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    Test Plan: Pump Specification

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    Clarice Alves de Freitas
    This document provides a test plan for a Perkins Vista 1104C-44TAG pump. It outlines 34 tests to characterize the pump's performance under ISO and overcheck test conditions. The tests will measure specifications like transfer pressure, delivery volume, governor response, backleakage, cambox pressure, advance settings, and dynamic timing using test machines like the HA3000. Tolerances are provided for each test to determine if the pump is functioning properly.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Test Plan: Pump Specification

    Uploaded by

    Clarice Alves de Freitas
    83 views2 pages
    This document provides a test plan for a Perkins Vista 1104C-44TAG pump. It outlines 34 tests to characterize the pump's performance under ISO and overcheck test conditions. The tests will measure specifications like transfer pressure, delivery volume, governor response, backleakage, cambox pressure, advance settings, and dynamic timing using test machines like the HA3000. Tolerances are provided for each test to determine if the pump is functioning properly.

    Original Title

    9320A522-PT

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    This document provides a test plan for a Perkins Vista 1104C-44TAG pump. It outlines 34 tests to characterize the pump's performance under ISO and overcheck test conditions. The tests will measure specifications like transfer pressure, delivery volume, governor response, backleakage, cambox pressure, advance settings, and dynamic timing using test machines like the HA3000. Tolerances are provided for each test to determine if the pump is functioning properly.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    83 views2 pages

    Test Plan: Pump Specification

    Uploaded by

    Clarice Alves de Freitas
    This document provides a test plan for a Perkins Vista 1104C-44TAG pump. It outlines 34 tests to characterize the pump's performance under ISO and overcheck test conditions. The tests will measure specifications like transfer pressure, delivery volume, governor response, backleakage, cambox pressure, advance settings, and dynamic timing using test machines like the HA3000. Tolerances are provided for each test to determine if the pump is functioning properly.

    Copyright:

    © All Rights Reserved
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    Download as pdf or txt
    of 2

    9320A520 Issue No: 2

    Test Plan
    Perkins Vista 1104C-44TAG Date: 00/00/00

    PUMP SPECIFICATION
    Rotation: Clockwise.
    Governor type: Mechanical all-speed.
    Gov. Link Length: 41.5 ± 0.5 mm.
    Gov. Link Length: 10.1 ± 0.5 mm.
    (DP210 Workshop Manual Section 4.6.4)
    Plunger Diameter: 7.0 mm (4 off).
    Drive Type: Supported shaft.
    Transfer pressure: adjustable.
    Viscosity compensating device in end plate.
    Cambox pressurising valve.
    Servo Advance with:
    - LLA
    Solenoid voltage: See Service Instruction Note DT294.
    OEM Code: 2644H216 Setting Code: NT/2/1950

    ISO TEST CONDITIONS.


    This data is only valid for the test conditions specified and the
    following test benches: HA3000/HA2500/HA700/AVM/PGM
    Test Fluid: ISO 4113 at 40 ± 2°C.
    Inlet feed pressure: 5.0 psi
    Backleak pressure: 0.0 psi
    Nozzles: YDB287 (BDL0S6889)
    Nozzle Opening Pressure: 172 + 3 - 0 bar.
    Nozzle Holder: ISO 7440 + YDB288 Edge filter assy.
    H.P. pipes: 6 x 1.8 x 450 mm

    PRE-TEST NOTES
    Screw transfer pressure adjuster fully out and then 4.5 turns
    in before commencing test.
    No additional shimming is required.
    CA solenoid to be de-energised unless otherwise stated.
    Latch valve adjuster, if fitted, screw fully in then
    8 turns out
    Turn light load adjuster valve fully in ,then 2 turns out.
    Fit throttle actuator tool YDT265 (see DT359)

