TB-D5016 Termination Board 16 positions for

Yokogawa Centum VP with

YOK-001 Analog Input cards AAI141 and AAI143

Characteristics: Technical Data:

General description: Supply:
This Termination Board (TB) provides direct connection between the I/O Card of the 24 Vdc nom (20 to 30 Vdc) reverse polarity protected, double terminal blocks for
system and D5000 Series modules. The Intrinsically Safe protection and signal isolation redundant power supply, with OR diodes to mix supply voltages.
between Safe and Hazardous Area is provided by D5000 Series Connection: by polarized plug-in disconnect screw terminal blocks to accommodate
Associated Apparatus. terminations up to 2.5 mm2.
The 24 Vdc Power Supply of the TB is connected to two plug-in terminal blocks, for a Protection fuse: 4 A slow blow (spare fuse provided on Termination Board).
redundant power supply. The power supply for modules is given by TB power bus. Fault detection: (for more information see Fault Logic section)
Termination Board general characteristics: Abnormal supply voltages or module cumulative fault: PWR 1 or PWR 2 is in
under (< 18 Vdc) or over (> 30 Vdc) voltage condition OR module cumulative fault
Termination Number of Features indication.
Board Model positions Relay fault signaling: a voltage free NE SPST-1 Form A relay contact (de-energized in
fault condition), with the following characteristics:
TB-D5016- 16 1) I/O Card redundancy;
Contact material: AgCdO.
YOK-001 2) Power Supply voltage redundancy;
Contact rating: 2 A 36 Vac 72 VA, 2 A 48 Vdc 80 W (resistive load).
3) HART multiplexing; Mechanical / Electrical life: 30 * 106 / 1 * 105 operation, typical.
4) Abnormal supply voltage signaling; Connection: by polarized plug-in disconnect screw terminal blocks to accommodate
5) Cumulative module fault signaling. terminations up to 2.5 mm2.
Supported Yokogawa Centum VP I/O Cards: LED fault signaling: 1 green LED (PWR 1 OK); 1 green LED (PWR 2 OK);
1 red LED (UV or OV of PWR 1); 1 red LED (UV or OV of PWR 2);
I/O Card I/O Card Number of Number of Number Supported a cumulative fault red LED.
Model Type channels I/O Cards of GM Modules Centum VP I/O card interface:
per I/O Card per board channels Connection: four 40 poles male connectors (require female mating connectors).
per board HART Multiplexing:
Connection: two 34 poles male connectors (require female mating connectors).
1+(1)*2 16 D5011S, D5014S*3 Field signal:
AAI141*1 D5072S*3 Connection: directly to module by polarized plug-in disconnect screw terminal blocks to
Analog In 16 accommodate terminations up to 2.5 mm2.
AAI143*1 2+(2)*2 32 D5011D, D5014D*3 Environmental conditions:
D5072D*3, Operating: temperature limits – 40 to + 70 °C,
relative humidity max 90 % non condensing, up to 35 °C.
*1 card must be configured as current sink. Storage: temperature limits – 45 to + 80 °C.
*2 with possibility of I/O Card redundancy. Mounting:
*3 module must be configured as current source. Hardware included for mounting on wall and single DIN rail.
Weight: about 400 g (excluding modules and mounting options).
Location: Safe Area / Ordinary locations.
Dimensions: Width 267 mm, Depth 176 mm, Height 125 mm.

Features: Image:
• 2 x AI card types AAI141 and AAI143 (16 channels) AI board
interface.
• 16 positions Terminal Board for up to 32 channels.
• Lower cables installation and maintenance costs.
• Power supplies fault monitoring.
• Spare fuse provided.
• Mounting hardware provided for:
Single Din Rail mounting kit.
Wall mounting, M4 self tapping screw;
Wall mounting, M4 thread screw;

Ordering Information:
Model: TB-D5016-YOK-001

G.M. International DTS0397-5 Page 1/16 www.gmintsrl.com

Loop Diagrams for Centum VP AAI141 and AAI143 (16AI) Interface Card:

HAZARDOUS AREA SAFE AREA

TB position 1 to 16 for double channel AI module

HART
Multiplexer
MODEL D5011D
5+
=
=
6-
=
2 Wire Tx HHT 16 AI First
+ 7 1 CN1 AAI141/143
? = 16 AI
In 1 8 2
I - =

