TELSMITH

PRODUCT OFFERINGS
GLOBAL PROCESSING SOLUTIONS

CRUSHERS SCREENS FEEDERS PLANTS

THIS IS
TELSMITH F rom a campus in the Midwestern portion of the United
States, every member of Team Telsmith is focused on
utilizing advances in technology and adhering to stringent
quality standards in providing integrated processing
solutions to customers throughout the world.

Telsmith provides a full range of integrated processing

equipment to the aggregate, mining, industrial, and
recycling industries with cone crushers, jaw crushers,
vibrating equipment, portable plants, track plants, as well
as full scale modular processing facilities.

Telsmith consistently demonstrates a commitment to

customer needs throughout the product lifecycle, from
experienced applications engineers designing a solution
that enables customers to meet business goals, craftsmen
utilizing the latest advances in manufacturing technology,
on-site factory start-up teams, on through to parts and
service to keep equipment running for decades, Telsmith
continues to meet the growing demand for mineral
processing equipment around the world with safe, efficient
and profitable solutions.

Standing strong for over a century on our core values:

Honesty, Integrity, and Quality.

PRODUCT LIFECYCLE SUPPORT

Customers can depend on

• PA R
G TS Telsmith to provide the
IN
IN service, solutions and
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support before,
•
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during and after

SERVICE

the purchase. A
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commitment to
customer
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PRODUCT LIFECYCLE satisfaction and

SUPPORT keeping Telsmith

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products running for

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RE
LI P MA decades is the
AP • N foundation of the Product
Lifecycle Support team.
 ENGINEERING MANUFACTURING

Telsmith’s experienced engineering team combines Within a state-of-the-art manufacturing facility,

modern design tools with innovative thinking to Telsmith builds quality equipment that meets
develop the latest performance and safety advances in customer needs for a safe, efficient and profitable
equipment for aggregate, mining, industrial or recycling operation. Telsmith manufacturing craftsmen
applications. Telsmith’s customer centric application combine the precision of an ISO 9001: 2015
engineers identify customer needs and goals in environment and CNC machining with the skill of
leveraging their experience to deliver cost savings, a dedicated master welders. All Telsmith equipment
safer work site, performance improvements, or all of goes through rigorous testing prior to shipping to
the above. ensure it meets customer expectations.

SERVICE: On-site service is provided from a team of

technical specialists ready to respond to a downtime
emergency anywhere in the world.

REMANUFACTURING: Need to upgrade equipment,

but not wanting to assume the financial commitment that
comes with a new purchase? Telsmith offers factory reman-
ufactured equipment, complete with a six month/1,000 hour
warranty.

TRAINING: Telsmith Technica factory equipment training

is available to assist operators in maximizing the investment
in Telsmith equipment. The week-long Technica teaches
operators how to maintain and operate Telsmith equipment
through a combination of classroom and hands-on training.

PARTS: Telsmith has world-class logistics capabilities for

meeting critical customer requirements through a 33,760
square foot worldwide Parts Distribution Center complete
with a state-of-the-art automated pick system, enabling the
shipment of in-stock parts with speed and accuracy.
Regular orders ship within 24 hours, and emergency orders
are prioritized for same day shipping.

© 2015
©2019 Telsmith,Inc.
Telsmith, Inc.
CRUSHING EQUIPMENT

JAW CRUSHERS
Telsmith offers a versatile, full line-up of jaw crushers available in several sizes for portable
or stationary mounting. Each group of models incorporates different features for solutions
to different application requirements including quarried stone, sand and gravel, recycled
concrete and industrial operations.

HYDRA-JAW® SERIES
The Hydra-Jaw® models combine a century of experience with the most advanced
jaw crusher technology available today. The result is a reliable, highly productive
line of jaw crushers that are safe to operate, easy to maintain and deliver greater
uptime availability. Available in four sizes: 2238 (559mm x 965mm), 2550 (635mm x
1,270mm), 3244 (813mm x 1,118mm), 3450 (864mm x 1,270mm).

IRON GIANT™ SERIES

The Iron Giant™ models are designed with long crushing chambers and shallow
nip angles that delivers reliable performance even with the hardest quarry crushing
environments. Available in two sizes: 4448 (1,118mm x 1,219mm) , 5060 (1,270mm x
1,524mm).

MODEL 3858 (965MM X 1,473MM)

The 3858 (965mm x 1,473mm) model features hydraulic chamber clearing and
overload relief and is ideally suited for operations that may experience occasional
tramp metal or power interruptions that stall the crusher.

