Plant Inspection Overview
Plant Inspection Overview
Plant Inspection Overview
Certification
Level 2 (basic)
Modules
Safety briefing: Pressure tests Inspection of cranes (works inspection) Inspection of cranes (site inspection/ introduction to LOLER) Plant inspector competency/skills assessment Inspecting pressure relief valves (PRVs) API 510 pressure vessel inspection code API 510 assessment exercise Pressure Equipment Directive; introduction L2W2 entry questionnaire Plant inspector and ISO 9000:2000/ EN 45004 Case study: HSE investigation On-site calculations Pressure testing Inspecting heat exchangers High temperature/boiler corrosion Statutory PSSRs inspection of minor systems (ACoP 105a)
Examinations
Level 2 (basic) - first batch Paper 1 - multiple-choice (all modules) 50 questions, 75 minutes Paper 2 - narrative (all modules) 4 questions from 12, 120 minutes Paper 3 - case study, 90 minutes Level 2 - second batch Paper 1 - multiple-choice (all modules) 50 questions, 75 minutes Paper 2 - narrative (all modules) 4 questions from 12, 120 minutes Paper 3 - case study, 90 minutes Paper 1 - multiple-choice (all modules) 25 questions, 40 minutes Paper 2 - narrative (all modules) 2 questions, 60 minutes Paper 3 - case study, 1 question, 30 minutes Paper 1 - multiple-choice (all modules) 25 questions, 40 minutes Paper 2 - narrative (all modules) 2 questions, 60 minutes Paper 3 - case study, 1 question, 30 minutes Paper 1 - multiple-choice (all modules) 25 questions, 40 minutes Paper 2 - narrative (all modules) 2 questions, 60 minutes Paper 3 - case study, 1 question, 30 minutes
Level 2 continued
Level 2 Endorsement 2A
Level 2 Endorsement 2B
Level 2 Endorsement 2C
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Suitability Plant operation, plant inspection, non destructive testing, inspection and quality assurance/quality control personnel with prior qualification or experience Plant inspectors working for the oil and gas industry (upstream and downstream), the power industry, commercial works (vendor) inspection organizations, independent third party inspection organizations, classification societies and insurance companies.
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Current CV must be forwarded to: [email protected] for assessment PRIOR to enrolment on a course
Entry Requirements Module PL11 must be completed prior to attending module PL12. Entry requirements can be found in document CSWIP 11-01: Requirements for the Certification of Plant Inspectors available at www.cswip.com. This comprises: NDT level 2 qualifications( ACCP, CSWIP, PCN) in three methods (CSWIP 3.1 Welding Inspector, or BGAS Painting Inspection are acceptable as methods) OR An ONC Engineering or equivalent OR Holds CSWIP 3.2 Senior Welding Inspector OR Has satisfactory pre-assessed work experience in plant inspection (section 3.6 of requirements document) Course Content - Week 1 Roles and duties of the plant inspector; QA/inspection in context; inspection safety; basic inspection skills; legislation, rules, regulations; inspection of materials; visual examination of welds; inspection and NDT; introduction to corrosion. Course Content - Week 2 Roles and duties of the plant inspector; the use of codes and standards; inspection of welding; inspection of pressure vessels; inspection of pipework systems; inspecting storage tanks; inspection of paint systems; inspection of rubber/GRP linings; introduction to risk-based inspection; inspection reporting.
Modules
The plant inspector: roles and duties (1) QA/inspection in context Inspection safety Inspection: background skills Legislation, rules and regulations Inspection and test plans (TIPs) Inspecting materials Visual examination skills Visual examination of welds Inspection and basic NDT Introduction to corrosion The plant inspector: roles and duties (2) Using codes and standards Introduction to pressure equipment Inspection of pressure vessels Inspection of pipework systems (API 570 introduction) Inspection of storage tanks (API 653 introduction) Inspecting painting/rubber/GRP linings An introduction to RBI Inspection reporting
Examinations
Level 1 - first batch Paper 1 - multiple-choice (all modules) 50 questions, 75 minutes Paper 2 - narrative (all modules) 4 questions from 12, 120 minutes Paper 3 - case study, 90 minutes
Suitability Plant operation, plant inspection, non destructive testing, inspection and quality assurance/quality control personnel with approved experience and CSWIP Plant Inspector Level 1 Certification. Plant inspectors working for the oil and gas industry (upstream and downstream), the power industry, commercial works (vendor) inspection organisations, independent third party inspection organisations, classification societies and insurance companies, with approved experience and CSWIP Plant Inspector Level 1 Certification. Entry Requirements Module PL21 must be completed prior to attending module PL22. Holder of current valid CSWIP Level 1 Plant Inspector qualification PLUS provide current up-to-date logbook evidence of work experience as a plant inspector OR Qualified to HNC in engineering or equivalent PLUS provide current up-to-date logbook evidence of work experience as a plant inspector. Course Content UK legislative aspects; written schemes of examination; visual inspection and inspection technologies; welding technology and defects; pressure equipment certification (UK, European and international requirements); corrosion, erosion and basic defect behaviour, including creep and fatigue; mechanisms; plant systems and components, including safety, relief valves; codes and specifications; quality assurance requirements; health, safety and environment
Level 1 continued
Level 1 - second batch Paper 1 - multiple-choice (all modules) 50 questions, 75 minutes Paper 2 - narrative (all modules) 4 questions from 12, 120 minutes Paper 3 - case study, 90 minutes
Modules
Safety briefing: Pressure tests Inspection of cranes (works inspection) Inspection of cranes (site inspection/ introduction to LOLER) Plant inspector competency/skills assessment Inspecting pressure relief valves (PRVs) API 510 pressure vessel inspection code API 510 assessment exercise Pressure Equipment Directive; introduction
Examinations
Level 2 (basic) - first batch Paper 1 - multiple-choice (all modules) 50 questions, 75 minutes Paper 2 - narrative (all modules) 4 questions from 12, 120 minutes Paper 3 - case study, 90 minutes