= First
= 16 AI AAI141/143
CN2 16 AI
= Redundant
2 Wire Tx HHT
+ 9 3
? =
In 2 10 4
I - = Second
CN3 AAI141/143
16 AI 16 AI

Termination Second
board AAI141/143
CN4
connector 16 AI 16 AI
Redundant

+ Supply from TB
-

TB position 1 to 16 for single channel AI module

MODEL D5011S
HART
5+ Multiplexer
=
=
6-
=
2 Wire Tx HHT
+ 7 1 AAI141/143
? = 16 AI
In 1 16 AI
8 2 CN1
I - =

AAI141/143
16 AI 16 AI
CN2 Redundant

CN3

Termination
board
connector
CN4

+ Supply from TB
-

G.M. International DTS0397-4 Page 2/16

 Loop Diagrams for Centum VP AAI141 and AAI143 (16AI) Interface Card:

HAZARDOUS AREA SAFE AREA

TB position 1 to 16 for double channel AI module

HART
Multiplexer
MODEL D5014D
In 1
5+
=
2 Wire Tx HHT =
External 6-
+ 7 = 16 AI
Powered Tx ?
8 1 First
+ I - = CN1 AAI141/143
11 2 16 AI
- =

16 AI
= First
2 Wire Tx HHT =
External CN2 AAI141/143
+ 9 = 16 AI
Powered Tx ?
Redundant
+ 10 3
I - =
12 4
- = Second
16 AI AAI141/143
In 2 16 AI
CN3

Termination Second
board 16 AI AAI141/143
connector 16 AI
Redundant
Module Type: CN4
Position 1 to 16 are for
2 ch. analog input module
D5014D
+ Supply from TB
-

TB position 1 to 16 for single channel AI module

MODEL D5014S HART

In 1 Multiplexer
5+
=
2 Wire Tx HHT =
External 6-
+ 7 =
Powered Tx ?
+ 8 1 16 AI
I - =
11 2 AAI141/143
- = CN1
16 AI

16 AI
AAI141/143
CN2 16 AI
Redundant

CN3

Termination
board
connector
CN4

+ Supply from TB
-

G.M. International DTS0397-4 Page 3/16

Loop Diagrams for Centum VP AAI141 and AAI143 (16AI) Interface Card:

HAZARDOUS AREA SAFE AREA

TB position 1 to 16 for double channel Temperature module

MODEL D5072D

5+
In 1 =
=
6-
Pot. = 16 AI First
3 wire RTD AAI141/143
9 CN1
TC 1 16 AI
=
+ 7 2
=
8 First
- 16 AI AAI141/143
Pot. 3 wire RTD CN2 16 AI
10 3 Redundant
TC =
+ 11 4
=
16 AI Second
12 Modbus RS485
- CN3 AAI141/143
16 AI
In 2

16 AI Second
Termination AAI141/143
board CN4 16 AI
connector Redundant

+ Supply from TB
-
Cumulative Fault

TB position 1 to 16 for single channel Temperature module

MODEL D5072S
3 wire 4 wire 5+
Pot. RTD RTD =
=
6-
9 =
=
10 1
TC 16 AI AAI141/143
+ 7 2 CN1 16 AI
8 =
-

16 AI AAI141/143
In 1 16 AI
CN2
Redundant

CN3

Termination
board
connector
CN4

+ Supply from TB
-
Cumulative Fault

G.M. International DTS0397-4 Page 4/16

Termination Board Description:

Cumulative Fault LED (red)

OV or UV PWR 2 LED (red)

OV or UV PWR 1 LED (red)

PWR 2 OK LED (green)

PWR 1 OK LED (green)

Spare Fuse
Board Tag

Fuse 2

Fuse 1
Alarm

24 Vdc
PWR 1

24 Vdc
1 PWR 2

2 Alarm Relay RL1

SAFE AREA / ORDINARY LOCATION

HAZARDOUS AREA / LOCATION

Connector,
4 40 poles (CN1)

5 Redundant Connector,
40 poles (CN2)

HART Multiplexer
8 Connector (X3)

Connector,
10 40 poles (CN3)

Redundant Connector,
11 40 poles (CN4)

12

13
HART Multiplexer
Connector (X4)
14

15

16

G.M. International DTS0397-4 Page 5/16

Termination Board Fault Logic:

LED Signaling:
Meaning of LEDs on termination boards:

TAG LED COLOR MEANING

PWR 1 OK GREEN The LED is on when PWR 1 is within the regular range (>18 V and <30 V).
PWR 1 Over or Under V RED The LED is on when PWR 1 is in over-voltage (>30V) or under-voltage (<18 V).
PWR 2 OK GREEN The LED is on when PWR 2 is within the regular range (>18 V and <30 V).
PWR 2 Over or Under V RED The LED is on when PWR 2 is in over-voltage (>30V) or under-voltage (<18 V).
Cumulative Fault RED The LED is on when at least one module / barrier reported a fault.

