Plant Inspection Overview

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CSWIP Level 2 Examination Information (continued)

Certification
Level 2 (basic)

Modules
Safety briefing: Pressure tests Inspection of cranes (works inspection) Inspection of cranes (site inspection/ introduction to LOLER) Plant inspector competency/skills assessment Inspecting pressure relief valves (PRVs) API 510 pressure vessel inspection code API 510 assessment exercise Pressure Equipment Directive; introduction L2W2 entry questionnaire Plant inspector and ISO 9000:2000/ EN 45004 Case study: HSE investigation On-site calculations Pressure testing Inspecting heat exchangers High temperature/boiler corrosion Statutory PSSRs inspection of minor systems (ACoP 105a)

Examinations
Level 2 (basic) - first batch Paper 1 - multiple-choice (all modules) 50 questions, 75 minutes Paper 2 - narrative (all modules) 4 questions from 12, 120 minutes Paper 3 - case study, 90 minutes Level 2 - second batch Paper 1 - multiple-choice (all modules) 50 questions, 75 minutes Paper 2 - narrative (all modules) 4 questions from 12, 120 minutes Paper 3 - case study, 90 minutes Paper 1 - multiple-choice (all modules) 25 questions, 40 minutes Paper 2 - narrative (all modules) 2 questions, 60 minutes Paper 3 - case study, 1 question, 30 minutes Paper 1 - multiple-choice (all modules) 25 questions, 40 minutes Paper 2 - narrative (all modules) 2 questions, 60 minutes Paper 3 - case study, 1 question, 30 minutes Paper 1 - multiple-choice (all modules) 25 questions, 40 minutes Paper 2 - narrative (all modules) 2 questions, 60 minutes Paper 3 - case study, 1 question, 30 minutes

CSWIP PLANT INSPECTOR Levels 1 and 2


An industry recognised certification scheme for assessing the competence of plant inspectors worldwide
Within the plant industry there is an increasing demand for a formal, specific certification method to address the needs of the industry. The scheme introduced by CSWIP - an internationally recognised mark of competence - covers works inspection, in-service inspection, statutory plant and non-statutory plant. It applies to third party inspection companies, notified bodies, user inspectorates, insurance company surveyors, classification society surveyors, competent person organisations (PSSRs/LOLER). All training is conducted by TWI approved staff which guarantees a high level of knowledge and experience. Examinations are conducted by approved CSWIP invigilation staff.

Level 2 continued

Level 2 Endorsement 2A

Level 2 Endorsement 2B

Statutory PSSRs inspection of intermediate systems (ACoP 105b)

Plant Inspector - Level 1


An inspector certified to Plant Inspector Level 1 has a wide-ranging basic knowledge of technical issues relating to works (vendor) and in-service inspection of mechanical plant. The inspector will be able to perform straightforward unsupervised inspections in accordance with an inspection and test plan (ITP) for new equipment or a written scheme of examination (WSE) for in-service equipment which is not subject to statutory requirements (PED, PSSRs, LOLER etc.). The inspector will be able to choose the inspection method, liaise with technicians performing the test, and provide clear reports, with technicians performing the test, and provide clear reports, with recommendations for final assessment by others. The inspector will be capable of making basic subjective judgements on noncontroversial inspection results but will require assistance when dealing with more technically complex situations. WEEK 1 (Course Code: PL11) Duration 5 days WEEK 2 (Course Code: PL12) Duration 5 days

Level 2 Endorsement 2C

Statutory (LOLER) inspection of lifting equipment

The relevant CSWIP document is available at: http://www.cswip.com/pdfs/cswip1101.pdf

To enrol or for further information, please visit:


1083.08/09

www.twitraining.com

Suitability Plant operation, plant inspection, non destructive testing, inspection and quality assurance/quality control personnel with prior qualification or experience Plant inspectors working for the oil and gas industry (upstream and downstream), the power industry, commercial works (vendor) inspection organizations, independent third party inspection organizations, classification societies and insurance companies.