MODEL 3258 (813MM X 1,473MM)

,
The 3258 (813mm x 1,473mm) model is designed with a relatively low profile but wide
crushing chamber for high production crushing in quarries or recycle operations.

MODELS 3042 (762MM X 1,067MM)

THRU 3648 (914MM X 1,219MM)
These models are designed to be durable and economic, which makes them easy to
maintain and operate for the portable contractors or sand and gravel producers.
 CRUSHING EQUIPMENT

CONE CRUSHERS
Telsmith offers a range of cone crushers to meet critical aggregate or mining needs. The
TitanTM cones range is sizes from a 200 HP machine to a 900 HP mine duty machine, and
including technology, such as hydraulic overload protection, chamber clearing, push button
adjustment, and Telsmith’s proprietary anti-spin system, Telsmith cone crushers deliver a distinct
performance advantage.

TITAN™ SERIES
Titan™ series cone crushers are designed to deliver maximum uptime, productivity,
safety, and ease of maintenance in tough, abrasive aggregate and mining applications.
Titan™ series crushers feature hydraulic relief and clearing, hydraulic anti-spin, hybrid
thrust bearing technology, and the TRAC10® automated control system. Available from
200 HP (147 kW) to 900 HP (660 kW).

SBS SERIES
SBS series cone crushers are specifically designed for large, extra coarse feed
material ideal for secondary and tertiary circuit positions in mining, aggregates and
crushed stone production. The SBS provides operations with the highest productivity,
outstanding reliability and lowest cost per ton. SBS cones are available with the TRAC
10® automation control package and are available from 200 HP (147 kW) up to 600
HP (440 kW) with capacities that can exceed 900 tons per hour.

SBX SECONDARY SERIES

SBX series cone crushers fit into the secondary crushing circuits that used to require
larger crushers, which reduces capital requirements for plant expansion projects. The
SBX allows primary crushers to operate at larger settings and at greater capacities,
providing opportunities to increase plant production with minimum investment. SBX
cones are available with the TRAC 10® automation control package. Available from
300 HP (220 kW) to 500 HP (370 kW).

TRAC10® AUTOMATION
TRAC10® is a stand-alone control system that monitors crusher operations, provides
automated calibration and setting controls, and protects the crusher from overload; all
to yield greater crushing performance and efficiency. Features include the capability
to run up to four crushers with a single touch screen and the ability to connect to
TRAC10® Via a Wi-Fi hotspot and laptop or smartphone. TRAC10® can be installed
economically into any plant and is an option with all Titan™ series cone crushers.

© 2015Telsmith,
©2019 Telsmith, Inc.
Inc.
CRUSHING EQUIPMENT

IMPACT CRUSHERS
Telsmith offers a full line of horizontal shaft impact crushers with models specifically designed
to serve industries ranging from heavy duty aggregate processing, to recycling asphalt and
concrete products (RAP).

PRIMARY ANDREAS (PA) MODEL

Primary Andreas impact crushers are versatile and can be mounted on track or
wheeled portable units or onto fixed structures with truck dump hoppers. Crushing up
to 40 in (1020 mm) feed, with capacities up to 500 tph of quarried stone or concrete
recycle, these PA crushers are built with advanced operating features to deliver
dependable, low maintenance, high performance primary crushing. Available in one
size: 6060 (1,524mm x 1,524mm).

SECONDARY (HSI) MODEL

HSI models are Secondary Andreas style crushers designed for use in aggregates,
concrete recycle, as well as recycled asphalt product (RAP). Efficient open style rotors
and heavy - gravity hung aprons deliver consistent performance when crushing.
Available in sizes: 2421 (610mm x 533mm) up through a 5263 (1,321mm x 1,600mm).
VIBRATING EQUIPMENT

SCREENS
Inclined and horizontal screens are available for either wet or dry screening applications, while
Vibrating Grizzly Screens are ideal for heavy duty scalping or large stone. With sizes ranging from
3’ x 6’ (914mm x 1,828mm) to 8’ x 24’ (2,438mm x 7,315mm), Telsmith can meet your screening
needs from 24 hour mining operations, to heavy duty aggregate processing and sizing, to
recycling of asphalt and concrete products.

VIBRO-KING TL®
Vibro-King TL® screens create outstanding performance and longevity for heavy duty
scalping of coarse stone, fine sizing of finished products, and wet or dry processing.
Vibro-King TL® screens are offered in single, double, triple and four deck models
ranging from 5'x14' (1,524mm x 4,267mm) to 8'x24' (2,438mm x 7,315mm) screen
size.