Relay Activation Conditions:

The alarm relay is activated according to the following rules:

TAG ACTIVATION

The relay is energized when the following two conditions hold:

1. both supply voltages are within the regular range
ALARM (>18 V and <30 V).
2. No module / barrier fault is reported.

G.M. International DTS0397-4 Page 6/16

Termination Board Connections (for single channels modules):

SAFE AREA / ORDINARY LOCATION

AA141 HART MULTIPLEXER

AA141 AAI143 INTERFACE
AAI143 16 AI CARD (only available on
16 AI CARD (Redundant) D5011 and D5014)

HART cable
CH 1 TO 16 CH 1 TO 16 CH 1 TO 16

System cable System cable

HAZARDOUS AREA / LOCATION

G.M. International DTS0397-4 Page 7/16
Termination Board Connections (for double channels modules):

SAFE AREA / ORDINARY LOCATION

First Second
First AA141 Second AA141 HART MULTIPLEXER
AA141 AAI143 AA141 AAI143 INTERFACE
AAI143 16 AI CARD AAI143 16 AI CARD (only available on
16 AI CARD (Redundant) 16 AI CARD (Redundant) D5011 and D5014)

CH 1 TO 16

CH 1 TO 16 CH 1 TO 16 CH 1 TO 16 CH 1 TO 16

CH 1 TO 16

System cable
System cable

HART cable

HART cable
System cable

System cable

HAZARDOUS AREA / LOCATION

G.M. International DTS0397-4 Page 8/16
 DIN Rail mounting overall dimensions:

Bottom view

118.0 [4.65"]

176.0 [6.93"]
58.0 [2.28"]
267.0 [10.51"]

Side view
12.5 [0.49"]
123.0 [4.84"]

125.0 [4.92"]

145.0 [5.71"]
20.0 [0.79"]

All dimensions are expressed in millimeters [inches]

G.M. International DTS0397-4 Page 9/16

DIN Rail mounting features:

Mounting features kit TB-OPT-001

Ref. Nr Q.ty Description Material

1 2 T35 Din Rail Adapter PA
2 6 3.5 x 9.5 Self tapping screw Stainless Steel
3 6 M3 External Tooth loch Washer Stainless Steel
4 6 M3 Washer Stainless Steel
5 2 6 c 20 Spacer PA

G.M. International DTS0397-4 Page 10/16

Wall mounting overall dimensions for M4 self tapping screw:

Bottom view

43.5 [1.71"]
77.0 [3.03"]

176.0 [6.93"]
55.5 [2.19"]
9.6 [0.38"] 248.6 [9.79"] 8.8 [0.35"]

267.0 [10.51"]

Side view
12.5 [0.49"]
123.0 [4.84"]

125.0 [4.92"]

143.8 [5.66"]
18.8 [0.74"]

All dimensions are expressed in millimeters [inches]

G.M. International DTS0397-4 Page 11/16

Wall mounting features for M4 self tapping screw:

Mounting features kit TB-OPT-001

Ref. Nr Q.ty Description Material

6 4 M4 x 8 Screw Stainless Steel
7 4 M4 External Tooth lock Washer Stainless Steel
8 8 M4 Washer Stainless Steel
9 4 Self Tapping Spacer NI - Plated Brass

G.M. International DTS0397-4 Page 12/16

Wall mounting overall dimensions for M4 thread screw:

Bottom view

43.5 [1.71"]
77.0 [3.03"]

176.0 [6.93"]
55.5 [2.19"]
9.6 [0.38"] 248.6 [9.79"] 8.8 [0.35"]

267.0 [10.51"]

12.5 [0.49"] Side view

123.0 [4.84"]

125.0 [4.92"]

141.8 [5.58"]
16.8 [0.66"]