Training & Examination Services

www.twitraining.com

Current CV must be forwarded to: [email protected] for assessment PRIOR to enrolment on a course
Entry Requirements Module PL11 must be completed prior to attending module PL12. Entry requirements can be found in document CSWIP 11-01: Requirements for the Certification of Plant Inspectors available at www.cswip.com. This comprises: NDT level 2 qualifications( ACCP, CSWIP, PCN) in three methods (CSWIP 3.1 Welding Inspector, or BGAS Painting Inspection are acceptable as methods) OR An ONC Engineering or equivalent OR Holds CSWIP 3.2 Senior Welding Inspector OR Has satisfactory pre-assessed work experience in plant inspection (section 3.6 of requirements document) Course Content - Week 1 Roles and duties of the plant inspector; QA/inspection in context; inspection safety; basic inspection skills; legislation, rules, regulations; inspection of materials; visual examination of welds; inspection and NDT; introduction to corrosion. Course Content - Week 2 Roles and duties of the plant inspector; the use of codes and standards; inspection of welding; inspection of pressure vessels; inspection of pipework systems; inspecting storage tanks; inspection of paint systems; inspection of rubber/GRP linings; introduction to risk-based inspection; inspection reporting.

PLANT INSPECTOR LEVEL 2


An inspector certified to Plant Inspector Level 2 (basic) is able to carry out all duties for which a Level 1 inspector is qualified but is able to add a deeper level of technical understanding and interpretation. The inspector also has a wider scope of knowledge relating to pressure and lifting equipment and their manufacturing and test procedure. A Level 2 inspector can make more detailed comparison of inspection results with code/defect acceptance criteria and justify conclusions using simple code calculations. In cases where corrosion and other in-service defects are found, the inspector is able to allocate severity levels and contribute input to a risk based-inspection (RBI) scheme, if applicable. WEEK 1 (Course Code: PL21) Duration 5 days WEEK 2 (Course Code: PL22) Duration 5 days

CSWIP Level 1 Examination Information


Certification
Level 1

Modules
The plant inspector: roles and duties (1) QA/inspection in context Inspection safety Inspection: background skills Legislation, rules and regulations Inspection and test plans (TIPs) Inspecting materials Visual examination skills Visual examination of welds Inspection and basic NDT Introduction to corrosion The plant inspector: roles and duties (2) Using codes and standards Introduction to pressure equipment Inspection of pressure vessels Inspection of pipework systems (API 570 introduction) Inspection of storage tanks (API 653 introduction) Inspecting painting/rubber/GRP linings An introduction to RBI Inspection reporting

Examinations
Level 1 - first batch Paper 1 - multiple-choice (all modules) 50 questions, 75 minutes Paper 2 - narrative (all modules) 4 questions from 12, 120 minutes Paper 3 - case study, 90 minutes

Suitability Plant operation, plant inspection, non destructive testing, inspection and quality assurance/quality control personnel with approved experience and CSWIP Plant Inspector Level 1 Certification. Plant inspectors working for the oil and gas industry (upstream and downstream), the power industry, commercial works (vendor) inspection organisations, independent third party inspection organisations, classification societies and insurance companies, with approved experience and CSWIP Plant Inspector Level 1 Certification. Entry Requirements Module PL21 must be completed prior to attending module PL22. Holder of current valid CSWIP Level 1 Plant Inspector qualification PLUS provide current up-to-date logbook evidence of work experience as a plant inspector OR Qualified to HNC in engineering or equivalent PLUS provide current up-to-date logbook evidence of work experience as a plant inspector. Course Content UK legislative aspects; written schemes of examination; visual inspection and inspection technologies; welding technology and defects; pressure equipment certification (UK, European and international requirements); corrosion, erosion and basic defect behaviour, including creep and fatigue; mechanisms; plant systems and components, including safety, relief valves; codes and specifications; quality assurance requirements; health, safety and environment

Level 1 continued

Level 1 - second batch Paper 1 - multiple-choice (all modules) 50 questions, 75 minutes Paper 2 - narrative (all modules) 4 questions from 12, 120 minutes Paper 3 - case study, 90 minutes

CSWIP Level 2 Examination Information


Certification
Level 2 (basic)

Modules
Safety briefing: Pressure tests Inspection of cranes (works inspection) Inspection of cranes (site inspection/ introduction to LOLER) Plant inspector competency/skills assessment Inspecting pressure relief valves (PRVs) API 510 pressure vessel inspection code API 510 assessment exercise Pressure Equipment Directive; introduction

Examinations
Level 2 (basic) - first batch Paper 1 - multiple-choice (all modules) 50 questions, 75 minutes Paper 2 - narrative (all modules) 4 questions from 12, 120 minutes Paper 3 - case study, 90 minutes

The relevant CSWIP document is available at: http://www.cswip.com/pdfs/cswip1101.pdf

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