VALU-KING®
Valu-King® screens offer outstanding value with built-in standard features not normally
available in these screen sizes. Ranging from 3’ x 6’ (914mm x 1,828mm) single deck
up to 6’ x 16’ (1,828mm x 4,876mm) triple deck, Valu-King® screens are both versatile
and economical and are Ideal for finish sizing, medium duty scalping or fitted with
spray bars for rinsing operations.

HORIZONTAL
Horizontal Screens offer reliable, versatile performance in a variety of applications. The
low horizontal profile is ideal for road portability on rubber tired portables. Horizontal
screens are available in sizes ranging from 5’ x 16’ (1,524mm x 4,876mm) up to 8’ x
20’ (2,438mm x 6,096mm) triple deck and can be equipped for wet or dry screening.
Driven by triple shaft, gear timed drive units, horizontal screens can accept a variety of
screening media including wire cloth, urethane or rubber for optimum performance in
challenging applications.

INCLINED GRIZZLY SCALPERS

Inclined Grizzly Scalpers are built with a rugged, heavy duty design for large feed and
tonnage and are most commonly utilized in conjunction with an apron or pan feeder,
ahead of the primary crusher. They are typically chosen when excessive clay or an
abundance of fines are present making them capable of efficient scalping in the most
difficult applications. Available in sizes ranging from 4' x 10' (1,219mm x 3,048mm to
7' x 16' (2,134mm to 4,877mm).

© 2015
©2019 Telsmith,Inc.
Telsmith, Inc.
VIBRATING EQUIPMENT
VIBRATING FEEDERS
Telsmith feeders are built heavy to absorb the impact from dumping large stone, while feeding
the plant with a controlled, steady stream. Telsmith offers unique designs suited for both portable
and fixed installations that are available in sizes ranging from 36" x 12’ (914mm x 3,658mm)
up to 72"’ x 26’ (1,829mm x 7,925mm). Solid pan, straight deck and step deck configurations
offer additional versatility in feeder design to consistently deliver on the promise of outstanding
performance.

VIBRATING GRIZZLY FEEDERS

Vibrating Grizzly Feeders are built heavy duty and designed to absorb the impact from
trucks dumping large stone incorporate deep side plates and massive wide flange
beam cross supports. Standard duty offers lower profiles and is commonly used
in portable applications with loader or excavator feed. Grizzly feeders are available
in sizes ranging from 36" x 12' (914mm x 3,658mm) up to 72" x 34' (1,829mm x
10,363mm) and in a variety of models and configurations such as straight deck and
step deck configurations.

VIBRATING PAN FEEDERS

Vibrating Pan Feeders are mechanically driven with a heavy-duty formed deck and
are designed to easily replace competitive models. Pan feeders feature support
springs with guards, bolt-in replaceable liners, regreasable bearings, and exposed
exciters, which provide ease-of-access. Additional options include cone discharge
spout, rubber liners, and variable frequency drive. Available in sizes ranging from
36" x 60" (914mm x 1,524mm) up to 54" x 96" (1,372mm x 2,238mm).
TRACK PLANTS
TRACK PLANTS
Telsmith track plants are heavy duty, self-contained, mobile crushing units designed for high
production in large quarry or concrete recycling, while also facilitating close proximity of
crushable material, maximizing the efficiency of your operation.

TEL-TRAX™ TI6060 IMPACTOR PLANT

The Tel-Trax™ TI6060 is a high production, track mobile, primary impact
crushing plant specifically designed for the serious aggregate producer. Capable
of receiving 40” stone and delivering up to 800 tph (725 mtph), the TI6060 is
ideal for nonabrasive quarried stone or recycled concrete operations.

TEL-TRAX™ TJ3258 JAW PLANT

The Tel-Trax™ TJ3258 track jaw crusher plant gives your operation the flexibility
of a track unit with the crusher power and production of a primary jaw. This
track plant is a perfect fit for crushing hard, quarried stone, or demolition
debris. Throughput capacities range from 297-699 tph (270-635 mtph) and the
wide crushing chamber and large gape deliver maximum production with the
aggressive crushing action needed to nip even hard stone for quick processing
and consistent performance.

© 2015
©2019 Telsmith,Inc.
Telsmith, Inc.
PORTABLE PLANTS
PORTABLE PLANTS
Telsmith manufactures a full line of portable plants for road and in-pit use. Styles include
Primary Jaw Crushing Plants, Cone Crushing Plants, Impact Crushing Plants, Screen Plants, and
Conveyors that can be configured to create a complete processing system, while the JCP2238-
38 offers a complete solution on one chassis.

PORTABLE JAW PLANTS

Portable jaw plants are designed around the portable crushing customer who
demands consistent, reliable production, low mobilization costs, and the flexibility to
perform in quarried stone or sand & gravel applications. These portable primary jaw
plants can be configured with our other mobile plants to create a complete processing
system in aggregates processing.