All dimensions are expressed in millimeters [inches]

G.M. International DTS0397-4 Page 13/16

Wall mounting features for M4 thread screw:

Mounting features kit TB-OPT-001

Ref. Nr Q.ty Description Material

10 4 M4 x 8 Screw Stainless Steel
11 8 M4 External Tooth lock Washer Stainless Steel
12 8 M4 Washer Stainless Steel
13 4 Threaded Spacer NI - Plated Brass
14 4 M4 Nut Stainless Steel

G.M. International DTS0397-4 Page 14/16

 Connections table to Centum VP AAI141 and AAI143 (16 AI) Interface Card:
MODULE INTERFACE
CHANNEL INTERFACE INTERFACE CARD HART MULTIPLEXING
FIELD MODULE MODULE MODULE NUMBER CARD CARD REDUNDANT CONN.(34 poles)
NOTE
DEVICE TYPE FUNCTION POSITION (“B” is only for CHANNEL CONN.(40 poles) CONN.(40 poles) PIN NUMBER
Double channel) NUMBER PIN NUMBER PIN NUMBER (D5011- D5014, only)
1 (1st AAI141 (+) 39 (CN1) (+) 39 (CN2) (+) 1 (X3)
1A or AAI143) (-) 40 (CN1) (-) 40 (CN2) (-) 2 (X3)
1
1 (2nd AAI141 (+) 39 (CN3) (+) 39 (CN4) (+) 1 (X4)
1B or AAI143) (-) 40 (CN3) (-) 40 (CN4) (-) 2 (X4)
2 (1st AAI141 (+) 37 (CN1) (+) 37 (CN2) (+) 3 (X3)
2A or AAI143) (-) 38 (CN1) (-) 38 (CN2) (-) 4 (X3)
2
2 (2nd AAI141 (+) 37 (CN3) (+) 37 (CN4) (+) 3 (X4)
2B or AAI143) (-) 38 (CN3) (-) 38 (CN4) (-) 4 (X4)
3 (1st AAI141 (+) 35 (CN1) (+) 35 (CN2) (+) 5 (X3)
3A or AAI143) (-) 36 (CN1) (-) 36 (CN2) (-) 6 (X3)
3
3 (2nd AAI141 (+) 35 (CN3) (+) 35 (CN4) (+) 5 (X4)
3B or AAI143) (-) 36 (CN3) (-) 36 (CN4) (-) 6 (X4)
4 (1st AAI141 (+) 33 (CN1) (+) 33 (CN2) (+) 7 (X3)
4A or AAI143) (-) 34 (CN1) (-) 34 (CN2) (-) 8 (X3)
4
4 (2nd AAI141 (+) 33 (CN3) (+) 33 (CN4) (+) 7 (X4)
4B or AAI143) (-) 34 (CN3) (-) 34 (CN4) (-) 8 (X4)
5 (1st AAI141 (+) 31 (CN1) (+) 31 (CN2) (+) 9 (X3)
5A or AAI143) (-) 32 (CN1) (-) 32 (CN2) (-) 10 (X3)
5
5 (2nd AAI141 (+) 31 (CN3) (+) 31 (CN4) (+) 9 (X4)
5B or AAI143) (-) 32 (CN3) (-) 32 (CN4) (-) 10 (X4)
6 (1st AAI141 (+) 29 (CN1) (+) 29 (CN2) (+) 11 (X3)
6A or AAI143) (-) 30 (CN1) (-) 30 (CN2) (-) 12 (X3)
6
6 (2nd AAI141 (+) 29 (CN3) (+) 29 (CN4) (+) 11 (X4)
6B or AAI143) (-) 30 (CN3) (-) 30 (CN4) (-) 12 (X4)
7 (1st AAI141 (+) 27 (CN1) (+) 27 (CN2) (+) 13 (X3)
7A or AAI143) (-) 28 (CN1) (-) 28 (CN2) (-) 14 (X3)
7
7 (2nd AAI141 (+) 27 (CN3) (+) 27 (CN4) (+) 13 (X4)
7B or AAI143) (-) 28 (CN3) (-) 28 (CN4) (-) 14 (X4)
8 (1st AAI141 (+) 25 (CN1) (+) 25 (CN2) (+) 15 (X3)
D5011S, D5014S, Analog IN 8A or AAI143) (-) 26 (CN1) (-) 26 (CN2) (-) 16 (X3)