    ISO TEST PROCEDURE


    Test Operation S/C RPM Requirements
    1. Priming (C) 200 Obtain delivery from all injectors
    and backleak.
    Close actuator tool lever
    Stabilise. Cycle speed between 100 to 400 rpm 5 times.
    Open actuator tool lever
    2. Transfer Press. (S) 900 90 to 92 psi
    3. Delivery (S) 750 158.0 ± 2.0 mm3/st.
    4. Governor (S) 1010 10.0 to 50.0 mm3/st.
    Stabilise. Cycle speed between 100 to 1020 rpm 5 times.
    Stabilise and run at 900 rpm until backleak temperature
    is 38°C min.
    5. Backleakage (C) 900 Flow rate 500 to 1000 cm3/min.
    6. Cambox Press. (C) 900 6 to 10 psi.
    7. Transfer Press. (S) 900 Press at test(6 ) + 83.0to 84.0psi
    Run test machine down to 0 rpm.
    8. Transfer Press (C) 900 As test (7 ) ± 1.0 psi
    Run test machine down to 0 rpm.
    9. Transfer Press. (C) 100 Minimum 12 psi.
    Stop test machine.
    Remove pressure gauges and fit stop solenoid or plug.
    10. Delivery (C) 100 Minimum 72.0 mm3/st.
    11. Advance (S) 500 0° (Datum advance gauge)
    12. Advance (C) 900 0.3° Max.
    13. Advance - (S) 900 1.8to 2.2° 49to 53mm3/st.
    Light load Adjust throttle actuator tool
    & LLA valve.
    Run test machine down to 0 rpm.
    14. Advance - (C) 900 1.8to 2.2° 51.0 ± 2.0mm/3st.
    Light load Use throttle actuator tool.
    15. Advance - (C) 900 7.8to 8.2° 26.0 ± 10.0mm/3st.
    Light load Use throttle actuator tool.
    Open actuator tool lever
    16. Delivery S/C 750 158.0 ± 0.5 mm3/st.
    17. Delivery (C) 900 Record delivery mm3/st.
    18. Governor (S) 985 12.0 to 16.0 mm3/st.
    19. Gov. cut-off (C) 1020 Maximum 3.0 mm3/st.
    20. Delivery (C) 900 As test (17) ± 2.0 mm3/st.
    Position Actuator for solenoid check.
    21. Delivery (C) 900 40.0 to 60.0 mm3/st.
    Use throttle actuator tool
    22. Shut-off - (C) 900 De-energise solenoid, wait 5 seconds.
    Solenoid Max. 2.0 mm3/st.
    Stop test machine.
    Open actuator tool lever
    23. Dynamic timing Refer to SIN DT339
    Piezo sensor, outlet U
    Off-set angle 185.6°
    speed (S) 900 Trigger level 25 %
    .
    ISO OVERCHECK PROCEDURE
    .
    The Overcheck section of this plan has been developed in
    conjunction with the Original Equipment Manufacturer.
    Providing all values are achieved, the pump settings will
    maintain the original homologated engine performance. Failure to
    attain any one of the values will indicate a pump setting or
    function failure and require further investigation.
    .
    PRE-OVERCHECK NOTES
    Dynamic timing - record zero angle - (refer to DT339)
    Drive shaft lock bolt to remain locked until zero angle
    recorded.
    CA advance motor to be de-energised unless otherwise stated.
    No adjustments to be made unless otherwise stated.
    Close actuator tool lever
    Stabilise. Cycle speed between 100 to 400 rpm 5 times.
    Open actuator tool lever
    Stabilise. Cycle speed between 100 to 1020 rpm 5 times.
    Stabilise and run at 920 rpm until backleak temperature
    is 38°C min.
    24. Delivery (C) 100 Minimum 70.0 mm3/st.
    25. Advance (S) 500 0° (Datum advance gauge)
    Run test machine down to 0 rpm.
    26. Advance - (C) 900 4.3to 4.7° 40.0 ± 4.0mm/3st.
    Light load Use throttle actuator tool.
    27. Advance - (C) 900 7.8to 8.2° 26.0 ± 12.0mm/3st.
    Light load Use throttle actuator tool.
    Open actuator tool lever
    Run test machine down to 750 rpm.
    28. Advance (C) 900 0.3° Max.
    29. Delivery (C) 750 155 to 161 mm3/st.
    30. Delivery (C) 985 5.0 to 30.0 mm3/st.
    31. Delivery (C) 1020 Maximum 5.0 mm3/st.
    Position Actuator for solenoid check.
    32. Delivery (C) 900 40.0 to 70.0 mm3/st.
    Use throttle actuator tool
    33. Shut-off - (C) 900 De-energise solenoid, wait 5 seconds.
    Solenoid Max. 4.0 mm3/st.
    Stop test machine.
    Open actuator tool lever
    34. Dynamic timing Refer to SIN DT339
    Piezo sensor, outlet U
    Off-set angle 185.6°
    speed (S) 900 Trigger level 25 %

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