PORTABLE CONE PLANTS

Portable cone plants combine quick, safe maintenance access and easy mobility
offering simple open circuit plant or a more intricate closed-circuit plant with a screen
and conveyors onboard. Our portable cone crusher plants are used in secondary and
tertiary crushing stages with processing capabilities of over 800 tons per hour and
have proven high production in quarried stone to sand and gravel applications.

PORTABLE SCREENING PLANTS

Portable screening plants are built durable and rugged for a variety of arrangements in
quarried stone to sand and gravel operations. Vibro-King TL® double, triple, and quad
deck screens are perfect for heavy-duty scalping of coarse stone and fine sizing of
finished products. Inclined portable screens range from 5’ x 16' (1,524mm x 4,877mm)
to 8’ x 24' (2,438mm x 7,315mm).

TWO-STAGE PORTABLE PLANTS

Telsmith’s JCP 2238-38 two-stage portable crushing plant includes a H2238 Hydra-
Jaw® as the primary crusher and a 38 SBS cone to complete final crushing after
sorting through the included screen. This self-contained, electric drive, portable
crushing unit can be moved with minimal disconnection, allowing for consistent, close
proximity of crushable material, maximizing the efficiency of your quarry operation.

RECYCLED ASPHALT PORTABLE PLANTS

Equipped with a Telsmith 3048 Horizontal Shaft Impactor and 5’ x 16’ (7,315mm x
4,877mm) Triple Deck Valu-King® Screen, this portable crushing and screening plant
can deliver improved productivity along with the versatility required to optimize your
operation. The 3048 HSI Impactor is capable of processing up to a 9” (229mm) thick
slab and when combined in this closed circuit crushing solution with the triple deck
Valu-King® screen, can produce two products simultaneously.
 MODULAR PLANTS
MODULAR PLANTS
Telsmith has developed a modular plant concept that significantly shortens the time line for new
crushing plant development. By utilizing pre-engineered crushing and screening modules, a new
crushing plant can be in production, generating significant revenue, months ahead of traditional
construction techniques, and offer outstanding maintenance access, reliable performance and a
lower installed cost. Telsmith modular plants can work independently as stand-alone crushing or
screening stations or be packaged by Telsmith into “single source” processing plant solutions.

PRIMARY MODULAR STATIONS

Primary modular stations are available in production ranges from 500 tph to 2000 tph.
A variety of pre-engineered options provide simple, one-source, solutions to a variety of
plant design requirements. Options include 75 ton, 100 ton, 150 ton, or 175 ton rock
box dump hoppers, end or side discharge conveyor, rock breaker with independent
support tower, dust suppression system, control house with independent support
tower and automated plant controls.

MODULAR SCREENING STATIONS

Horizontal and inclined screen modular stations are available for dry or wet screening
options in sizes from 6’ x 20’ (1,828mm x 6,096mm) up to 8’ x 24’ (2,438mm x
7,315mm) triple deck screen. Stations incorporate a distribution feed box and roll-away
product chutes with blending gates to optimize screening efficiency. Screen support
towers can be installed side by side for common service areas while maintaining
independent structures to minimize vibration.

MODULAR CONE CRUSHER STATIONS

Modular cone crushing stations are available for the SBS and Titan™ cone crushers.
Options include pre-engineered 50 and 100 ton surge bins, crusher feeder with
automated controls, dust suppression system and automated bin level controls.
Modules can be erected side by side to create one common service platform for
multiple crushers.

CONTAINERIZED MODULAR STATIONS

Containerized modular jaw, cone and screen stations are designed and
manufactured with the same integrity as our full-size stations but are able to break
down small enough to fit into shipping containers, which saves on shipping costs
and allows for fast erection. Containers also contain all components required for
the project such as, electrical components, hardware and drawings. Pictured to
the right is a 3450 jaw primary station with 50 ton live rock box that shipped in five
containers and was erected in less than a week.

© 2015
©2019 Telsmith,Inc.
Telsmith, Inc.
STANDING STRONG
FOR OVER A CENTURY
H ON ESTY INTEGRIT Y QU A L ITY

Providing Global Processing Solutions for Aggregate,

Mining, Industrial and Recycling Operations Worldwide

Telsmith Inc.
10910 North Industrial Drive
Mequon, WI 53092 USA
262.242.6600 | 800.765.6601

www.telsmith.com

Follow us @telsmithinc

SALES | PARTS | SERVICE

Phone: 262.242.6600 • telsmith.com
©2019 Telsmith, Inc.