D5011D, D5014D (4-20 mA OUT) 8
8 (2nd AAI141 (+) 25 (CN3) (+) 25 (CN4) (+) 15 (X4)
8B or AAI143) (-) 26 (CN3) (-) 26 (CN4) (-) 16 (X4)
- 9 (1st AAI141 (+) 23 (CN1) (+) 23 (CN2) (+) 17 (X3)
9A or AAI143) (-) 24 (CN1) (-) 24 (CN2) (-) 18 (X3)
9
9 (2nd AAI141 (+) 23 (CN3) (+) 23 (CN4) (+) 17 (X4)
D5072S Temperature IN 9B or AAI143) (-) 24 (CN3) (-) 24 (CN4) (-) 18 (X4)
D5072D (4-20 mA OUT)
10 (1st AAI141 (+) 21 (CN1) (+) 21 (CN2) (+) 19 (X3)
10A or AAI143) (-) 22 (CN1) (-) 22 (CN2) (-) 20 (X3)
10
10 (2nd AAI141 (+) 21 (CN3) (+) 21 (CN4) (+) 19 (X4)
10B or AAI143) (-) 22 (CN3) (-) 22 (CN4) (-) 20 (X4)
11 (1st AAI141 (+) 19 (CN1) (+) 19 (CN2) (+) 21 (X3)
11A or AAI143) (-) 20 (CN1) (-) 20 (CN2) (-) 22 (X3)
11 • Interface Card
11 (2nd AAI141 (+) 19 (CN3) (+) 19 (CN4) (+) 21 (X4)
11B or AAI143) Connectors
(-) 20 (CN3) (-) 20 (CN4) (-) 22 (X4)
CN1, CN2,
12 (1st AAI141 (+) 17 (CN1) (+) 17 (CN2) (+) 23 (X3) CN3, CN4 :
12A or AAI143) (-) 18 (CN1) (-) 18 (CN2) (-) 24 (X3) 40 poles male.
12 The poles
12 (2nd AAI141 (+) 17 (CN3) (+) 17 (CN4) (+) 23 (X4)
12B or AAI143) No. 1 and
(-) 18 (CN3) (-) 18 (CN4) (-) 24 (X4)
No. 2 are
13 (1st AAI141 (+) 15 (CN1) (+) 15 (CN2) (+) 25 (X3) connected
13A or AAI143) (-) 16 (CN1) (-) 16 (CN2) (-) 26 (X3) together.
13
13 (2nd AAI141 (+) 15 (CN3) (+) 15 (CN4) (+) 25 (X4) The poles
13B or AAI143) from No. 3 to
(-) 16 (CN3) (-) 16 (CN4) (-) 26 (X4)
No. 8 are not
14 (1st AAI141 (+) 13 (CN1) (+) 13 (CN2) (+) 27 (X3) connected
14A or AAI143) (-) 14 (CN1) (-) 14 (CN2) (-) 28 (X3) because not
14
14 (2nd AAI141 (+) 13 (CN3) (+) 13 (CN4) (+) 27 (X4) used.
14B or AAI143) (-) 14 (CN3) (-) 14 (CN4) (-) 28 (X4)
15 (1st AAI141 (+) 11 (CN1) (+) 11 (CN2) (+) 29 (X3) • HART
15A or AAI143) Multiplexing
(-) 12 (CN1) (-) 12 (CN2) (-) 30 (X3)
15 Connector
15 (2nd AAI141 (+) 11 (CN3) (+) 11 (CN4) (+) 29 (X4) X3, X4 :
15B or AAI143) (-) 12 (CN3) (-) 12 (CN4) (-) 30 (X4) The poles
16 (1st AAI141 (+) 9 (CN1) (+) 9 (CN2) (+) 31 (X3) No. 33 and
16A or AAI143) No. 34 are not
(-) 10 (CN1) (-) 10 (CN2) (-) 32 (X3)
16 connected
16 (2nd AAI141 (+) 9 (CN3) (+) 9 (CN4) (+) 31 (X4) because not
16B or AAI143) (-) 10 (CN3) (-) 10 (CN4) (-) 32 (X4) used.

G.M. International DTS0397-4 Page 15/16

Termination Board supply connection details:

Power Supply Power Supply

1 2

G.M. International DTS0397-4 Page 16/16