide-ways, Design of power screws.
Design of Spindles and Spindle Supports: Materials for spindles, Design of spindles, Antifriction bearings,
Sliding bearings.

Unit 5
Dynamics of Machines Tools: General procedure of assessing dynamic stability of EES, Cutting processing,
closed loop system, Dynamic characteristics of cutting process, Stability analysis.

References
1. N.K. Mehta, Machine Tool Design and Numerical Control, TMH, New Delhi, 2010.
2. G.C. Sen and A. Bhattacharya, Principles of Machine Tools, New Central Book Agency, 2009.
3. D. K Pal, S. K. Basu, “Design of Machine Tools”, 5th Edition. Oxford IBH, 2008.
4. N. S. Acherkhan, “Machine Tool Design”, Vol. I, II, III and IV, MIR publications, 1968.

Course Outcomes

Department of Mechanical Engineering, GBPIET, Pauri-Garhwal, Uttarakhand Page 17


Materials Management

EPE – 515 L T P: 3 1 0

Course objective

To expose the students to the different components and functions of material management. Identify and use
various search and matching techniques used in material management.

Particulars

Unit 1: Introduction to material management


Materials objectives, Policy manual: UNIDO Recommendations, Purchase policy, Purchasing cycle, purchase
order, Materials Intelligence, Specification and standardization in Materials Management, Make or buy
decision, buying process.

Unit 2: Materials planning and control


Material forecasting, Selection inventory control, Spare parts management, Inventory systems, Lead time
analysis, Administrative lead time, Supplier lead time, Transport lead time and Inspection lead time, Flow
charting techniques to reduce various types of lead Time, Materials requirement planning, Aggregate inventory
management.

Unit 3: Storage and distribution management


Codification of materials, Storage design, Stores layout, Storage systems and equipment, Stores preservation,
Stores procedures, Stock valuation and verification ware housing, Distribution management.

Unit 4: Purchase policies and purchasing


Purchasing policies and procedures, Legal aspects of purchasing, Selection of sources of supply, Vendor
evaluation and rating, Vendor development, Cost analysis.

Unit 5: Materials management and budgeting


Ethical buying, Performance indicators, Materials management controls, Budgetary control, Computer in
materials management, Computer revolution, Software and hardware, Materials information system, Reports
and information needs, Application and limitations of computers.
References

1. Gopalakrishnan. P, “Purchasing and Materials Management”, Tata McGraw Hill, 1990.


2. Learnerr Lee Jr. and Donald. M. Dobbler, "Purchasing and Material Management”, Tata McGraw Hill,
1996.
3. Camer Lee and Donald M Dubbler, “Purchasing and Materials Management, Text and cases”, Tata
McGraw Hill, 1997.
4. Mark. J.V, “Operations Management”, McGraw Hill Publishers, 1984.

Department of Mechanical Engineering, GBPIET, Pauri-Garhwal, Uttarakhand Page 19

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